High Purity Fluoropolymer Fittings & Tubing

Transcription

1 CT.S70-17 igh Purity Fluoropolymer Fittings & Fittings Series Q Series T/TI U.S. Pat.,,

2 SC high purity series responding to the latest demands in process control igh Purity Fluoropolymer Fittings & Fittings Series Q Series T/TI ut support Quadruple seal construction Our new patented high-performance quadruple seal construction, as well as our precision insertion tooling provide maximum leak protection in your process circuitry. igh conductivity and swept flow path Our quadruple seal construction allows minimal dead space for impurities and contaminants. xcellent heat resistance The use of a nut with locking mechanism and trapezoidal screw threads maximizes seal performance even when subjected to heat cycles, maintaining integrity up to 00 C. Compression nut design resists side loading Tube support resists crimping and deformation of. Tube diameters can be changed quickly and easily If chemistries or flow requirements are changed during process, our face seal design allows for quick change of, and/or tube diameters, using the same fitting body. asy tightening of nuts Tightening to the end surface makes a positioning gauge unnecessary for easy work operations. Features 1 Seal locations Taper surface Trapezoidal threads efore tightening C D fter tightening ut Seal lock F Seal lock ut lock support Clean specifications From parts cleaning to assembly and packaging, all processes are controlled for cleanliness, and the use of PF virtually eliminates particle generation and TOC (total organic carbon) allowing confident use for the most demanding applications. Outstanding corrosion resistance Compatible with chemicals such as acids, bases and ultrapure water. umerous variations Compatible with maximum fluid temperatures up to 00 C

3 Type Page one 1/" /8" 1/" /" ø ø1 1/" /1" /8" 1/" /" ø Page Variations ale connector Q Q-G Q-G ale elbow Q 7 Insertion tool Series aterial: igh Purity PF Tube Page T TI igh Purity PF Union elbow Q Panel mount union QP Union tee QT Union QU ø ø1 ø /1" 1/" /8" 1/" /" 1" etric size Inch size igh levels of purity are increasingly required in the handling of fluids for advanced processing applications of semiconductors, pharmaceuticals, medicine, instrumentation, cleaning and food processing. SC high purity series products incorporate many new and unique innovations that minimize both particulate and chemical contamination to levels compatible with the most demanding requirements. Cleaning, assembly and packaging are performed in a clean room to ensure the ultimate in product integrity. Series Port size Tube etric size Inch size Standard size ith insert bushing and nut reducer ew ew Features

4 igh Purity Fluoropolymer Fittings Series Q ow to Order Port size ale connector ale elbow Port size 1/" /8" 1/" /" Thread type il Type Rc PT Threaded connection connection Q 0 Q 0 0 T P U Union elbow Union tee Panel mount union Union 0 etric sizes Inch sizes Port size Port size o port connection pplicable size ( side) Connection size ø x ø x ø x x ø1 x ø x ø1 x 0.08" /1" x 0.17" 1/" x /" /8" x 1/" 1/" x /8" /" x /8" Standard size ith insert bushing and nut reducer Union elbow Q Packaging il 1 Union tee QT (xample) Union elbow ody class Standard size (): x Different dia. (): x Order as shown below. Clean packaging 100 Standard packaging 10,000 size on side if different than side pplication il Same size Refer to the applicable size table at the left below. Different diameter can be size symbol selected within the same body class where marked with a "" symbol. Panel mount union QP Union QU Different diameter order example Different diameter (with plug-in reducer) can be selected within the same body class. Q Different dia. ( side) Union elbow pplicable size ( side) ote 1) Order unit quantities are shown below. pcs. pcs. side (standard size) side (different dia. size) Q (class ) 1

5 igh Purity Fluoropolymer Fittings Series Q Construction Seal locations C Taper surface Trapezoidal threads D ut Seal lock F Seal lock support Seal locations C Taper surface Trapezoidal thread D ut Seal lock F Seal lock support ut lock ut lock Reducer type configuration aterial: igh purity PF pplicable material: igh purity PF Specifications Q0 Q0 Q0 Q0 aximum operating pressure (at 0 C) Proof pressure Operating temperature 1.0Pa Refer to the withstand pressure and heat resistance performance curves. 0 to 00 C urst Pressure and eat Resistance Performance.0..0 Pressure (Pa) Temperature ( C), /1", 1/", ø, /8", 1/", ø1 /", ø

6 Series Q Dimensions ale Connector: Q ale elbow: Q Union elbow: Q etric sizes Q-0 Q-0 Q-0 Q-08 Q-10 Q-10 Q-1 Q-1 Q- Q-0 Q-0 Q-07 Q-07 Q- Q- Q-1 Q-1 Q- pplicable ø ø1 ø1 ø Connection threads Rc, PT 1/ /8 1/ / pplicable Connection threads Rc, PT /1" 1/ 1/" 1/" /8 /8" /8" 1/ 1/" 1/" / /" pplicable ø ø1 ø1 ø Connection threads Rc, PT 1/ /8 1/ / ote 1) "" dimensions are reference dimensions for Rc (PT) threads after installation. etric sizes Q-0 Q-0 Q-0 Q-08 Q-10 Q-10 Q-1 Q-1 Q- pplicable Q-0 Q-0 Q-07 Q-07 Q- Q- Q-1 Q-1 Q- /1" 1/" 1/" /8" /8" 1/" 1/" /" Connection threads Rc, PT 1/ /8 1/ / ote 1) "" dimensions are reference dimensions for Rc (PT) threads after installation. etric sizes Q0-0 Q0-0 Q0-0 Q0-08 Q0-10 Q0-10 Q0-1 Q0-1 Q0- Q0-0 Q0-0 Q0-07 Q0-07 Q0- Q0- Q0-1 Q0-1 Q0- pplicable ø ø1 ø1 ø pplicable /1" 1/" 1/" /8" /8" 1/" 1/" /" ø ø ø7 ø ø ø7 C 1 C () () () Port size Rc (PT) () () () C () Port size Rc (PT) (1) C () ø () () and and and and and and

7 igh Purity Fluoropolymer Fittings Series Q pplicable F ø ø1 ø1 ø G ø ø ø7 QT0-0 QT0-0 QT0-0 QT0-08 QT0-10 QT0-10 QT0-1 QT0-1 QT0- etric sizes and and F G ø ø ø7 pplicable /1" 1/" 1/" /8" /8" 1/" 1/" /" QT0-0 QT0-0 QT0-07 QT0-07 QT0- QT0- QT0-1 QT0-1 QT0- pplicable ø ø1 ø1 ø t J Q 1 K ø1. ø0. ø. ø0. QP0-0 QP0-0 QP0-0 QP0-08 QP0-10 QP0-10 QP0-1 QP0-1 QP0- etric sizes t J Q 1 1 K ø1. ø0. ø. ø0. pplicable /1" 1/" 1/" /8" /8" 1/" 1/" /" QP0-0 QP0-0 QP0-07 QP0-07 QP0- QP0- QP0-1 QP0-1 QP0- pplicable ø ø1 ø1 ø QU0-0 QU0-0 QU0-0 QU0-08 QU0-10 QU0-10 QU0-1 QU0-1 QU0- etric sizes pplicable /1" 1/" 1/" /8" /8" 1/" 1/" /" QU0-0 QU0-0 QU0-07 QU0-07 QU0- QU0- QU0-1 QU0-1 QU Panel thickness (max. t) Panel aperture øk () Q J () () and and () () () and and Union tee: QT Panel mount union: QP Union : QU -ø () G () () () F () ()

8 Series Q Options Panel mounting nut Q P ote1) Order unit quantities are shown below. Packaging il 1 pcs. pcs. Clean packaging 100 Standard packaging 10,000 Used to secure a panel with a panel mount union. ut insert bushing Q U 0 The U type is recommended when changing sizes. U lanking plug Type of parts Parts + ut ote 1) ut ote 1) Order unit quantities are shown below. + ut ut pcs. pcs pcs. 8 pcs. pcs. pcs. 1 pc. pcs. Q P 07 ote 1) Order unit quantities are shown below. Packaging il 1 pplicable size etric sizes Inch sizes Clean packaging 100 Standard packaging 10,000 Connection size ø x ø x ø x x ø1 x ø x ø1 x 0.08" /1" x 0.17" 1/" x /" /8" x 1/" 1/" x /8" /" x /8" Standard size ith insert bushing and nut reducer etric sizes Inch sizes Packaging il 1 pplicable size Clean packaging 100 Standard packaging 10,000 Connection size ø x ø x ø x x ø1 x ø x ø1 x 0.08" /1" x 0.17" 1/" x /" /8" x 1/" 1/" x /8" /" x /8" Standard size ith insert bushing and nut reducer Used to block fittings which are not being used.

9 Series Q Insertion Tool Fittings Changing sizes The size can be changed within the same body class (body size) by replacing the nut and insert bushing. Parts composition ody class ø etric sizes outside diameter ø1 ø /1" 1/" /8" 1/" /" Standard size ut Yes Component parts Insert Collar (insert assembly) Yes o Reducer type Yes Yes Yes Changing the size xample) Changing the from an outside diameter of 1/" to in body class. Procure an insert bushing and nut for (Q-U0) and change the size. (Refer to the section on how to order fitting parts.) ote) is sold separately. Q-07 ut Q-07 Q-0 ut Q-0 1/" Q-U07 (Standard configuration) Collar Q-U0 (Reducer configuration)

10 Special Tools Series Q Insertion Tool ow to order insertion tool Q G Option ody class Fitting jig Type Insert pin/older type il etric size Inch size ote 1) Compatible pins and holders are included with all sizes. (in parts case) il Option one ith brackets ody Type class,, Table 1 size symbols outside diameter etric sizes ø 0 Options racket assembly Description ø1 1 1 ø 0 Part no. /1" 0 Q-G Q-G 1/" /8" 1/" 1 1 ody class,, /" Replacement parts Insert pin holder assembly (in parts case) Insert pin (single) older (single) Description Q-GP - Type (refer to table 1) Part no. Q-GP - 07 ody class (refer to table 1) Q-G - 07 ote 1) Refer to Table 1 for jig type and body class combinations. Insert pin/older type il etric size Inch size size symbol (refer to table 1) Type (refer to table 1) size symbol (refer to table 1) Type (refer to table 1) Dimensions Q-G 0 Q-G 0 (adjustable) 17 7 (ax. 0) ø. 0 7 (adjustable) (ax. 10) 1 ø 7 0 7

11 igh Purity Fluoropolymer Fittings Series Q Fitting ssembly Procedure ssemble fittings following the procedure shown below. Fitting nut Knob Insert pin assembly Fitting assembly procedure 1. Turn the lever and move to ST POS. Clearance older assembly ST POS. ever. Place the insert bushing on the insert pin assembly.. Cut the end of the at a right angle and pass it through the fitting nut. fter placing the in the holder assembly, push it onto the insert bushing until it stops and clamp it with the knob. hen tightening the tube with the knob, maintain uniform clearance on both sides of the holder. Caution hen the is curved, straighten it out before using it. The may slip if there is oil or dust, etc., on the holder assembly. Remove the contamination using alcohol or another suitable cleaner. older assembly replacement screw ( places) Insert pin assembly replacement screw ever sliding adjustment position ever. Press the insert bushing into the by turning the lever. (Pressing in can be accomplished with or turns of the lever.) ote that the lever can be adjusted in two steps depending on the size of the fitting. To make an adjustment, loosen the holding screw, turn the lever 0 degrees, and then slide the lever.. To replace the insert pin assembly and holder assembly, use the insert pin assembly replacement screw and the holder assembly replacement screws, respectively. olding screw nd surface. Tighten the fitting nut until it reaches the prescribed position on the body (end face). s a guide, refer to the proper tightening torques shown below. ut tightening torque for piping ody class Torque ( m) 1. to.0.0 to. 7. to.0.0 to 1.0 Sectional view Standard configuration nd surface Reducer configuration 8

12 igh Purity Fluoropolymer Series T/TI Series x I.D. (mm) (mm) Thickness (mm) Color Standard size Tolerance Standard size Tolerance T00 ø x ø 0. ±0.0 etric sizes (Series T) (Series TI) T00 T080 T1008 T0 T1 TI01 TI0 TI07 TI TI1 TI TI x ø x x ø1 x ø x ø1 ø. x ø. ø.7 x ø.1. x ø. ø. x. ø1.7 x ø.0 ø.0 x ø1.8 ø. x ø ± ± ±0.1 ±0.1 ±0.0 ±0.08 ±0.1 ±0.1 Translucent (color of material) aterial: igh purity PF ominal size (inch) Specifications ote 1) ax. operating pressure (at 0 C) urst pressure (at 0 C).Pa.Pa.7Pa ote ) in. bending radius (mm) ax. operating temperature 1.0Pa Pa.Pa 0.7Pa.Pa 0 /1" 1/" /8" 1/" 0.Pa.Pa.Pa.7Pa 7.Pa 1.0Pa.7Pa.Pa C (fixed) /" 1".8Pa.0Pa aterial igh purity PF ote 1) The maximum operating pressure is the value at 0 C. For other temperatures, calculate from the burst pressure drop coefficient. Furthermore, an abnormal temperature increase due to adiabatic compression can cause to burst. To operate at a temperature other than 0 C, the operating pressure must be no more than the value calculated using the equation below: (max. operating pressure) = 1/ x (burst pressure drop coefficient) x (burst pressure at 0 C) hen using a fluid in liquid form, the surge pressure must be no more than the maximum operating pressure. surge pressure higher than the maximum operating pressure can cause breakage of the fitting or bursting of the tube. ote ) The minimum bending radius is measured using the method shown in the figure at the right. Fixed side R t a temperature of 0 C bend the into a U shape. Then with one side fixed, gradually close the other side and measure R at the point where the folds or flattens, etc. "For Dynamic cidic xtractable s data please contact your SC representative." urst pressure drop curve urst pressure drop coefficient Temperature C ow to Order etric sizes T00 0 TI0 undle length ength 10 10m 0 0m Refer to the series chart. undle length ength 1 0' 100' Refer to the series chart.

13 Series Q, T/TI Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "arning" or "Danger". To ensure safety, be sure to observe ISO 1 ote 1), JIS 870 ote ) and other safety practices. Caution : Operator error could result in injury or equipment damage. arning : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possible result of serious injury or loss of life. ote 1) ISO 1: Pneumatic fluid power --Recommendations for the application of equipment to transmission and control systems ote ) JIS 870: General Rules for Pneumatic quipment arning 1. The compatibility of equipment is the responsibility of the person who designs the system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific system must be based on specifications or after analysis and/or tests to meet your specific requirements.. Only trained personnel should operate machinery and equipment. ssembly, handling or repair of machinery and equipment should be performed by trained and experienced operators.. Do not service machinery/equipment or attempt to remove components until safety is confirmed.. To promote safe operation, be sure to observe company standards and legal regulations, etc. Refer to ISO1, JIS 870 (General Rules for Pneumatic quipment), labor health and safety laws and other safety regulations. 10

14 Series Q, T/TI igh Purity Fluoropolymer Fittings & Precautions 1 e sure to read before handling. Precautions on Design and Selection arning 1. Confirm the specifications. Give careful consideration to operating conditions such as the application, fluid and environment, and use within the operating ranges specified in this catalog.. Fluid Operate within the indicated fluid temperature range.. aintenance space nsure the necessary space for maintenance and inspections.. Fluid pressure range Keep the supplied fluid pressure within the operating pressure range shown in the catalog.. Countermeasures for static electricity Since static electricity may be generated depending on the fluid being used, implement suitable countermeasures. Piping Caution 1. Connect with special tools. Refer to page regarding connection and special tools.. Tighten the nut until it touches the end surface of the body, and then tighten it an addition 1/8 turn. s a guide, refer to the proper tightening torques shown below. ut tightening torque for piping ody class Torque ( m) 1. to.0.0 to. 7. to to 1 arning ounting 1. fter mounting, perform suitable function and leak tests to confirm that the mounting is correct.. Instruction manual ount and operate the product after reading the manual carefully and understanding its contents. lso keep the manual where it can be referred to as necessary.

15 Series Q, T/TI igh Purity Fluoropolymer Fittings & Precautions e sure to read before handling. arning 1. Do not use in locations having an explosive atmosphere.. Do not operate in locations where vibration or impact occurs.. In locations near heat sources, block off radiated heat. arning Operating nvironment aintenance 1. Perform maintenance in accordance with the procedures in the instruction manual. Improper handling can cause damage.. hen removing or reinstalling fittings, remove any remaining chemicals and carefully replace them with pure water or air, etc., before beginning work activities.. Tightening of taper threads for piping ecause the taper threads are made of resin, minute leakage may gradually occur due to stress relaxation. Perform periodic inspections, and if leakage is detected correct the problem by additional tightening. If additional tightening becomes ineffective, replace the fitting with a new product.. Check the following during regular maintenance, and replace components as necessary. a) Scratches, gouges, abrasion, corrosion b) Twisting, flattening or distortion of c) ardening, deterioration or softening of. Do not repair or patch the replaced or fittings for reuse. arning Operating Precautions 1. Operate within the range of the maximum operating pressure. Caution 1. fter a long period of non-use, perform inspections before beginning operation.. Use sufficient care in the handling of series Q clean packaging types when their packaging is opened. Precautions on Installation of Caution 1. Cut the end of the at a right angle and pass it through the fitting nut. fter placing the tube in the holder, push it onto the insert bushing until it stops and clamp it with the knob. s a guide when tightening the tube with the knob, maintain a uniform gap (approx. mm) on both sides of the holder. hen the is curved, straighten it out before using it. The may slip if there is oil or dust, etc., on the holder. Remove the contamination using alcohol or another suitable cleaner. Precautions on Use of Caution 1. Refer to the applicable sizes shown below for to be used. pplicable sizes Connection size ø x ø x ø x etric sizes x ø1 x ø x ø1 x 0.08" /1" x 0.17" 1/" x /" /8" x 1/" 1/" x /8" /" x /8" (mm) Internal thickness (mm) Standard size Tolerance Standard size Tolerance ±0.0 ± ± ± ±0.1 ±0.1 1

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