Bobcat. Parts Manual. SIN & Above SIN & Above SIN & Above SIN & Above (8-03)

Transcription

1 Bobcat Parts Manual SIN & Above SIN & Above SIN & Above SIN & Above (8-03) An (Lj) Ingersollfland business Printed in U.S.A. Bobcat Company 2003

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16 MAINTENANCE ITEMS Page : FILTER Engine Oil (6 Pack) - See Page OIL PAN(6) x FILTER Fuel - See Page FUEL SYSTEM(27) x CARTRIDGE Inner Air Cleaner - See Page AIR CLEANER(3) x CARTRIDGE Outer Air Cleaner - See Page AIR CLEANER(3) x ELEMENT Hydrostatic # 3 Media - See Page HYDROSTATIC OIL FILTER(5) BATTERY 950 AMP - See Page x BLACK GOLD Hyd./Hydro. - (2) 2.5 Gal. - (5 Gal.) - See Page NO PAGE(7) BLACK GOLD Hyd./Hydro. - (5 Gal.) - See Page NO PAGE(7) x BLACK GOLD Hyd./Hydro Gallon Drum - See Page NO PAGE( 2) MOTOR OIL 0W30 CE/SG - Qt. - See Page NO PAGE(2) x MOTOR OIL 5W40 CE/SG - Qt. - See Page NO PAGE(2) x MOTOR OIL 30 CE/SG - Qt. - See Page NO PAGE(2) x MOTOR OIL 5W40 CE/SG - Gallon - See Page NO PAGE(2) x MOTOR OIL 0W30 CE/SG - Gallon - See Page NO PAGE(2) x MOTOR OIL 30 CE/SG - Gallon - See Page NO PAGE(2) x MOTOR OIL 0W30 CE/SG Gal. - See Page NO PAGE(2) x MOTOR OIL 5W40 CE/SG Gal. - See Page NO PAGE(2) x MOTOR OIL 30 CE/SG Gal. - See Page NO PAGE(2) x x x x

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18 SERVICE SCHEDULE ITEMS Page : SERVICE 0 hour interval - items that need to be checked/servic ed MOTOR OIL 0W30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Qt. x MOTOR OIL 30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG - Gallon x MOTOR OIL 30 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG Gal. x MOTOR OIL 5W40 CE/SG Gal. x MOTOR OIL 30 CE/SG Gal. x GREASE general purpose x CARTRIDGE Inner Air Cleaner x CARTRIDGE Outer Air Cleaner x FILTER HVAC x 2 SERVICE 50 hour interval - items that need to be checked/servic ed MOTOR OIL 0W30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Qt. x MOTOR OIL 30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG - Gallon x MOTOR OIL 30 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG Gal. x MOTOR OIL 5W40 CE/SG Gal. x MOTOR OIL 30 CE/SG Gal. x GREASE general purpose x CARTRIDGE Inner Air Cleaner x CARTRIDGE Outer Air Cleaner x FILTER HVAC x BLACK GOLD Hyd./Hydro. - (2) 2.5 Gal. x BLACK GOLD Hyd./Hydro. - 5 Gal. x BLACK GOLD Hyd./Hydro Gallon Drum x FILTER Engine Oil (6 Pack) - change oil after the first 50 hours and every 500 hours thereafter 3 SERVICE 250 hour interval - items that need to be checked/serv iced MOTOR OIL 0W30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Qt. x MOTOR OIL 30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG - Gallon x MOTOR OIL 30 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG Gal. x MOTOR OIL 5W40 CE/SG Gal. x MOTOR OIL 30 CE/SG Gal. x GREASE general purpose x CARTRIDGE Inner Air Cleaner x CARTRIDGE Outer Air Cleaner x FILTER HVAC x BLACK GOLD Hyd./Hydro. - (2) 2.5 Gal. x x

19 SERVICE SCHEDULE ITEMS Page : BLACK GOLD Hyd./Hydro. - 5 Gal. x BLACK GOLD Hyd./Hydro Gallon Drum x BELT drive BELT air conditioner FILTER Fuel 4 SERVICE 500 hour interval - items that need to be checked/serv iced MOTOR OIL 0W30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Qt. x MOTOR OIL 30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG - Gallon x MOTOR OIL 30 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG Gal. x MOTOR OIL 5W40 CE/SG Gal. x MOTOR OIL 30 CE/SG Gal. x GREASE general purpose x CARTRIDGE Inner Air Cleaner x CARTRIDGE Outer Air Cleaner x FILTER HVAC x BLACK GOLD Hyd./Hydro. - (2) 2.5 Gal. x BLACK GOLD Hyd./Hydro. - 5 Gal. x BLACK GOLD Hyd./Hydro Gallon Drum x FILTER Engine Oil (6 Pack) x BELT drive BELT air conditioner FILTER Fuel CAP hydrostatic tank ELEMENT Hydrostatic # 3 Media x 5 SERVICE 000 hour interval - items that need to be checked/ser viced MOTOR OIL 0W30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Qt. x MOTOR OIL 30 CE/SG - Qt. x MOTOR OIL 5W40 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG - Gallon x MOTOR OIL 30 CE/SG - Gallon x MOTOR OIL 0W30 CE/SG Gal. x MOTOR OIL 5W40 CE/SG Gal. x MOTOR OIL 30 CE/SG Gal. x GREASE general purpose x CARTRIDGE Inner Air Cleaner x CARTRIDGE Outer Air Cleaner x FILTER HVAC x BLACK GOLD Hyd./Hydro. - (2) 2.5 Gal. x BLACK GOLD Hyd./Hydro. - 5 Gal. x BLACK GOLD Hyd./Hydro Gallon Drum x FILTER Engine Oil (6 Pack) x BELT drive BELT air conditioner FILTER Fuel

20 SERVICE SCHEDULE ITEMS Page : CAP hydrostatic tank ELEMENT Hydrostatic # 3 Media x KIT element

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22 MAIN FRAME Page : MAIN FRAME BUSHING COVER 2 4 DRIVECASE See Page DRIVE TRAIN() - frame only 5 83D-8 NUT COVER R.H COVER L.H. 7 83D-2 NUT COVER COVER BUSHING inside upright weldaon BUSHING inside upright weldaon BUSHING outside upright weldaon 2 3 3C-824 BOLT BUSHING outside upright weldaon PLUG Bobcat head 6 3C-228 BOLT COVER G-372 BOLT COVER STEP HOOK tie down - weldaon BRACKET weldaon G-3708 BOLT COVER COVER BLOCK threaded 2

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24 OPERATOR CAB Page : OPERATOR CAB does not include cab decals 2 59D-8 NUT WASHER rectangular BOLT MOUNT WASHER D-8 NUT WASHER D-5 NUT INSULATION seat pan 2 7C-056 BOLT D-0 NUT D-6 NUT GAS SPRING R.H SNAP RING MOUNT D-8 NUT PIN ring PIN GAS SPRING L.H GAS SPRING L.H. - for cab W/ enclosure TUBE stop - R.H WASHER CLEVIS 24 95D-5 NUT COVER G-52 BOLT INSERT x STOP 2 29 NAP GAS SPRING R.H. - W/ latch - Order Ref. OPERATOR CAB(4) & OPERATOR CAB(2)-OPERATOR CAB(23) BUSHING MOUNT gas spring G-32 BOLT INSULATION seat pan PLUG W/ Bobcat head - W/Ref. OPERATOR CAB(35) CLIP 6

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26 OPERATOR CAB Page : OPERATOR CAB does not include cab decals INSERT 6 3 SEAT BAR See Page SEAT & SEAT BAR(2) 4 SEAT See Page SEAT(3) INSULATION COVER CONTAINER manuals CLIP COVER FRAME INSULATION 9 NSS FRAME L.H. - weldaon 9 NSS FRAME R.H. - weldaon COVER no lights 2

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28 OPERATOR CAB Page : INSULATION cab back BOLT CAP PANEL OUTLET CLIP PLUG 5 8 9G-420 BOLT BUSHING nylon GROMMET KNOB WINDOW top - lexan - assy. - W/seal & grommets LIGHT dome BULB RETAINER snap in INSULATION INSULATION headliner HARNESS %accessories HARNESS %accessories - Export - SEE NOTE RETAINER snap in NYLON TIE PLUG black PLUG PLUG 23 NAP EXTRUSION 75.75' (924mm) long - Order Ref. OPERATOR CAB(3) 23 NAP CORD 75.75' (924mm) long - Order Ref. OPERATOR CAB(3) INSULATION EXIT TAG WINDOW rear INSULATION INSULATION PANEL R.H. - deluxe - keyless SWITCH travel control - Export SEA; bulk - Sold Per Foot x CORD bulk - Sold Per Foot x x x

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30 SEAT & SEAT BAR Page : SEAT See Page SEAT(3) SENSOR NUT SEAT BAR BRACKET BUSHING BUSHING BUSHING BUMPER PIN ring BUSHING keyed SPRING BUSHING CLEVIS BOLT D-4 NUT 7 53D-6 NUT 2 8 4F-606 PIN C-42 BOLT 20 7C-640 BOLT 2 2 0C-66 BOLT BUSHING 23 NAP MOUNT Order Ref. SEAT & SEAT BAR(4) 2

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32 SEAT Page : NAP KIT vinyl seat - Order Ref. SEAT(2), SEAT(3) & SEAT(64) - Was [A] NAP KIT fabric seat - Order Ref. SEAT(2), SEAT(3) & SEAT(64) - Was [A]Ucom3WG }H~0{M SEAT vinyl - L.H. recliner lever SEAT fabric - L.H. recliner lever SEAT BELT lap SEAT seat - fabric SEAT seat - vinyl SEAT backrest - fabric - W/Ref. SEAT(58) SEAT backrest - vinyl - W/Ref. SEAT(58) SCISSORS KNOB recliner 8 NSS NUT WASHER 4 0 NSS SLIDE slave NSS BOLT 4 2 NSS SLIDE locking 3 NSS NUT 2 4 NSS BELT tether 2 5 NSS WASHER cross pivot 4 6 NSS BOLT pivot 2 7 NSS RING retaining 2 8 NSS ROLLER 4 9 NSS NUT 2 20 NSS BUSHING wt adjustment 4 2 NSS RIVET 2 22 NSS BLOCK up stop 2 23 NSS WASHER 3 24 NSS STOP armrest 25 NSS PUSHNUT 2 26 NSS BUMPER 27 NSS NUT 28 NSS SHAFT bearing 29 NSS RIVET female snap 30 NSS INDICATOR weight 3 NSS RIVET male snap 32 NSS DIAL weight indicator 33 NSS POP RIVET 2 34 NSS SPACER 35 NSS NUT 36 NSS BEARING thrust 37 NSS RACE thrust 2 38 NSS SHEAR PIN 39 NSS HANDLE weight adjustment 40 NSS PLATE wear 4 NSS SHAFT torsion 42 NSS DRIVE GEAR 43 NSS BUSHING torsion 44 NSS RACK wt adjustment 45 NSS BOLT 2 x

33 SEAT Page : 2 46 NSS SPACER recliner 47 NSS BRACKET back tilt 48 NSS NUT 2 49 NSS WASHER plastic 2 50 NSS BOSS back pan pivot 2 5 NSS HANDLE recliner (RH) 52 NSS LATCH recliner 53 NSS SPRING extension 54 NSS SPRING tilt latch 55 NSS CLIP 6 56 NSS WIRE boot support 57 NSS SUSPENSION boot 58 NSS SCREW 2 59 NSS HOUSING upper 60 NSS HOUSING lower 6 NSS BACK PAN GAS SPRING KIT slides - W/Ref. SEAT(8)-SEAT(2) KIT tether belt - W/Ref. SEAT(9), SEAT(3) & SEAT(4) KIT suspension rollers & bearings - W/Ref. SEAT(5)- SEAT(20) KIT suspension bumpers & stops - W/Ref. SEAT(2)- SEAT(27) KIT rear tube - W/Ref. SEAT(7), SEAT(20) & SEAT(28) KIT weight adj. indicator - W/Ref. SEAT(29)-SEAT(33) KIT weight adj. handle - W/Ref. SEAT(34)-SEAT(39) KIT weight adj. - W/Ref. SEAT(7), SEAT(20) & SEAT(40)- SEAT(44) KIT R.H. recliner - W/Ref. SEAT(7),SEAT(8) & SEAT(45)- SEAT(54) KIT L.H. recliner - W/Ref. SEAT(7),SEAT(8) & SEAT(45)- SEAT(54) KIT susp. boot - W/Ref. SEAT(55)-SEAT(57) INSTRUCTIONS

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35 REAR DOOR Page : 6D-5 NUT BUMPER COVER exhaust 4 37C-52 BOLT PLUG backaup alarm DOOR STOP ROLLER WASHER lock STOP REAR DOOR W/Ref. REAR DOOR(), REAR DOOR(2), REAR DOOR(4)-REAR DOOR(6), REAR DOOR(9), REAR DOOR(29) & REAR DOOR(30) 6804 SPRING LATCH 3 7C-820 BOLT LATCH PLATE weldaon 5 38C-824 SCREW HINGE weldaon D-6 NUT SCREW LATCH TOOL HOLDER Europe 2 37C-62 BOLT D-6 NUT COVER C-840 BOLT carriage BUSHING striker CHANNEL BAR threaded striker GRIP SPRING 30 85D-6 NUT

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37 LIFT ARMS & BOBTACH Page : 7C-664 BOLT PIN LIFT ARM 4 7C-02 BOLT 2 5 7C-656 BOLT PIN D-6 NUT 8 8 0H-25 GREASE ZERK PIN PIN 2 CYLINDER tilt - See Page TILT CYLINDER(2) 2 2 BOB-TACH See Page BOB-TACH(4) 3 2H-5 GREASE ZERK 2 4 H-5 GREASE ZERK 2 5 CYLINDER lift - See Page LIFT CYLINDER(3) PIN COVER STEP 9 7C-672 BOLT WASHER BUSHING weldaon BUSHING weldaon C-036 BOLT PAD rubber - self adhesive 25 7C-648 BOLT BUSHING PIN LIFT ARM STOP assy PIN retainer 30 27E-0 WASHER SPRING 32 84G-32 BOLT TAB weldaon 34 57D-0 NUT 4

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39 BOB-TACH Page : BOB-TACH Ref. BOB-TACH (2)-BOB-TACH (22) - also Order Ref. BOB-TACH (26) 2 7C-660 BOLT 2 3 NAP FRAME BUSHING weldaon SCREW shoulder PIVOT ASSY SPRING PIVOT wedge WEDGE ASSY J-5032 PIN LEVER R.H LEVER L.H SPRING WASHER D-6 NUT SEAL 2 6 0H-35 GREASE ZERK PLUG BUSHING weldaon BUSHING weldaon K-3026 O-RING 2 2 7JM-50 SNAP RING H-25 GREASE ZERK BUSHING wear LEVER KIT R.H. Bob-tach - Ref. BOB-TACH (2) & BOB-TACH (5) - BOB-TACH (4) LEVER KIT L.H. Bob-tach - Ref. BOB-TACH (2) & BOB-TACH (5) - BOB-TACH (4) WASHER DECAL

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41 PANELS Page : PANEL PANEL SHIELD BOOT RIVET GROMMET BRACKET steering - R.H BRACKET steering - L.H. 8 84G-376 BOLT INSULATION 0 84G-372 BOLT 30 95D-6 NUT MOUNT damper SEAL 2 4 7C-62 BOLT PLUG for.75' dia. hole PLUG for.82' dia. hole INSULATION

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43 PANELS Page : PANEL PANEL PANEL LEVER R.H. joystick - See Page CONTROLS ELECTRICAL() LEVER L.H. joystick - See Page CONTROLS ELECTRICAL() 5 35C-52 BOLT PLUG STEP G-376 BOLT INSULATION 0 84G-372 BOLT 22 95D-6 NUT COVER cylinder access PLATE cable 4 37C-620 BOLT PLUG INSULATION SEAL panel D-5 NUT G-370 BOLT D-6 NUT 4

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45 FUEL SYSTEM Page : 6664 CAP green fuel fill FUEL CAP locking - W/Ref. FUEL SYSTEM(2) - Code PK KEY SET Code PK SCREW FILLER TUBE 5 42HC-250 CLAMP HOSE 7 5HM-24 CLAMP 2 8 NAP HOSE 32'' (83mm) long - Order Ref. FUEL SYSTEM(36) HOSE Bulk - sold per foot x 0 NAP HOSE 29.5' (749mm) long - Order Ref. FUEL SYSTEM(38) BUSHING.37' (9,4mm) ID BUSHING.54' (3,7mm) ID HOSE 3.75' (350mm) long 2 4 5HM-3 CLAMP PAD self adhesive one side SENSOR fuel - W/Ref. FUEL SYSTEM(7) GASKET SCREEN TANK PLUG.75' shoulder 2 NAP HOSE 53' (346mm) long - Order Ref. FUEL SYSTEM(9) MOUNT 23 43C-56 BOLT ELBOW W/Ref. FUEL SYSTEM(25) K-5 O-RING x 26 53C-56 BOLT FILTER ASSY FILTER 27 72F- DRAIN COCK PLUG plug 29 NAP HOSE %.25'' (286mm) long - Order Ref. FUEL SYSTEM(3 7) 30 NAP HOSE %2'' (305mm) long - Order Ref. FUEL SYSTEM(38) 3 FUEL PUMP See Page FUEL INJECTION PUMP() PUMP hand primer 33 NAP HOSE 4%.5'' (368mm) long Order Ref. FUEL SYSTEM(37) ELBOW GASKET HOSE bulk - Sold Per Foot x HOSE.375 I.D. - bulk - Sold Per Foot x HOSE.25'' I.D. - bulk - Sold Per Foot x 39 84G-372 BOLT NYLON TIE 4 5HM-4 CLAMP HM-58 CLAMP BRACKET 44 42HS-04 CLAMP 2

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47 DRIVE TRAIN Page : DRIVECASE 2 3C-224 BOLT IDLER ASSY rear - See Page REAR IDLER() FRAME track - R.H FRAME track - L.H. 5 83D-0 NUT 20 6 MOTOR See Page HYDROSTATIC MOTOR & BRAKE(2) SPROCKET 2 8 3C-228 BOLT COVER G-372 BOLT 6 3C-032 BOLT TRACK TENSIONE R See Page TRACK TENSIONER(2) D-2 NUT ROLLER ASSY See Page TRACK ROLLER(6) IDLER ASSY front - See Page FRONT IDLER(5) TRACK 8' (457mm) wide - half pitch - Bridgestone DECAL Warning - Grease 2 8 3C-232 BOLT STUD NUT 6

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49 TRACK TENSIONER Page : TRACK TENSIONE R Ref. BRAKE VALVE(3)-TRACK TENSIONER(9) 2 26GM-0020 SCREW GREASE ZERK Must be rated 0,000 psi - Do not substitute! BLEEDER TUBE O-RING WASHER backaup SEAL wiper 9 NSS COIL SPRING ASSY Order Ref. TRACK TENSIONER()

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51 FRONT IDLER Page : IDLER ASSY front - Ref. FRONT IDLER(2)-FRONT IDLER(9) BEARING AXLE shaft BRACKET use W/Ref. FRONT IDLER(8) 2 5 2JM-090 ROLL PIN 2 6 7JM-80 SNAP RING SEAL COVER seal IDLER

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53 REAR IDLER Page : IDLER ASSY rear - W/Ref. REAR IDLER(2)-REAR IDLER(6) BEARING AXLE shaft 4 7JM-80 SNAP RING IDLER SEAL COVER seal 2

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55 TRACK ROLLER Page : ROLLER ASSY track - W/Ref. TRACK ROLLER(2)-TRACK ROLLER(7 ) BEARING AXLE shaft ROLLER 5 7JM-72 SNAP RING COVER seal SEAL 2

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57 HYDRAULIC CIRCUITRY Page : CYLINDER tilt - See Page TILT CYLINDER(2) ADAPTER W/Ref. HYDRAULIC CIRCUITRY(22) TEE HOSE CLAMP 2 6 7C-632 BOLT 7 30H-38 CLAMP HOSE TEE K-8 O-RING flared end x 9 97K-0 O-RING flared end x TEE HOSE K-8 CAP TUBELINE 4 84G-372 BOLT CLAMP G-3736 BOLT D-6 NUT STA-STRAP CLAMP G-3728 BOLT TUBELINE 22 79K-0 O-RING x WASHER TUBELINE tilt TUBELINE tilt HOSE W/Ref. HYDRAULIC CIRCUITRY(22) DECAL danger CLAMP ELBOW W/Ref. HYDRAULIC CIRCUITRY(22) TUBELINE lift 30 CYLINDER lift - See Page LIFT CYLINDER(3) HOSE HOSE 2 33 VALVE See Page HYDRAULIC CONTROL VALVE(4) or HYDRAULIC CONTROL VALVE(6) TEE W/Ref. HYDRAULIC CIRCUITRY(22) 34 97K-2 O-RING flared end x TUBELINE lift TUBELINE lift 37 2KB-20 TEE W/Ref. HYDRAULIC CIRCUITRY(22) HOSE CLAMP 40 84G-3740 BOLT 4 3H-49 CLAMP 42 7C-536 BOLT 43 6D-5 NUT 44 36K-5 CAP

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59 LIFT & TILT CONTROL CIRCUITRY Page : TEE W/Ref. LIFT & TILT CONTROL CIRCUITRY(2) 2 79K-6 O-RING x TUBELINE KNOB 5 7D-4 NUT WASHER neoprene VALVE manual lift - See Page MANUAL LIFT RELEASE VALVE() TUBELINE W/ decals DECAL danger 2 9 5KB-606 ADAPTER W/Ref. LIFT & TILT CONTROL CIRCUITRY(2) K-2 O-RING x TUBELINE 2 85D-6 NUT C-66 BOLT 3 4 7C-428 BOLT D-4 NUT H-46 CLAMP ORIFICE 8 VALVE control - See Page HYDRAULIC CONTROL VALVE(4) or HYDRAULIC CONTROL VALVE(6) 9 7C-620 BOLT MOUNT BRACKET 22 7C-624 BOLT 23 83D-6 NUT KB-22 ELBOW W/Ref. LIFT & TILT CONTROL CIRCUITRY(0) 25 36K-5 CAP TUBELINE 27 77F-8 ELBOW 28 84G-376 BOLT CROSS W/Ref. LIFT & TILT CONTROL CIRCUITRY(2) PIN joystick controls ADAPTER w/ oaring groove - joystick controls ADAPTER w/o oaring groove - joystick controls 32 58K-20 O-RING use w/ adapter - joystick controls O-RING use w/ adapter - joystick controls 2 33 NAP ACTUATOR Order also Order adapter (Ref. LIFT & TILT CONTROL CIRCUITRY(3)) - joystick controls - Was [A] ACTUATOR W/Ref. LIFT & TILT CONTROL CIRCUITRY(32) ( ) 34 69G-436 BOLT joystick controls 4 2 2

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61 AUXILIARY HYDRAULICS Page : BRACKET 2 84G-376 BOLT BLOCK ASSY. W/Ref. AUXILIARY HYDRAULICS(6), AUXILIARY HYDRAULICS(7) & AUXILIARY HYDRAULICS() 4 83D-6 NUT K-2 O-RING KIT male SEAL KIT blue - front SEAL KIT 3 O-rings & backaup washers KIT female SEAL KIT 3 O-rings & backaup washers 8 5KB-606 ADAPTER W/Ref. AUXILIARY HYDRAULICS(25) CLAMP KIT W/ spring & Ref. AUXILIARY HYDRAULICS(5) KIT male - casedrain - W/ spring, valve, seal & O-ring SEAL KIT blue - front FILTER See Page HYDROSTATIC OIL FILTER() HOSE TUBELINE TUBELINE 6 5KB-62 ADAPTER W/Ref. AUXILIARY HYDRAULICS(5) HOSE 8 84G-3736 BOLT 9 7C-640 BOLT STA-STRAP WASHER HOSE 23 VALVE control - See Page HYDRAULIC CONTROL VALVE(4) or HYDRAULIC CONTROL VALVE(6) TEE W/Ref. AUXILIARY HYDRAULICS(25) 25 79K-6 O-RING x 26 3C-644 BOLT HOSE CLAMP 29 84G-3740 BOLT 30 85D-6 NUT

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63 TILT CYLINDER Page : CYLINDER tilt - Ref. TILT CYLINDER(2)-TILT CYLINDER(6) CASE 3' (76,2mm) I.D PISTON HEAD ROD W/Ref. TILT CYLINDER(6) -.625' (4,3mm) O.D BUSHING NUT 8 54K-3028 O-RING SEAL 0 54K O-RING 73K-232 O-RING backaup 2 54K O-RING SEAL SEAL wiper PLUG W/Ref. TILT CYLINDER(6) K-6 O-RING x TUBELINE SEAL KIT Ref. TILT CYLINDER(7)-TILT CYLINDER(4)

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65 LIFT CYLINDER Page : CYLINDER lift - Ref. TILT CYLINDER(2)-TILT CYLINDER(6) CASE PISTON W/Ref. LIFT CYLINDER(8) & LIFT CYLINDER(9) HEAD ROD W/Ref. TILT CYLINDER(6) 6 54K O-RING 7 92D-6 NUT RING 9 25K O-RING SPACER 73K-228 WASHER backaup 2 58K-230 O-RING SEAL rod SEAL wiper PLUG W/Ref. TILT CYLINDER(6) K-6 O-RING x TUBE SEAL KIT Ref. LIFT CYLINDER(6)-LIFT CYLINDER(9) & LIFT CYLINDER()-TILT CYLINDER(4)

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67 MANUAL LIFT RELEASE VALVE Page : VALVE Ref. MANUAL LIFT RELEASE VALVE(2)-MANUAL LIFT RELEASE VALVE(4) 2 NSS BLOCK SEAL KIT VALVE WASHER neoprene KNOB red square 7 7D-4 NUT

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69 CONTROL PEDALS Page : 95D-6 NUT WASHER PEDAL BUSHING 3 5 7C-624 BOLT PIN C-620 BOLT BRACKET D-6 NUT BAR PIN COTTER PIN LINK 2 4 7C-620 BOLT PIN LEVER BUSHING RETAINING NUT 9 7C-62 BOLT YOKE WASHER 22 VALVE control - See Page HYDRAULIC CONTROL VALVE(4) or HYDRAULIC CONTROL VALVE(6) BAR BUSHING GROMMET BUSHING 27 37C-66 BOLT 2

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71 HYDRAULIC CONTROL VALVE Page : VALVE W/Fittings - Ref. HYDRAULIC CONTROL VALVE(2)- HYDRAULIC CONTROL VALVE(8) VALVE ASSY BICS control - See Page BICS CONTROL VALVE() RETAINER BOOT BUSHING alignment K-6 O-RING x SPOOL lift SPOOL tilt SPOOL auxiliary 3 0 NSS BODY SEAT load check SPRING K-8 O-RING NUT load check VALVE antiacavity check - W/Ref. HYDRAULIC CONTROL VALVE(6)-HYDRAULIC CONTROL VALVE(8) 6 79K-0 O-RING K-4 WASHER backaup x 8 58K-4 O-RING backaup ring required O-RING backaup ring not required VALVE port relief - W/Ref. HYDRAULIC CONTROL VALVE(6 )-HYDRAULIC CONTROL VALVE(8) PSI VALVE main relief - W/Ref. HYDRAULIC CONTROL VALVE(2 )-HYDRAULIC CONTROL VALVE(24) PSI 2 58K-7 O-RING WASHER backaup 23 25K-2006 O-RING RING glide BUSHING WASHER SPRING COLLAR PLUG SCREW ADAPTER SPRING BALL SLEEVE WASHER RETAINER BONNET.625' flange CAP BONNET 40 30G-46 SCREW ADAPTER SEAL BLOCK aux K-24 O-RING SPRING SLEEVE 2 2

72 HYDRAULIC CONTROL VALVE Page : PLUG W/Ref. HYDRAULIC CONTROL VALVE(6)-HYDRAU LIC CONTROL VALVE(8) 48 58K-27 O-RING CROSS W/Ref. HYDRAULIC CONTROL VALVE(6) 50 55K-204 O-RING 5 29G-444 BOLT G-46 SCREW ' long CAP TEE W/Ref. HYDRAULIC CONTROL VALVE(6) - tapered boss face TUBELINE END CAP 57 NAP SOLENOID Order Ref. HYDRAULIC CONTROL VALVE(58) & HYDRAULIC CONTROL VALVE(59) STEM SEAL KIT x COIL W/ nut - 0 volt - pwm VALVE #port relief & antiacav. - W/Ref. HYDRAULIC CONTR OL VALVE(6) PSI - use in tilt cylinder base end port SEAL KIT W/Ref. HYDRAULIC CONTROL VALVE(6), HYDRA ULIC CONTROL VALVE(67) & HYDRAULIC CONTRO L VALVE(68)<com3 R }H~0{M SEAL KIT two spool - Ref. HYDRAULIC CONTROL VALVE(4), HYDRAULIC CONTROL VALVE(42) & HYDRAULIC CONTROL VALVE(5) SEAL KIT complete - Ref. HYDRAULIC CONTROL VALVE(4), HYDRAULIC CONTROL VALVE(3), HYDRAULIC CONTROL VALVE(6)-HYDRAULIC CONTROL VALVE(8) SEAL KIT main relief - Ref. HYDRAULIC CONTROL VALVE(2)- HYDRAULIC CONTROL VALVE(24) SEAL KIT upper deck - Ref. HYDRAULIC CONTROL VALVE(3) & HYDRAULIC CONTROL VALVE(6)-HYDRAULIC CONTROL VALVE(8) SPRING.72' O.D K-22 O-RING K O-RING RESTRICTOR 66 95K-6 O-RING 2 67 NSS O-RING Order Ref. HYDRAULIC CONTROL VALVE(60) kit x 68 NSS O-RING Order Ref. HYDRAULIC CONTROL VALVE(60) kit x BLOCK lift and tilt lock 70 90KV-8 PLUG W/Ref. HYDRAULIC CONTROL VALVE(7) 7 95K-2 O-RING x PLUG aux lock - W/Ref. HYDRAULIC CONTROL VALVE(73) & HYDRAULIC CONTROL VALVE(74) 73 79K-7 O-RING x 74 25K-2002 O-RING x SOLENOID spool lock - W/Ref. HYDRAULIC CONTROL VALVE( 3) - 5' (27mm) wire 76 90KV-5 PLUG W/Ref. HYDRAULIC CONTROL VALVE(66) TUBELINE CHECK VALVE 3000 PSI - W/screen - W/Ref. HYDRAULIC CONTRO L VALVE(79) 79 79K-6 O-RING x 2 2 x x x x x 2

73 HYDRAULIC CONTROL VALVE Page : COUPLER male 8 36K-5 CAP

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75 BICS CONTROL VALVE Page : VALVE ASSY Ref. BICS CONTROL VALVE(2)-BICS CONTROL VALVE(8) VALVE pilot operated SEAL KIT x 4 NSS BODY SEAL KIT x STEM solenoid valve 7 79K-8 O-RING x FITTING W/Ref. BICS CONTROL VALVE(7), BICS CONTROL VALVE(8) & BICS CONTROL VALVE(9) COIL 0 54K O-RING NUT ORIFICE 3 43C-532 BOLT K-22 O-RING K-204 O-RING SOLENOID assy. - Ref. BICS CONTROL VALVE(5), BICS CONTR OL VALVE(6) & BICS CONTROL VALVE(9)-BICS CONTROL VALVE() 7 43C-524 BOLT K-2 O-RING x 9 80K-2 BACK-UP RING backaup x

76

77 HYDRAULIC CONTROL VALVE Page : VALVE AHC - W/ fittings - Ref. HYDRAULIC CONTROL VALVE(2)-HYDRAULIC CONTROL VALVE(60) VALVE ASSY BICS control - See Page BICS CONTROL VALVE() RETAINER BOOT RETAINER K-6 O-RING tapered boss face x SPOOL lift - # or Red SPOOL lift - # 2 or Green SPOOL tilt - # or Red SPOOL tilt - # 2 or Green SPOOL auxiliary 3 0 NSS BODY valve SEAT load check SPRING K-8 O-RING NUT load check - W/Ref. HYDRAULIC CONTROL VALVE( 3) VALVE antiacavity check - W/Ref. HYDRAULIC CONTROL VALVE(6)-HYDRAULIC CONTROL VALVE(8) 6 79K-0 O-RING K-4 WASHER backaup O-RING backaup washer not required VALVE port relief - W/Ref. HYDRAULIC CONTROL VALVE(6 )-HYDRAULIC CONTROL VALVE(8) PSI VALVE main relief - W/Ref. HYDRAULIC CONTROL VALVE(2 )-HYDRAULIC CONTROL VALVE(24) 2 58K-7 O-RING WASHER back-up 23 25K-2006 O-RING RING glide BUSHING WASHER SPRING COLLAR PLUG spool 30 95K-2 O-RING 3 90KV-8 PLUG W/Ref. HYDRAULIC CONTROL VALVE(30) - socket head 32 NSS O-RING Order Ref. HYDRAULIC CONTROL VALVE(60) - kit 33 NSS O-RING Order Ref. HYDRAULIC CONTROL VALVE(60) - kit 34 79K-6 O-RING x 35 25K-2002 O-RING 36 54K O-RING BONNET.625 flange CHECK VALVE 3000 PSI - W/screen - W/Ref. HYDRAULIC CONTRO L VALVE(34) BONNET 40 30G-46 SCREW ADAPTER SEAL lip END CAP.87' thick 2 3 2

78 HYDRAULIC CONTROL VALVE Page : K-24 O-RING SPRING SLEEVE PLUG W/Ref. HYDRAULIC CONTROL VALVE(6)-HYDRAU LIC CONTROL VALVE(8) 48 58K-27 O-RING CROSS W/Ref. HYDRAULIC CONTROL VALVE(6) TUBELINE 5 29G-42 SCREW G-46 SCREW ' long CAP TEE W/Ref. HYDRAULIC CONTROL VALVE(6) K-6 O-RING flared end x TUBELINE 56 79K-7 O-RING SOLENOID W/Ref. HYDRAULIC CONTROL VALVE(58) & HYDRA ULIC CONTROL VALVE(59) STEM SEAL KIT x COIL w/nut - pwm - 0 volt VALVE #port relief & antiacav. - W/Ref. HYDRAULIC CONTR OL VALVE(6), $HYDRAULIC CONTROL VALVE(32) & HYDRAULIC CONTROL VALVE(33) SEAL KIT W/Ref. HYDRAULIC CONTROL VALVE(6),$ HYDRA ULIC CONTROL VALVE(32) & HYDRAULIC CONTRO L VALVE(33) SEAL KIT one spool - Ref. HYDRAULIC CONTROL VALVE(4), HYDRAULIC CONTROL VALVE(42) & HYDRAULIC CONTROL VALVE(5) SEAL KIT complete - Ref. HYDRAULIC CONTROL VALVE(4), HYDRAULIC CONTROL VALVE(3), HYDRAULIC CONTROL VALVE(6)-HYDRAULIC CONTROL VALVE(8) SEAL KIT main relief - Ref. HYDRAULIC CONTROL VALVE(2)- HYDRAULIC CONTROL VALVE(24) SEAL KIT Ref. HYDRAULIC CONTROL VALVE(3) & HYDRAUL IC CONTROL VALVE(6)-HYDRAULIC CONTROL VALVE(8) SEAL KIT W/Ref. HYDRAULIC CONTROL VALVE(6),$ HYDRA ULIC CONTROL VALVE(32) & HYDRAULIC CONTRO L VALVE(33)$ SPRING.72' O.D BLOCK aux 64 90KV-5 PLUG W/Ref. HYDRAULIC CONTROL VALVE(65) K-6 O-RING PLUG W/Ref. HYDRAULIC CONTROL VALVE(35) & HYDRA ULIC CONTROL VALVE(56) 2 x x x x

79

80 BUCKET POSITIONING VALVE Page : VALVE primer red - Ref. BUCKET POSITIONING VALVE(2)- BUCKET POSITIONING VALVE(2) PLUG W/Ref. BUCKET POSITIONING VALVE(3) K-8 O-RING SPRING LOAD CHECK 2 6 NSS SPOOL 7 58K-6 O-RING PLUG W/Ref. BUCKET POSITIONING VALVE(7) PLUG W/Ref. BUCKET POSITIONING VALVE(7) SNAP RING SPRING 2 NSS SPOOL 3 NSS BODY O-RING PIN O-RING CAP COVER NUT SCREW SOLENOID NUT SEAL KIT COIL CARTRIDGE LOCK 2pin CONNECTOR 2pin SEAL KIT Ref. BUCKET POSITIONING VALVE(3), BUCKET POSITIONING VALVE(7), BUCKET POSITIONING VALVE(4), BUCKET POSITIONING VALVE(6) & BUCK

81

82 HIGH HORSEPOWER HYDRAULICS Page : HOSE 2 5HM-24 CLAMP TEE W/Ref. HIGH HORSEPOWER HYDRAULICS(4) - for manual controls TEE W/Ref. HIGH HORSEPOWER HYDRAULICS(4) - for joystick controls 4 99K-6 O-RING x 5 PUMP See Page HYDROSTATIC PUMP(3) for manual contro ls See Page HYDROSTATIC PUMP(5) for joystick controls CHECK VALVE W/Ref. HIGH HORSEPOWER HYDRAULICS(7) 7 79K-8 O-RING x 8 79K-0 O-RING x ELBOW W/Ref. HIGH HORSEPOWER HYDRAULICS(8) HOSE TUBELINE TEE bulkhead TUBELINE DECAL high flow STA-STRAP HARNESS 7 HARNESS attachment control - See Page ELECTRICAL CONTR OLS KIT(3) 8 84G-32 BOLT 2

83

84 HIGH HORSEPOWER HYDRAULICS Page : PUMP 63D372 - for hydrostatic pump NSS BOLT 4 3 NSS BOLT 4 4 NSS SEAL section 6 5 NSS WEAR PLATE 6 6 NSS SECTION 7 NSS PIN 2 8 NSS SHAFT 9 NSS SEAL load 3 0 NSS SEAL preaload 3 NSS BODY 2 NSS PIN 2 3 NSS SECTION 4 NSS SHAFT 5 NSS BODY 6 NSS SECTION 7 NSS PIN 2 8 NSS END CAP 9 NSS NUT COIL VALVE solenoid 22 NSS O-RING 2 23 NSS O-RING 2 24 NSS WASHER backaup SEAL KIT Ref. HIGH HORSEPOWER HYDRAULICS(22)-HIGH HORSEPOWER HYDRAULICS(24) VALVE relief 27 NSS BODY SEAL KIT Ref. HIGH HORSEPOWER HYDRAULICS(4), HIGH HORSEPOWER HYDRAULICS(5), HIGH HORSEPO WER HYDRAULICS(9) & HIGH HORSEPOWER HYDRAULICS(0

85

86 HIGH HORSEPOWER HYDRAULICS Page : PUMP gear - model 63D358 - for model NSS BOLT 4 3 NSS BOLT VALVE relief - W/Ref. HIGH HORSEPOWER HYDRAULICS(2 0)-HIGH HORSEPOWER HYDRAULICS(22) VALVE solenoid - W/Ref. HIGH HORSEPOWER HYDRAULIC S(7), HIGH HORSEPOWER HYDRAULICS(8) & HIGH HORSEPOWER HYDRAULICS(20)-HIGH HORSEPOWE 6 NSS SEAL section 3 7 NSS WEAR PLATE 4 8 NSS SECTION 9 NSS PIN 2 0 NSS SEAL load 2 NSS SEAL preaload 2 2 NSS BODY 3 NSS SECTION 4 NSS PIN 2 5 NSS COVER 6 NSS SEAL shaft 7 NSS NUT COIL SEAL KIT Ref. HIGH HORSEPOWER HYDRAULICS(20)-HIGH HORSEPOWER HYDRAULICS(22) 20 NSS O-RING x 2 NSS O-RING x 22 NSS BACK-UP RING x 23 NSS BODY 24 NSS SHAFT SEAL KIT Ref. HIGH HORSEPOWER HYDRAULICS(6), HIGH HORSEPOWER HYDRAULICS(7), HIGH HORSEPO WER HYDRAULICS(0), HIGH HORSEPOWER HYDRAULICS( x

87

88 HYDROSTATIC CIRCUITRY Page : BRACKET 2 79K-6 O-RING x 3 35C-56 BOLT CAP breather & fill - Also Order Ref. HYDROSTATIC CIRCUITRY(6) SIGHT GAUGE sight - W/Ref. HYDROSTATIC CIRCUITRY(28) GASKET K-24 O-RING 8 7KV-5 ELBOW W/Ref. HYDROSTATIC CIRCUITRY(3) - tapered boss face 8 97K-6 O-RING flared end x SCREEN HOSE PAD TANK hydraulic 3 99K-6 O-RING tapered boss face x FITTING 5 5HM-5 CLAMP K-2 O-RING x TEE W/Ref. HYDROSTATIC CIRCUITRY(36) - tapered boss face 7 97K-6 O-RING flared end x 8 NAP HOSE 23' (584mm) long - Order Ref. HYDROSTATIC CIRCU ITRY(9) HOSE Bulk - sold per foot x 20 NAP SHIELD 0' (254mm) long - Order Ref. HYDROSTATIC CIRCU ITRY(22) 2 79K-6 O-RING x COVER bulk - sold by the foot x HOSE 24 PUMP See Page HYDROSTATIC PUMP(4) BRACKET 26 47K-0 PLUG W/Ref. HYDROSTATIC CIRCUITRY(2) - for the tank flushing hole 27 24K-5 PLUG W/Ref. HYDROSTATIC CIRCUITRY(2) 28 99K-6 O-RING flat boss face HOSE 30 9J-2 CLAMP 2 3 5HM-42 CLAMP D-5 NUT HOSE SCREW HL-250 CLAMP K-6 O-RING tapered boss face x INLET 38 36K-5 CAP TEE split flange 40 7C-620 BOLT 4 4 7KB-22 ELBOW W/Ref. HYDROSTATIC CIRCUITRY(6) 42 VALVE See Page HYDRAULIC CONTROL VALVE(4)

89

90 HYDROSTATIC CIRCUITRY Page : PUMP See Page HYDROSTATIC PUMP(3) & HYDROSTATI C PUMP(4) CONNECTOR W/Ref. HYDROSTATIC CIRCUITRY(3) H-79 CLIP HOSE mega seal 5 36K-5 CAP 6 20J-2 CLAMP HOSE mega seal HOSE STA-STRAP HOSE TEE W/Ref. HYDROSTATIC CIRCUITRY(3) 2 TANK hydraulic - See Page HYDROSTATIC CIRCUITRY() 3 79K-6 O-RING tapered boss face x HOSE 5 55K-24 O-RING 4 6 5KB-62 ADAPTER W/Ref. HYDROSTATIC CIRCUITRY(22) FILTER inaline - 90 micron - See Page HYDROSTATIC OIL FILTER() 8 MOTOR See Page HYDROSTATIC MOTOR & BRAKE(2) K-8 O-RING x 20 7C-620 BOLT HOSE 22 79K-2 O-RING x CONNECTOR W/Ref. HYDROSTATIC CIRCUITRY(22) HOSE HOSE CROSS W/Ref. HYDROSTATIC CIRCUITRY(3) 27 5KB-808 ADAPTER W/Ref. HYDROSTATIC CIRCUITRY(9) HOSE HOSE 30 84G-372 BOLT VALVE inaline - W/Ref. HYDROSTATIC CIRCUITRY(3) VALVE ASSY brake - See Page BRAKE VALVE(8) 33 83D-4 NUT C-432 BOLT KN-5 ELBOW W/Ref. HYDROSTATIC CIRCUITRY(39) KB-606 TEE W/Ref. HYDROSTATIC CIRCUITRY(3) HOSE HOSE 39 99K-6 O-RING x

91

92 HYDROSTATIC CIRCUITRY Page : COOLER oil SEAL KIT HOSE SEAL KIT x TUBELINE ELBOW SEAL KIT x 5 86F-0 NUT 2 6 PUMP See Page HYDROSTATIC PUMP(3) & HYDROSTATI C PUMP(4) TUBELINE 8 5KB-82 ADAPTER W/Ref. HYDROSTATIC CIRCUITRY(9) 9 79K-2 O-RING x TEE W/Ref. HYDROSTATIC CIRCUITRY(28) HOSE MOUNT 3 79K-20 O-RING tapered boss face x PIN 2 5 VALVE See Page HYDRAULIC CONTROL VALVE(4) TEE SNUBBER 8 35C-62 BOLT 4 9 6E-6 WASHER HOSE TEE W/Ref. HYDROSTATIC CIRCUITRY(3) ELBOW W/Ref. HYDROSTATIC CIRCUITRY(28) 23 5KB-62 ADAPTER ADAPTER W/Ref. HYDROSTATIC CIRCUITRY(32) 25 79K-2 O-RING x HOSE 27 84G-370 BOLT K-6 O-RING x FILTER ASSY See Page HYDROSTATIC OIL FILTER() ELEMENT x 30 5HM-42 CLAMP K-5 CAP K-0 O-RING x HOSE joystick controls HOSE joystick controls TEE W/Ref. HYDROSTATIC CIRCUITRY(37) - joystick controls 36 7KB-606 ELBOW W/Ref. HYDROSTATIC CIRCUITRY(37) - joystick controls 37 79K-6 O-RING x CROSS W/Ref. HYDROSTATIC CIRCUITRY(37)

93

94 HAND CONTROLS Page : LEVER BELLCRANK WASHER wave ROD 5 73G-824 BOLT C-620 BOLT U-BOLT BEARING GREASE ZERK 2 0 8C-66 BOLT WASHER MOUNT 3 98D-6 NUT SPRING WASHER D-6 NUT BRACKET GUIDE BLOCK D-6 NUT WASHER PIN 2 23 CM-820 BOLT C-626 BOLT BEARING E-7 WASHER LEVER WASHER BUSHING torsion -.055' (26,8mm) O.D LINK D-6 NUT LINK BALL JOINT D-6 NUT MOUNT 36 7C-620 BOLT DAMPENER D-6 NUT C-680 BOLT SLEEVE BUSHING C-624 BOLT E-24 WASHER for AHC BRACKET R.H BRACKET L.H MOUNT damper 46 7C-62 BOLT 2

95

96 HYDROSTATIC MOTOR & BRAKE Page : MOTOR model W/twin distributor seals PLUG SHAFT SEAL BEARING HOUSING SEAL BEARING WASHER preload -.083' (2,mm) thick WASHER preload -.09' (2,3mm) thick WASHER preload -.098' (2,5mm) thick WASHER preload -.08' (2,75mm) thick SPLIT RING O-RING NUT STUD 6 4 NSS SNAP RING Order Ref. HYDROSTATIC MOTOR & BRAKE(9) 2 5 NSS RETAINER Order Ref. HYDROSTATIC MOTOR & BRAKE(9) 2 6 NSS ROLLER Order Ref. HYDROSTATIC MOTOR & BRAKE(9) 0 7 NSS PISTON Order Ref. HYDROSTATIC MOTOR & BRAKE(9) CAM BLOCK W/Ref. HYDROSTATIC MOTOR & BRAKE(4)- HYDROSTATIC MOTOR & BRAKE(7) DISTRIBUTOR SPRING SEAL W/ OAring SEAL W/ OAring SEAL W/ OAring PLUG O-RING SPRING SHIM.024' (0,6mm) thick POPPET PLUG W/Ref. HYDROSTATIC MOTOR & BRAKE(3) 2 3 NSS O-RING SPRING SPOOL WASHER O-RING PLUG W/Ref. HYDROSTATIC MOTOR & BRAKE(35) BOLT STOP PIN O-RING SEAL O-RING PLUG W/Ref. HYDROSTATIC MOTOR & BRAKE(4) 2 43 NSS O-RING Order Ref. HYDROSTATIC MOTOR & BRAKE(44) PLUG W/Ref. HYDROSTATIC MOTOR & BRAKE(43) HOUSING HOUSING

97 HYDROSTATIC MOTOR & BRAKE Page : SHAFT SHIM.004' (0,mm) thick SHIM.02' (0,3mm) thick DISC outer brake DISC inner brake SEAL green W/ metal washer WASHER BOLT BUSHING PISTON brake SEAL WASHER GASKET COVER O-RING PLUG BOLT HOUSING ASSY front - Ref. HYDROSTATIC MOTOR & BRAKE(2)- HYDROSTATIC MOTOR & BRAKE(0) OIL Qt. 65 NAP ROTATING GROUP Ref. HYDROSTATIC MOTOR & BRAKE(4)-HYDROS TATIC MOTOR & BRAKE(9) - Order Ref. HYDROST ATIC MOTOR & BRAKE() 66 NAP HOUSING ASSY rear - Ref. HYDROSTATIC MOTOR & BRAKE(20)- HYDROSTATIC MOTOR & BRAKE(45) - Order Ref. HYDROSTATIC MOTOR & BRAKE() BRAKE ASSY Ref. HYDROSTATIC MOTOR & BRAKE(46)-HYDROS TATIC MOTOR & BRAKE(63) SEAL KIT W/Ref. HYDROSTATIC MOTOR & BRAKE(7), HYDROSTATIC MOTOR & BRAKE(), HYDROSTAT IC MOTOR & BRAKE(22), HYDROSTATIC MOTOR & BRAKE(23)

98

99 HYDROSTATIC PUMP Page : PUMP complete W/ gear pump - model standard flow PUMP complete W/ gear pump - model high flow SNAP RING WASHER SEAL SNAP RING BEARING KEY SHAFT 9 47K-8 PLUG W/Ref. HYDROSTATIC PUMP(0) K-2 O-RING BOLT BRACKET COVER W/Ref. HYDROSTATIC PUMP(4) SEAL O-RING BEARING PIN HOUSING COVER BOLT SWASH PLATE PLATE 23 NSS PISTON ASSY. Order Ref. HYDROSTATIC PUMP(44) 24 NSS RETAINER Order Ref. HYDROSTATIC PUMP(44) 25 NSS RETAINER guide - Order Ref. HYDROSTATIC PUMP(44) 26 NSS WASHER Order Ref. HYDROSTATIC PUMP(44) PIN hold down RETAINER 29 NSS BLOCK Order Ref. HYDROSTATIC PUMP(44) 30 NSS WASHER Order Ref. HYDROSTATIC PUMP(44) 3 NSS SPRING Order Ref. HYDROSTATIC PUMP(44) 32 NSS WASHER Order Ref. HYDROSTATIC PUMP(44) 33 NSS RETAINING RING Order Ref. HYDROSTATIC PUMP(44) VALVE PLATE PIN spring PLUG charge relief - W/Ref. HYDROSTATIC PUMP(37) 37 79K-0 O-RING SHIM KIT charge relief SPRING RELIEF charge relief PLUG W/Ref. HYDROSTATIC PUMP(42) O-RING x GASKET BLOCK ASSY. W/Ref. HYDROSTATIC PUMP(23)-HYDROSTATIC PUMP(33) BEARING RELIEF VALVE 5000 PSI (345 bar) - W/Ref. HYDROSTATIC PUMP(4 7) & HYDROSTATIC PUMP(48) O-RING x 2

100 HYDROSTATIC PUMP Page : K-8 O-RING x END PLATE O-RING O-RING O-RING COUPLER BOLT 4

101

102 HYDROSTATIC PUMP Page : PUMP complete W/ gear pump - model standard flow PUMP complete W/ gear pump - model high flow RELIEF VALVE 5000 PSI (345 bar) BEARING O-RING K-8 O-RING PLUG W/Ref. HYDROSTATIC PUMP(8) 2 7 PLUG W/Ref. HYDROSTATIC PUMP(9) O-RING x 9 O-RING x END CAP GASKET BEARING BOLT BOLT SNAP RING O-RING SWASH PLATE PLATE 9 NSS PISTON ASSY. Order Ref. HYDROSTATIC PUMP(32) 20 NSS RETAINER Order Ref. HYDROSTATIC PUMP(32) 2 NSS RETAINER Order Ref. HYDROSTATIC PUMP(32) 22 NSS WASHER Order Ref. HYDROSTATIC PUMP(32) PIN RETAINER 25 NSS BLOCK Order Ref. HYDROSTATIC PUMP(32) 26 NSS WASHER Order Ref. HYDROSTATIC PUMP(32) 27 NSS SPRING Order Ref. HYDROSTATIC PUMP(32) 28 NSS WASHER Order Ref. HYDROSTATIC PUMP(32) 29 NSS RETAINER Order Ref. HYDROSTATIC PUMP(32) VALVE PLATE PIN spring BLOCK ASSY. Ref. HYDROSTATIC PUMP(9)-HYDROSTATIC PUMP(29) 33 SCREW COVER assy. - W/Ref. HYDROSTATIC PUMP(36) 35 GEAR PUMP standard flow - See Page GEAR PUMP(6) 35 GEAR PUMP high flow - See Page HIGH HORSEPOWER HYDRAU LICS(2) SEAL O-RING BEARING HOUSING 40 47K-8 PLUG W/Ref. HYDROSTATIC PUMP(4) O-RING BOLT COVER BOLT PIN SHAFT

103 HYDROSTATIC PUMP Page : SNAP RING 2

104

105 HYDROSTATIC PUMP Page : PUMP Model complete W/ gear pump - standard flow PUMP Model complete W/ gear pump - high flow PUMP right half - Ref. HYDROSTATIC PUMP(3)-HYDROSTA TIC PUMP(78) 3 NSS HOUSING W/Ref. HYDROSTATIC PUMP(3), HYDROSTATIC PUMP(63), HYDROSTATIC PUMP(65) & HYDROSTA TIC PUMP(79) O-RING BOLT SNAP RING internal SEAL shaft O-RING SNAP RING BEARING roller SHAFT SHAFT assy - Ref. HYDROSTATIC PUMP(9)-HYDROSTATIC PUMP() BEARING needle PLUG O-RING x SPRING VALVE relief PSI (360 bar) O-RING WASHER backaup K-0 O-RING VALVE byapass NUT O-RING PLUG W/Ref. HYDROSTATIC PUMP(23) SCREW COVER servo GASKET RING piston O-RING SERVO W/Ref. HYDROSTATIC PUMP(28) & HYDROSTATIC PUMP(29) KIT ring - Ref. HYDROSTATIC PUMP(28) (2) & HYDROS TATIC PUMP(29) (2) PLUG W/Ref. HYDROSTATIC PUMP(32) O-RING x PLUG W/Ref. HYDROSTATIC PUMP(34) 34 79K-8 O-RING x SCREW SCREW CONTROL W/Ref. HYDROSTATIC PUMP(35) & HYDROSTATIC PUMP(36) GASKET SCREW LINK summing LINK feedback LINK neutral adjust x

106 HYDROSTATIC PUMP Page : PIN KEY COUPLER SNAP RING GEROTOR BEARING COVER gerotor - W/Ref. HYDROSTATIC PUMP(48) O-RING O-RING GASKET COVER charge pump SCREW O-RING 56 GEAR PUMP See Page GEAR PUMP(7) SPOOL SPRING BRACKET SCREW SCREW neutral adjust O-RING PLUG pipe PIN FILTER screen POPPET charge relief SPRING O-RING ADJUSTER charge relief NUT ROTATING PIECE VALVE PLATE 73 NSS BEARING Order Ref. HYDROSTATIC PUMP(78) CAM W/Ref. HYDROSTATIC PUMP(75) BEARING SWASHPLATE GASKET COVER W/Ref. HYDROSTATIC PUMP(73) 79 NSS BEARING Order Ref. HYDROSTATIC PUMP(3) SEAL shaft PLUG SEAL KIT HYDROSTATIC PUMP(8), HYDROSTATIC PUMP(5) (2), HYDROSTATIC PUMP(8)-HYDROSTATIC PUMP(20), HYDROSTATIC PUMP(22), HYDROSTATI C PUMP

107

108 HYDROSTATIC PUMP Page : PUMP Model complete W/ gear pump - standard flow PUMP Model complete W/ gear pump - high flow PUMP left half - Ref. HYDROSTATIC PUMP(3)-HYDROSTAT IC PUMP(78) 3 NSS HOUSING W/Ref. HYDROSTATIC PUMP(3), HYDROSTATIC PUMP(63), HYDROSTATIC PUMP(65) & HYDROSTA TIC PUMP(79) O-RING BOLT SNAP RING internal SEAL shaft O-RING SNAP RING BEARING rocker SHAFT SHAFT assy - Ref. HYDROSTATIC PUMP(9)-HYDROSTATIC PUMP() BEARING PLUG O-RING x SPRING VALVE relief PSI (360 bar) O-RING WASHER backaup K-0 O-RING VALVE byapass NUT O-RING PLUG SCREW COVER servo GASKET RING piston O-RING SERVO W/Ref. HYDROSTATIC PUMP(28) & HYDROSTATIC PUMP(29) KIT ring - Ref. HYDROSTATIC PUMP(28) (2) & HYDROS TATIC PUMP(29) (2) PLUG W/Ref. HYDROSTATIC PUMP(32) O-RING x PLUG W/Ref. HYDROSTATIC PUMP(34) 34 79K-8 O-RING x SCREW SCREW CONTROL W/Ref. HYDROSTATIC PUMP(35) & HYDROSTATIC PUMP(36) GASKET SCREW LINK summing LINK feedback LINK neutral adjust x

109 HYDROSTATIC PUMP Page : PIN KEY COUPLER SNAP RING GEROTOR BEARING COVER gerotor - W/Ref. HYDROSTATIC PUMP(48) O-RING O-RING GASKET COVER charge pump SCREW O-RING 56 6J-807 KEY SPOOL SPRING BRACKET SCREW SCREW neutral adjust NUT PLUG pipe PIN FILTER screen POPPET charge relief SPRING O-RING ADJUSTER charge relief NUT ROTATING PIECE VALVE PLATE 73 NSS BEARING Order Ref. HYDROSTATIC PUMP(78) CAM W/Ref. HYDROSTATIC PUMP(75) BEARING SWASHPLATE GASKET COVER W/Ref. HYDROSTATIC PUMP(73) 79 NSS BEARING Order Ref. HYDROSTATIC PUMP(3)

110

111 GEAR PUMP Page : GEAR PUMP standard flow - model 63D36 - for pump NSS COVER 3 NSS SNAP RING 4 NSS SEAL backaup 5 NSS SEAL load 6 NSS SEAL 2 7 NSS WEAR PLATE 8 NSS PIN 2 9 NSS SECTION 0 NSS WEAR PLATE NSS BODY 2 NSS SECTION 3 NSS PIN 2 4 NSS SECTION 5 NSS BOLT SEAL KIT Ref. GEAR PUMP(4)-GEAR PUMP(7) & GEAR PUMP(0)

112

113 GEAR PUMP Page : PUMP gear - model 63D357 - for model NSS BOLT 4 3 NSS BOLT 4 4 NSS BODY 5 NSS SEAL 2 6 NSS WEAR PLATE 2 7 NSS SECTION 8 NSS PIN 2 9 NSS SEAL load 0 NSS SEAL preaload NSS COVER 2 NSS SEAL shaft SEAL KIT Ref. GEAR PUMP(5), GEAR PUMP(6), GEAR PUMP( 9), GEAR PUMP(0) & GEAR PUMP(2)

114

115 HYDROSTATIC OIL FILTER Page : FILTER Ref. HYDROSTATIC OIL FILTER(2)-HYDROSTATIC OIL FILTER(8) 2 NSS HOUSING 3 NSS SPRING 4 NSS ELEMENT 5 NSS SPRING 6 NSS GASKET 7 NSS O-RING 8 NSS PLUG KIT element - Ref. HYDROSTATIC OIL FILTER(4), HYDROSTATIC OIL FILTER(6) & HYDROSTATIC OIL FILTER(7) KIT spring - Ref. HYDROSTATIC OIL FILTER(3) & HYDROSTATIC OIL FILTER(5)

116

117 HYDROSTATIC OIL FILTER Page : VALVE ASSY W/Ref. HYDROSTATIC OIL FILTER(2)-HYDROSTATI C OIL FILTER(5) - 50 PSI byapass & switch SWITCH pressure - normally closed KIT nut, washer & OArings for switch 3 NAP VALVE byapass - 50 PSI - Order Ref. HYDROSTATIC OIL FILTER() 4 NSS HEAD Order Ref. HYDROSTATIC OIL FILTER() filter assy ELEMENT

118

119 BRAKE VALVE Page : VALVE ASSY Ref. BRAKE VALVE(2)-BRAKE VALVE(6) 2 NSS BLOCK Order Ref. BRAKE VALVE() STEM W/Ref. BRAKE VALVE(5) COIL NUT SEAL KIT (3) OArings & (4) backaup rings

120

121 CAB ELECTRICAL CIRCUITRY Page : HARNESS PANEL L.H PLUG service part - covers the backlighting service hole BULB PANEL R.H. - keyed PANEL R.H. - deluxe - keyless CROSSMEMBER INSERT threaded ALARM W/nut BOLT SWITCH ignition - W/Ref. CAB ELECTRICAL CIRCUITRY(9) & CAB ELECTRICAL CIRCUITRY(0) NUT KEY ignition PLUG PLUG x COVER CLAMP 5 84G-372 BOLT 6 6E-5 WASHER SWITCH park brake SWITCH joystick control