PARTS MANUAL MODEL P33/24: HHM HHMR HHMR-BD (OPTION) VARIABLE EXCENTRIC WEIGHT (OPTION) STARTING SERIAL NO VIBRATORY TRENCH ROLLER

Transcription

1 PARTS MANUAL MODEL P33/24: HHM HHMR HHMR-BD (OPTION) VARIABLE EXCENTRIC WEIGHT (OPTION) STARTING SERIAL NO VIBRATORY TRENCH ROLLER Revision #0 (03/10/06) To find the latest revision of this publication, visit our website at: THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 1

2 MQ RAMMAX P33/24 Vibratory Trench Roller Table Of Contents... 2 Here's How To Get Help... 3 Parts Ordering Procedures... 3 Explanation Of Code In Remarks Column... 4 Suggested Spare Parts... 5 Componet Drawings Standard Drum Assembly Universal Drum Assembly Smooth Drum 24 Assembly Smooth Drum 33 Assembly Hydraulic Motor 1 Assembly Hydraulic Motor 2 Assembly Vibrator Assembly Vibrator Motor Assembly Mounting Frame Assembly Engine Cover Plate Assembly Insulating Board Assembly Cyclone Filter Assembly Diesel Engine Assembly Engine Shock Mount Assembly Exhaust Silencer Assembly Air Cleaner Assembly Pump Assembly Air Intake/Oil Drain Hose Assembly Fuel Lines Assembly Console Cockpit Assembly Emergency Stop Bumper Assembly Valves Assembly Manual Operation Valves Assembly Remote Control Operation Valves Assembly Valve Block (Var. Excentric Weight) Assembly Throttle Cable Assembly Receiver/Console Assembly Console Components 1 Assembly Console Components 2 Assembly P33/24 HHM-HHMR TABLE OF CONTENTS Transmitter Control Box 1 Assembly Transmitter Control Box Battery Assembly Optional Battery Disconnecting Switch Assy Suction Filter Assembly Dozer Blade Assembly Lift Cylinder Assembly Valves Assembly HHM-HHMR Hydraulic Schematic...80 HHMR-BD Hydraulic Schematic...81 Hydraulic Hose Layout Hydraulic Hose Locator Chart...84 Component Locator...85 HHM Electrical Component Locator...86 HHM Wiring Schematic...87 HHMR Electrical Component Locator...88 HHMR Wiring Schematic...89 Var. Exc. Weight Electrical Component Locator...90 Var. Exc. Weight Wiring Schematic...91 HHMR-BD Wiring Schematic...92 Terms and Conditions of Sale...94 NOTE Specification and part number are subject to change without notice. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 2

3 PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: FedEx or UPS Ground FedEx or UPS Second Day or Third Day Note: Unless otherwise indicated by customer, all FedEx or UPS Next Day orders are treated as Standard Orders, and will Federal Express Priority One ship within 24 hours. We will make every effort to ship Air Shipments the same day that the order is DHL received, if prior to 2PM west coast time. Stock Truck Orders must be so noted on fax or web forms. Here s how to get help... Please have the model and serial number on hand when calling. MULTIQUIP CORPORATE OFFICE Wilmington Ave Carson, CA FAX: mq@multiquip.com Internet: PARTS DEPARTMENT FAX: FAX: MAYCO PARTS FAX: FAX: SERVICE DEPARTMENT FAX: TECHNICAL ASSISTANCE FAX: WARRANTY DEPARTMENT , EXT. 279 FAX: , EXT. 279 Place Your Parts Order Via Web or Fax For Even More Savings! (Domestic USA Dealers Only) Extra Discounts! All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts: Ordered Standard Stock orders via orders ($750 list and above) Fax 3% 10% Web 5% 10% Special freight allowances when you order 10 or more line items via Web or Fax! FedEx Ground Service at no charge for freight No other allowances on freight shipped by any other carrier. Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items. NOTE: DISCOUNTS ARE SUBJECT TO CHANGE MULTIQUIP INC WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA FAX: mq@multiquip.com INTERNET: Direct TOLL-FREE access to our Parts Department: Toll-free nationwide Toll-free FAX PARTS-7 (800/ ) P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 3

4 P33/24 HHM-HHMR EXPLANATION OF PARTS SECTION REMARKS The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed. Sample Parts List: NO. PART NO. PART NAME QTY. REMARKS BOLT INCLUDES ITEMS W/ 2 WASHER, 1/4 IN.... NOT SOLD SEPARATELY WASHER, 3/8 IN MQ-45T ONLY HOSE... A/R.. MAKE LOCALLY BEARING S/N 2345B AND ABOVE NO. Column Unique Symbols - All items with same unique symbol (, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the Remarks column. Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used - Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the Remarks Column. QTY. Column Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the Remarks Column. REMARKS Column Some of the most common notes found in the Remarks Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit - All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: INCLUDES ITEMS W/(unique symbol) Serial Number Break - Used to list an effective serial number range where a particular part is used. Indicated by: S/N XXXXX AND BELOW S/N XXXX AND ABOVE S/N XXXX TO S/N XXX Specific Model Number Use - Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant. Indicated by: XXXXX ONLY NOT USED ON XXXX Make/Obtain Locally - Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. Not Sold Separately - Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 4

5 MQ RAMMAX P33/24 HHM-HHMR VIBRATORY TRENCH ROLLER 1 TO 3 UNITS W/HATZ 2 G40 P33/24 HHM-HHMR SUGGESTED SPARE PARTS Qty.... P/N... Description AIR FILTER FUEL FILTER OIL FILTER HIGH-PRESSURE FILTER VOLTAGE REGULATOR SAFETY BUMPER THROTTLE ASSY. (W/LEVER & CABLE) STARTER SWITCH STARTER KEYS RECEIVER EYE HOUR METER COCKPIT FUSES NOTE Part numbers on this Suggested Spare Parts List may supercede/replace the P/ N's shown in the test pages of this manual. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 5

6 RW P33/24 HHM-HHMR STANDARD DRUM ASSY. STANDARD DRUM ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 6

7 RW P33/24 HHM-HHMR STANDARD DRUM ASSY. STANDARD DRUM ASSY. NO. PART NO. PART NAME QTY. REMARKS SCRAPER, 33 F/R-F/L USE WITH FRONT DRUM SCRAPER, 33 R/R-R/L USE WITH REAR DRUM SCRAPER, 24 F/R-F/L USE WITH FRONT DRUM SCRAPER, 24 R/R-R/L USE WITH REAR DRUM DRUM, 33 SMALL PADS DIA FT. (850 MM) DRUM, 24 SMALL PADS DIA FT. (630 MM) RETAINING WASHER, S HEX BOLT, M12 X ALLEN HEAD CAP SCREW, M18 X P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 7

8 RW P33/24 HHM-HHMR UNIVERSAL DRUM ASSY. UNIVERSAL DRUM ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 8

9 RW P33/24 HHM-HHMR UNIVERSAL DRUM ASSY. UNIVERSAL DRUM ASSY. NO. PART NO. PART NAME QTY. REMARKS SCRAPER, 24 F/L-R/R USE WITH REAR DRUM SCRAPER, 24 F/R-L/R USE WITH FRONT DRUM # SCRAPER, 33 F/L-R/R USE WITH FRONT DRUM # SCRAPER, 33 F/R-L/R USE WITH REAR DRUM DRUM, 24 LARGE PADS DIA FT. (630 MM) 6# DRUM, 33 LARGE PADS DIA FT (850 MM) RETAINING WASHER, S HEX BOLT, M12 X ALLEN HEAD CAP SCREW, M18X KIT24A DRUM AND SCRAPER KIT CONTACT UNIT SALES INCLUDES ITEMS W/ 15 KIT33A DRUM AND SCRAPER KIT CONTACT UNIT SALES INCLUDES ITEMS W/# P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 9

10 P33/24 HHM-HHMR SMOOTH RW 1504 DRUM Option Smooth 24 ASSY. Drum 01-1 SMOOTH DRUM 24 ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 10

11 P33/24 HHM-HHMR SMOOTH RW 1504 DRUM Option Smooth 24 ASSY. Drum 01-1 SMOOTH DRUM 24 ASSY. NO. PART NO. PART NAME QTY. REMARKS SCRAPER SCRAPER SCRAPER SCRAPER DRUM, DIA CLAMPING LATH RETAINING WASHER, S HEX BOLT, M12X HEX BOLT, M8X LOCK WASHER, 8.4X18X SCRAPER LATH, VULKOLLAN 90ºSHORE T=8MM ALLEN HEAD CAP SCREW, M18X40 32 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 11

12 P33/24 HHM-HHMR SMOOTH RW 1504 DRUM Option 33 Smooth ASSY. Drum 01 SMOOTH DRUM 33 ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 12

13 P33/24 HHM-HHMR SMOOTH RW 1504 DRUM Option 33 Smooth ASSY. Drum 01 SMOOTH DRUM 33 ASSY. NO. PART NO. PART NAME QTY. REMARKS SCRAPER SCRAPER SCRAPER SCRAPER SCRAPER LATH DRUM, DIA CLAMPING LATH, B RETAINING WASHER, S HEX BOLT, M12X HEX BOLT, M8X LOCK WASHER, 8.4X18X ALLEN HEAD CAP SCREW 32 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 13

14 RW P33/24 HHM-HHMR HYDRAULIC MOTOR 1 ASSY. HYDRAULIC MOTOR 1 ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 14

15 HYDRAULIC MOTOR 1 ASSY. RW P33/24 HHM-HHMR HYDRAULIC MOTOR 1 ASSY. NO. PART NO. PART NAME QTY. REMARKS HYDRAULIC MOTOR, R/F WITHOUT BRAKE HYDRAULIC MOTOR, L/F WITH BRAKE HYDRAULIC MOTOR, L/R WITHOUT BRAKE HYDRAULIC MOTOR, R/R WITH BRAKE RETAINING WASHER, S ALLEN HEAD CAP SCREW, M14 X P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 15

16 RW P33/24 HHM-HHMR HYDRAULIC MOTOR 2 ASSY. HYDRAULIC MOTOR 2 ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 16

17 HYDRAULIC MOTOR 2 ASSY. RW P33/24 HHM-HHMR HYDRAULIC MOTOR 2 ASSY. NO. PART NO. PART NAME QTY. REMARKS COPPER RING, 10 X 14 X COPPER RING COPPER RING, 16 X 22 X BONNET, COVER SPRING WASHER BALL, RB-16 KI OIL OVER FLOW HOSE O-RING, 14 X 3 AU 90º SHORE O-RING PIPE PIPE PIPE BRACKET, ABA 8-12 X HOSE STEM, M14 X CUTTING RING, 12-L/S HEX BOLT, M8 X HEX NUT, 12-S DRAIN PLUG, M10 X DRAIN PLUG, M14 X DRAIN PLUG, M16 X HYDRAULIC FITTING, G3 12 LM HYDRAULIC FITTING, SWVE 12 LM 4 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 17

18 RW P33/24 HHM-HHMR VIBRATOR ASSY. VIBRATOR ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 18

19 VIBRATOR ASSY. RW P33/24 HHM-HHMR VIBRATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS COPPER RING, 12 X 18 X SPACER RING VENT SCREW SPRING WASHER PAPER SEAL BEARING HOUSING RING, I RETAINING WASHER, S-12 VERZ HEX BOLT, M8 X EXCENTRIC WEIGHT STANDARD EXCENTRIC WEIGHT VARIABLE EXCENTRIC HOUSING COVER SHAFT SEAL, 135 X 170 X 12 B ALLEN HEAD CAP SCREW, M12 X ROLLER BEARING, NJ P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 19

20 RW P33/24 HHM-HHMR VIBRATOR MOTOR ASSY. VIBRATOR MOTOR ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 20

21 RW P33/24 HHM-HHMR VIBRATOR MOTOR ASSY. VIBRATOR MOTOR ASSY. NO. PART NO. PART NAME QTY. REMARKS MANIFOLD SPRING WASHER SPRING WASHER SPRING WASHER, B COUPLING O-RING, DURCHM. 18 X PAPER SEAL, KM 1/ WASHER, B WOODRUFF KEY, 3 X STRAP, GR.3 DURCHM STRAP, GR.3 18 X 18 X SHEET METAL GUARD RETAINING WASHER, S-12 VERZ RETAINING WASHER, S-16 VERZ HEX NUT, BM 12 X HYDRAULIC FITTING, GE 10 SM HYDRAULIC FITTING, SWVE 8 LM HYDRAULIC FITTING, WF-35LK-L GEAR MOTOR, KM 1/ ALLEN HEAD CAP SCREW, M12 X ALLEN HEAD CAP SCREW, M16 X ALLEN HEAD CAP SCREW, M6 X ALLEN HEAD CAP SCREW, M6 X ALLEN HEAD CAP SCREW, M6 X ALLEN HEAD CAP SCREW, M6 X ALLEN HEAD CAP SCREW, M8 X ALLEN HEAD CAP SCREW, M8 X PARALLEL PIN, 10M6 X 40 2 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 21

22 RW P33/24 HHM-HHMR MOUNTING FRAME ASSY. MOUNTING FRAME ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 22

23 MOUNTING FRAME ASSY. RW P33/24 HHM-HHMR MOUNTING FRAME ASSY. NO. PART NO. PART NAME QTY. REMARKS COVER PLATE, GR.3 GD SPRING WASHER, A WASHER, B STRAP, GR.3 DURCHM STRAP, GR.3D 22X SHOCK MOUNT, 90 X SHORE HEX BOLT, M12 X HEX BOLT, M8 X MOUNTING FRAME COMPL HYDRAULIC FITTING, TH 10 PLM HYDRAULIC FITTING, WHO 10 LM HYDRAULIC FITTING, WHO 12 SM ALLEN HEAD CAP SCREW, M6 X CONSOLE COMPL. 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 23

24 RW P33/24 HHM-HHMR ENGINE COVER PLATE ASSY. ENGINE COVER PLATE ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 24

25 ENGINE COVER PLATE ASSY. RW P33/24 HHM-HHMR ENGINE COVER PLATE ASSY. NO. PART NO. PART NAME QTY. REMARKS GAS PRESSURE SPRING ARTICULATED EYE, AG WIRE CABLE PRESS-SCREW PRESS-NUT HINGE WASHER, A 10.5 ST WASHER, B HEX NUT, M HEX NUT, M HEX BOLT, M10 X HEX BOLT, M10 X HEX BOLT, M8 X TOGGLE - TYPE FASTENER ALLEN HEAD CAP SCREW, M8 X COVER PLATE, ENGINE 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 25

26 RW P33/24 HHM-HHMR INSULATING BOARD ASSY. INSULATING BOARD ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 26

27 INSULATING BOARD ASSY. RW P33/24 HHM-HHMR INSULATING BOARD ASSY. NO. PART NO. PART NAME QTY. REMARKS STOP PLATE SEAL LATH SEAL LATH SEAL LATH SEAL LATH SEAL LATH SEAL LATH SEAL LATH SOUND DAMPENING PLATE SOUND DAMPENING PLATE SOUND DAMPENING PLATE SOUND DAMPENING PLATE SOUND DAMPENING PLATE SOUND DAMPENING PLATE SOUND DAMPENING PLATE SOUND DAMPENING PLATE SCREW, M6 X 12 4 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 27

28 RW P33/24 HHM-HHMR CYCLONE FILTER ASSY. CYCLONE FILTER ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 28

29 CYCLONE FILTER ASSY. RW P33/24 HHM-HHMR CYCLONE FILTER ASSY. NO. PART NO. PART NAME QTY. REMARKS CYCLONE FILTER COMPL GASKET GASKET FILTER SUPPORT EDGE PROTECTION EDGE PROTECTION EDGE PROTECTION EDGE PROTECTION WASHER, A WASHER, B HEX BOLT, M6 X COVER ANGLE GASKET GASKET 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 29

30 RW P33/24 HHM-HHMR DIESEL ENGINE ASSY. DIESEL ENGINE ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 30

31 DIESEL ENGINE ASSY. RW P33/24 HHM-HHMR DIESEL ENGINE ASSY. NO. PART NO. PART NAME QTY. REMARKS MANIFOLD GASKET GASKET VALVE PLATE ENGINE 2 G VALVE SHUTOFF AIR SUCTION MANIFOLD ENGINE OIL CAP SCREW NUT GAUGE OIL LEVER COMPL WASHER, A 6.4 ST WASHER, B WASHER, B SHRINKABLE SLEEVE SHOCK MOUNT FASTENING RETAINING WASHER, S HEX NUT, M HEX BOLT, M10 X HEX BOLT, M6 X HEX BOLT, M8 X HEX BOLT, M8 X COVER ALLEN HEAD CAP SCREW, M4 X SHOCK MOUNT, 75 X 50 FORM D/45º SHORE HEX NUT, M HOLDING ANGLE WASHER, A 10.5 ST WASHER, B HEX BOLT, M12 X HEX BOLT, M10 X 25 2 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 31

32 ENGINE SHOCK MOUNT ASSY. RW P33/24 HHM-HHMR ENGINE SHOCK MOUNT ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 32

33 RW P33/24 HHM-HHMR ENGINE SHOCK MOUNT ASSY. ENGINE SHOCK MOUNT ASSY. NO. PART NO. PART NAME QTY. REMARKS COVER SHEET HEX BOLT, M6 X SHOCKMOUNT ENGINE TUB WASHER, A 10.5 ST SHOCK MOUNT, 60X30 FORM B RETAINING WASHER, S HEX NUT, M HEX BOLT, M10 X HEX BOLT, M10 X 30 8 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 33

34 RW P33/24 HHM-HHMR EXHAUST SILENCER ASSY. EXHAUST SILENCER ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 34

35 RW P33/24 HHM-HHMR EXHAUST SILENCER ASSY. EXHAUST SILENCER ASSY. NO. PART NO. PART NAME QTY. REMARKS GASKET GASKET OUTPUT TUBE COPPER HEX NUT, M EXHAUST SILENCER WITH HARDWARE INCLUDES ITEMS W/ EXHAUST SILENCER SUPPORT WASHER, B WASHER, B PROTECTIVE GRATING RETAINING WASHER, S-8 VERZINKT HEX NUT, M HEX NUT, M ALLEN HEAD CAP SCREW, M6 X ALLEN HEAD CAP SCREW, M10 X WASHER, B P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 35

36 RW P33/24 HHM-HHMR AIR CLEANER ASSY. AIR CLEANER ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 36

37 AIR CLEANER ASSY. RW P33/24 HHM-HHMR AIR CLEANER ASSY. NO. PART NO. PART NAME QTY. REMARKS BEARING BUSH, HD S-BO CELLULAR RUBBER PLATE PIPE INLET HOLDING ANGLE CLAMP PIECE AIR CLEANER COMPL AIR FILTER HOLDING DEVICE AIR CLEANER CARTRIDGE VOLTAGE REGULATOR WASHER, A BRACKET, ABA 44-56X BRACKET, NORMA RETAINING WASHER, S HEX BOLT, M12 X LOCK WASHER, 13X29X RUBBER CAP CONNECTOR, HD P TOOTHED LOCK WASHER, I ALLEN HEAD CAP SCREW, M3X ALLEN HEAD CAP SCREW, M8X AIR FILTER COVER W/ WING NUT 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 37

38 RW P33/24 HHM-HHMR PUMP ASSY. PUMP ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 38

39 PUMP ASSY. RW P33/24 HHM-HHMR PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS HYDRAULIC PUMP, KP 1/ STANDARD HYDRAULIC PUMP, KP1/ VARIABLE SPRING WASHER, B COUPLING BOX, BOWEX M HOUSING COUPLING HUB, L COUPLING HUB, L COUPLING HALF VENTILATOR, ART.-NR.: O-RING, DURCHM. 18 X O-RING, DURCHM. 24 X WASHER, WOODRUFF KEY, 3X SCREW RETAINING WASHER, S-6 VERZINKT RETAINING WASHER, S RETAINING WASHER, S HEX NUT, BM 12X LOCK WASHER, 19X42X COUPLING HYDRAULIC FITTING HYDRAULIC FITTING, WF-35LK-12L ALLEN HEAD CAP SCREW ALLEN HEAD CAP SCREW ALLEN HEAD CAP SCREW ALLEN HEAD CAP SCREW PARALLEL PIN 2 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 39

40 AIR INTAKE/OIL DRAIN HOSE ASSY. RW P33/24 HHM-HHMR AIR INTAKE/OIL DRAIN HOSE ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 40

41 AIR INTAKE/OIL DRAIN HOSE ASSY. RW P33/24 HHM-HHMR AIR INTAKE/OIL DRAIN HOSE ASSY. NO. PART NO. PART NAME QTY. REMARKS DISTANCE EDGE PROTECTION FAN COVER OIL DRAIN HOSE, 2 TEM DN 12X WASHER, WASHER, A WASHER, B BRACKET, RSGU 1. 25/ APRON RETAINING WASHER, S HEX NUT, M HEX BOLT, M6X HEX BOLT, M8X DRAIN PLUG HYDRAULIC FITTING, GE 12-PLM (14X1.5) ALLEN HEAD CAP SCREW, M8X22 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 41

42 RW P33/24 HHM-HHMR FUEL LINES ASSY. FUEL LINES ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 42

43 FUEL LINES ASSY. RW P33/24 HHM-HHMR FUEL LINES ASSY. NO. PART NO. PART NAME QTY. REMARKS COPPER RING, 14X20X COPPER RING, 8X13X DIESEL FILTER DIESEL HOSE DIESEL HOSE DIESEL HOSE HOSE BANJO BOLT, M14X BANJO BOLT BANJO UNION, M14X1.5 NW BANJO UNION VALVE PLATE VALVE BRACKET, RSGU 1. 10/ BRACKET, RSGU 1. 10/ BRACKET, ABA 8-12X BRACKET, D BRACKET, ABA STANDARD W1 MINABA ART.-NR HOSE INSULATING TUBE 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 43

44 RW P33/24 HHM-HHMR CONSOLE COCKPIT ASSY. CONSOLE COCKPIT ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 44

45 CONSOLE COCKPIT ASSY. RW P33/24 HHM-HHMR CONSOLE COCKPIT ASSY. NO. PART NO. PART NAME QTY. REMARKS ADHESIVE PLATE DRIVING RIGHT, MOVING BLADE UP ON P33/24 HHMR-BD ADHESIVE PLATE DRIVING LEFT, MOVING BLADE DOWN ON P33/24 HHMR-BD ADHESIVE PLATE FAST FORWARD, VIBRATION LIMIT STOP, D-25 KONISCH PARKER SCREW, 3.5X COCKPIT DISTANCE GAS PRESSURE SPRING WITHOUT ARTICULATED EYE EDGE PROTECTION EDGE PROTECTION HINGED COVER CONTROL LAMP, RED CONTROL LAMP, RED CONTROL LAMP, GREEN SCREW, M4X SCREW, M5X FRAME PLATE FOR VALVES GRIP, HANDLE, KIPP WASHER, A10.5 ST WASHER, B BRACKET KEY HEX NUT, M HEX NUT, M HEX NUT, M HEX NUT, M HEX NUT, M HEX BOLT, M10X HEX BOLT, M10X HEX BOLT, M8X HEX BOLT, M8X HEX BOLT, M8X LOCK WASHER, 6.4X14X LOCK WASHER, 8.4X18X HOUR COUNTER STARTER SWITCH ALLEN HEAD CAP SCREW, M6X ARTICULATED EYE 2 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 45

46 EMERGENCY STOP BUMPER ASSY. RW P33/24 HHM-HHMR EMERGENCY STOP BUMPER ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 46

47 EMERGENCY STOP BUMPER ASSY. RW P33/24 HHM-HHMR EMERGENCY STOP BUMPER ASSY. NO. PART NO. PART NAME QTY. REMARKS EMERGENCY STOP BUMPER INCLUDES ITEMS W/ COVER PLATE GASKET SET 1 4% PRESSURE SPRING, D-283A SPRING BARREL, NR. 01/101/4E PIN, 2.3X MOUNTING BOW HYDRAULIC VALVE CLAMPING PLATE COMPL. 1 10% BALL BEARING BUSH OPERATING PLATE SWITCHING BAR WASHER, B WASHER, B LEG SPRING LEG SPRING SPRING PRESSURE, NR. 3/11.8/36/ HEX NUT, M HEX NUT, M HEX BOLT, M10X HEX BOLT, M10X HEX BOLT, M10X HEX BOLT, M8X HEX BOLT, M8X % STOPPER STOPPER COMPL INCLUDES ITEMS W/% 28% DRAIN PLUG, M18X HYDRAULIC FITTING, GE 12 SM HYDRAULIC FITTING, SWVE 12 SM 3 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 47

48 RW P33/24 HHM-HHMR VALVES ASSY. VALVES ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 48

49 VALVES ASSY. RW P33/24 HHM-HHMR VALVES ASSY. NO. PART NO. PART NAME QTY. REMARKS COVER SHEET FILTER INSERT, V THREADED BLOCK PIN, 2.3X HIGH PRESSURE FILTER O-RING, N / WASHER, B RETAINING WASHER, S HEX BOLT, M10X HEX BOLT, M10X LOCK WASHER, 10.5X23X VALVE PLATE HYDRAULIC FITTING, SWVE 12 SM ALLEN HEAD CAP SCREW, M8X CONTROL VALVE MANUAL OPERATION CONTROL VALVE, IDENT.-NR MANUAL OPERATION P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 49

50 MANUAL OPERATION VALVES ASSY. RW P33/24 HHM-HHMR MANUAL OPERATION VALVES ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 50

51 RW P33/24 HHM-HHMR MANUAL OPERATION VALVES ASSY. MANUAL OPERATION VALVES ASSY. NO. PART NO. PART NAME QTY. REMARKS PIN PIN PRESSURE VALVE COMPLETE HEADLESS PIN M12 X 60 DIN GRIP STRAIGHT GRIP BEVELED HOLDING DEVICE WASHER B LEVER HEX NUT VALVE, HIGH SPEED/VIBRATION VALVE, STEERING HYDRAULIC FITTING GE 18 LM HYDRAULIC FITTING GE 12 LM HYDRAULIC FITTING GE 15 LM HYDRAULIC FITTING SWVE 12 SM ALLEN HEAD CAP SCREW M5 X P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 51

52 RW P33/24 HHM-HHMR REMOTE CONTROL OPERATION VALVES ASSY. REMOTE CONTROL OPERATION VALVES ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 52

53 RW P33/24 HHM-HHMR REMOTE CONTROL OPERATION VALVES ASSY. REMOTE CONTROL OPERATION VALVES ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 # PIN 4 2 # PIN 4 3 # VALVE HEADLESS PIN, M12X GRIP, HANDLE GRIP, HANDLE 2 7 # HOLDING DEVICE 4 8 # MAGNET COIL, DPSA 1 B20-12C-18H 7 9 # O-RING, 12.48X # NUT WASHER, B # LEVER HEX NUT, M CONTROL VALVE, HIGH SPEED/VIBRATION REMOTE CONTROL OPERATION INCLUDES ITEMS W/ CONTROL VALVE, STEERING REMOTE CONTROL OPERATION INCLUDES ITEMS W/# HYDRAULIC FITTING, GE 18 LM HYDRAULIC FITTING, GE 12 SM HYDRAULIC FITTING, GE 15 LM HYDRAULIC FITTING, SWVE 12 SM 3 20 # ALLEN HEAD CAP SCREW, M5X50 16 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 53

54 RW 1504 HFVS 01 P33/24 HHM-HHMR VALVE BLOCK (VARIABLE EXCENTRIC WEIGHT) ASSY. VALVE BLOCK (VARIABLE EXCENTRIC WEIGHT) ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 54

55 RW 1504 HFVS 01 P33/24 HHM-HHMR VALVE BLOCK (VARIABLE EXCENTRIC WEIGHT) ASSY. VALVE BLOCK (VARIABLE EXCENTRIC WEIGHT) ASSY. NO. PART NO. PART NAME QTY. REMARKS ADHESIVE PLATE PIN, 2.3X WASHER, WASHER, A CUTTING RING, 12-L/S PROTECTING CAP, CO HEX BOLT, M8X CONTROL BLOCK FOR VARIABLE EXCENTRIC WEIGHT HEX NUT, 12-L (M18X1.5) VALVE SUPPORT VALVE PLATE HYDRAULIC FITTING, SWVE 10 LM HYDRAULIC FITTING, SWVE 15 LM HYDRAULIC FITTING, EVGE 12 LM SWITCH, CO P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 55

56 RW P33/24 HHM-HHMR THROTTLE CABLE ASSY. THROTTLE CABLE ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 56

57 THROTTLE CABLE ASSY. RW P33/24 HHM-HHMR THROTTLE CABLE ASSY. NO. PART NO. PART NAME QTY. REMARKS FASTENING PLATE LOCKING BOLT, 6X24 SXN TOOTHED LOCK WASHER, A ROD HEAD BOLT, G6X THROTTLE CABLE GRIP, HANDLE SCREW, M5X RETAINING WASHER, S HEX BOLT, M8X14 2 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 57

58 RW P33/24 HHM-HHMR RECEIVER/CONSOLE ASSY. RECEIVER/CONSOLE ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 58

59 RECEIVER/CONSOLE ASSY. RW P33/24 HHM-HHMR RECEIVER/CONSOLE ASSY. NO. PART NO. PART NAME QTY. REMARKS SPRING COPPER RING, 10X14X BONNET, COVER COVER, COMPL RW 1504 HF/HFS/HFVS COVER, COMPL RW 1504 /HK/HFK RECEIVER CONE SUPPORT AERATION TOOTHED LOCK WASHER, A SPRING BOLT WITH TOP EDGE PROTECTION BALL, DURCH SCREW, M6X O-RING, DURCHM. 14X WASHER, B WASHER, B BRACKET, RSGU 1/2X14/ PROTECTING CAP RETAINING WASHER, S-6 VERZINKT RETAINING WASHER, S HEX NUT, BM 20X HEX NUT, M HEX BOLT, M10X HEX BOLT, M8X DRAIN PLUG, PG RECEIVER CONE CELLULAR RUBBER PLATE CELLULAR RUBBER PLATE ALLEN HEAD CAP SCREW, M5X ALLEN HEAD CAP SCREW, M6X ALLEN HEAD CAP SCREW, M6X ALLEN HEAD CAP SCREW, M8X REINFORCING RING 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 59

60 CONSOLE COMPONENTS 1 ASSY. RW P33/24 HHM-HHMR CONSOLE COMPONENTS 1 ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 60

61 CONSOLE COMPONENTS 1 ASSY. RW P33/24 HHM-HHMR CONSOLE COMPONENTS 1 ASSY. NO. PART NO. PART NAME QTY. REMARKS DIESEL INDICATION TUBE FOAM RUBBER CABLE BUSHING CABLE BUSHING EDGE PROTECTION AIRDUCT WASHER, WASHER, A BRACKET, RSGU 1. 80/ BRACKET, D APRON RETAINING WASHER, S HEX NUT, M HEX BOLT, M10X HEX BOLT, M8X HEX BOLT, M8X TANK CAP, FUEL 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 61

62 CONSOLE COMPONENTS 2 ASSY. RW P33/24 HHM-HHMR CONSOLE COMPONENTS 2 ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 62

63 CONSOLE COMPONENTS 2 ASSY. RW P33/24 HHM-HHMR CONSOLE COMPONENTS 2 ASSY. NO. PART NO. PART NAME QTY. REMARKS COVER PLATE, GR.3 GD WASHER, B STRAP, GR.3 DURCHM STRAP, GR.3D 18X HEX BOLT, M8X DRAIN PLUG, M40X HYDRAULIC FITTING, GE 18 LM HYDRAULIC FITTING, WHO 10 LM HYDRAULIC FITTING, WHO 18 LM ALLEN HEAD CAP SCREW, M6X30 2 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 63

64 RW P33/24 HHM-HHMR TRANSMITTER CONTROL BOX 1 ASSY. TRANSMITTER CONTROL BOX 1 ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 64

65 RW P33/24 HHM-HHMR TRANSMITTER CONTROL BOX 1 ASSY. TRANSMITTER CONTROL BOX 1 ASSY. NO. PART NO. PART NAME QTY. REMARKS FOAM RUBBER RECEIVER PLASTIC LATH PLASTIC LATH WASHER, BRACKET, RSGU 1. 20/ TRANSMITTER COMPL TRANSMITTER HOLDING SHEET RETAINING WASHER, S HEX BOLT, M8X HEX BOLT, M8X HEX BOLT, M8X HOLDING LATH 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 65

66 RW P33/24 HHM-HHMR TRANSMITTER CONTROL BOX 2 ASSY. TRANSMITTER CONTROL BOX 2 ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 66

67 RW P33/24 HHM-HHMR TRANSMITTER CONTROL BOX 2 ASSY. TRANSMITTER CONTROL BOX 2 ASSY. NO. PART NO. PART NAME QTY. REMARKS BATTERY BOW RUBBER COLLAR RUBBER PROTECTING CAP STICKER KNOB PVC-STICKER, ENGLISH PVC-STICKER, ENGLISH PVC-STICKER, ENGLISH PVC-STICKER, ENGLISH PVC-STICKER, ENGLISH PVC-STICKER, ENGLISH TRANSMITTER COMPL INCLUDES ITEMS W/ SCREW, M4X STRAP DRAIN PLUG, PG-7 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 67

68 RW P33/24 HHM-HHMR BATTERY ASSY. BATTERY ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 68

69 BATTERY ASSY. RW P33/24 HHM-HHMR BATTERY ASSY. NO. PART NO. PART NAME QTY. REMARKS VP BATTERY, DRY BATTERY VENT TUBE BATTERY HOLDING SHEET BATTERY HOLDER FASTENING PLATE, STEEL PLATE CONSOLE COMPL FUSE BACKFIRE, ACID PACKAGE BIG, FOR DRY BATTERY SOURCE LOCALLY WASHER, A 10.5 ST WASHER, B WASHER, B BRACKET, RSGU 1 2X 16/ SCREW, M5X SCREW, M6X FUSE, 30A FUSE HOLDER HEX NUT, M HEX BOLT, M10X HEX BOLT, M10X HEX BOLT, M10X LOCK WASHER, 10.5X23X CELLULAR RUBBER PLATE CELLULAR RUBBER PLATE CELLULAR RUBBER PLATE CELLULAR RUBBER PLATE ALLEN HEAD CAP SCREW, M5X HHMR BATTERY FOAM KIT INCLUDES ITEMS W/ P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 69

70 RW P33/24 HHM-HHMR OPTIONAL BATTERY DISCONNECTING SWITCH ASSY. OPTIONAL BATTERY DISCONNECTING SWITCH ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 70

71 RW P33/24 HHM-HHMR OPTIONAL BATTERY DISCONNECTING SWITCH ASSY. OPTIONAL BATTERY DISCONNECTING SWITCH ASSY. NO. PART NO. PART NAME QTY. REMARKS BATTERY SWITCH KEY BATTERY DISCONNECTING SWITCH BATTERY DISCONNECTING SWITCH COMPL INCLUDES ITEMS W/ WIRE CABLE HOLDING ANGLE WASHER, B HEX NUT, M HEX NUT, M HEX NUT, M HEX BOLT, M6X HEX BOLT, M8X20 2 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 71

72 RW P33/24 HHM-HHMR SUCTION FILTER ASSY. SUCTION FILTER ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 72

73 SUCTION FILTER ASSY. RW P33/24 HHM-HHMR SUCTION FILTER ASSY. NO. PART NO. PART NAME QTY. REMARKS ALLEN HEAD CAP SCREW, M6X RETAINING WASHER, S-6 VERZINKT HOSE O-RING, DURCHM. 80X SUCTION FILTER, AS K OIL LEVEL GAGE, MOD. 240/AS R GASKET DRAIN PLUG, M40X1.5 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 73

74 RW 1504 HHMR-BD 01 P33/24 HHMR-BD DOZER BLADE ASSY. DOZER BLADE ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 74

75 DOZER BLADE ASSY. RW 1504 HHMR-BD 01 P33/24 HHMR-BD DOZER BLADE ASSY. NO. PART NO. PART NAME QTY. REMARKS SPUD, LEFT SPUD, RIGHT FASTENING PLATE BONNET, COVER, DD 11 4MM STANDARD GUIDANCE TUBE SLIDING PLATE, BACK POM-DELRIN SLIDING PLATE, SIDE POM-DELRIN SLIDING PLATE, FRONT POM-DELRIN RAIL, ST 37 K SLIDING TUBE SHEET METAL GUARD, COMPL SCREW, M6X RETAINING WASHER, S RETAINING WASHER, S HEX NUT, M HEX BOLT, M10X HEX BOLT, M10X HEX BOLT, M8X LOCK WASHER, 10.5X23X ALLEN HEAD CAP SCREW, M8X30 4 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 75

76 RW 1504 HHMR-BD 02 P33/24 HHMR-BD LIFT CYLINDER ASSY. LIFT CYLINDER ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 76

77 RW 1504 HHMR-BD 02 P33/24 HHMR-BD LIFT CYLINDER ASSY. LIFT CYLINDER ASSY. NO. PART NO. PART NAME QTY. REMARKS POSITIONING BLOCK, S 235 JR HD-HOSE, 2SNDN 08X280 RSL/RSL LIFT CYLINDER COMPL INCLUDES ITEMS W/ CLAMPING PLATE SWITCH, HELLA 6DF HOSE RETAINING WASHER, S HEX BOLT, M10X SPRING WASHER, 10.5X23X MOUNTING FRAME COMPL TRANSPORT STRAP HYDRAULIC FITTING, GE 10 LM HYDRAULIC FITTING, WHO 10 LM ALLEN HEAD CAP SCREW, M10X BEARING BUSH, GC-CU SN7 ZN PB PILOT, / BOLT HEAD ROD, GK PISTON ROD RETAINING RING, SB JOINT BEARING PIN, S 235 JR GASKET SET, DO-40/30/1 1 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 77

78 RW 1504 HHMR-BD 03 P33/24 HHMR-BD VALVE ASSY. VALVE ASSY. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 78

79 VALVE ASSY. RW 1504 HHMR-BD 03 P33/24 HHMR-BD VALVE ASSY. NO. PART NO. PART NAME QTY. REMARKS PRESS SWITCH, BOSCH LEVER COMPL INCLUDES ITEMS W/ HEADLESS PIN, M4X GRIP, HANDLE CABLE BUSHING, ART.-NR.: CABLE FITTING, PG O-RING, DURCHM. 6X HEX BOLT, M8X LOCK WASHER, 8.4X18X CONTROL BLOCK, ART. NR VALVE PLATE HYDRAULIC FITTING, GE 12 LM M18X HYDRAULIC FITTING, GE 15 LM HYDRAULIC FITTING, SWVE 12 SM HYDRAULIC FITTING, WHO 10 LM 2 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 79

80 P33/24 HHM-HHMR HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC ITEM NO. Table 1. Component Description D ESCRIPTION ITEM NO. DESCRIPTION 1 Deisel Engine 8 Valve (Drive Left) 2 Hydraulic Pump 9 Valve (Drive Right) 4 Suction Filter 10 Safety Shut-Down Valve 5 Oil Tank 11 Gear Motor 6 High-Pressure Filter 12 Countertorque Brake 7 Valve (Vibration/High Speed) 13 Hydraulic Motor P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 80

81 P33/24 HHMR-BD HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC ITEM NO. Table 2. Component Description D ESCRIPTION ITEM NO. DESCRIPTION 1 Deisel Engine 8 Valve (Drive Right) 2 Hydraulic Pump 9 Safety Shut-Down Valve 3 Suction Filter 10 Gear Motor 4 Oil Tank 11 Countertorque Brake 5 High-Pressure Filter 12 Hydraulic Motor 6 Valve (Vibration/High Speed) 13 Valve (Dozer Blade) 7 Valve (Drive Left) 14 Valve (Excentric Weight) P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 81

82 P33/24 HHM-HHMR HYDRAULIC HOSE LAYOUT HYDRAULIC HOSE LAYOUT P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 82

83 P33/24 HHM-HHMR HYDRAULIC HOSE LAYOUT HYDRAULIC HOSE LAYOUT NO. PART NO. PART NAME QTY. REMARKS HD-HOSE 1 2 SN DN 10X850 RSL/RSL HD-HOSE 1 2 SN DN 10X1010 RSL 90 SL 65/RSL 90 V HD-HOSE 1 2 SN DN 10X825 RSL 90 /RSL 90 V HD-HOSE 1 2 SN DN 10X250 RSL 90 /RSL HD-HOSE 1 2 SN DN 10X770 RSL 45 /RSL 90 SL 65 V HD-HOSE 1 2 SN DN 10X360 RSL 90 /RSL 90 SL 65 V HD-HOSE 1 2 SN DN 10X360 RSL/RSL HD-HOSE 1 2 SN DN 10X360 RSL/RSL HD-HOSE 1 2 SN DN 10X360 RSL/RSL HD-HOSE 1 2 SN DN 10X1440 RSL/RSL HD-HOSE 1 2 SN DN 10X1410 RSL/RSL HD-HOSE 1 2 SN DN 10X680 RSL/RSL HD-HOSE 1 2 SN DN 10X810 RSL/RSL HD-HOSE 1 2 SN DN 12X1000 RSL/RSL 45 Ø HD-HOSE 1 2 SN DN 12X840 RSL/RSL 45 Ø HD-HOSE 1 1 SN DN 06X380 RSL/RSL HD-HOSE 1 1 SN DN 08X405 RSL/RSL HD-HOSE 1 1 SN DN 08X405 RSL/RSL HD-HOSE 1 1 SN DN 08X360 RSL 45 /RSL HD-HOSE 1 1 SN DN 16X465 RSL 45 /RSL 90 V HD-HOSE 1 1 SN DN 16X335 RSL 90 /RSL 90 V HD-HOSE 1 1 SN DN 16X250 RSL /RSL 90 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 83

84 P33/24 HHM-HHMR HYDRAULIC HOSE LOCATOR CHART HYDRAULIC HOSE LOCATOR CHART Table 3. Hydraulic Hose Layout ITEM NO. FROM DESTINATION TO 1 HYDRAULIC PUMP PORT B 2 HYDRAULIC PUMP PORT D 3 HYDRAULIC PUMP PORT C 4 HIGH-PRESSURE FILTER PORT A 5 HYDRAULIC PUMP PORT A 6 SAFETY SHUT-DOWN VALVE PORT A 7 SAFETY SHUT-DOWN VALVE PORT D 8 SAFETY SHUT-DOWN VALVE PORT B 9 SAFETY SHUT-DOWN VALVE PORT C 10 HYDRAULIC PORT (ENGINE SIDE) E 11 HYDRAULIC PORT (ENGINE SIDE) D 12 HYDRAULIC PORT (ENGINE SIDE) B 13 HYDRAULIC PORT (ENGINE SIDE) C 14 GEAR MOTOR PORT A 15 GEAR MOTOR PORT C 16 GEAR MOTOR PORT B 17 MANIFOLD PORT C 18 MANIFOLD PORT A 19 HYDRAULIC PORT (COCKPIT SIDE) F 20 CONTROL VALVE (VIB.) PORT A 21 CONTROL VALVE (LEFT) PORT D 22 CONTROL VALVE (RIGHT) PORT A CONTROL VALVE (VIB.) PORT E HIGH-PRESSURE FILTER PORT B CONTROL VALVE (RIGHT) PORT D CONTROL VALVE (VIB.) PORT D CONTROL VALVE (LEFT) PORT B HYDRAULIC PORT (COCKPIT SIDE) C CONTROL VALVE (LEFT) PORT A HYDRAULIC PORT (COCKPIT SIDE) B CONTROL VALVE (RIGHT) PORT C CONTROL VALVE (RIGHT) PORT B CONTROL VALVE (LEFT) PORT C HYDRAULIC PORT (COCKPIT SIDE) E HYDRAULIC PORT (COCKPIT SIDE) D CONTROL VALVE (VIB.) PORT C CONTROL VALVE (VIB.) PORT B MANIFOLD PORT B HYDRAULIC PORT (COCKPIT SIDE) A HYDRAULIC PORT (ENGINE SIDE) A COCKPIT PORT A HYDRAULIC OIL TANK PORT A HYDRAULIC OIL TANK PORT B HYDRAULIC OIL TANK PORT C P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 84

85 P33/24 HHM-HHMR COMPONENT LOCATOR COMPONENT LOCATOR P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 85

86 ELECTRICAL COMPONENT LOCATOR (P33/24 HHM) P33/24 HHM ELECTRICAL COMPONENT LOCATOR NOTE See next page for corresponding wiring schematic. Position 8: Position 9: Position 10: Position 11: Position 12: Position 13: Position 16: Position 17: Position 18: Position 19: Position 20: Position 21: Position 22: Position 23: Position 24: Position 25: Position 27: Position 28: Cockpit Starter Switch Generator Control Oil Control Inclinometer Indicator Hour counter Shut-off Solenoid Oil Pressure Switch Starter Battery Regulator Alternator Ground Cockpit/Valve Control Device Central Ground Central Fuse Engine Control Engine Battery Section Switch P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 86

87 P33/24 HHM WIRING SCHEMATIC WIRING SCHEMATIC (P33/24 HHM) P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 87

88 ELECTRICAL COMPONENT LOCATOR (P33/24 HHMR) P33/24 HHMR ELECTRICAL COMPONENT LOCATOR NOTE See next page for corresponding wiring schematic. Position 1: Position 2: Position 3: Position 4: Position 5: Position 6: Position 7: Position 8: Position 9: Position 10: Position 11: Position 12: Position 13: Position 14: Position 15: Position 16: Position 17: Position 18: Position 19: Position 20: Position 21: Position 22: Position 23: Position 24: Position 25: Position 26: Position 27: Position 28: Drive Left Forward Drive Left Backward Drive Right Forward Drive Right Backward Vibration Forward Vibration Backward High Speed Cockpit Starter Switch Generator Control Oil Control Inclinometer Indicator Hour Counter Valve Control Device Pre-amplifier Shut-off Solenoid Oil Pressure Switch Starter Battery Regulator Alternator Ground Cockpit/Valve Control Device Central Ground Central Fuse Engine Control Transmitter Engine Battery Section Switch P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 88

89 P33/24 HHMR WIRING SCHEMATIC WIRING SCHEMATIC (P33/24 HHMR) P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 89

90 P33/24 (VAR. EXC. WEIGHT) ELECTRICAL COMPONENT LOCATOR ELECTRICAL COMPONENT LOCATOR (P33/24 VAR. EXC. WEIGHT) NOTE See next page for corresponding wiring schematic. Position 1: Position 2: Position 3: Position 4: Position 5: Position 6: Position 7: Position 8: Position 9: Position 10: Position 11: Position 12: Position 13: Position 14: Position 15: Position 16: Position 17: Position 18: Position 19: Position 20: Position 21: Position 22: Position 23: Position 24: Position 25: Position 26: Position 27: Position 28: Position 29: Position 30: Drive Left Forward Drive Left Backward Drive Right Forward Drive Right Backward Vibration Forward Vibration Backward High Speed Cockpit Starter Switch Generator Control Oil Control Inclinometer Indicator Hour Counter Valve Control Device Pre-amplifier Shut-off Solenoid Oil Pressure Switch Starter Battery Regulator Alternator Ground Cockpit/Valve Control Device Central Ground Central Fuse Engine Control Transmitter Engine Battery Section Switch Control Box Manual Control Box P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 90

91 WIRING SCHEMATIC (P33/24 VAR. EXC. WEIGHT) P33/24 (VAR. EXC. WEIGHT) WIRING SCHEMATIC P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 91

92 P33/24 HHMR-BD WIRING SCHEMATIC WIRING SCHEMATIC (P33/24 HHMR-BD) P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 92

93 P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 93 NOTE PAGE

94 Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. MINIMUM ORDER The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed, subject to the following provisions: 1. A Returned Material Authorization must be approved by Multiquip prior to shipment. 2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. b. The list must be typed or computer generated. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. 3. A copy of the Return Material Authorization must accompany the return shipment. 4. Freight is at the sender s expense. All parts must be returned freight prepaid to Multiquip s designated receiving point. 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life (such as gaskets, seals, O rings, and other rubber parts) that were purchased more than six months prior to the return date. c. Any line item with an extended dealer net price of less than $5.00. d. Special order items. e. Electrical components. f. Paint, chemicals, and lubricants. g. Decals and paper products. h. Items purchased in kits. 7. The sender will be notified of any material received that is not acceptable. 8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. 9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge. 10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date. 11. Credit issued will be applied to future purchases only. PRICING AND REBATES Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. SPECIAL EXPEDITING SERVICE A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages. LIMITATION OF WARRANTIES No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof. P33/24 HHM-HHMR PARTS MANUAL REV. #0 (03/10/06) PAGE 94