MODELS RX1575 RX TRENCH ROLLER (YANMAR 3TNV76 DIESEL ENGINE)

Transcription

1 PARTS MANUAL MODELS RX575 RX57533 TRENCH ROLLER (YANMAR 3TNV76 DIESEL ENGINE) Revision #0 (05/0/5) To find the latest revision of this publication, visit our website at: THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

2 TABLE OF CONTENTS RX575 Trench Roller Table Of Contents... Parts Ordering Procedures... 3 Explanation Of Code In Remarks Column... 4 Suggested Spare Parts... 5 Component Drawings Nameplate And Decals Drum Assembly Drum Drive Assembly Vibration Assembly Center Beam Assembly Center Beam Hose Assembly Chassis Front Assembly Chassis Rear Assembly Engine Hood Assembly Cover Hood Top Assembly Cover Hood Bottom Assembly Fuel Tank Assembly Pendulum Support Assembly Pendulum Joint Assembly Steering Cylinder Assembly Transport Securing Device Assembly Diesel Engine Assembly Engine Add-On Parts Assembly Engine Electric Parts Assembly Engine Cooler Assembly Engine Air Filter Assembly Engine Muffler Assembly Variable Displacement Pump Assembly Gear Pump Assembly Hydraulic Oil Tank Assembly Oil Cooler Assembly Valve Block Assembly Hydraulic Block Assembly Hoses For Drive System Assembly Suction And Leakage Assembly Hoses For Steering System Assembly Brake Hoses Assembly Hoses For Vibration System Assembly Cockpit Assembly Holding Device With Battery Assembly Shutdown Bar Assembly (Option) Height Control Assembly Assembly Filter Set Assembly Terms And Conditions Of Sale Parts... 9 NOTICE Part numbers are subject to change without notice. PAGE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

3 PARTS ORDERING PROCEDURES Best Deal! Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Order parts on-line using Multiquip s SmartEquip website! View Parts Diagrams Order Parts Print Specifi cation Information Goto and click on Order Parts to log in and save! Order via Fax (Dealers Only): All customers are welcome to order parts via Fax. Domestic (US) Customers dial: PARTS-7 ( ) Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call for help in locating a dealer near you. Dealer Account Number Dealer Name and Address When ordering parts, please supply: Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Order via Phone: Quantity, Part Number and Description of Each Part NOTICE WE ACCEPT ALL MAJOR CREDIT CARDS! If you have an MQ Account, to obtain a Username and Password, us at: parts@multiquip. com. To obtain an MQ Account, contact your District Sales Manager for more information. Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.* Fax your order in and qualify for a % Discount on Standard orders for all orders which include complete part numbers.* Domestic (US) Dealers Call: All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. Note: Discounts Are Subject To Change Note: Discounts Are Subject To Change International Customers should contact their local Multiquip Representatives for Parts Ordering information. Specify Preferred Method of Shipment: UPS/Fed Ex DHL Priority One Truck Ground Next Day Second/Third Day Effective: January st, 006 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 3

4 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. PART NO. PART NAME QTY. REMARKS 345 BOLT......INCLUDES ITEMS W/% % WASHER, /4 IN....NOT SOLD SEPARATELY % 347 WASHER, 3/8 IN......MQ-45T ONLY HOSE...A/R...MAKE LOCALLY BEARING......S/N 345B AND ABOVE NO. Column Unique Symbols All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the Remarks column. Duplicate Item Numbers Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the Remarks Column. QTY. Column Numbers Used Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the Remarks Column. REMARKS Column Some of the most common notes found in the Remarks Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: INCLUDES ITEMS W/(unique symbol) Serial Number Break Used to list an effective serial number range where a particular part is used. Indicated by: S/N XXXXX AND BELOW S/N XXXX AND ABOVE S/N XXXX TO S/N XXX Specific Model Number Use Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant. Indicated by: XXXXX ONLY NOT USED ON XXXX Make/Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

5 RAMMAX 575 TRENCH ROLLER WITH YANMAR 3TNV76 ENGINE to 3 units Qty. P/N Description OIL FILTER FUEL FILTER AIR FILTER BREATHER FILTER, HYDRAULIC V-BELT IGNITION SWITCH IGNITION KEYS OIL PRESSURE SWITCH WATER TEMP., SWITCH FUSE, 0 AMP FUSE, 5 AMP FUSE, 40 AMP NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. SUGGESTED SPARE PARTS RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 5

6 9647 NAMEPLATE AND DECALS 4 6 L WA 5 03dB PAGE 6 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

7 NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 3055 DECAL, RAMMAX DECAL, MQ RAMMAX DECAL, NOISE LEVEL DECAL, WEAR NOISE PROTECTION DECAL, READ MANUALS DECAL, HYDRAULIC OIL DRAIN DECAL, TIE DOWN HOOK DECAL, WARNING REFLECTOR DECAL, WARNING REFLECTOR RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 7

8 NAMEPLATE AND DECALS 0 A A PAGE 8 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

9 NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 3056 DECAL, RAMMAX DECAL, OIL DRAIN DECAL, WARNING DECAL, TIE DOWN HOOK DECAL, WARNING CRUSH HAZARD DECAL, FILTER KITS DECAL, LIFTING HOOK DECAL, STARTING POSITION RING DECAL, ARTICULATION INFORMATION DECAL, DIESEL FUEL RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 9

10 577 V NAMEPLATE AND DECALS Achtung Beim Fahren mit Femsteuerung sowie beim Parken der Maschine muss der Deckel geschlossen sein. Attention During driving with remote control and during parking the machine the cover must be closed. Attention Pendant conduire avec commande á distance et pendant parquer la machine, le couvercle doit être fermé HLP46 PAGE 0 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

11 NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 577 DECAL, ROTATING BLADE HAZARD DECAL, ATTENTION DRIVING W/ REMOTE DECAL, WARNING, INFORMATION DECAL, BATTERY/STARTING INFORMATION DECAL, NO WATER SPRAY RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE

12 DRUM ASSY NOTES: 3 SCREW ITEM 6 ONLY REQUIRED FOR FRONT SCRAPER MOUNTING. NUT ITEM 3 ONLY REQUIRED FOR REAR SCRAPER MOUNTING. MOUNTING HARDWARE IS THE SAME FOR ALL FOUR DRUMS PAGE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

13 DRUM ASSY. NO. PART NO. PART NAME QTY. REMARKS # 4773 SCRAPER, 4 IN./640 MM 8 # 477 SCRAPER, 33 IN./850 MM 8 # J9087 WASHER 6 3# J906 HEX. NUT 8 4% J9078 HEX. HEAD SCREW 40 5% 6887 DRUM, 4 IN./640 MM 4 5% 6809 DRUM, 33 IN./850 MM 4 6# J90787 HEX. HEAD SCREW USED ON FRONT SCRAPER ONLY KIT, SCRAPER MOUNTING...INCLUDES ITEMS W/# KIT, DRUM...INCLUDES ITEMS W/% RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 3

14 DRUM DRIVE ASSY PAGE 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

15 NO. PART NO. PART NAME QTY. REMARKS SCREWED CONNECTION MALE STUD COUPLING BODY MALE STUD COUPLING BODY MALE STUD COUPLING BODY SOCKET HEAD CAP SCREW FLUID, MOTOR 4 7 J90783 HEX. HEAD SCREW 4 8 J90387 STRAIN WASHER MOTOR SUPPORT 4 DRUM DRIVE ASSY. RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 5

16 VIBRATION ASSY. B A A B A A 4 8 PAGE 6 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

17 NO. PART NO. PART NAME QTY. REMARKS 6577 SUPPORT 666 COVER SPACER PIPE BEARING COVER UNBALANCED MASS TRANSFER WEIGHT UNBALANCED MASS UNBALANCED MASS SPACER RING 700 SPACER RING 786 SPACER RING HOLDING PLATE 6944 TAPERED ROLLER BEARING 6948 TAPERED ROLLER BEARING 3 J9093 GROOVE NUT SECURING PLATE SPACER RING COUPLING SLEEVE HUB HUB FEATHER KEY PLAIN BEARING BUSHING CIRCLIP SPACER SPACER GEAR MOTOR MALE STUD COUPLING BODY ANGLE FLANGE 48A 6039 O-RING HEX. HEAD SCREW 63 H00564 HEX. HEAD SCREW 7 64 H HEX. HEAD SCREW 4 66 J90634 SOCKET HEAD CAP SCREW STRAIN WASHER STRAIN WASHER 4 VIBRATION ASSY. RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 7

18 CENTER BEAM ASSY PAGE 8 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

19 NO. PART NO. PART NAME QTY. REMARKS 576 CENTER BEAM 5774 CENTER BEAM, REAR 709 RUBBER CUSHION 8 5 H00564 HEX. HEAD SCREW 8 9 J905 HEX. NUT 50 CENTER BEAM ASSY. RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 9

20 CENTER BEAM HOSE ASSY PAGE 0 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

21 CENTER BEAM HOSE ASSY. NO. PART NO. PART NAME QTY. REMARKS HOSE GUIDE HOSE GUIDE HOSE GUIDE HOSE GUIDE CLAMPLING PLATE HOSE GUIDE 6 J9055 TRUSS HEAD SCREW HEX. HEAD SCREW HEX. HEAD SCREW 4 9 J905 HEX. NUT 50 J9060 WASHER 8 H HEX. HEAD SCREW 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE

22 CHASSIS FRONT ASSY PAGE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

23 CHASSIS FRONT ASSY. NO. PART NO. PART NAME QTY. REMARKS SIDE PLATE SIDE PLATE HOLDING PLATE SUPPORT PLATE SPACER PLATE COVER RUBBER MOUNT BALL PIVOT BUMPER SERRATED LOCK WASHER 6 J9063 WASHER 9 J9065 WASHER 4 0 J9085 WASHER 3 J9064 WASHER 8 J90764 HEX. HEAD SCREW 3 3 H HEX. HEAD SCREW 4 4 J90775 HEX. HEAD SCREW 8 5 J9078 HEX. HEAD SCREW HEX. HEAD SCREW HEX. NUT 40 8 J904 HEX. NUT BULKHEAD ELBOW NIPPLE UNION NUT SEALING PLUG HOLDER STAY ROPE 4 J90303 WASHER 43 J90768 HEX. HEAD SCREW RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 3

24 CHASSIS REAR ASSY PAGE 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

25 CHASSIS REAR ASSY. NO. PART NO. PART NAME QTY. REMARKS SIDE PLATE SIDE PLATE HOLDING PLATE SUPPORT PLATE SPACER PLATE POINT SUSPENSION COVER BALL PIVOT BUMPER SERRATED LOCK WASHER STRAIN WASHER 8 9 J9085 WASHER HEX. HEAD SCREW 36 J90764 HEX. HEAD SCREW 3 H HEX. HEAD SCREW HEX. HEAD SCREW 4 5 J904 HEX. NUT HEX. NUT HEX. NUT 4 8 J9063 WASHER STAY ROPE BENT-LEVER CLOSURE 3 J9063 SOCKET HEAD CAP SCREW STRIKING PLATE 33 J906 WASHER 4 34 J90 HEXAGON NUT 8 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 5

26 ENGINE HOOD ASSY PAGE 6 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

27 NO. PART NO. PART NAME QTY. REMARK 4986 ENGINE HOOD CLAMPING PLATE HINGE PROTECTIVE CAP COMPANY LOGO SENSOR BALL PIVOT OVAL HEAD SCREW SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW 4 8 J90773 HEX. HEAD SCREW 4 J9708 COUNTERNUT 5 J9063 WASHER 6 J9064 WASHER CABLE TIE ANCHOR 3 J9057 ADHESIVE CLIP STRIKING PLATE GAS PRESSURE SPRING BENT-LEVER CLOSURE SUPPORT PLATE SUPPORT PLATE OVAL HEAD SCREW 4 J9063 SOCKET HEAD CAP SCREW 4 H HEX. HEAD SCREW 4 0 J90 HEX. NUT PLATE RECTANGULAR ENGINE HOOD ASSY. RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 7

28 COVER HOOD TOP ASSY PAGE 8 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

29 COVER HOOD TOP ASSY. NO. PART NO. PART NAME QTY. REMARKS 4355 CLAMPING PLATE SOCKET HEAD CAP SCREW PROTECTIVE CAP 4 J9708 COUNTERNUT 5 J906 WASHER CLAMPING PLATE DETENT STRIKING PLATE BLIND RIVET NUT 0 J9065 WASHER SOCKET HEAD CAP SCREW TRUSS HEAD SCREW COCKPIT COVER...INCLUDES ITEMS W/$ 4$ TRUSS HEAD SCREW 5$ J903 HEX. NUT 6$ J906 WASHER 7$ 5566 LOCKING CAP 8 J903 HEX. NUT HINGE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 9

30 COVER HOOD BOTTOM ASSY A NOTES: REFER TO CHASSIS REAR ITEM# 30. PAGE 30 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

31 COVER HOOD BOTTOM ASSY. NO. PART NO. PART NAME QTY. REMARKS 038 CABLE TIE ANCHOR 6478 SOCKET HEAD CAP SCREW BALL PIVOT 4 J9063 WASHER GAS PRESSURE SPRING SPACER COVER HOOD OVAL HEAD SCREW 4 9 J90 HEX. NUT SOCKET HEAD CAP SCREW 6 J9084 WASHER 4 4 J9057 ADHESIVE CLIP OVAL HEAD SCREW STRAIN RELIEF DOCUMENT BOX 7A J90773 HEX HEAD SCREW 4 8 J9064 WASHER HINGE 0 J9064 WASHER 8 H HEX HEAD SCREW SENSOR SUPPORT PLATE SUPPORT PLATE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 3

32 FUEL TANK ASSY PAGE 3 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

33 FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 6760 FUEL TANK...INCLUDES ITEMS W/# 6863 RUBBER MAT TENSIONING STRAP 4# 4 TANK SENSOR 5# J90649 SOCKET HEAD CAP SCREW 6 H HEX. HEAD SCREW 7# J9060 WASHER 6 8# HEX. HEAD SCREW 6 9# FUEL FILLER CAP 0 J905 HEX. NUT 3 J9064 WASHER HOLLOW SCREW O-RING SCREW SEAL BULKHEAD ELBOW NIPPLE SEALING PLUG UNION NUT HYDRAULIC HOSE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 33

34 PENDULUM SUPPORT ASSY PAGE 34 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

35 PENDULUM SUPPORT ASSY. NO. PART NO. PART NAME QTY. REMARKS J90988 COUNTERSUNK SCREW WASHER SPRING PIN 4 J906 HEX. NUT 4 5 J9065 WASHER ROD W/DRILLED HOLE SUPPORT 8 J9086 WASHER 9 J905 HEX. NUT 0 J9079 HEX. HEAD SCREW J4955 JOINT HEAD J9083 HEX. NUT THREADED ROD HEX. HEAD SCREW ROD W/DRILLED HOLE PENDULUM SUPPORT RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 35

36 PENDULUM JOINT ASSY PAGE 36 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

37 PENDULUM JOINT ASSY. NO. PART NO. PART NAME QTY. REMARKS 5667 CLAMP RING COVER ROD W/DRILLED HOLE PIVOT BEARING... PIECE SET 6 J90799 HEX. HEAD SCREW 7 J90785 HEX. HEAD SCREW 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 37

38 STEERING CYLINDER ASSY. 3 3 PAGE 38 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

39 STEERING CYLINDER ASSY. NO. PART NO. PART NAME QTY. REMARKS 645 STEERING CYLINDER 8875 SPACER 4 3 J908 HEX. NUT 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 39

40 TRANSPORT SECURING DEVICE ASSY LEFT SIDE (OPERATOR S POSITION) PAGE 40 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

41 TRANSPORT SECURING DEVICE ASSY. NO. PART NO. PART NAME QTY. REMARKS 300 FIXTURE 349 LEVER ATTACHMENT BOLT COTTER SPRING WASHER STRAIN WASHER 8 J904 HEX. NUT 6 9 J9087 HEX. HEAD SCREW 0 J9086 HEX. HEAD SCREW 6 J905 HEX. NUT J9064 WASHER RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 4

42 DIESEL ENGINE ASSY PAGE 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

43 DIESEL ENGINE ASSY. NO. PART NO. PART NAME QTY. REMARKS V-BELT LOCKING COVER TEMPERATURE SWITCH OIL DIPSTICK THREE-WAY COCK OIL PRESSURE SWITCH ENGINE FILTER STARTER RELAY TIME RELAY HOSE CLIP HYDRAULIC HOSE, 0.63M L... PC = M RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 43

44 ENGINE ADD-ON PARTS ASSY PAGE 44 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

45 ENGINE ADD-ON PARTS ASSY. NO. PART NO. PART NAME QTY. REMARKS SWITCH-OFF VALVE EXHAUST GASKET CLUTCH...INCLUDES ITEMS W/% 4% FLANGE 5% HUB 6% SOCKET HEAD CAP SCREW FLANGE 8 H HEX. HEAD SCREW SOCKET HEAD CAP SCREW 3 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 45

46 ENGINE ADD-ON PARTS ASSY.(CONTINUED) PAGE 46 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

47 ENGINE ADD-ON PARTS ASSY.(CONTINUED) NO. PART NO. PART NAME QTY. REMARKS 3768 HYDRAULIC HOSE MALE STUD COUPLING BODY HOLDER HOLDING PLATE 5 J903 HEX. NUT 6 J9084 WASHER LEVER INTERMEDIATE PIECE ROD W/DRILLED HOLE 0 J9084 WASHER J90757 HEX. HEAD SCREW J90755 HEX. HEAD SCREW LOCK WASHER 3 4 J9076 HEX. HEAD SCREW LOCK WASHER THREADED PLATE 7 J FORK HEAD 8 J90633 SOCKET HEAD CAP SCREW PULL MAGNET 0 H HEX. HEAD SCREW LOCK WASHER 8 J9077 HEX. HEAD SCREW 4 3 J9064 WASHER 4 J9076 HEX. HEAD SCREW 5 J90766 HEX. HEAD SCREW CLAMP HOLDER 8 J90764 HEX. HEAD SCREW 9 J9076 HEX. HEAD SCREW 30 J9063 WASHER LOCK WASHER 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 47

48 ENGINE ADD-ON PARTS ASSY.(CONTINUED) PAGE 48 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

49 ENGINE ADD-ON PARTS ASSY.(CONTINUED) NO. PART NO. PART NAME QTY. REMARKS -933 HYDRAULIC HOSE, 0.4M L... PC = M -933 HYDRAULIC HOSE, 0.8M L... PC = M FUEL FILTER...INCLUDES ITEMS W/# 4# FILTER ELEMENT 5# INSPECTION GLASS 6 J9063 WASHER 7 J90866 HEX. HEAD SCREW WASHER LOCK WASHER 5 0 J904 HEX. NUT HOSE CLIP HYDRAULIC HOSE, 0.85M L... PC = M 3 J90763 HEX. HEAD SCREW 4 J9063 WASHER BELT GUARD 6 J9085 WASHER 7 J904 HEX. NUT 3 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 49

50 ENGINE ADD-ON PARTS ASSY.(CONTINUED) PAGE 50 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

51 ENGINE ADD-ON PARTS ASSY.(CONTINUED) NO. PART NO. PART NAME QTY. REMARKS ALTERNATOR 654 HOLDER LOCK WASHER 8 4 H HEX. HEAD SCREW 0 5 J9076 HEX. HEAD SCREW 3 6 J904 HEX. NUT LOCK WASHER HOLDER VOLUME DIVIDER HOLDER FLOW DIVIDER J9086 WASHER MALE STUD COUPLING BODY MALE STUD COUPLING BODY WASHER FUEL FILTER...INCLUDES ITEMS W/# 6# FILTER ELEMENT 7# INSPECTION GLASS 8 J90866 HEX. HEAD SCREW HYDRAULIC HOSE, 0.75M L... PC = M HOSE CLIP LOCK WASHER 3 J90755 HEX. HEAD SCREW FUEL PUMP 4 J90775 HEX. HEAD SCREW 5 J90764 HEX. HEAD SCREW LOCK WASHER RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 5

52 ENGINE ELECTRIC PARTS ASSY. 3 4 A 3 4 B 0 A B PAGE 5 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

53 ENGINE ELECTRIC PARTS ASSY. NO. PART NO. PART NAME QTY. REMARKS FUSE MODULE BLIND RIVET FUSE, 40 AMP FUSE, 0 AMP HOLDER RELAY RELAY SUPPORT OVAL HEAD SCREW 9 H HEX. HEAD SCREW RELAY HEX. HEAD SCREW TIME RELAY STARTING RELAY MOUNTING PLATE 5 J9076 HEX. HEAD SCREW LOCK WASHER 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 53

54 ENGINE COOLER ASSY B B 0 A A C C 4 PAGE 54 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

55 ENGINE COOLER ASSY. NO. PART NO. PART NAME QTY. REMARKS J90764 HEX. HEAD SCREW LOCK WASHER HOLDING PLATE SOCKET HEAD CAP SCREW 5 J9076 HEX. HEAD SCREW HOSE CLIP COOLER, HOSE COOLER, HOSE PROTECTIVE GRID FAN 6505 CASING PLATE CLIP EXPANSION VESSEL CASING PLATE RUBBER CUSHION 7 J90754 HEX. HEAD SCREW LOCK WASHER RUBBER MOUNT SEALING CLAMP PROFILE,.75M 3 J903 HEX. NUT HOSE CLIP HYDRAULIC HOSE, 0.7M L... PC = M 6 J90756 HEX. HEAD SCREW 8 7 J9084 WASHER 8 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 55

56 ENGINE AIR FILTER ASSY PAGE 56 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

57 ENGINE AIR FILTER ASSY. NO. PART NO. PART NAME QTY. REMARKS 6987 MOULDED HOSE 6983 MOULDED HOSE 3 J HOSE CLIP AIR FILTER...INCLUDES ITEMS W/$ 5$ MAINTENANCE INDICATOR 6$ 4979 AIR FILTER 7$ 4448 FILTER ELEMENT 8$ 4444 WING NUT 9$ 444 GASKET 0$ 446 COVER $ 444 SCREW J904 HEX. NUT RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 57

58 ENGINE MUFFLER ASSY PAGE 58 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

59 ENGINE MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS EXHAUST GASKET STRAIN WASHER 4 3 J90644 SOCKET HEAD CAP SCREW 4 J904 HEX. NUT LOCK WASHER SOUND ABSORBER...INCLUDES ITEMS W/# 7# SILENCER 8# PIPE CLIP 9# PIPE CLIP 0# 666 EXHAUST PIPE J9063 WASHER RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 59

60 VARIABLE DISPLACEMENT PUMP ASSY PAGE 60 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

61 VARIABLE DISPLACEMENT PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS 9446 HYDRAULIC PUMP...INCLUDES ITEMS W/% % SEALING KIT 3% 4474 PRESSURE RELIEF VALVE 4% 9444 MAGNETIC COIL 5% 4475 PRESSURE RELIEF VALVE MALE STUD COUPLING BODY ADJUSTABLE MALE STUD RUN SCREW COUPLING MALE STUD COUPLING BODY 0 J90784 HEX. HEAD SCREW STRAIN WASHER J WASHER MALE STUD COUPLING BODY MALE STUD COUPLING BODY ELBOW SOCKET ELBOW SOCKET SCREW COUPLING MALE STUD COUPLING BODY T-SOCKET SCREW COUPLING RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 6

62 GEAR PUMP ASSY PAGE 6 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

63 GEAR PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS SCREW COUPLING ADJUSTABLE MALE STUD RUN STRAIGHT FLANGE CONNECTION...INCLUDES ITEMS W/# 4# O-RING 5$ 9439 O-RING 6% O-RING STRAIGHT FLANGE CONNECTION...INCLUDES ITEMS W/% GEAR PUMP...INCLUDES ITEMS W/$ RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 63

64 HYDRAULIC OIL TANK ASSY PAGE 64 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

65 HYDRAULIC OIL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 7678 HYDRAULIC OIL TANK ASSY....INCLUDES ITEMS W/$ $ MALE STUD COUPLING BODY 3$ MALE STUD COUPLING BODY 4$ J90634 SOCKET HEAD CAP SCREW 5$ J90646 SOCKET HEAD CAP SCREW 6$ J9064 WASHER 7$ RETURN-SUCTION FILTER 8$ 7677 OIL TANK 9$ MALE STUD COUPLING BODY 0$ INSPECTION GLASS $ MALE STUD COUPLING BODY $ 484 BREATHER FILTER SEALING RING HYDRAULIC HOSE BULKHEAD ELBOW NIPPLE SEALING PLUG UNION NUT HOLLOW SCREW 9 J9063 WASHER 3 0 J90763 HEX. HEAD SCREW 3 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 65

66 OIL COOLER ASSY A 8 6 PAGE 66 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

67 OIL COOLER ASSY. NO. PART NO. PART NAME QTY. REMARKS 65 OIL COOLER ASSY....INCLUDES ITEMS W/# A# 789 OIL COOLER # 5656 HOLDING PLATE 3 3# 7894 CLAMPING PROFILE 4# 34 MALE STUD COUPLING BODY 5# 574 TEMPERATURE SWITCH 6# J9076 HEX. HEAD SCREW 6 8# J9063 WASHER 6 9# 5736 SEALING RING 0 J90764 HEX. HEAD SCREW 6 J9085 WASHER ELBOW SOCKET RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 67

68 VALVE BLOCK ASSY Y6 Y7 7 Y8 4 Y PAGE 68 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

69 VALVE BLOCK ASSY. NO. PART NO. PART NAME QTY. REMARKS 99 VALVE BLOCK...INCLUDES ITEMS W/% 5637 MOUNTING PLATE MOUNTING PLATE 5% SOCKET HEAD CAP SCREW 3 6 J90764 HEX. HEAD SCREW 4 7% 9783 MALE STUD COUPLING BODY 7 8% MALE STUD COUPLING BODY 9% MALE STUD COUPLING BODY 0% MALE STUD COUPLING BODY % 373 VALVE % 374 VALVE 3% 375 VALVE 4% 398 MAGNETIC COIL 4 5 J9063 WASHER 4 6% 378 VALVE 7% 397 MAGNETIC COIL 0 J90458 T-SOCKET -904 ELBOW SOCKET ADJUSTABLE MALE STUD RUN BANJO COUPLING BULKHEAD ELBOW NIPPLE 5 J90 ELBOW SOCKET RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 69

70 HYDRAULIC BLOCK ASSY. PAGE 70 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

71 HYDRAULIC BLOCK ASSY. NO. PART NO. PART NAME QTY. REMARKS 4646 HYDRAULIC BLOCK...INCLUDES ITEM W/$ $ 9783 MALE STUD COUPLING BODY 4 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 7

72 HOSES FOR DRIVE SYSTEM ASSY PAGE 7 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

73 HOSES FOR DRIVE SYSTEM ASSY. NO. PART NO. PART NAME QTY. REMARKS 430 HYDRAULIC HOSE 4303 HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 73

74 SUCTION AND LEAKAGE ASSY PAGE 74 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

75 SUCTION AND LEAKAGE ASSY. NO. PART NO. PART NAME QTY. REMARKS 3773 HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE 3773 HYDRAULIC HOSE 503 HYDRAULIC HOSE HYDRAULIC HOSE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 75

76 HOSES FOR STEERING SYSTEM ASSY. 4 3 PAGE 76 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

77 HOSES FOR STEERING SYSTEM ASSY. NO. PART NO. PART NAME QTY. REMARKS 3758 HYDRAULIC HOSE 3759 HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 77

78 BRAKE HOSES ASSY PAGE 78 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

79 NO. PART NO. PART NAME QTY. REMARKS 375 HYDRAULIC HOSE 3765 HYDRAULIC HOSE HYDRAULIC HOSE 4 50 HYDRAULIC HOSE 5 50 HYDRAULIC HOSE STRAIGHT FITTING BRAKE HOSES ASSY. RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 79

80 HOSES FOR VIBRATION SYSTEM ASSY PAGE 80 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

81 HOSES FOR VIBRATION SYSTEM ASSY. NO. PART NO. PART NAME QTY. REMARKS 430 HYDRAULIC HOSE 368 HYDRAULIC HOSE HYDRAULIC HOSE ANGLE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE HYDRAULIC HOSE 9 37 HYDRAULIC HOSE RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 8

82 COCKPIT ASSY PAGE 8 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

83 COCKPIT ASSY. NO. PART NO. PART NAME QTY. REMARKS 683 INFRARED TRANSMITTER...INCLUDES ITEMS W/# # REFLECTOR 3# REFLECTOR CABLE SOCKET HEAD CAP SCREW DISPLAY UNIT FUSE, 0 AMP BLIND RIVET FUSE, 5 AMP FUSE MODULE 53 HOLDING PLATE IGNITION LOCK...INCLUDES ITEM W/$ 3$ IGNITION KEY TRANSMITTER BATTERY RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 83

84 HOLDING DEVICE WITH BATTERY ASSY PAGE 84 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

85 HOLDING DEVICE WITH BATTERY ASSY. NO. PART NO. PART NAME QTY. REMARKS 533 BATTERY PLATE 6975 CLAMPING ANGLE 3 7 STARTER BATTERY CONTROL UNIT RUBBER MOUNT ROD W/DRILLED HOLE RELAY HEX. HEAD SCREW 0 J9076 HEX. HEAD SCREW J90766 HEX. HEAD SCREW J90763 HEX. HEAD SCREW STRAIN WASHER 4 6 J9063 WASHER BATTERY CABLE, POSITIVE BATTERY CABLE, NEGATIVE 9 J9060 WASHER 0 J90 HEX. NUT J90637 SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 85

86 SHUTDOWN BAR ASSY. (OPTION) PAGE 86 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

87 SHUTDOWN BAR ASSY. (OPTION) NO. PART NO. PART NAME QTY. REMARKS 4600 HOLDING PLATE 83 PIPE LIMIT STOP LIMIT STOP COMPRESSION SPRING COMPRESSION SPRING FIXTURE HOLDING PLATE ROD W/DRILLED HOLE COVER PLATE 4 40 CLAMP BODY SOCKET HEAD CAP SCREW SWITCHING CAM 4 J9070 SOCKET HEAD CAP SCREW 5 J94593 WASHER STAY ROPE SAFETY SWITCH 8 J906 WASHER 4 9 J903 HEX. NUT 4 0 J90757 HEX. HEAD SCREW H00564 HEX. HEAD SCREW HEX. HEAD SCREW STRAIN WASHER 4 J905 HEX. NUT 6 5 J9064 WASHER 8 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 87

88 HEIGHT CONTROL ASSY PAGE 88 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

89 HEIGHT CONTROL ASSY. NO. PART NO. PART NAME QTY. REMARKS 6088 SENSOR HOLDING PLATE 0 J90756 HEXAGON HEAD SCREW CABLE HARNESS RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 89

90 FILTER SET ASSY PAGE 90 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

91 FILTER SET ASSY. NO. PART NO. PART NAME QTY. REMARKS # ENGINE FILTER # FILTER ELEMENT 3# O-RING 4# 8946 FILTER SET 5# 4448 FILTER ELEMENT 6# FILTER ELEMENT FILTER SET...INCLUDES ITEMS W/# RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 9

92 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. MINIMUM ORDER The minimum charge for orders from Multiquip is $5.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed, subject to the following provisions:. A Returned Material Authorization must be approved by Multiquip prior to shipment.. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. b. The list must be typed or computer generated. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. 3. A copy of the Return Material Authorization must accompany the return shipment. 4. Freight is at the sender s expense. All parts must be returned freight prepaid to Multiquip s designated receiving point. 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life (such as gaskets, seals, O rings, and other rubber parts) that were purchased more than six months prior to the return date. c. Any line item with an extended dealer net price of less than $5.00. d. Special order items. e. Electrical components. f. Paint, chemicals, and lubricants. g. Decals and paper products. h. Items purchased in kits. 7. The sender will be notifi ed of any material received that is not acceptable. 8. Such material will be held for five working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. 9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 5% restocking charge. 0. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.. Credit issued will be applied to future purchases only. PRICING AND REBATES Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. SPECIAL EXPEDITING SERVICE A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profi t or good will or for any other special, consequential or incidental damages. LIMITATION OF WARRANTIES No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof. Effective: February, 006 PAGE 9 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5)

93 RX575 SERIES TRENCH ROLLER PARTS MANUAL REV. #0 (05/0/5) PAGE 93 NOTES

94 UNITED STATES Multiquip Corporate Office 890 Wilmington Ave. Carson, CA Contact : mq@multiquip.com Service Department Technical Assistance PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Tel. (800) 4-44 Fax (30) Fax: CANADA Multiquip 40 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact : jmartin@multiquip.com MQ Parts Department Warranty Department Fax: Tel: (450) Tel: (877) Fax: (450) Fax: Fax: Fax: UNITED KINGDOM Multiquip (UK) Limited Head Office Unit, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK6 4UJ Contact : sales@multiquip.co.uk Tel: Fax: COPYRIGHT 05, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations. Your Local Dealer is: