ED-7860_ PNEUMATICS TRAINER

Transcription

1 Part 8

2 ED-7860_ TRAINER» PT-7861_ COMMON EQUIPMENT & COMPONENT REQUIREMENTS» PT _ COMPONENTS OF (ESSENTIAL COMPONENTS)» PT _ COMPONENTS OF (ADDITIONALLY RECOMMENDED COMPONENTS)» PT _ COMPONENTS OF ELECTRO (ESSENTIAL COMPONENTS)» PT _ COMPONENTS OF ELECTRO (ADDITIONALLY RECOMMENDED COMPONENTS)» OPTIONS Pneumatics

3 Fluid Mechanics 1/1 TRAINER ED-7860 Convenient parts fixation by one-touch lever bases and aluminum profile structure Efficient space utilization by mounting parts horizontally/vertically A complete pneumatic training system to help achieve advanced level of skills and obtain pneumatic engineering related licensesover 100 pneumatic and electrical/electronic parts plus 50 types of optional components Various pneumatic devices and components for Flexible Manufacturing System > EXPERIMENTS Methods of configuring pneumatic control circuits Functions and applied examples of various pneumatic components Basic Circuits in use of Directional Control Valves(6 Circuits) Cylinder s speed control circuits(6 Circuits) AND, OR, NOT logic circuits(4 Circuits) Pressure Control(2 Circuits) Time characteristics circuits(4 Circuits) Pneumatic sensor control circuits(3 Circuits) Signal restraint and signal elimination circuits(3 Circuits) Various types of basic circuit(7 Circuits) Principles of electrical engineering Electrical components and characteristics of pneumatic circuits Electrical Safety and Emergency Stop Circuits Basic circuits in use of various Solenoid Valves(5 Circuits) Circuits configuration applied to Relay and Timer(3 Circuits) Automatic control circuits in use of various proximity sensors (4 Circuits) Applied experiments on mechanical pneumatic system(6 Circuits) Applied electro pneumatic circuits(6 Circuits) PLC Control based application circuits(4 Circuits) > CONFIGURATION Common Equipment & Component Requirements(PT-7861) Components of Pneumatic Control(PT-7862)» Essential Components(PT )» Additionally Recommended Components(PT ) [OPTION 1] Components of Electro Pneumatic Control(PT-7863)» Essential Components(PT )» Additionally Recommended Components(PT ) [OPTION 2] Experimental Teaching Support Materials [OPTION 3] Others [OPTION 4] 298 _ ED Co.,Ltd.

4 1/2 COMMON EQUIPMENT/ COMPONENT REQUIREMENTS PT Single Working Table/Board pwt-786s/wb-2529s 01-2 Double Working Table/Board pwt-786d/ WB-2529D pwt-786s Working Table Table Size : 1520(W) x 1685(H) x 850(D)mm, 1ea Storage Cabinet : 3-step and 4-step drawers(key Lock Type); Parts Fixation Board inside the drawers Lockable casters as mounted pwt-786d Working Table Table Size : 1520(W) x 1685(H) x 850(D)mm, 1ea Storage Cabinet : 3-step and 4-step drawers(key lock type); Parts Fixation Board inside the drawers Lockable casters as mounted WB-2529S Working Board Size : 1120(W) x 760(D)mm x 1ea(WB-2529S) Aluminum Profile Type» Slot Space : 25mm» Slot Line : 29ea Capable of adjusting the Board s angle(30 ~90 ) Support panels mounted on the top for electrical work : 2ea WB-2529D Working Board Size : 1120(W) x 760(H)mm x 2ea(WB-2529D) Aluminum Profile Type» Slot Space : 25mm» Slot Line : 29ea Support panels mounted on the top for electrical work : 2ea _ 299

5 2/2 COMMON EQUIPMENT/ COMPONENT REQUIREMENTS PT Air Service Unit pasu-10-2 Operating Pressure: 0~9.9kgf/cm 2 Set Pressure : 0.5~8.5kgf/cm 2 Consists of Air Filter, Pressure Regulator Valve and Lubricator Automatic Drain Valve as mounted Filter s Filtration : 10µm Lubricant : Turbine Oil Class 1=(ISO VG#32) 03 Air Distributor ppmc-6408 Operating Pressure : 0~9kgf/cm 2 Output Connector Port : 8ea(Check Valve Built-in Type) Input Connector Port : 1ea(3/2-way Hand Slide Valve mounted to open/close supplied air) 04 Pneumatic Single Acting Cylinder pps Operating Pressure : 1.8~9.9kgf/cm 2 Cylinder s Inner Diameter : ø25 Stroke Distance : 75mm Cylinder Output(based on 6bar) : 24kgf(235N) Cylinder Return Force(Spring Force) : 2.4kgf(24N) Built-in Sensor Magnet and Rubber Cushion 05 Pneumatic Double Acting Cylinder (Air Cushion built-in type) -- ppd c Operating Pressure : 0.5~9.9kgf/cm 2 Cylinder s Inner Diameter : ø25 Stroke Distance : 125mm Cylinder Output(based on 6bar) : 29.5kgf(290N) Cylinder Return Force(Backward Movement) : 24.7kgf(242N) Built-in Sensor Magnet and Air Cushion 06 Pneumatic Double Acting Cylinder (Speed Controller built-in type) -- ppd Operating Pressure : 0.5~9.9kgf/cm 2 Cylinder s Inner Diameter : ø25 Stroke Distance : 125mm Cylinder Output(based on 6bar) : 29.5kgf(290N) Cylinder Return Force (Backward Movement) : 24.7kgf(242N) Built-in Sensor Magnet and Rubber Cushion, Flow Control Valve as mounted 07 Pneumatic Double Acting Cylinder (Proximity Switch built-in type) -- ppd s Operating Pressure : 0.5~9.9kgf/cm 2 Cylinder s Inside Diameter : ø25 Stroke Distance : 125mm Cylinder Output(based on 6 bar) : 29.5kgf(290N) Cylinder Return Force(Backward Movement) : 24.7kgf(242N) Built-in Proximity Switch and Air Cushion, Flow Control Valve as mounted. 300 _ ED Co.,Ltd.

6 1/6 COMPONENTS OF ESSENTIAL COMPONENTS PT Pressure Regulator Valve pprv-2008 Operating Pressure : 0~9.9kgf/cm 2 Set Pressure Range : 0.5~8.5kgf/cm 2 Internal pressure : 15kgf/cm 2 Structure : Relief Type Pressure gauge : 0~10kgf/cm 2 02 Time Delay Valve(N.O) ptv-3230 Operating Pressure : 0~8.5kgf/cm 2 Delay Interval : 0.5~6sec Normally Open Type Signal Pressure : 1.5~8kgf/cm 2 03 Time Delay Valve(N.C) ptv-232s Operating Pressure : 0~8.5kgf/cm 2 Delay Interval : 1~10sec Normally Close Type Signal Pressure : 1.5~8kgf/cm 2 04 Flow Control Valve pov-1081 Operating Pressure : 0~9.9kgf/cm 2 Free Flow(Out In) Rate : 340l/min Controlled Flow(In Out) Rate : 170l/min 05 Quick Exhaust Valve pqe-0200 Structure : Diaphragm Type Operating Pressure : 0~9.9kgf/cm 2 Normal Flow(P A) Rate : 780l/min Quick Exhaust Flow(A R) Rate : 890l/min _ 301

7 2/6 COMPONENTS OF ESSENTIAL COMPONENTS PT Pressure Sequence Valve pps-1032 Operating Pressure : 0.5~8kgf/cm 2 Control Pressure Range : 1.0~8kgf/cm 2 Spring Set mounted for pressure control 07 3/2-Way Push Button Valve(N.O) pdv-332b-1o Operating Pressure : 0.5~9.9kgf/cm 2 Type of Return : Spring Return Direct Operational Valve Flat type Push Button Normally Open Type 08 3/2-Way Push Button Valve(N.C) pdv-332b-1c Operating Pressure : 0.5~9.9kgf/cm 2 Type of Return : Spring Return Direct Operational Valve Protrusion Type Push Button Normally Close Type 09 3/2-Way Manual Conversion Valve pdv-332rs Operating Pressure : 0.5~9.9kgf/cm 2 Type of Return : Spring Return Direct Operational Valve Two-position Selector Switch Normally Close Type 10 5/2-Way Manual Conversion Valve pdv-352rs Operating Pressure : 0.5~9.9kgf/cm 2 Type of Return : Spring Return Direct Operational Valve Two-position Selector Switch 302 _ ED Co.,Ltd.

8 3/6 COMPONENTS OF ESSENTIAL COMPONENTS PT /2-Way Bi-directional Roller Lever Valve pdv-332r-c Two-way Roller Lever Operating Pressure : 0~9.9kgf/cm 2 Type of Return : Spring Return Direct Operational Valve Normally Close Type 12 3/2-Way Roller Lever Valve(Left) pdv-332r-1(l) One-way Roller Lever(Left Type) Operating Pressure : 0~9.9kgf/cm 2 Type of Return : Spring Return Direct Operational Valve Normally Close Type 13 3/2-Way Roller Lever Valve(Right) pdv-332r-2(r) One-way Roller Lever(Right Type ) Operating Pressure : 0~9.9kgf/cm 2 Type of Return : Spring Return Direct Operational Valve Normally Close Type 14 3/2-Way Pneumatic Valve(N.C) pdv-332s Structure : Inner Pilot, Spool Type Operating Pressure : 1.5~10kgf/cm 2 Pilot Pressure : 1.5~7kgf/cm 2 Normally Close Type Type of Return : Piston Return Can be operated manually 15 4/2-Way Double Acting Pneumatic Valve pdv-3422p Structure : Inner Pilot, Spool Type Operating Pressure : 1.0~10kgf/cm 2 Pilot Pressure : 1.0~7kgf/cm 2 Double Pilot Operation Can be operated manually _ 303

9 4/6 COMPONENTS OF ESSENTIAL COMPONENTS PT /2-Way Single Acting Pneumatic Valve pdv-352s Structure : Inner Pilot, Spool Type Operating Pressure : 1.5~10kgf/cm 2 Pilot Pressure : 1.5~7kgf/cm 2 Type of Return : Piston Return Can be operated manually 17 5/2-Way Double Acting Pneumatic Valve pdv-352p Structure : Inner Pilot, Spool Type Operating Pressure : 1.0~10kgf/cm 2 Pilot Pressure : 1.0~7kgf/cm 2 Double Pilot Operation Can be operated manually 18 4/3-Way Manual Conversion Valve pdvc-343l Operating Pressure : 1~9.9kgf/cm 2 Hand Lever Operation Closed Center Type 19 Check Valve pck-3020 Operating Pressure : 0.2~9.9kgf/cm 2 Cracking Pressure : 0.2kgf/cm 2 20 OR Valve (Shuttle V/V) psv-1220 Operating Pressure : 0.5~9.9kgf/cm 2 High Pressure Priority Shuttle Valve Normal Flow Rate(X, Y A) : 700l/min OR Logic 304 _ ED Co.,Ltd.

10 5/6 COMPONENTS OF ESSENTIAL COMPONENTS PT AND Valve (2-Pressure V/V) pav-3042 Operating Pressure : 0.5~9.9kgf/cm 2 Low Pressure Priority Type Valve Normal Flow Rate(X, Y A) : 480l/min AND Logic 22 Pressure Gauge ppg-10-2 Indication Range : 0~10kgf/cm 2 Display Glass s Diameter : ø40 Bourdon Tube Type Can indicate appropriate pressure Connector : 2ea(Check Valve built-in type) 23 T-Connector pcn-3407 Operating Pressure : 0~9.9kgf/cm 2 Hose Diameter : Inside ø4/outside ø6 Connector for 3-directional divergence 24 STOP Plug AP-3409 Air Stopper The plug fits ø6 port 25 Hose Cutter HC-3410 Cutting tool for the air hose _ 305

11 6/6 COMPONENTS OF ESSENTIAL COMPONENTS PT Air Hose pah-3406 Diameter : Inside ø4/outside ø6(25 meter) Soft Nylon In blue color 27 Support Component Set paf-3408 L-shaped Fittings : 1/4-5ea, 1/8-5ea Straight Fittings : 1/4-5ea, 1/8-1ea, M5-5ea 28 Trip Cam of Cylinder Rod pld-3508 Material : Aluminum(1ea), PE(1ea) Size : ø35, M8 x 1.25 Tap Attachable to the end of cylinder rod ACCESSORIES 01 Technical Support Material Manual Experimental manual for the pneumatic application circuits Theory of Pneumatics and configuration of experimental task circuits 306 _ ED Co.,Ltd.

12 COMPONENTS OF ADDITIONALLY RECOMMENDED COMPONENTS 1/5 PT Pneumatic Indication Lamp ppl Operating Pressure : 1~8kgf/cm 2 Lamp s Color : 1ea(Red or Green) Lamp s Diameter : ø22 02 OR Block psv Operating Pressure : 1~9.9kgf/cm 2 High Pressure Priority Type Normal Flow Rate(X, Y A) : 90l/min OR Element Valve : 3ea 03 AND Block pav Operating Pressure : 1~9.9kgf/cm 2 Low Pressure Priority Type Normal Flow Rate(X, Y A) : 90l/min AND Element Valve : 3ea 04 Push Button Box pmv Operating Pressure : 0~9.9kgf/cm 2 Type of Return : Spring Return Normally Close Type 3/2-Way Valves : 2ea» Push Button(Green color) : 1ea» Selector(Red color) : 1ea 05 Vacuum Generator and Vacuum Pad pvg-301p Operating Pressure : 1.5~10kgf/cm 2 Vacuum Generation : by Ventury Principle Air Consumption rate : 15l/min Suction Cup s Diameter : ø30(buffer as mounted) _ 307

13 COMPONENTS OF ADDITIONALLY RECOMMENDED COMPONENTS 2/5 PT /3-Way Pneumatic Valve pdv-353c Operating Pressure : 2~10kgf/cm 2 Pilot Pressure : 2~7kgf/cm 2 Closed Center Type Can be operated manually 07 5/3-Way Pneumatic Valve pdv-353e Operating Pressure : 2~10kgf/cm 2 Pilot Pressure : 2~7kgf/cm 2 Exhaust Center Type Can be operated manually 08 5/3-Way Pneumatic Valve pdv-353p Operating Pressure : 2~10kgf/cm 2 Pilot Pressure : 2~7kgf/cm 2 Pressure Center Type Can be operated manually 09 Vacuum Pressure Gauge pvg-7663 Indication Range : -1~0kgf/cm 2 (760~0mmHg) Indicator s Diameter : ø40 10 Low Pressure Control Valve plpr-3206 Operating Pressure : 0~10kgf/cm 2 Set Pressure Range : 0~2kgf/cm 2 Pressure Gauge as mounted 308 _ ED Co.,Ltd.

14 COMPONENTS OF ADDITIONALLY RECOMMENDED COMPONENTS 3/5 PT Pressure Amplifier plpa-3403-m Operating Pressure : 2~8.5kgf/cm 2 P Supply Pressure Range : 0.1~0.2kgf/cm 2 a Supply Pressure Range : ~0.2kgf/cm 2 Maximum Frequency : 10Hz 12 Reflexive Sensor pfp-3205s Operating Pressure : 0.1~9.9kgf/cm 2 Supply Pressure Range : 0.1~0.25kgf/cm 2 Sensing Distance : 2~5mm 13 4/3-Way Manual Conversion Valve pdve-343l Operating Pressure : 1~9.9kgf/cm 2 Hand Lever Operation Exhaust Center Type 14 Pressure Regulator Valve pprc-2008 Operating Pressure : 0~10kgf/cm 2 Set Pressure Range : 1.0~8.7kgf/cm 2 Structure : Relief Type Pressure Gauge : 0~10kgf/cm 2 Check Valve Built-in Type 15 Pilot Check Valve ppcv-1014 Operating Pressure : 2~10kgf/cm 2 Type of Operation : Indirect Operation Normal Flow Rate(5.5bar) : 15l/min 16 Pneumatic Signal Counter ppc-3115 Operating Pressure : 1.5~10kgf/cm 2 Count Display : 5 digits Reset Type : Pneumatic and Manual Reset Pneumatic Output Count _ 309

15 COMPONENTS OF ADDITIONALLY RECOMMENDED COMPONENTS 4/5 PT Rotary Cylinder prc Operating Pressure : 1.5~10kgf/cm 2 Rotatary Angle : 0~180 Flow Control Valve and Rotary Sensor Plate as mounted 18 Air Finger pfg-2020 Operating Pressure : 1~7kgf/cm 2 Cylinder s Inside Diameter : 20mm Open Angle : -5 ~+20 Type of Operation : Link & Lever Proximity Switch and Flow Control Valve as mounted 19 Double Edge (Rod) Cylinder ppdr Operating Pressure : 0.5~9.9kgf/cm 2 Cylinder s Inside Diameter : ø25 Stroke Distance : 125mm Flow Control Valve as mounted 20 Rodless Cylinder prd-2550 Operating Pressure : 2~7kgf/cm 2 Cylinder s Inside Diameter : ø16 Stroke Distance : 200mm Type of Operation : Magnetic 21 Stepper Module A Type psm-3252a Operating Pressure : 2~8kgf/cm 2 AND/OR Gate Integrated Type Poppet Valve Operation Pneumatic Indication Lamp 4a Type 22 Stepper Module B Type psm-3252b Operating Pressure : 2~8kgf/cm 2 AND/OR Gate Integrated Type Poppet Valve Operation Pneumatic Indication Lamp 3a+1b Type 310 _ ED Co.,Ltd.

16 COMPONENTS OF ADDITIONALLY RECOMMENDED COMPONENTS 5/5 PT /2-Way Pneumstic Valve pdv-3421p Structure : Inner Pilot, Spool Type Operating Pressure : 1.5~10kgf/cm 2 Pilot Pressure : 1.5~7kgf/cm 2 Single Pilot Operation Return Type : Piston Return Can be operated manually 24 Cascade Multi Block pcb-6416 Operating Pressure : 0~9kgf/cm 2 Output Connection Port : 16ea(Check Valve Builtin Type) 3/2-way Hand Slide Valve to open/close supplied air : 2ea 25 Air Pressure Reservoir papr-0510 Tank Capacity : Over 0.5l Operating Pressure : 10kgf/cm 2 Inner Pressure : 15kgf/cm 2 IN, OUT : Check Valve Built-in Type with fittings 26 3/2-Way Pneumstic Valve(N.O) pdv-332s-o Operating Pressure : 1.5~7kgf/cm 2 Pilot Pressure : 1.5~7kgf/cm 2 Return Type : Piston Return Normally Open Type Single Pilot Operation Can be operated manually 27 Back Pressure Sensor pbp Operating Pressure : 0~9.9kgf/cm 2 Flow Rate : 90l/min _ 311

17 COMPONENTS OF ELECTRO ESSENTIAL COMPONENTS 1/5 PT /2-Way Single Acting Solenoid Valve (N.C) psv-3321-c Operating Pressure : 1.5~7.1kgf/cm 2 Response Time : Less than 18ms Normally Close Type Valve Spool Return : Piston Return Type Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push Type) 02 5/2-Way Single Acting Solenoid Valve psv-3521 Operating Pressure : 1.5~7.1kgf/cm 2 Response Time : Less than 18ms Spool Return : Piston Return Type Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push Type) 03 5/2-Way Single Acting Solenoid Valve psv /2-way Single Acting Solenoid Valve : 2ea Operating Pressure : 1.5~7.1kgf/cm 2 Response Time : Less than 18ms Spool Return : Piston Return Type Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push Type) 04 5/2-Way Double Acting Solenoid Valve psv-3522 Operating Pressure : 1.0~7.1kgf/cm 2 Response Time : Less than 18ms Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push Type) 05 5/2-Way Double Acting Solenoid Valve psv /2-way Double Acting Solenoid Valve : 2ea Operating Pressure : 1.0~7.1kgf/cm 2 Response Time : Less than 18ms Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push Type) 312 _ ED Co.,Ltd.

18 COMPONENTS OF ELECTRO ESSENTIAL COMPONENTS 2/5 PT P-E Conversion Switch ppes-3006 Operating Pressure : 0.5~10kgf/cm 2 Set Pressure Range : 1.0~6.1kgf/cm 2 Set Pressure adjustable, and Indication Lamp mounted Contact Composition : 1a Switch Rating : DC24V, 50mA 07 Relay Unit RL-304C Relay : 3ea Contact Composition : 4c, 1ea Contact Rating : DC 24V 3A Pressure Voltage : DC 24V Built-in Type Insulation Box 08 Digital Time Relay Unit DT-3004 Type of Operation : Time ON Delay Time OFF Delay Delay Time : 0.1~99 sec Input Voltage : DC 24V Contact Composition : 2a-2b, 1ea 09 Digital Counter Unit DC-3041-M Type of Operation : Up Counter Display» Set Value : 0~99 Counts, 2 digits» Current Value : 0~99 Counts, 2 digits Output Contact : DC 24V, 2A Contact Composition : C contact, 1ea 10 Signal Input Switch Unit A SP-3003-A Push Button(Automatic Return Type) : 2ea Lock Type Switch : 1ea DC 24V Lamp : Green, Blue, Red Contact Composition : C contact, 2ea Rating Current : DC 24V 1.5A Built-in Type Insulation Box _ 313

19 COMPONENTS OF ELECTRO ESSENTIAL COMPONENTS 3/5 PT Signal Input Switch Unit B SP-3003-B Push Button(Automatic Return Type) : 1ea Lock Type Switch : 2ea DC 24V Lamp : Green, Blue, Red Contact Composition : C contact, 2ea Rating Current : DC 24V 1.5A Built-in Type Insulation Box 12 Emergency Switch Unit ES-301C Push Button with Lock function : Red Color Contact Composition : 1a-1b Rating Current : DC 24V 5A Built-in Type Insulation Box 13 Electricity Distributor Unit EM , - Contact : 2 Circuits with each 6 Ports on the top and bottom Contact for Load : Composed of 8 Lines(Red Color LED Display) Rating Current : DC 24V 5A Built-in Type Insulation Box 14 Buzzer & Lamp Unit BL-3024 DC 24V Buzzer : 1ea DC 24V Lamp : 4ea Lamp Color : Red, Green, Yellow, White Built-in Type Insulation Box 15 Photo Sensor ppes-020c Sensing Distance : 100mm Voltage : DC 12~24V 10% Consumption Current : Less than 40mA Output : NPN Open Collector Response Speed : Less than 3ms Rating Output : Current 100mA, Voltage 30V 314 _ ED Co.,Ltd.

20 COMPONENTS OF ELECTRO ESSENTIAL COMPONENTS 4/5 PT Capacitance Proximity Sensor pcps-3015n Sensing Distance : 15mm Voltage : DC 10~30V Consumption Current : Less than 15mA Load Current : Less than 200mA Display Indication : Red Color LED Response Frequency : 50Hz 17 Inductive Sensor(NPN) pps-3015n Sensing distance : 15mm Voltage : DC 10~30V Consumption current : 10mA Load current : Less than 200mA(R Load) Response frequency : 100Hz Sensor s Diameter : 30mm 18 Inductive Sensor(PNP) pps-3015p Sensing distance : 15mm Voltage : DC 10~30V Consumption Current : 10mA Load Current : Less than 200mA(R Load) Response Frequency : 100Hz Sensor s Diameter : 30mm 19 Electricity Limit Switch(Right) pls-361c-r Contact Rating : DC 24V 5A Contact Composition : 1a-1b(1c) Roller Lever operational type Spring Return type Adjustable Roller s Position 20 Electricity Limit Switch (Left) pls-361c-l Contact Rating : DC 24V 5A Contact Composition : 1a-1b(1c) Roller Lever Operational Type Return Type : Spring Return Adjustable Roller s Position _ 315

21 COMPONENTS OF ELECTRO ESSENTIAL COMPONENTS 5/5 PT Power Supply PS Input Voltage : AC 220V / 50~60Hz Output : DC 24V 8A Built-in Over Current Limit Protective Circuit Buzzer s Beep Sound at the occurrence of overload 22 Connection Cable Set CA-1054 Red 200mm : 5ea, 500mm : 10ea 1000mm : 10ea, 1500mm : 10ea Blue 200mm : 10ea, 500mm : 10ea 1000mm : 10ea, 1500mm : 5ea Black 200mm : 5ea, 500mm : 10ea 1000mm : 10ea, 1500mm : 10ea 316 _ ED Co.,Ltd.

22 COMPONENTS OF ELECTRO ADDITIONALLY RECOMMENDED COMPONENTS 1/2 PT /2-Way Single Acting Solenoid Valve psv-3321-o Operating Pressure : 1.5~7.1kgf/cm 2 Response Time : Less than 18ms Normally Open Type Spool Return : Piston Return Type Low Consumer Electric power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push type) 02 5/3-Way Double Acting Solenoid Valve psv-3532-c Operating Pressure : 2.0~7.1kgf/cm 2 Response Time : Less than 32ms Closed Center Type Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push type) 03 5/3-Way Double Acting Solenoid Valve psv-3532-e Operating Pressure : 2.0~7.1kgf/cm 2 Response Time : Less than 32ms Exhaust Center Type Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push type) 04 5/3-Way Double Acting Solenoid Valve psv-3532-p Operating Pressure : 2.0~7.1kgf/cm 2 Response Time : Less than 32ms Pressure Center Type Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push type) 05 Pressure Detection Switch pps-302l Operating Pressure : 0.5~8kgf/cm 2 Set Pressure Range : 1.0~7.1kgf/cm 2 Contact : 1a, 1b Set Pressure adjustable and Indication Lamp mounted Rated Output : DC 30V, 4A _ 317

23 COMPONENTS OF ELECTRO ADDITIONALLY RECOMMENDED COMPONENTS 2/2 PT /2-Way Double Acting Solenoid Valve psv-3322 Operating Pressure : 1.0~7.1kgf/cm 2 Response Time : Less than 18ms Low Consumer Electric Power : 1.0W(24VDC, 41mA) Solenoid Coil : Non-polarity type with Lamp and Surge Voltage Protective Circuit Can be operated manually(non-lock Push type) 07 Emergency Switch Unit SL-3012 Contact : 1a, 1b Selector Switch(3 Steps) 08 Panel Mountable PLC Unit PC-7850 Input Point : 16 Output Point : 16 Input Voltage : AC 220V(50~60Hz) Communication : RS 232C Controllable by PC Interface 318 _ ED Co.,Ltd.

24 1/1 EXPERIMENTAL SUPPORT TEACHING MATERIALS OPTIONS 01 Drawing Template DT-1020 Pneumatic and hydraulic symbols(electrical and Electronic Symbol Drawing) Drawing Pen : 0.9mm 02 Pneumatics & Hydraulics Simulation Software EDS-PHLego Plus Pneumatic and hydraulic symbols and simulated circuits with real images per component Virtual PLC experiments on programs written on GMWIN Creation of a Parts List for Pneumatic / Hydraulic Circuits and Electrical Circuits Animated operations in liaison with real devices 03 Simulation Software for PLC(GLOFA) EDS-SimPL Virtual experiments on program written on PLC Editor [GMWIN] Various Virtual Plants and 3,000 Images Enriched job sheets Simple and convenient interface _ 319

25 1/1 OTHERS OPTIONS 01 Parts Fixation Board pwm-7879 Slot Space : 25mm Number of Slots : 10ea Dimension : 382(W) x 480(D)mm Material : Aluminum 02 Silent Air Compressor AC-7808 Input Voltage : 220V Electric Power : 3/4HP Tank Capacity : 25l Discharge Pressure : 8kgf/cm 2 Set Pressure : 5~8kgf/cm 2 03 Storage Cabinet pcs-7879 Storage racks inside(5 steps by 2 rows) Slide Rail Structure Key Lock System Lockable casters mounted 04 Cable Holder CH Slot line : 6mm : 2ea, 4mm : 18ea Height(including the casters) : Adjustable 750~1115mm Lockable casters mounted 320 _ ED Co.,Ltd.

26 1/3 TRAINER LIST ED-7860 > COMMON EQUIPMENT & COMPONENTS REQUIREMENTS PT-7861 NO Name of Equipment or Parts Part No. Mechanical Act. or Specifications 1-1 Single Working Table pwt-786s 1520(W) x 1685(H) x 850(D)mm Single Working Board WB-2529S Angle : 30 ~90, Slot Line : 29ea 1-2 Double Working Table pwt-786d 1520(W) x 1685(H) x 850(D)mm Double Working Board WB-2529D 1120(W) x 760(D)mm, Slot Line : 29ea x 2 Select Single Working Table or Double Working Table 2 Air Service Unit pasu ~9.9kgf/cm 2 (Filter, Regulator, Lubricator) 3 Air Distributor ppmc Output Ports, with 3/2-way Hand Slide Valve 4 Pneumatic Single Acting Cylinder pps ø25, 75mm stroke, Rubber Cushion 5 Pneumatic Double Acting Cylinder ppd c ø25, 125mm stroke, Air Cushion (Air Cushion built-in type) 6 Pneumatic Double Acting Cylinde ppd ø25, 125mm stroke, with Speed Controller (Speed Controller built-in type) 7 Pneumatic Double Acting Cylinder ppd s ø25, 125mm stroke, (Proximity Switch built-in type) with Position Sensor and Air Cushion > COMPONENTS OF PT-7862 Essential Components (PT ) 1 Pressure Regulator Valve pprv ~8.5kgf/cm 2, with Pressure Gauge 2 Time Delay Valve(N.O) ptv ~6sec, 1.5~8kgf/cm 2 (Normally Open) 3 Time Delay Valve(N.C) ptv-232s 1~10sec, 1.5~8kgf/cm 2 (Normally Close) 4 Flow Control Valve pov-1081 Single-directional, with Speed Controller 5 Quick Exhaust Valve pqe ~9.9kgf/cm 2, Diaphragm type 6 Pressure Sequence Valve pps ~8kgf/cm 2, with 3/2-way Valve 7 3/2-Way Push Button Valve(N.O) pdv-332b-1o Spring Return, Flat type(normally Open) 8 3/2-Way Push Button Valve(N.C) pdv-332b-1c Spring Return, Protrusion type (Normally Close) 9 3/2-Way Manual Conversion Valve pdv-332rs Spring Return, with 2-Position Selector switch 10 5/2-Way Manual Conversion Valve pdv-352rs Spring Return, with 2-Position Selector switch 11 3/2-Way Bi-directional Roller Lever Valve pdv-332r-c Bi-directional, Spring Return(Normally Close) 12 3/2-Way Roller Lever Valve(Left) pdv-332r-1(l) Single-directional, Left type(normally Close) 13 3/2-Way Roller Lever Valve(Right) pdv-332r-2(r) Single-directional, Right type(normally Close) 14 3/2-Way Pneumatic Valve(N.C) pdv-332s 1.5~7kgf/cm 2, Manual Control(Normally Close) 15 4/2-way Double Acting Pneumatic Valve pdv-3422p 1~7kgf/cm 2, Double Pilot, with Manual Control 16 5/2-way Single Acting Pneumatic Valve pdv-352s 1.5~7kgf/cm 2, Piston Return, with Manual Control 17 5/2-way Double Acting Pneumatic Valve pdv-352p 1~7kgf/cm 2, Double Pilot, with Manual Control 18 4/3-way Manual Conversion Valve pdvc-343l 1~9.9kgf/cm 2, Closed Center type 19 Check Valve pck ~9.9kgf/cm 2 20 OR Valve(Shuttle V/V) psv ~9.9kgf/cm 2, OR Logic _ 321

27 2/3 TRAINER LIST ED-7860 NO Name of Equipment or Parts Part No. Mechanical Act. or Specifications 21 AND Valve(2-Pressure V/V) pav ~9.9kgf/cm 2, AND Logic 22 Pressure Gauge ppg ~10kgf/cm 2, ø40 23 T-Connector pcn-3407 T-type connector for 3-way divergence 24 STOP Plug AP-3409 Air Stopper, ø6 port 25 Hose Cutter HC-3410 Cutting tool with plastic grips for the air hose 26 Air Hose pah-3406 Inside/Outside Diameter : ø4/ø6 27 Support Component Set paf-3408 Fittings & Silencers 28 Trip Cam of Cylinder Rod pld-3508 ø35 M8 x 1.25 Tap Accessories 1 User s Guide Manual - Basic Pneumatic Experimental Manual Additionally Recommended Components(PT ) [OPTION1] 1 Pneumatic Indication Lamp ppl ø22, red color LED : 1ea 2 OR Block psv OR Valve : 3ea, ports : 9ea 3 AND Block pav AND Valve : 3ea, ports : 9ea 4 Push Button Box pmv Push Button(green) : 1ea, Selector(red) : 1ea 5 Vacuum Generator and Vacuum Pad pvg-301p 1.5~10kgf/cm 2, -0.7kgf/cm 2 6 5/3-way Pneumatic Valve pdv-353c Bi-directional, Closed Center Type 7 5/3-way Pneumatic Valve pdv-353e Bi-directional, Exhaust Center Type 8 5/3-way Pneumatic Valve pdv-353p Bi-directional, Pressure Center Type 9 Vacuum Pressure Gauge pvg ~0kgf/cm 2 (76~0cmHg) 10 Low Pressure Control Valve plpr ~2.0kgf/cm 2, with Pressure Gauge 11 Pressure Amplifier plpa-3403-m ~0.2kgf/cm 2, Maximum 10Hz 12 Reflexive Sensor pfp-3205s Sensing Distance : 2~5mm, 0.1~0.25kgf/cm /3-Way Manual Conversion Valve pdve-343l Exhaust Center Type, with Hand Lever 14 Pressure Regulator Valve pprc-2008 Check Valve built-in type, 1.0~8.7kgf/cm 2 15 Pilot Check Valve ppcv-1014 Indirect operation type, 2~10kgf/cm 2 16 Pneumatic Signal Counter ppc digit counter with Reset function 17 Rotary Cylinder prc ~180 Rotary angle, with Speed Controller 18 Air Finger pfg-2020 Cylinder : ø20, Open Angle : -5 ~ Double Edge(Rod) Cylinder ppdr ø25, Stroke 125mm, with Speed Controller 20 Rodless Cylinder prd-2550 ø16, Stroke 200mm, Magnetic Type 21 Stepper Module A Type psm-3252a AND/OR gate integrated, 3/2-way poppet valve 22 Stepper Module B Type psm-3252b AND/OR gate integrated, 3/2-way poppet valve 23 4/2-way Pneumatic Valve pdv-3421p 1.5~10kgf/cm 2, Piston Return 24 Cascade Multi Block pcb-6416 Output Connection Port : 16ea, 0~9kgf/cm 2 25 Air Pressure Reservoir papr-0510 Tank Capacity 0.5l, 0~10kgf/cm /2-way Pneumatic Valve(N.O) pdv-332s-o Piston Return, Single Pilot(Normally Open) 27 Back Pressure Sensor pbp ~9.9kgf/, 90l/min(Normally Open) 322 _ ED Co.,Ltd.

28 3/3 TRAINER LIST ED-7860 > COMPONENTS OF ELECTRO PT-7863 Essential Components(PT ) 1 3/2-Way Single Acting Solenoid Valve(N.C) psv-3321-c DC 24V, Piston Return, LED Ind. & Surge protection(normally Close) 2 5/2-Way Single Acting Solenoid Valve psv-3521 DC 24V, Piston Return, LED Ind. & Surge protection 3 5/2-Way Single Acting Solenoid Valve psv DC 24V, Piston Return, LED Ind. & Surge protection 4 5/2-Way Double Acting Solenoid Valve psv-3522 DC 24V, Piston Return, LED Ind. & Surge protection 5 5/2-Way Double Acting Solenoid Valve psv DC 24V, Piston Return, LED Ind. & Surge protection 6 P-E Conversion Switch ppes ~6.1kgf/cm 2, Contact. : 1a 7 Relay Unit RL-304C Relay(4PDT) x 3ea, DC 24V 8 Digital Time Relay Unit DT-3004 Time ON/OFF, Delay Time : 0.1 ~ 99 sec, DC 24V 9 Digital Counter Unit DC-3041-M Up Counter, 2 digits x 2ea, DC 24V 10 Signal Input Switch Unit A SP-3003-A Push button : 2ea, Lock switch : 1ea 11 Signal Input Switch Unit B SP-3003-B Push button : 1ea, Lock switch : 2ea 12 Emergency Switch Unit ES-301C Push & Lock type button, Contact: 1a/1b 13 Electricity Distributor Unit EM Port : 12ea, -Port : 12ea, LED(red) : 8ea 14 Buzzer & Lamp Unit BL-3024 DC 24V, LED(red, green, yellow, white) 15 Photo Sensor ppes-020c Sensing Distance : 100mm, DC 12~24V 16 Capacitance Proximity Sensor pcps-3015n Sensing Distance : 15mm, DC 10~30V 17 Inductive Sensor(NPN) pps-3015n Sensing Distance : 15mm, NPN : 1ea 18 Inductive Sensor(PNP) pps-3015p Sensing Distance : 15mm, PNP : 1ea 19 Electricity Limit Switch(Right) pls-361c-r Roller Lever Type, Cont. : 1PST 20 Electricity Limit Switch(Left) pls-361c-l Roller Lever Type, Cont. : 1PST 21 Power Supply PS I/O : 16 points x 2, Output : 24V(8A), Input : AC 220V 22 Connection Cable Set CA types of color(red, blue, black) Additionally Recommended Components(PT ) [OPTION2] 1 3/2-Way Single Acting Solenoid Valve psv-3321-o DC 24V, Piston Return, LED Ind. & Surge protection 2 5/3-Way Double Acting Solenoid Valve psv-3532-c DC 24V, Closed Center, LED Ind. & Surge protection 3 5/3-Way Double Acting Solenoid Valve psv-3532-e DC 24V, Exhaust Center, LED Ind. & Surge protection 4 5/3-Way Double Acting Solenoid Valve psv-3532-p DC 24V, Pressure Center, LED Ind. & Surge protection 5 Pressure Detection Switch pps-302l 1~7.1kgf/cm 2, Contact : 1a/1b, LED Ind. Lamp 6 3/2-way Double Acting Solenoid Valve psv-3322 DC 24V, LED Ind. lamp & Surge protection 7 Emergency Switch Unit SL-3012 Rotary selector(3steps), Contact : 1a/1b 8 Panel Mountable Type PLC Unit PC-7850 I/O : 16/16 points, PC Interface Experimental Support Teaching Materials [OPTION3] 1 Drawing Template DT-1020 Pneumatic and hydraulic symbols drawing 2 Pneumatics & Hydraulics Simulation Software EDS-PHLegoPlus 102 experimental subjects with simulated circuitss 3 Simulation Software for PLC(GLOFA) EDS-SimPL Various virtual plants and 3,000 images OTHERS [OPTION4] 1 Parts Fixation Board pwm-7879 Aluminum, 382(W) x 480(D)mm 2 Silent Air Compressor AC /4HP, 8kgf/cm 2 over 25l 3 Storage Cabinet pcs-7879 Boards storage capacity : 10ea 4 Cable Holder CH Slot Line(6mm : 2ea, 4mm : 18ea) _ 323