Automatic Control System PS Pneumatic Training System. Features

Transcription

1 Pneumatic Training System It is well known that Factory utomation is an indispensable measure to reduce labor cost, improve production efficiency and achieve higher product quality, which is widely adopted by electronic, semiconductor, LCD and mechanical factories. In factory automation, air pressuring plays a very essential and critical role. The is launched to offer enriched education from basic air pressure components, advanced air-pressure loop design to PLC-based electrical control system. The trainee can be upgraded to high-level automation engineer with the help of the trainer system. Features 1. Trainees get familiar with the principles and applications of various air pressure components.. Trainees learn air-pressure loop design. 3. Trainees learn PLC programming, including architecture, instructions and ladder diagram. The workbench is flexible in design to meet customer's needs. complete workbench mainly consists of 3 parts : Electro-Modules Frame UE-001 Working Board -1 (double side) Working Table - (single or double side) Customer can decide which combinations of the workbench is the best for lab requirement. complete workbench allows customers to carry out all listed pneumatic experiments. In PRT I and PRT II, pneumatic components are powered by ir Supply Unit (UP-C3) and operated on Working Board area through connected ir Hose (). In PRT III, the electrical components mounted on Electro-Modules Frame are linked to the pneumatic system through () and powered by ir Supply Unit (UP-C3). End user s are also welcome to adopt Programmable Logic Controller (PLC) for implementation of PRT III. That means trainer PLC-00 is an alternative to Electro-Modules Frame and corresponding electrical devices. PLC-00 PLC Trainer (Optional) Specifications : PLC main unit : SIEMENS SIMTIC S7-4 Digital input : 14 points, digital output : 10 points ccessories : Power cord Experiment manual Connecting leads set PLC Trainer Requirements PC with Pentium II or better CPU Windows 98/000/XP/VIST USB/PPI Multi-Master cable (optional but necessary) S7-00 User s manual (optional) STEP 7-Micro/WIN software CD (optional but necessary) UE-001 Electro-Modules Frame (Excluding Electrical Components) cabinet frame is available for mounting electrical components on either side. This steel frame can accommodate up to 15 electro-modules at least. Size : 160 mm(w) x 50 mm(d) x 360 mm(h) ±10%

2 -1 Working Board Double-side aluminum grooved panel 160 x 750 mm and a working surface up to 100 x 700 mm. - Working Table Single-side worktable in size 1300 mm(w) x 700 mm(d) x 850mm(H)±10% Drawer units in steel with five drawers of depth 560mm height 90mm(1 drawer), width 590mm height 150mm(3 drawers) and width 590mm height 10mm(1 drawer), load up to 0 kgs per drawer. Double-side worktable with 1300 mm(w) x 800 mm(d) x 850mm(H)±10% Two drawer units in steel with five drawers of depth 560mm height 90mm(1 drawer), width 590mm height 150mm(3 drawers) and width 590mm height 10mm (1 drawer), load up to 0 kgs per drawer. The drawers feature an easy-gliding system with differential rollers for smooth running and additional breaking system. u Pneumatic Components Filter-Regulator-Lubricator (FRL) assembly djustable pressure : kg/cm Sliding exhaust valve mounted Filtration : 40μm Operating pressure : 0-10 kg/cm Gauge size : 1.5" Check connector for Ø4 plastic tubing 6ea Connector size : 1/4" Operating pressure : 0-1 kg/cm UP-0 Single-cting ir Cylinder Cylinder internal diameter : 3 mm Stroke length : 150 mm Operating pressure : kg/cm UP-06 Cylinder internal diameter : 3 mm Stroke length : 150 mm Operating pressure : kg/cm ir cushion UP-30 R P UP-308 B R P S 3/-Way Directional Control Valve Single air operated, spring return NC type Flow rate : 00 l/min Max. pressure : 10.5 kg/cm 5/-Way Directional Control Valve Single air operated, spring return Flow rate : 00 l/min Max. pressure : 10.5 kg/cm

3 UP-309 B Y RPS UP-408 5/-Way Single-Solenoid Valve Solenoid voltage : 4 VDC Single solenoid operated, spring return, with LED B RP S 5/-Way Directional Control Valve Double air operated, air return Flow rate : 00 l/min Max. pressure : 10.5 kg/cm 5/-Way Double-Solenoid Valve Solenoid voltage : 4 VDC Double solenoid operated, with LED B RPS UP-503 3/-Way Pushbutton Valve Spring return, flat type, NC type Operating pressure : 0-8 kg/cm UP-505 3/-Way Manual Valve Spring return, -position selector Operating pressure : 0-8 kg/cm UP-506 3/-Way Manual Valve Spring return, push & lock, NO type Operating pressure : 0-8 kg/cm UP-507 B R PS UP-511 UP-51 PR 5/-Way Pushbutton Valve Spring return, flat type Operating pressure : kg/cm 3/-Way Roller Valve Unidirectional Operating pressure : 0-8 kg/cm 3/-Way Roller Valve Bi-directional Operating pressure : 0-8 kg/cm

4 UP-601 E1 UP-60 E OR Valve (Shuttle) OR logic Operating pressure : kg/cm ND Valve (Dual-Pressure) P P1 UP-603 R Quick-Exhaust Valve Pilot type Operating pressure : kg/cm B One-Way Flow-Control Valve djust : 10-turn, with speed controller P ND logic Operating pressure : kg/cm UP-611 UP-61 Sequence Valve Operating pressure : kg/cm P UP-701 Time Delay Valve Operating pressure : - 8 kg/cm Time delay : sec Min. reset time < 0.1 sec Operating pressure : 1.5 kg/cm Max. voltage/current : 50 VDC/ VDC/0.5 ir Hose Inner / outer diameter : mm/4 mm Length : 5 M Lead diameter : 4 mm Length : 0.5M, 0.5M,1M Color : red, yellow, blue 1set : 60 pcs Roller lever type Contacts : NO, NC. Connector for Ø4 plastic tubing 6ea Connector size : 1/4"

5 Electrical Components UE-101 DC Power Supply Input voltage : VC/1.7 Output voltage : 4 VDC/4. Terminal:setsfor±DCoutput with power I/O indicator terminal sets for power output UE-01 Pushbutton Switch Spring return Pushbutton switch with illuminated indicator Including NC, NO contacts Operation voltage : 4 VDC Max. current : 3 UE-401 Relay 4 sets of NC, NO, COM contacts With LED indicator Operation voltage : 4 VDC Max. current : 5 UE-404 Timing Relay ON-Delay type Operation voltage : 4 VDC Max. current : 5 Time delay : 0.05sec - 300hour multi switch sets of NC, NO, COM contacts With LED indicator Optional Components UE-91 Reed Switch (Optional) Operating voltage : 4 VDC Max. current : 100 m Frequency range:3-50hz UP-C3 ir Supply Unit (Necessary but Optional) 3HP,1Ø 0VC,with 110L±10% air tank Flow rate : 465 L/min ±10% EM Holder (Optional) Mobile type, with 5-foot tubular and 5 casters Height : 1400mm, iron plate suitable with 0 connecting leads slots

6 Experiments PRTI:BasicPneumaticComponents 1. Single-cting ir Cylinder. 3. OR Valve 4. Flow Control Valve 5. Quick-Exhaust Valve 6. ND Valve 7. Directional Control Valves 8. Sequence Valve 9. Time-Delay Valve PRT II : Basic Pneumatic Control Circuits 1. Two-Hand Safety Circuit. Single-cting ir Cylinder Remote Control 3. Remote Control 4. ir Cylinder Manual Control dvance and Pressure Control Reverse 5. ir Cylinder Manual Control dvance and Delayed Reverse 6. ir Cylinder Two-Hand Control dvance and utomatic Reverse 7. ir Cylinder Slow dvance and Rapid Reverse 8. One-Cycle Reciprocation of 9. Emergency Stop Circuit 10. Interlocking Start Switch Circuit 11. Two ir Cylinders used in Parts Bending Process 1. Sequence Control of Two ir Cylinders 13. ir Cylinder used in Machining Process 14. Three ir Cylinders used in Material Loading and Drilling 15. Sequence Control of Three ir Cylinders PRT III : Electro-Pneumatic Sequence Control Circuits 1. One-Cycle Cylinder Reciprocation using a Pushbutton and Single-Solenoid Valve. One-Cycle Cylinder Reciprocation using Pushbuttons and Single-Solenoid Valve 3. One-Cycle Cylinder Reciprocation using and Single-Solenoid Valve 4. Continuous Cylinder Reciprocation using es and Single-Solenoid Valve 5. One-Cycle Cylinder Reciprocation using Timer and Single-Solenoid Valve 6. Continuous Cylinder Reciprocation using Timer and Single-Solenoid Valve 7. Cylinder dvance/reverse Control using a Pushbutton and Single-Solenoid Valve 8. One-Cycle Cylinder Reciprocation using Pushbuttons and Double-Solenoid Valve 9. One-Cycle Cylinder Reciprocation using and Double-Solenoid Valve 10. Continuous Cylinder Reciprocation using es and Double-Solenoid Valve 11. One-Cycle Cylinder Reciprocation using Timer and Double-Solenoid Valve 1. One-Cycle Cylinder Reciprocation using Timer, and Double-Solenoid Valve 13. Continuous Cylinder Reciprocation using Timer, es and Double-Solenoid Valve 14. Cylinder dvance/reverse Control using a Pushbutton and Double-Solenoid Valve 15. Two-Cylinder Sequencing (+B+B--) using Single-Solenoid Valves 16. Two-Cylinder Sequencing (+-B+B-) using Single-Solenoid Valves 17. Two-Cylinder Sequencing (+-B+B-) using Double-Solenoid Valves 18. Two-Cylinder Sequencing (+B+/Timing/-B-) using Single-Solenoid Valves 19. Two-Cylinder Sequencing (+B+/Timing/-B-) using Double-Solenoid Valves 0. Three-Cylinder Sequencing (+B+C+C-B--) using Single-Solenoid Valves 1. Three-Cylinder Sequencing (+-B+C+B-C-) using Single-Solenoid Valves. Uses

7 PRT I Basic Pneumatic Components EX.1 EX. EX.3 EX.4 EX.5 EX.6 EX.7 EX.8 EX.9 Q ty UP-0 UP-06 UP-308 UP-309 UP-503 UP-507 UP-51 UP-601 UP-60 UP-603 UP-611 UP-61 UP-701 UP-C3 Single-cting ir Cylinder 5/-Way Directional Control Valve 5/-Way Directional Control Valve 3/-Way Pushbutton Valve 5/-Way Pushbutton Valve 3/-Way Roller Valve OR Valve (Shuttle) ND Vale (Dual-Pressure) Quick-Exhaust Valve One-Way Flow-Control Valve Sequence Valve Time Delay Valve ir Hose ir Supply Unit (Optional) PRT II Basic Pneumatic Control Circuits EX.1 EX. EX.3 EX.4 EX.5 EX.6 EX.7 EX.8 EX.9 EX.10 EX.11 EX.1 EX.13 EX.14 EX.15 Q ty UP-0 UP-06 UP-30 UP-309 UP-503 UP-505 UP-506 UP-511 UP-51 UP-601 UP-60 UP-603 UP-611 UP-61 UP-701 UP-C3 Single-cting ir Cylinder 3/-Way Directional Control Valve 5/-Way Directional Control Valve 3/-Way Pushbutton Valve 3/-Way Manual Valve 3/-Way Manual Valve 3/-Way Roller Valve 3/-Way Roller Valve OR Valve (Shuttle) ND Valve (Dual-Pressure) Quick-Exhaust Valve One-Way Flow-Control Valve Sequence Valve Time Delay Valve ir Hose ir Supply Unit (Optional)

8 PRT III Electro-Pneumatic Sequence Control Circuits with Electro-Modules Frame EX.1 EX. EX.3 EX.4 EX.5 EX.6 EX.7 EX.8 EX.9 EX.10 EX.11 EX.1 UP-06 UP-408 UE-101 UE-01 UE-401 UE-404 UP-C3 5/-Way Single-Solenoid Valve 5/-Way Double-Solenoid Valve ir Hose DC Power Supply Module Pushbutton Switch Module Relay Module Timing Relay Module ir Supply Unit (Optional) PRT III Electro-Pneumatic Sequence Control Circuits with Electro-Modules Frame EX.13 EX.14 EX.15 EX.16 EX.17 EX.18 EX.19 EX.0 EX.1 EX. Q ty UP-06 UP-408 UE-101 UE-01 UE-401 UE-404 UP-C3 5/-Way Single-Solenoid Valve 5/-Way Double-Solenoid Valve ir Hose DC Power Supply Module Pushbutton Switch Module Relay Module Timing Relay Module ir Supply Unit (Optional)

9 PRT III Electro-Pneumatic Sequence Control Circuits with PLC-00 EX.1 EX. EX.3 EX.4 EX.5 EX.6 EX.7 EX.8 EX.9 EX.10 EX.11 EX UP-06 Working Board Working Table UP-408 5/-Way Single-Solenoid Valve 1 5/-Way Double-Solenoid Valve 1 ir Hose UP-C3 ir Supply Unit (Optional) PLC Trainer PLC-00 PRT III Electro-Pneumatic Sequence Control Circuits with PLC-00 EX.13 EX.14 EX.15 EX.16 EX.17 EX.18 EX.19 EX.0 EX.1 EX. Q ty -1 - UP-06 UP-408 UP-C3 Working Board Working Table 5/-Way Single-Solenoid Valve 5/-Way Double-Solenoid Valve ir Hose ir Supply Unit (Optional) PLC Trainer PLC-00 1