SOLENOID VALVES AND PNEUMATIC VALVES

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1 A S E R I E S Catalogue 001 Directly operated solenoid valves Series A / way, 3/ way monostable, stable (with magnetic memory) Ports M5, G1/8, cartridge ø 4 The Series A solenoid valves are of the directly operated type and can be used with dry or lubricated air. They are available in the / and 3/-way versions with normally closed (N.C.) or normally open (N.O.) operations. They are also supplied in versions which differ with respect to the type body, the threaded ports and the orifices, as indicated in the tables for each type, in order to satisfy various operating and installation requirements. Mechanically, they have been very carefully designed: the internal parts are made of stainless steel and the seals are of NBR. The electromagnet (or solenoid) is separate and can be easily and rapidly replaced without interfering with the pressurised part of the valve. This series of solenoid valves has 3 different types of solenoids which can be interchanged on the same mechanical part. The choice of solenoid determines the performance of the solenoid valve (consumption and pressure). GENERAL DATA Construction Valve group Materials Mounting Ports Installation Temperature Lubricant poppet-type /, 3/-way / pos. N.C. or N.O. *OT58 brass body (nickel - plarted), other parts: stainless steel, NBR seals by M4 screws M5, G1/8, cartridge ø 4 in any position 0 60 C (with dry air -0 C) oil compatible with NBR (3 10 E) * A body in nylon. PNEUMATIC DATA Operating pressure Nominal pressure Flow rate coefficient Nominal flowrate Nominal diameter Fluid bar (see tables) 6 bar Kv (see tables) ** Qn (see tables) Ø (see tables) filtered air, with or without lubrication * Qn = determined with supply pressure of 6 bar and with p = 1 bar. 001

2 Catalogue 001 S E R I E S A Solenoids for Series "A" solenoid valves The solenoids for Series A solenoid valves, models A70 and A80, are of the monostable type (see connection diagram in Fig. 1). The dimensions as well as the power consumption of these solenoids differ so that the best possible choice can be made depending on the type of electronic or electromechanical operating system used. The model G90 is a special type of solenoid for pulsed operation. A short pulse, with a maximum duration of 0 ms, causes the poppet to be engaged; another short pulse on the secondary circuit causes it to be released. Repeated pulses on the same circuit do not change the position of the poppet. This feature allows a Series "A" solenoid valve to be converted from an monostable type to a stable type, without modifying any mechanical parts. A70 A80 Fig. 1 CODING OF SERIES A SOLENOID VALVES SERIES A BODY DESIGN 1 = base (4 x 4 mm) interface rotatable through 360 = base (4 x 4 mm) fixed interface 3 = threaded body 4 = rapid exhaust body 5 = base with ISO standard interface, fixed 6 = base (16 x 16 mm) interface rotatable through = base with side interface, rotatable through 360 A = single manifold B = -part manifold C = 3-part manifold D = 4-part manifold E = 5-part manifoldi F = 6-part manifold G = 7-part manifold H = 8-part manifold K = 9-part manifold L = 10-part manifold M = 11-part manifold N = 1-part manifold P = 13-part manifold R = 14-part manifold S = 15-part manifold LINE N OF PORTS = way 3 = 3 way FUNCTION 1 = NC (normally closed) = NO (normally open) PORTS P A R 0 M5 M5 M5 1 G1/8 G1/8 M5 3 M5 G1/8 male M5 4 M5 G1/8 male (with manual override) M5 OR A rotatable O-ring interface fixed B O-ring interface C cartridge ø4 (manifold only) A80 A70 G90 A331-0C-A77 Note: The voltages indicated are standard voltages, for spacial voltages contact our technical department. *for / N.C. solenoid valves contact our engineers. SOLENOID VOLTAGE A70 G70 A80 G90 B = 4V 50/60 Hz - C = 48V 50/60 Hz - - D = 110V 50/60 Hz - - E = 0V 50/60 Hz - - * H=4V 50/60Hz * K=110V 50/60Hz * J=0V 50/60Hz = 1V DC = 4V DC 4 = 48V DC - 6 = 110V DC - - * 7 = 4V RC ENCAPSULATING MATERIAL A = PPS G = nylon (glass reinforced) NOMINAL DIAMETER C = 1,5 D = E =,5 SOLENOID DIMENSIONS 7 = x 8 = 30 x 30 9 = x 58 BODY MATERIAL 1 = Aluminium = OT58 brass 00

3 A S E R I E S Catalogue 001 Solenoid for Series "A" solenoid valve A70 Nominal dimensions: x Protection class: IP54 - DIN (PPS) IP65 (with connector 1-800) Insulation: Class H (180 C), test at 3000 V for 1 min Connections: Bipolar plus earth DIN (version B) Voltage tolerance: AC +10% - 15% DC ±10% 100%, continuous operation. SOLENOID VOLTAGESI A70 A7B 4V 50/60 Hz 6,VA A7C 48V 50/60 Hz 7,VA A7D 110V 50/60 Hz 6,6VA A7E 0V 50/60 Hz 7,VA SOLENOID VOLTAGES A80 A8B 4V 50/60 Hz 5VA A8D 110V 50/60 Hz 5VA A8E 0V 50/60 Hz 5VA A7H 4V 50/60 Hz 3,7VA A7K 110V 50/60 Hz 4VA A7J 0V 50/60 Hz 4VA A7 1V DC 5W Solenoid for Series "A" solenoid valve A80 Nominal dimensions: 30 x 30 Protection class: IP54, DIN IP65 (with connector ) Insulation: Class H (180 C), test at 3000 V for 1 min Connections: Bipolar plus earth DIN (version A) Voltage tolerance: AC +10% - 15% DC ±10% 100%, continuous operation. A83 4V DC 4W A84 48V DC 4W A86 110V DC 4W Solenoid for Series "A" solenoid valve G90 (with memory) Voltage Minimum pulse Consumption V ms (0 C) ma latch released latch released G9 1 DC G93 4 DC G94 4 DC DC G9B 4 50/ G9C 48 50/ A73 4V DC 5W A74 48V DC 5W A76 110V DC 4,W A77 4V DC 3W Nominal dimensions: x 58 Protection class: IP54, DIN (glass-reinforced nylon), IP65 (with connector ) Insulation: class F (155 C), test at 1500 V for 1' Connections: tripolar (see diagrams) DIN (version B) Voltage tolerance: DC and AC ±10% Operation: pulsed (see explanation), 100%, continuous operation. SOLENOID VOLTAGES G70 Mod G73 4V DC 5W 003

4 Catalogue 001 S E R I E S A Solenoid G90 G90 solenoid valves (coils) can be replaced on all other Series A solenoid valves or pilots ( x ) allowing to change the valve functioning from: - monostable functioning system (spring return) closed circuit = attracted magnetic = opened poppet if NC, closed if NO. opened circuit = released magnetic = closed poppet if NC, opened if NO. - to stable functioning system (memory) impulse on A circuit = attracted magnetic (latched) impulse on B circuit = released magnetic (unlatched) the stable functioning has the following advantages: - the solenoid valve consumption is practically none as the open and close control occurs thanks to an impulse of about 0 m/s after which the valve always remains in the controlled position, without any feeding until the inverse impulse which changes the position is sent. - the valve remains in the controlled position (opened or closed) even when the electrical feeding of the installation where the valve is inserted is missing, allowing the valve to be used as a position memory. - when normally opened valves should be used, it is not necessary to use valves with special (reverse) mechanical parts as a NC valve becomes a NO valve just by changing the control impulse sequence. - The impulse control system facilitates the utilization with electronic circuits. The minimum required impulse for the function is 0 ms; if, for circuit reasons, the impulse last for a longer period, there is no danger of heating as the solenoid has been designed to work also with 100% ED. General operating data. The control of G90 solenoid valves is effected by impulses: - magnetic attraction control = latched (A) - magnetic release control = unlatched (B) Assuming a normally closed valve, the situation is: - Unlatched = open valve - Latched = closed valve During the control sequence, one has to wait for at least 10 ms between a latch control and a unlatch control on the same valve (see Fig. 1). When the G90 solenoid valves are assembled on a manifold between each others, or with normal type valves, a G90/L magnetic shield has to be used in order to avoid magnetic interferences. The solenoid valve has three terminals numbered 1,, 3 and the electrical connections for the exchange are indicated in the following. Control circuits: - For alternating current (fig. ) tables. The control is effected through closing contacts on terminals 1 and, whereas terminal 3 is steadily connected to a phase. Caution: do not invert terminal 3 with terminals 1 and as this could cause a short circuit. When controls with PLC are used, keep in mind that the coil is bi-functional, terminal 3 should be connected to the neutral wire whereas terminal 1 should be connected at the end of the unlatch control, and terminal at the end of the latch control. - For direct current (fig. 3). The control is effected through two switching contacts which reverse the sense of the current to the coil through terminals 1 and (terminal 3 is not used). In order to simplify the control system, an electronic interface can be used. This electronic interface is made up of a normal connector with a circuit which effected the current inversion to the spool thanks to a single control and two contacts, as for alternate current type. The interface is necessary for the PLC control in direct current. Fig. 4 indicates the valve connection to the PLC in direct current. With special electronic connector of 1-89P type with positive wire and 1-893N with negative wire. Note: Please ask for special instructions. The terminal sizes are shown on page N terminal Function Terminal polarity latched negative unlatched negative 3 basic (neutral wire) positive 1 latched positive unlatched positive 3 basic (neutral wire) negative ON OFF ON OFF Fig. 1 min. 0m/sec min. 10m/sec Latch Release Fig. - SUPPLY C.A. Latch Release Fig. 3 - SUPPLY C.C. Latch Release Fig. 4 - PLC OPERATING Outlets PLC Latch Release Connector Comune 004

5 A S E R I E S Catalogue 001 / and 3/-way solenoid valves A3... and A33... The / and 3/-way solenoid valves, for individual assembly, are available for normally closed or normally open operation. The ports on the body may be G1/8 or M5, while the outlet which is provided is always M5. port. bar A31-0C-000* M5 N.C A31-1C-000* G1/8 N.C A31-1D-000* G1/8 N.C A31-1E-000* G1/8 N.C A3-0C-000* M5 N.O A3-1C-000* G1/8 N.O A331-0C-000* M5 N.C A331-1C-000* G1/8 N.C A33-0C-000* M5 N.O A33-1C-000* G1/8 N.O *Choose solenoid required. 3/-way solenoid valve 3/ AA31... The 3/-way solenoid valves for manifold assembly are available in the N.C. (normally closed) version, with 1/8" ports at the manifold inlet, and may be used with M5 threading or with a dia. 4 cartridge. These solenoid valve are provided with a manual over ride protected against accidental operation and may be stable or monostable. The body is supplied complete with O-ring and screws. port. bar AA31-0C-000* M5 N.C AA31-CC-000* ø4 N.C

6 Catalogue 001 S E R I E S A 3/-way solenoid valve A43... The 3/-way NC solenoid valve, with G1/8 ports, incorporates a rapid exhaust valve. This feature allows not only the dimensions to be reduced, but also the exhaust time to be reduced. It is particularly suitable for operating small single-acting cylinders and pressurising small compressed air containers. port. bar A431-1C-000* - N.C /-way solenoid valve A33... The 3/-way NC solenoid valve has been designed principally for two very important applications: the actuation of small single-acting cylinders and the operation of pneumatic valves with very low operating pressures. The body has an outlet with a G1/8 male thread which can be screwed directly onto the component to be operated. The inlet port is MS threaded. port. bar A331-3C-000* - N.C A331-4C-000* - N.C /-way solenoid valve A63... The 3/-way NC solenoid valve, which has a rotating interface, is designed to be mounted directly onto machine parts by two screws. A sealing action is ensured by two concentric O-rings which allow the body to be adjusted through 360. These solenoid valves are provided with a manual over ride for stable or monostable operation. port. bar A631-AC-000* OR N.C

7 A S E R I E S Catalogue 001 3/ - way solenoid valve A53... The 3/-way N.C. solenoid valve, which has an interface fixed at 90 C relative to the axis, has been designed so as to be mounted on valves with an ISO interface. The interface is interchangeable with all ISO version. These solenoid valves are equipped with a manual over ride for stable and monostable operation. Thread Function Orifice Kv L/min (H0) Qn Nl/min Press. min-max port bar A531-BC-000* OR N.C /-way solenoid valve A3... The 3/ way N.C. solenoid valve, which has a fixed interface, is designed so as to be mounted directly onto machine parts by two screws. The sealing is ensured by two O-rings which ensure a particularly effective joint. These solenoid valves are equipped with a manual over ride for stable and monostable operation. Thread Function Orifice Kv L/min (H0) Qn Nl/min Press. min-max port bar A31-BC-000* OR N.C

8 Catalogue 001 S E R I E S A 3/-way solenoid valve A13... The 3/-way N.C. solenoid valve, which has a rotating interface, is designed so as to be mounted directly onto machine parts two screws. The sealing is ensured by two concentric O-rings which allow the body to be adjusted through 360. These solenoid valves are equipped with a manual over ride for monostable and stable operation. Thread Function Orifice Kv L/min (H0) Qn Nl/min Press. min-max port bar A131-AC-000* OR N.C Special connectors with integrated electronic circuit and pre-wired moulded cable (L = m) Adapted for G90 solenoids (with memory) in 1 V.D.C. - 4 V.D.C. FOR SERIES A DIN (PG9) FOR SERIES G C P 1-893C N FOR SERIES 6 AND SERIES A80 COILS DIN (PG9) 008

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