Spare Parts List Ironman (Standard and LUL)
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1 Spare Parts List Ironman (Standard and LUL) Permaquip Ltd Brierley Industrial Park, Stanton Hill, Sutton-In-Ashfield, Nottinghamshire, NG17 3JZ Tel: +44 (0) Fax: +44 (0)
2 CONTENTS 1. Issue and Revision Record Introduction Safe and Correct Use Assembly Parts Main Assemblies Un-braked End Frame Assembly Parts Braked End Frame Assembly Parts Lifting Handle Assembly Parts Top Beam Assembly Top Beam Assembly Labels Main Components and Assemblies...20 Please note Whilst Permaquip Limited has taken every care in preparing this Spare Parts List it is intended as a technical guideline only. Save to the extent that there are statutory rights to the contrary, Permaquip accepts no liability in relation to any use or reliance made of any information in this Spare Parts List. All information, illustrations and specifications in this Spare Parts List are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. Equipment operators and installers shall be responsible for ensuring that a safe working environment and safe systems of work are in place and in certain circumstances advice and permission from the controlling authority must be sought before any operation, installation or surveying work is carried out. Permaquip is a trademark of Permaquip Ltd Permaquip Ltd.
3 1. ISSUE AND REVISION RECORD This document will be updated when necessary by the re-issue of the complete document. Issue/ Revision 01 Description Rigging Screw and Pulley references corrected Date Revised Page No. Revised By. 24/11/08 8 CH 02 Label added 18/11/09 13 CH 03 MD changes 31/12/09 9 CH
4 2. INTRODUCTION The Permaquip Ironman is designed to be used singularly or in pairs, for the lifting and transportation of rail lengths, or parts of points and crossings (P&C) from one location to another. The Ironman can also be used to transpose rail from one side of the track to the other. Therefore by straddling the running rails, access to the four-foot, six-foot and cess is possible. 3. SAFE AND CORRECT USE To ensure safe and correct use of the Permaquip Ironman please refer to the product s User Guide. Once any maintenance, repair or service operations have been undertaken, ensure that the Maintenance and Test Specification of the product, as defined in the product s User Guide, are followed. MAN/M/O/142_3 4
5 4. ASSEMBLY PARTS 4.1 Main Assemblies Item Part No. Description Qty TOP BEAM ASSY (STANDARD) TOP BEAM ASSY (LUL) RAIL CARRIER ASSY BOTTOM CROSS BEAM ASSY PLAIN FRAME ASSY (STANDARD) PLAIN FRAME ASSY (LUL) BRAKE FRAME ASSY (STANDARD) 1 MAN/M/O/142_3 5
6 33906 BRAKE FRAME ASSY (LUL) 1 MAN/M/O/142_3 6
7 4.2 Un-braked End Frame Assembly Parts Item Part No. Description Qty PLAIN FRAME ASSY Ø3/16 x 2 LG SELOC PIN AXLE PIN ASSY M16 HD PLAIN WASHER BEARING M/C WHEEL (STANDARD) NYLON WHEEL (LUL) 2 2 MAN/M/O/142_3 7
8 CLAMPING SCREW 1 MAN/M/O/142_3 8
9 4.3 Braked End Frame Assembly Parts Notes: Use Loctite 480 to secure handle grips (Item 4). After changing any brake parts check the brakes using the Brake Test Tool (Part No ). MAN/M/O/142_3 9
10 Item Part No. Description Qty BRAKE HANDLE ASSY M12 Zn PLATED HALF NUT BRAKE FRAME W/ASSY CLAMPING SCREW RED HANDLE M12 Zn PLATED PLAIN WASHER M12 Zn PLATED NYLOC NUT M6 RIGGING SCREW VERTICAL BRAKE CABLE PULLEY HORIZONTAL BRAKE CABLE PIVOT MEMBER W/ASSY M10 x 50 Zn PLATED HEX HD SCREW M10 x 65 Zn PLATED HEX HD BOLT M10 x 60 Zn PLATED HEX HD BOLT Ø3/16 x 2 LG SELOC PIN AXLE PIN ASSY Ø1 1/4 OD x 2 LG DIE SPRING M10 Zn PLATED NYLOC NUT M10 Zn PLATED PLAIN WASHER BRAKE PAD ASSEMBLY (STANDARD) BRAKE PADD ASSEMBLY (LUL) M16 HD PLAIN WASHER BEARING M/C WHEEL (STANDARD) NYLON WHEEL (LUL) Lifting Handle Assembly Parts MAN/M/O/142_3 10
11 Item Part No. Description Qty LIFTING HANDLE ASSY M12 Zn PLATED PLAIN WASHER M12 Zn PLATED NYLOC NUT M12 x 45 Zn PLATED HEX HD BOLT MAN/M/O/142_3 11
12 4.5 Top Beam Assembly Top Beam Assembly Braked End Item Part No. Description Qty M5 x 12 Zn PLATED SKT BUTTON HD SCREW M5 x 12 CAPTIVE SKT HD SCREW (>2009) M5 Zn PLATED PLAIN WASHER 3 NOT FITTED > BUARD SIDE PLATE DRIVE M/C SPROCKET OILITE BUSH DRIVE PIN M/C CAP SCREW M10 Zn PLATED PLAIN WASHER Ø1 OD x 1 1/2 LG COMP SPRING Ø1/4 x 1 1/2 SPIROL PIN 2 MAN/M/O/142_3 12
13 M/C HANDWHEEL 1 MAN/M/O/142_3 13
14 4.5.2 Top Beam Assembly Un-braked End Item Part No. Description Qty PIN ASSY FREE M/C SPROCKET M/C BUSH DRIVE SPACER M16 HD PLAIN WASHER M16 Zn PLATED FULL NUT TOP BEAM W/ASSY 1 MAN/M/O/142_3 14
15 MAN/M/O/142_3 15
16 4.5.3 Top Beam Assembly Carriage and Traverse Mechanism MAN/M/O/142_3 16
17 Item Part No. Description Qty CARRAIGE W/ASSY M12 Zn PLATED NYLOC NUT M12 Zn PLATED PLAIN WASHER BEARING ROLLER M12 x 90 Zn PLATED HEX HD BOLT M10 Zn PLATED NYLOC NUT M10 Zn PLATED PLAIN WASHER NYLON WASHER M20 Zn PLATED NYLOC NUT /2 PITCH CHAIN 4m M10 x 90 Zn PLATED HEX HD BOLT M20 x 100 Zn PLATED HEX HD BOLT /2 PITCH CHAIN LINK M/C TENSION SCREW M10 Zn PLATED FULL NUT Top Beam Light Bracket Item Part No. Description Qty LIGHT BRACKET W/ASSY M6 x 25 Zn PLATED SKT BUTTON HD SCREW M6 Zn PLATED PLAIN WASHER 4 MAN/M/O/142_3 17
18 5. LABELS Item Part No. Description Qty PERMAQUIP LABEL 300 x 50 (STD) TIE BAR LABEL (LUL) SWL LABEL IRONMAN LABEL PLAIN (STD)/TOP MASS LABEL BRAKE (STD) MASS LABEL BRAKE (LUL) MASS LABEL CROSS BEAM MASS LABEL 1 MAN/M/O/142_3 18
19 LIMIT LABEL (ON TOP BEAM, NOT SHOWN) 1 MAN/M/O/142_3 19
20 6. MAIN COMPONENTS AND ASSEMBLIES Ironman (standard) Assembly complete with Yale Pul- Lift, Camlok Rail Clamp, Adaptor Link, Single Leg Lifting Chain and Rail Carrying Bracket (lifting gear not shown) Ironman (LUL) Assembly complete with Yale Pul- Lift, LUL Rail Clamp, Adaptor Link, Single Leg Lifting Chain and Rail Carrying Bracket (lifting gear not shown) Ironman (standard) complete with Rail Carrying Bracket only Ironman (LUL) complete with Rail Carrying Bracket only DESCRIPTION PADS Cat. No. PART NO 94/ LUL Certificate Number PE007/ Adaptor Link Assembly Yale Pul-Lift Single Leg Lifting Chain Brake Test Tool MAN/M/O/142_3 20
21 Camlok Rail Clamp LUL Rail Lifting Clamp Rail Carrying Bracket Red Light For spare parts not shown please contact Permaquip Ltd for further information and support. Our contact details are shown on the front of this User Guide. In order to avoid delay and to have your orders fulfilled promptly, Please telephone, , fax or write giving the following information: 1. Company name. 2. Contact details. 3. Invoicing and delivery details. 4. Purchase order number. 5. Method of delivery. 6. Part number, description and quantity for each item. MAN/M/O/142_3 21
22 MAN/M/O/142_3 22
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