FanFolder. Spare Part Manual

Transcription

1 FanFolder Spare Part Manual Another quality product from: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) Service Number: +41 (71) Fax: +41 (71) info@mattitech.ch Web: v 1

2 FanFolder is a trademark of Matti Technology AG, Switzerland Copyright by Matti Technology AG, Switzerland. All rights reserved. Under copyright laws, neither the documentation nor the software may be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of Matti Technology AG, Switzerland, except in the manner described in the documentation. Matti Technology AG, Switzerland reserves the right, without notice, to alter or improve the design or specifications of the products described herein. No warranty or guarantee of any kind is expressed or implied by information contained herein v 2

3 Dear Customer Thank you for purchasing a FanFolder high performance printing system. The FanFolder provides the Technology you need to print and dry at high speeds. With this system, your company will increase throughput and quality. The FanFolder is one of many high-quality, innovative systems available from Matti Technology AG, Switzerland. If you would like information on our other systems or require technical assistance or spare part replacement, please contact one of our field service or customer service specialists at: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) Service Number: +41 (71) Fax: +41 (71) info@mattitech.ch Web: Again, thank you and welcome to the growing family of Matti Technology AG customers. We appreciate your current and continued business. Sincerely, Dr. Dieter Woschitz President Pascal Fäh Vice President Operating v 3

4 1 Table of Contents FanFolder Spare Part Manual 1 1 Table of Contents List of Illustrations List of Tables 6 2 Foreword Important 7 3 Labels Safety Labels Dangerous voltage Burn hazard Danger of cuts from moving paper Danger of crushing Pinch pint rollers Pinch point from moving parts Danger of entanglement from belt drive Danger of entanglement from rotating gear Danger of cutting blade Danger of cutting of fingers or hand Text warning Labels Running with different voltages and frequencies Disconnect main switch before servicing This switch does not disconnect all power of this machine Inside the dryer it is maybe very hot Compressor installed under the cover 13 4 Mechanical Item Carriage Assembly Beater shaft assembly Internal conveyor Assembly Folder side frame assembly Pin wheel and chute assembly Dancer assembly Side Covers Outfeed Assembly 38 5 Electrical Items Parts fixed on machine Electrical panel List of Illustrations Illustration 1: Dangerous voltage 8 Illustration 2: Burn hazard 8 Illustration 3: Danger form cut of moving paper 8 Illustration 4: Danger of crushing 9 Illustration 5: Pinch point rollers 9 Illustration 6: Danger from moving parts 9 Illustration 7: Danger of entanglement from belt drive 10 Illustration 8: Danger of rotating gear 10 Illustration 9: Danger of cutting blade v 4

5 Illustration 10: Danger of cutting of fingers or hand / angled blade 11 Illustration 11: Running with different voltages and frequencies 11 Illustration 12: Disconnect main switch before servicing 12 Illustration 13: This switch does not disconnect all power of this machine 12 Illustration 14: Inside the dryer it is maybe very hot 13 Illustration 15: Compressor installed under the cover 13 Illustration 16: Carriage Assembly 1 14 Illustration 17: Carriage Assembly 2 15 Illustration 18: Carriage Assembly 3 16 Illustration 19: Beater shaft assembly 19 Illustration 20: Internal conveyor Assembly 1 21 Illustration 21: Internal conveyor Assembly 2 22 Illustration 22: Folder side frame assembly 1 24 Illustration 23: Folder side frame assembly 2 25 Illustration 24: Pin wheel and chute assembly 1 27 Illustration 25: Pin wheel and chute assembly 2 28 Illustration 26: Pin wheel and chute assembly 3 29 Illustration 27: Dancer assembly 33 Illustration 28: Drive side Covers 35 Illustration 29: Operator side Covers 36 Illustration 30: Outfeed Assembly 1 38 Illustration 31: Outfeed Assembly 2 39 lllustration 32: Compact Power Entry Module with switch and fuse 41 Illustration 33: Label for e-stop button, 4 Language 41 Illustration 34: E-Stop button, 2 contact 41 Illustration 35: Cylindrical Proximity Sensor M8, short form 41 Illustration 36: Door safety switch 42 Illustration 37: Operator key vertical mounting 42 Illustration 38: Operator key horizontal mounting 42 Illustration 39: Switch unit, 1 contact 42 Illustration 40: Flange Shape round 42 Illustration 41: Lamp cap green, round 42 Illustration 42: Lamp cap blue, round 42 Illustration 43: Mechanical Touch Switch 42 Illustration 44: AC-Motor AL90S / L-8 8Pole - 750min kW 43 Illustration 45: Electric fan motor 43 Illustration 46: Dancer potentiometer 43 Illustration 47: Magnetic Break 43 Illustration 48: Power supply 60W 230VAC/ 24VDC 44 Illustration 49: MY-relays max. 5A 44 Illustration 50: 24 DC Relay 2 pole 5A, 24VDC 44 Illustration 51: Socket for G2R-Relays 44 Illustration 52: Clip & Release lever 44 Illustration 53: SLC-Socket to MY socket 45 Illustration 54: Clip & Release lever 45 Illustration 55: 2-conductor through terminal block 45 Illustration 56: 2-conductor ground terminal block 45 Illustration 57: Adjacent jumper 45 Illustration 58: Outlet filter RAL Illustration 59: Compact enclosure painted, with mounting plate single door 46 Illustration 60: Fan-and-filter unit, 55 m³/h 230V, 50/60 Hz 46 Illustration 61: Single Phase RFI Filter 46 Illustration 62: frequency converter v 5

6 1.2 List of Tables v 6

7 2 Foreword The purpose of this manual is to provide the necessary information to enable experienced personnel to maintain the FanFolder Printing System. It is assumed that all necessary tools, precision measuring devices and equipment for safely maintaining this system will be available. Information and data is based on the latest product information available at the time of writing. The right is reserved to make changes at any time, in materials, specifications, models and discontinue models. Note: In order to clearly show details of this system some covers, shields, door or guards have either been removed or shown in an open position. All such protective devices must be installed in position before operating the system. 2.1 Important Carefully read the instructions and safety precautions given in this manual. Do not attempt to maintain this system until you have thoroughly read and understood the data contained in this manual. At the time of writing, this manual was completely up-to-date. However, due to product development, some illustrations or descriptions contained herein may vary to a slight extent from the system delivered to you. This merely implies that the system has been improved to better fulfill your requirements. If there are any questions, you are encouraged to contact our field service personnel for assistance at: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) Service Number: +41 (71) Fax: +41 (71) info@mattitech.ch Web: v 7

8 3 Labels The following chapters explains the different labels used on the transport system. 3.1 Safety Labels Dangerous voltage Illustration 1: Dangerous voltage Dangerous voltage. Contact may cause electric shock or burn. DANGER! Power terminals remain live up to 3 minutes after mains disconnection Burn hazard Illustration 2: Burn hazard Burn hazard, hot surface. Do not touch the surface of this component during equipment operation. Allow to cool down before servicing Danger of cuts from moving paper Illustration 3: Danger form cut of moving paper Danger of cuts from moving paper. Keep body away form edge of moving paper v 8

9 Danger of crushing Illustration 4: Danger of crushing Danger of crushing from moving paper roll. Stand back from the lift arms and paper roll during operation Pinch pint rollers Illustration 5: Pinch point rollers Pinch point danger from rollers. Keep hands and clothing away from rotating rollers Pinch point from moving parts Illustration 6: Danger from moving parts Danger from moving parts. Moving parts can crush and cut. Do not operate with guard removed. Follow lockout procedure before servicing. Disconnect main power before servicing v 9

10 Danger of entanglement from belt drive Illustration 7: Danger of entanglement from belt drive Danger of entanglement from belt drive. Shear hazard. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing Danger of entanglement from rotating gear Illustration 8: Danger of rotating gear Danger of rotating gear. Keep hands and clothing away from rotating gear. Danger of entanglement from gear. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing Danger of cutting blade Illustration 9: Danger of cutting blade Danger of cutting blade. Shear hazard. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing v 10

11 Danger of cutting of fingers or hand Illustration 10: Danger of cutting of fingers or hand / angled blade Danger of cutting of fingers or hand. Moving parts can crush and cut. Do not operate with guard removed. Follow lockout procedure before servicing. 3.2 Text warning Labels Running with different voltages and frequencies Illustration 11: Running with different voltages and frequencies v 11

12 Disconnect main switch before servicing Illustration 12: Disconnect main switch before servicing This switch does not disconnect all power of this machine Illustration 13: This switch does not disconnect all power of this machine v 12

13 Inside the dryer it is maybe very hot Illustration 14: Inside the dryer it is maybe very hot Compressor installed under the cover Illustration 15: Compressor installed under the cover v 13

14 4 Mechanical Item 4.1 Carriage Assembly Illustration 16: Carriage Assembly v 14

15 Illustration 17: Carriage Assembly v 15

16 Illustration 18: Carriage Assembly v 16

17 Object - # Part - # Description Quantity THRUST WASHER ADJUSTER BAR LAYSHAFT TABLE DRIVE SHAFT JOCKEY SPINDLE SIDE GUIDE SUPPORT BLOCK SUPPORT BLOCK A SPACER BLOCK B SPACER BLOCK B ADJUSTER BLOCK ADJUSTER BLOCK ADJUSTER BLOCK ADJUSTER BLOCK TIE BAR PAPER GUIDE BLOCK SUPPORT BLOCK ROUND RACK 2M SPUR GEAR 12T 2M BEVEL GEAR SET 19T BEVEL GEAR SET 19T CHAIN SPROCKET 19T X 3/8" P SPUR GEAR GUARD SPACER 20 O/D X 12 I/D X 18 THK KEY 5 X 5 X 20 LG - TAPPED E KEY 5 X 5 X 20 LG - FORM C F KEY 5 X 5 X 20 LG - FORM C D KEY 8 X 7 X 36 LG - FORM A A KEY 6 X 6 X 30 LG FORM C TIMING PULLEY - 20T TAPERLOCK BUSH BEARING BEARING BEARING BEARING OILITE BUSH OILITE BUSH OILITE BUSH OILITE BUSH BEARING BUSH BEARING BUSH INTERNAL CIRCLIP - 32mm EXTERNAL CIRCLIP - 15mm GRIP RING - 20mm GRIP RING - 15mm HAND SCREW - 40mm DIA x M HAND KNOB - MODIFIED THUMBSCREW M6 X 25 LG THUMBNUT M FORM LENGTH INDICATOR FOLDER SCALE BRACKET v 17

18 FOLDER SCALE FOLDER SCALE v 18

19 4.2 Beater shaft assembly Illustration 19: Beater shaft assembly v 19

20 Object - # Part - # Description Quantity BEATER SHAFT BEATER SHAFT R.H. SPIRAL L.H. SPIRAL ' BEATER ' BEATER TIMING COUPLING CLAMP PLATE GEARBOX BODY R.H. HELICAL GEAR L.H. HELICAL GEAR R.H. HELICAL GEAR L.H. HELICAL GEAR BEARING BEARING EXTERNAL CIRCLIP - 12mm THUMBSCREW M4 X 25 LG THUMBSCREW M6 X 25 LG THUMBNUT M GREASE NIPPLE - M6 STRAIGHT TAPER PLUG 1/8" BSP v 20

21 4.3 Internal conveyor Assembly Illustration 20: Internal conveyor Assembly v 21

22 Illustration 21: Internal conveyor Assembly v 22

23 Object - # Part - # Description Quantity PIVOT SHAFT EXTENSION SHAFT TENSION ROLLER ELEVATING ROLLER ROLLER SHAFT TIE BAR - LIFT ARM PIVOT BAR DRIVE ROLLER JOCKEY SPINDLE IDLER SPIGOT JOCKEY SPINDLE SPRING STUD CHAIN TENSIONER PLATE SUPPORT ARM TENSION ARM EXTENSION SHAFT SUPPORT WORM BLOCK ZERO MAX PLATE WORM WHEEL - 16DP 72T WORM SHAFT - 16DP 4 START IDLER SPROCKET IDLER SPIGOT CHAIN SPROCKET 30T 3/8" PITCH CHAIN SPROCKET 14T 3/8" PITCH CHAIN SPROCKET 12T 3/8" PITCH CHAIN SPROCKET 12T 3/8" PITCH CHAIN TENSIONER SPACER F KEY 8 X 7 X 30 LG G KEY 8 x 7 x 25 LG C KEY 8 X 7 X 25 LG HAND KNOB - 100mm DIA HAND KNOB - 54mm DIA GRIP RING - 15mm EXTERNAL CIRCLIP - 20mm OILITE BUSH OILITE BUSH OILITE BUSH OILITE BUSH - MODIFIED 12 LG OILITE BUSH BEARING BUSH - MODIFIED 10 LG BEARING BEARING TENSION SPRING ADJUSTING SCREW - M THUMBNUT M FLAT BELT LG x 50 WIDE ZEROMAX SPEED REDUCER v 23

24 4.4 Folder side frame assembly Illustration 22: Folder side frame assembly v 24

25 Illustration 23: Folder side frame assembly 2 Object - # Part - # Description Quantity TIE BAR STAND-OFF GUARD STAND-OUTRIGGER PLATE IDLER SHAFT D JOCKEY SHAFT G JOCKEY SHAFT FOLDER SIDEPLATE OP SIDE FOLDER SIDEPLATE DRIVE SIDE JOCKEY BASE CROSS BAR LIMIT SWITCH BRACKET MACHINE TIE BAR OUTRIGGER PLATE GUARD CLEAT BASE PLATE v 25

26 UPPER BACK PLATE CHAIN COVER LOWER BACK PLATE LIMIT SWITCH BRACKET LIMIT SWITCH BRACKET TIMING PULLEY MODIFIED TIMING PULLEY MODIFIED TIMING PULLEY - 90T HTD TIMING BELT HTD M TAPERLOCK BUSH SPACER F KEY 8 X 7 X 95 LG BEARING BUSH BEARING BEARING EXTERNAL CIRCLIP - 25mm CASTOR CASTOR SHOULDER SCREW 12 DIA x 30 LG 4 (M10) GEAR POST CLAMP RING STANDOFF HAND KNOB - TRI-POINT v 26

27 4.5 Pin wheel and chute assembly Illustration 24: Pin wheel and chute assembly v 27

28 Illustration 25: Pin wheel and chute assembly v 28

29 Illustration 26: Pin wheel and chute assembly v 29

30 Object - # Part - # Description Quantity STOP BOSS FOLDER PINWHEEL SUPPORT DISC - SPLIT QUADRANT IDLER SHAFT BEARING HOUSING STUB SHAFT CHUTE SHAFT HUB - FOLDER STROKE ADJUSTER INPUT SHAFT GUIDE BAR STAND-OFF JOCKEY SPINDLE DRIVE SHAFT - PINWHEEL PIVOT BAR BRUSH TENSION ADJUSTER TENSION LEVER STOP BOSS PIVOT BAR SPRING POST MARKER DISC PIVOT BOLT CLAMP RING CLAMP EXTENSION FOLDER ADJUSTMENT PLATE CHUTE DRIVE SHAFT L.H CRANK ARM A BRUSH ADJUSTER BLOCK B BRUSH ADJUSTER BLOCK MOUNTING ANGLE QUADRANT PLATE PINWHEEL TAKE-OFF BLOCK CENTRE TAKE-OFF BLOCK FOLDER ARM CRANK ARM BRAKE PLATE PIVOT BAR BRUSH ADJUSTER BLOCK BRUSH ADJUSTER LEVER QUADRANT PLATE WELDING L.H TORSION BEAM TORSION BEAM BLOCK SPUR GEAR - 36T M SPUR GEAR - 48T M CHANGE GEAR 12" - 72T TIMING INDICATOR BRACKET GUARD CLEAT FIXED FRONT CHUTE FIXED REAR CHUTE CHUTE BRUSH BACKING STRIP SCALE BRACKET v 30

31 CRASH SWITCH BRACKET WEB SUPPORT PLATE L.H. FIXED WEB SUPPORT PLATE L.H. HINGED SPACER 25 O/D X 6.5 I/D 6 LG SPACER 20 O/D X 6.5 I/D X 3 LG SPACER 25 O/D X 20 I/D X 8.5 LG SPACER 20 O/D X 12.1 I/D X 4 LG SPACER 16 O/D X 10.1 I/D X 5 LG PINWHEEL PIN PINWHEEL KEY 8 X 7 X 56 LG D KEY 5 X 5 X 17 LG FORM C H KEY 6 X 6 X 45 LG FORM C J KEY 6 X 6 X 16 LG FORM C K KEY 6 X 6 X 35 LG FORM A C KEY 8 X 7 X 25 LG E KEY 8 X 7 X 45 LG FORM C F KEY 8 X 7 X 28 LG FORM A E KEY 8 X 7 X 40 LG FORM A TENSION WASHER BRUSH STRIP 540 LG BRUSH STRIP 560mm LONG BRUSH BLADE HAND KNOB - TRI-POINT BRAKE- ELECTRO-MAGNETIC 24V TIMING BELT 600 H TIMING BELT. 210 L TIMING PULLEY - 32T TIMING PULLEY - 20T TIMING PULLEY - 23T INTERNAL CIRCLIP - 40mm INTERNAL CIRCLIP - 42mm INTERNAL CIRCLIP - 62mm INTERNAL CIRCLIP - 80mm EXTERNAL CIRCLIP - 17mm EXTERNAL CIRCLIP - 20mm EXTERNAL CIRCLIP - 25mm EXTERNAL CIRCLIP - 50mm GRIP RING - 15mm TAPERLOCK BUSH TAPERLOCK BUSH TAPERLOCK BUSH OILITE BUSH BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING ADJUSTING SCREW - M v 31

32 SPRING CLAMP LEVER T-NUT THUMBNUT M SHOULDER BOLT 12 DIA X 20 LG - M LOCKSCREW M8 X 45 LG SPRING PLUNGER M6 STUDDING X 40mm LG CRASH DETECTOR SWITCH SWITCH COVER v 32

33 4.6 Dancer assembly Illustration 27: Dancer assembly Object - # Part - # Description Quantity BALANCE WEIGHT TIE BAR DANCE ROLLER DANCE SPINDLE STOP BAR GUIDE COLLAR PATH ROLLER SHAFT POT ACTUATING ARM WEIGHT ARM LIGHT DANCER ARM SWITCH ARM v 33

34 SPACER 12 O/D X M5 I/D X 63 LG SPACER 10 O/D X 5.5 I/D 5 LG SPACER 12 O/D X 8 I/D X 3 LG GRIP RING - 8mm BEARING BEARING UNIT - FLANGED ADJUSTING SCREW - M Dancer potentiometer OIL SEAL v 34

35 4.7 Side Covers Illustration 28: Drive side Covers v 35

36 Illustration 29: Operator side Covers Object - # Part - # Description Quantity DRIVE SIDE PANEL DRIVE SIDE DOOR OP SIDE PANEL OP SIDE DOOR OP SIDE BOX FRAME DRIVE SIDE BOX FRAME TOP COVER FRAME BACK COVER SEPARATOR OVER COVER v 36

37 TOP COVER STOP TOP HATCH WINDOW DOOR WINDOW INTERNAL COVER FOLD LENGTH LEGEND TABLE SPEED LEGEND HINGE - CONCEALED QUAD PANEL LATCH PUSH LOCK LATCH KEY 2 26 E0394A RUBBER BUFFER v 37

38 4.8 Outfeed Assembly Illustration 30: Outfeed Assembly v 38

39 Illustration 31: Outfeed Assembly v 39

40 Object - # Part - # Description Quantity A BELT SPACER B BELT SPACER CONVEYOR TIE BAR SPINDLE REDUCTION ROLLER TAIL ROLLER OUTFEED ROLLER CONVEYOR ROLLER SHAFT LEG TIE TENSIONER ARM CONVEYOR SIDEPLATE DRIVE SIDE CONVEYOR SIDEPLATE OP SIDE SUPPORT PLATE CONVEYOR FINGER SHAFT SPACER - LEG TIE CONVEYOR TOP FLAT BELT 3135 LG x 38 WIDE GRIP RING - 20mm EXTERNAL CIRCLIP - 25mm BEARING BUSH - MODIFIED 10 LG BEARING BEARING BEARING WAY JOINT FLAT CASTOR SQUARE TUBING 25mm SQ x 578 LG SQUARE TUBING 25mm SQ x 284 LG SQUARE TUBING 25mm SQ x 427 LG v 40

41 5 Electrical Items 5.1 Parts fixed on machine Description Part number Photo lllustration 32: Compact Power Entry Module with switch and fuse Illustration 33: Label for e-stop button, 4 Language Illustration 34: E-Stop button, 2 contact SRT1 A165E-S-02 Illustration 35: Cylindrical Proximity Sensor M8, short form E2A-S08KS02-WP-B v 41

42 Illustration 36: Door safety switch D4DS-15FS Illustration 37: Operator key vertical mounting D4DS-K2 Illustration 38: Operator key horizontal mounting D4DS-K1 Illustration 39: Switch unit, 1 contact Illustration 40: Flange Shape round Illustration 41: Lamp cap green, round Illustration 42: Lamp cap blue, round A16-1 A16-CTM A16L-TG A16L-TA Illustration 43: Mechanical Touch Switch D5B v 42

43 Illustration 44: AC-Motor AL90S / L-8 8Pole - 750min kW TEAL 90s Illustration 45: Electric fan motor B20 IL-2-2/090 Illustration 46: Dancer potentiometer Illustration 47: Magnetic Break v 43

44 5.2 Electrical panel Description Part number Photo Illustration 48: Power supply 60W 230VAC/ 24VDC S8VS Illustration 49: MY-relays max. 5A MY4-IN1-D2 24DC Illustration 50: 24 DC Relay 2 pole 5A, 24VDC G2R-2-SNDI Illustration 51: Socket for G2R-Relays P2RF-08-S Illustration 52: Clip & Release lever P2CM-S v 44

45 Illustration 53: SLC-Socket to MY socket PYF14S Illustration 54: Clip & Release lever Illustration 55: 2-conductor through terminal block PYCM-14S Illustration 56: 2-conductor ground terminal block Illustration 57: Adjacent jumper v 45

46 Illustration 58: Outlet filter RAL Illustration 59: Compact enclosure painted, with mounting plate single door Illustration 60: Fan-and-filter unit, 55 m³/h 230V, 50/60 Hz Illustration 61: Single Phase RFI Filter Installed behind Frequency converter 3G3MV-AB004 3G3MV-PFI1010E v 46

47 Illustration 62: frequency converter 3G3MV-AB v 47