Gondo. 4400EX Heavy Duty Off Road Utility Velhicle P Parts Manual. Copyright 2010 Printed 06/07/10

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Table of Contents Gondo 4400EX Heavy Duty Off Road Utility Velhicle 22081 720-132P Parts Manual

When you see this symbol, the subsequent instructions and warnings are serious - follow without

1 Table of Contents Gondo 4400EX Heavy Duty Off Road Utility Velhicle P Parts Manual Read the Operator's manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Copyright 2010 Printed 06/07/10 Cover photo may show optional equipment not supplied with standard unit.

2 Table of Contents Table of Contents Section 1: Introduction...4 Using This Manual...4 Manual Replacement Information...4 Manual Revisions...4 Touch-up Paint...4 Hardware Legend...5 Replacement Hardware...5 Serial Numbers...5 Part Number Service Coding...5 Section 2: Frames...6 Bumper...6 Frame, Front...8 Frame, Rear Articulating...10 Section 3: Hydraulics...12 Hydraulic Pump...12 Pump Drive...14 Reservoir, Hydraulic...16 Steering Column...18 Steering Group...20 Steering Pump...22 Steering Ram...24 Steering Shield (5-Speed Only)...26 Valve Controls...28 Section 4: Throttle...30 Throttle Components...30 Section 5: Brakes (5-Speed Units)...32 Brake Drum Components (5-Speed Units)...32 Brake Lines (5-Speed Unit) S/N Brake Lines (5-Speed Units) S/N Brake Pedal and Master Cylinder (5-Speed Units)...38 Park Brake Components (5-Speed Units)...40 Section 6: Brakes (4-Speed Units)...42 Brake Drum Components (4-Speed Units)...42 Brake Lines (4-Speed Units)...44 Brake Pedal and Master Cylinder (4-Speed Units)...46 Park Brake Components (4-Speed Units)...48 Section 7: Drive Train (5-Speed Units)...50 Axle Assembly, Front and Rear (5-Speed Units)...50 Axle-Driveline Components...54 Clutch Pedal, Hydraulic (5-Speed Units)...56 Engine (5-Speed Units)...58 Gear Shift Linkage (5-Speed Units)...60 Transmission 5-Speed Units)...62 Section 8: Drive Train (4-Speed Units)...64 Axle Assembly, Front and Rear (4-Speed Units)...64 Axle-Driveline (4-Speed Units)...68 Clutch Pedal, Mechanical (4-Speed Units)...70 Engine (4-Speed Units)...72 Gear Shift Linkage (4-Speed Units)...74 Transmission (4-Speed Units)...76 Section 9: Exhaust System...78 Exhaust Components...78 Section 10: Fuel System...80 Fuel Components...80 Section 11: Electrical...82 Battery...82 Instrument Panel...84 Lights...86 Wiring Harness Dash S/N Wiring Harness Dash S/N Wiring Harness Main...92 Wiring Harness Rear...94 Section 12: Body...96 Cargo Bed...96 Engine Hood...98 Front Nose and Fender Glove Box Gondola Bed Personnel Carrier Seat Shock Section 13: Seats Roll Over Protection Seat Seat Safety Latch Section 14: Tires All-Terrian Tire Turf Tire Section 15: Decals Decals, Body Decals, Gondola Bed Decals, Personnel Carrier Decals, Tilt Bed Section 16: Options Dump Ram Dump Ram Hydraulics Copyright All rights reserved. provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only. is registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

3 Table of Contents Alphabetized Table of Contents A B C D E F G H I L All-Terrian Tire Axle Assembly, Front and Rear (4-Speed Units)...64 Axle Assembly, Front and Rear (5-Speed Units)...50 Axle-Driveline (4-Speed Units)...68 Axle-Driveline Components...54 Battery...82 Brake Drum Components (4-Speed Units)...42 Brake Drum Components (5-Speed Units)...32 Brake Lines (4-Speed Units)...44 Brake Lines (5-Speed Unit) S/N Brake Lines (5-Speed Units) S/N Brake Pedal and Master Cylinder (4-Speed Units)...46 Brake Pedal and Master Cylinder (5-Speed Units)...38 Bumper...6 Cargo Bed...96 Clutch Pedal, Hydraulic (5-Speed Units)...56 Clutch Pedal, Mechanical (4-Speed Units)...70 Decals, Body Decals, Gondola Bed Decals, Personnel Carrier Decals, Tilt Bed Dump Ram Dump Ram Hydraulics Engine (4-Speed Units)...72 Engine (5-Speed Units)...58 Engine Hood...98 Exhaust Components...78 Frame, Front...8 Frame, Rear Articulating...10 Front Nose and Fender Fuel Components...80 Gear Shift Linkage (4-Speed Units)...74 Gear Shift Linkage (5-Speed Units)...60 Glove Box Gondola Bed Hydraulic Pump...12 Instrument Panel...84 Lights...86 P R S T V W Park Brake Components (4-Speed Units)...48 Park Brake Components (5-Speed Units)...40 Personnel Carrier Pump Drive...14 Reservoir, Hydraulic...16 Roll Over Protection Seat Seat Safety Latch Seat Shock Steering Column...18 Steering Group...20 Steering Pump...22 Steering Ram...24 Steering Shield (5-Speed Only)...26 Throttle Components...30 Transmission (4-Speed Units)...76 Transmission 5-Speed Units)...62 Turf Tire Valve Controls...28 Wiring Harness Dash S/N Wiring Harness Dash S/N Wiring Harness Main...92 Wiring Harness Rear /07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 3

4 Table of Contents EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

5 Table of Contents 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 5

6 Bumper Table of Contents Section 2: Frames EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

7 Section 2: Frames Bumper Table of Contents Ref. Part No. Part Description Comments Revision dwg H D C C C C C C C C C Drawing Image Number BRUSH GUARD WLDMNT STANDARD FRONT BUMPER SCR SELF TAPPING 3/8X1 HHCS 3/8-16X1 GR5 HHCS 3/8-16X2 1/2 GR5 HHCS 5/16-18X1 GR5 YELLOW DIE NUT HEX FLANGE 5/16-18 PLT NUT FLANGE LOCK 3/8-16 PLT WASHER FLAT 3/8 USS PLT WASHER FLAT 5/16 HARD ASTMF436 PLASTIC END CAP 2X1 1/2 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 7

8 Frame, Front Table of Contents Section 2: Frames EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

9 Section 2: Frames Frame, Front Table of Contents Ref. Part No. Part Description Comments Revision dwg H D D C C C Drawing Image Number FRONT FRAME WELDMENT INNER FENDER RIGHT INNER FENDER LEFT HHCS 5/16-18X1 GR5 YELLOW DIE WASHER FLAT 5/16 HARD ASTMF436 WASHER LOCK SPRING 5/16 YELLOW (S/N ) Changed brake line mount. S/N is not available 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 9

10 Table of Contents Frame, Rear Articulating Section 2: Frames EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

11 Table of Contents Frame, Rear Articulating Section 2: Frames Ref. Part No. Part Description Comments Revision dwg A H D D D C C C C C C C C C Drawing Image Number SERV - GONDO-R FRAME W/DECALS CENTER YOKE WELDMENT CENTER YOKE SPACER TUBE LOWER CENTER YOKE SPACER TUBE UPPER CENTER YOKE RETAINER RETAINING RING 1 3/4 INTERNAL GREASE ZERK 1/4-28 THD FORMING HHCS 3/8-16X1 GR5 HHCS 3/4-10X4 1/2 GR5 HHCS 3/4-10X4 1/4 SPTHD GR 8 NUT HEX 3/4-10 PLT CENTER LOCK NUT LOCK 3/8-16 NYLON INSERT WASHER FLAT 3/4 SAE PLT BEARING 7805ODX3/4IDX39/64 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 11

12 Hydraulic Pump Table of Contents Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

13 Section 3: Hydraulics Hydraulic Pump Table of Contents Ref. Part No. Part Description Comments Revision dwg C K N/A N/A N/A N/A N/A N/A N/A Drawing Image Number HYD PUMP D11 * SEAL KIT SHAFT SEAL V-SEAL GASKET HEAT SHIELD WEAR PLATE O-RING MOLDED O-RING Consist of items 2 thru 8 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 13

14 Pump Drive Table of Contents Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

15 Section 3: Hydraulics Pump Drive Table of Contents Ref. Part No. Part Description Comments Revision dwg D D C C C C C C C C C C C C C C C C C C C Drawing Image Number HYD PUMP BRACKET CENTER GUARD PLATE HHCS 1/4-20X1 GR5 HHCS 3/8-16X3 GR5 HHCS 3/8-16X1 1/4 GR5 RHSNB 5/16-18X1 3/4 GR5 NUT LOCK 3/8-16 NYLON INSERT NUT HEX FLG TOP LK 5/16-18 YLW WASHER LOCK SPRING 1/4 PLT WASHER FLAT 3/8 SAE PLT WASHER FLAT 1/4 HARD ASTMF436 AD 9/16MJIC 3/4MORB AD 7/8MORB 1/2FNPT AD 1/2MNPT 1/2 HOSE PUSH LOK HH1/2 1F 030 PUSH LOCK V-BELT DAYCO NUMBER L435 HYD PUMP D11 KEY 1/4 SQ. X 00 LONG CRANK PULLEY SCREW SET 5/16-18 SKT KP X 3/8 HYDRAULIC PUMP PULLEY 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 15

16 Table of Contents Reservoir, Hydraulic Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

17 Table of Contents Reservoir, Hydraulic Section 3: Hydraulics Ref. Part No. Part Description Comments Revision dwg D C C C C C C C C C C Drawing Image Number HYDRAULIC TUBE CLAMP WRM DRV #20SS (.81-75) HHCS 1/4-20X3/4 GR5 NUT HEX NYLOCK 1/4-20 WASHER FLAT 1/4 HARD ASTMF436 AD 1/2MNPT 1/2 HOSE PUSH LOK TE 9/16MJIC HH1/4R1 22 9/16FJIC 9/16FJIC HH1/2 1F 030 PUSH LOCK HYDRAULIC TANK 2 QUART W/CAP HYDRAULIC CAP 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 17

18 Steering Column Table of Contents Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

19 Table of Contents Steering Column Section 3: Hydraulics Ref. Part No. Part Description Comments Revision dwg C C C N/A N/A Drawing Image Number NUT HEX JAM 13/16-20UNEF PLT GASKET, STEERING SHAFT STEERING COLUMN/SHAFT BUSHING RETAINING PLATE, UPPER COVER & JACKET RETAINING RINGS IMPUT SHAFT/WHEEL TUBE WASHER SEAL DUST Sold With Item #3 Sold With Item #3 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 19

20 Steering Group Table of Contents Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

21 Section 3: Hydraulics Steering Group Table of Contents Ref. Part No. Part Description Comments Revision dwg D D C C C C C C C C C C C C C C C C C C C C C C C C C C C C Drawing Image Number SECTOR MOUNT BRACKET STEERING COLUMN MOUNT HHCS 3/8-16X1 GR5 NUT LOCK 3/8-16 NYLON INSERT NUT HEX JAM 13/16-20UNEF PLT NUT HEX NYLOCK 1/4-20 NUT HEX NYLOCK 5/16-24 NUT HEX JAM 5/8-18 GR5 PLT NUT HEX JAM NYLOCK 5/8-18 PLT WASHER FLAT 3/8 USS PLT WASHER FLAT 5/8 SAE PLT WASHER FLAT 1/4 HARD ASTMF436 PIN CLEVIS 5/8 X 1 33/64 USBLG PIN COTTER 5/32 X 1 1/2 LONG U-BOLT 1/4-20X1 11/16 X 3 3/4 STEERING RAM 7" STROKE EL 9/16MJIC 9/16MORB AD 9/16MORB 9/16MJIC EL 9/16MJIC 9/16FJIC HH3/8R /16FJICEL9/16FJIC HH3/8R /16FJICEL9/16FJIC HH3/8R /16FJICEL9/16FJIC HH3/8R /16FJICEL9/16FJIC HH3/8R /16FJICEL9/16FJIC GASKET, STEERING SHAFT CAP PLASTIC STRNG WHL C ORBITAL STEERING PUMP STEERING COLUMN/SHAFT STEERING WHEEL 14" HIEM JOINT.625 ID 5/8-18 THD 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 21

22 Steering Pump Table of Contents Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

23 Section 3: Hydraulics Steering Pump Table of Contents Ref. Part No. Part Description Comments Revision dwg C N/A HGF016015X1 SK X1 N/A N/A N/A N/A N/A HGF N/A N/A HGF N/A N/A N/A N/A N/A N/A Drawing Image Number ORBITAL STEERING PUMP * NUT 5/16 UNF PORT COVER & PORT MANIFOLD KIT SEAL KIT SPRING KIT HEX DRIVE ASSY ALIGNMENT PIN VALVE RING-VALVE PLATE ISOLATION MANIFOLD DRIVE LINK METERING RING SCREW HEX SOCKET HEAD COMMUTATOR COVER COMMUTATOR-COMMUTATOR RING SPACER DRIVE LINK ROTOR & STATOR ASSEMBLY DRIVE PLATE SPACER THRUST BEARING THRUST BEARING BACK-UP RING SEAL SPACER UPPER COVER PLATE SPECIAL BOLT Set of 4 (5-Line) Set of 6 Springs Set of 9 Matched Set Set of 11 Matched Set Matched Set Set of 4 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 23

24 Steering Ram Table of Contents Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

25 Section 3: Hydraulics Steering Ram Table of Contents Ref. Part No. Part Description Comments Revision dwg C RKWP N/A N/A N/A N/A N/A N/A N/A Drawing Image Number STEERING RAM 7" STROKE * SEAL KIT O-RING BACK-UP O-RING BACK-UP O-RING U-CUP WIPER 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 25

26 Table of Contents Steering Shield (5-Speed Only) Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

27 Table of Contents Steering Shield (5-Speed Only) Section 3: Hydraulics Ref. Part No. Part Description Comments Revision 2. dwg S C Drawing Image Number STEERING COLUMN COVER TPHMS Y 1/4-20X3/4 YELLOW DIE 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 27

28 Valve Controls Table of Contents Section 3: Hydraulics EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

29 Section 3: Hydraulics Valve Controls Table of Contents Ref. Part No. Part Description Comments Revision dwg S C D C D D C C C C C C C C C Drawing Image Number HYDRAULIC LEVER NUT HEX FLANGE M8X25 PLT HYDRAULIC LEVER RUBBER HANDLE VALVE MOUNT PLATE COVER PLATE W/ CUT OUT TPHMS Y 1/4-20X1 YELLOW DIE HHCS 1/4-20X2 1/4 GR5 NUT HEX NYLOCK 1/4-20 WASHER FLAT 1/4 HARD ASTMF436 DUAL SPOOL VALVE AD 9/16MORB 9/16MJIC CP 9/16FJIC HH1/4R1 22 9/16FJIC 9/16FJIC AD 45DEG 9/16MORB 9/16MJIC 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 29

30 Table of Contents Throttle Components Section 4: Throttle EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

31 Table of Contents Throttle Components Section 4: Throttle Ref. Part No. Part Description Comments Revision dwg H D D D C C C C C C C C C C C C C C C C C Drawing Image Number GAS PEDAL WELDMENT THROTTLE PLATE THROTTLE ROD SHORT THROTTLE RELAY BRACKET RETAINING RING 1/4 EXTERNAL HHCS M4X.7 X 6 HHCS 3/8-16X1 1/4 GR5 HHCS 5/16-18X3/4 GR5 YELLOW DI HHCS 5/16-18X1 GR5 YELLOW DIE HHCS 3/8-16X4 1/4 GR5 NUT HEX NYLOCK 5/16-18 PLT NUT HEX 1/4-28 YLW ZN PLT NUT FLANGE LOCK 3/8-16 PLT WASHER LOCK SPRING 1/4 PLT WASHER FLAT 5/16 HARD ASTMF436 SPRING EXT.5OD.075W 2.75LG BALL JOINT 1/4 IN SEALED BUSHING NYLON 3/8ID (SNAP IN) BARREL CONNECTOR 3M CONFORM. ANTI-SLIP PAD THROTTLE CABLE 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 31

32 Table of Contents Brake Drum Components (5-Speed Units) Section 5: Brakes (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

33 Table of Contents Brake Drum Components (5-Speed Units) Section 5: Brakes (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg WD WD N/A C Drawing Image Number RIGHT HAND BRAKE ASSEMBLY LEFT HAND BRAKE ASSEMBLY * HOLD DOWN SPRING PISTON ASSEMBLY FOR BRAKE ADJUSTER DUST COVER BRAKE SHOE (SET ONE WHEEL) SPRING BLUE SPRING BLUE SPRING YELLOW WHEEL CYL 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 33

34 Table of Contents Brake Lines (5-Speed Unit) S/N Section 5: Brakes (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

35 Table of Contents Brake Lines (5-Speed Unit) S/N Section 5: Brakes (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg C C C C C C C C C C C C C C C Drawing Image Number HOSE CLAMP 3/4 ID HOSE CLAMP 3/8 ID HH DRILL SCREW 1/4 X 3/4LG HHCS 1/4-20X3/4 GR5 NUT HEX NYLOCK 1/4-20 WASHER FLAT 1/4 HARD ASTMF436 HYD FITTING 3/8F TEE BRAKE LINE RIGHT BRAKE LINE LEFT BRAKE LINE REAR BRAKE LINE HOSE LINE, BRAKE TEE CONNECT BRAKE LINE FRONT BRAKE LINE CENTER BRAKE LINE CLIP 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 35

36 Table of Contents Brake Lines (5-Speed Units) S/N Section 5: Brakes (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

37 Table of Contents Brake Lines (5-Speed Units) S/N Section 5: Brakes (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg C C C C C C C C C C C C C C C C Drawing Image Number HOSE CLAMP 3/4 ID HOSE CLAMP 3/8 ID HH DRILL SCREW 1/4 X 3/4LG HHCS 1/4-20X3/4 GR5 NUT HEX NYLOCK 1/4-20 WASHER FLAT 1/4 HARD ASTMF436 HYD FITTING 3/8F TEE TE 3/8M X 3/8F X 3/8F DBL FLAR BRAKE LINE RIGHT BRAKE LINE LEFT BRAKE LINE REAR BRAKE LINE HOSE BRAKE LINE FRONT BRAKE LINE CENTER BRAKE LINE CENTER BRAKE LINE CLIP (S/N ) (S/N ) 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 37

38 Table of Contents Brake Pedal and Master Cylinder (5-Speed Units) Section 5: Brakes (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

39 Table of Contents Brake Pedal and Master Cylinder (5-Speed Units) Section 5: Brakes (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg D H H D C C C C C C C C C C C C C C C C C C C Drawing Image Number PEDAL PIVOT SHAFT BRAKE PEDAL WELDMENT PEDAL MOUNT WELDMENT MASTER CYLINDER PUSH ROD RETAINING RING 5/8 EXT. CLAMP PINCH FOR.50 OD HOSE HHCS 5/16-18X1 GR5 YELLOW DIE NUT HEX NYLOCK 5/16-18 PLT PIN COTTER 3/32 X 1 LONG PIN CLEVIS 5/16 X 1 BEE IND. SPRING EXT.5OD.075W 2.75LG SINGLE MASTER CYLINDER JAM NUT MASTER CYL. PUSH ROD MASTER CYLINDER BOOT MASTER CYLINDER CLEVIS DUAL RESEVOIR BRK FLUID W/CAP MASTER CYLINDER RESERVOIR CLIP COPPER PRESSURE WASHER BRAKE HOSE FRONT BRAKE LIGHT ACTUATOR GONDO BUSHING 3/4ODX5/8IDX3/4 FLG HD BRAKE/ACCELERATOR PEDAL RUBBER 4.5" FUEL/HYD FLUID LINE 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 39

40 Table of Contents Park Brake Components (5-Speed Units) Section 5: Brakes (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

41 Table of Contents Park Brake Components (5-Speed Units) Section 5: Brakes (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg H H D C C C C C C C C C C C C C C C C B C C C C Drawing Image Number PARK BRAKE MOUNT WELDMENT PARKBRAKE WLDMNT 5 SPEED PARKBRAKE SUPPORT BRACKET MACHINE KEY 5/16 X 1 ROUND E RETAINING RING EXTERNAL SCREW SET SH 3/8-16X3/8 TYPE C PAN HD 5/ /4LG PHILLPS HHCS 3/8-16X1 GR5 HHCS 3/8-16X2 GR5 HHCS M12X75X30 GR8.8 HHCS M10X5X30 GR8.8 NUT LOCK 3/8-16 NYLON INSERT NUT HEX NYLOCK 5/16-18 PLT NUT FLANGE LOCK 3/8-16 PLT WASHER FLAT 5/16 HARD ASTMF436 PIN COTTER 3/32 X 1 LONG PIN CLEVIS 1/4 X 3/4 PARK BRAKE ROTOR PARK BRAKE HANDLE PIN AND BUSHING KIT PARK BRAKE CALIPER 5 SPEED ANVIL AND BRAKE LINING HHCS 3/8-24X2 1/2 GR5 JAM NUT NUT HEX NYLOCK 3/8-24 PLT BRAKE LINING CALIPER PIN BACKING PLATE NUT ACTUATOR PIN ADJUSTER PIN PARK BRAKE CABLE 47" LONG Kit consists of clevis pin, spacer, cotter pin and washer. NOTE: Spacers are not used. Kit consists of clevis pin, spacer, cotter pin and washer. NOTE: Spacers are not used. 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 41

42 Table of Contents Brake Drum Components (4-Speed Units) Section 6: Brakes (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

43 Table of Contents Brake Drum Components (4-Speed Units) Section 6: Brakes (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg WD WD N/A C Drawing Image Number RIGHT HAND BRAKE ASSEMBLY LEFT HAND BRAKE ASSEMBLY * HOLD DOWN SPRING PISTON ASSEMBLY FOR BRAKE ADJUSTER DUST COVER BRAKE SHOE (SET ONE WHEEL) SPRING BLUE SPRING BLUE SPRING YELLOW WHEEL CYL 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 43

44 Table of Contents Brake Lines (4-Speed Units) Section 6: Brakes (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

45 Table of Contents Brake Lines (4-Speed Units) Section 6: Brakes (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg C C C C C C C C C C C C C C C Drawing Image Number HOSE CLAMP 3/4 ID WIRING/TUBE CLIP FOR 1/4 OD HOSE CLAMP 3/8 ID HHCS 1/4-20X3/4 GR5 NUT HEX NYLOCK 1/4-20 WASHER FLAT 1/4 HARD ASTMF436 HYD FITTING 3/8F TEE TE 3/8M X 3/8F X 3/8F DBL FLAR BRAKE LINE FRONT BRAKE LINE RIGHT BRAKE LINE LEFT BRAKE LINE REAR BRAKE LINE CENTER BRAKE LINE HOSE BRAKE LINE CLIP 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 45

46 Table of Contents Brake Pedal and Master Cylinder (4-Speed Units) Section 6: Brakes (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

47 Table of Contents Brake Pedal and Master Cylinder (4-Speed Units) Section 6: Brakes (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg H H H D D C C C C C C C C C C C C Drawing Image Number BRAKE PEDAL WELDMENT CLUTCH PEDAL WELDMENT PEDAL MOUNT WELDMENT PEDAL PIVOT SHAFT PUSH ROD RETAINING RING 5/8 EXT. HHCS 3/8-16X1 1/4 GR5 NUT LOCK 3/8-16 NYLON INSERT NUT HEX 5/16-24 PLT PIN COTTER 3/32 X 1 LONG PIN CLEVIS 5/16 X 1 BEE IND. SPRING EXT. 3/8OD.045W 2.5LG YOKE 5/16-24 NF PLATED YELLOW BRAKE MASTER CYLINDER BUSHING 3/4ODX5/8IDX3/4 FLG HD BRAKE/ACCELERATOR PEDAL RUBBER MASTER CYL. KIT FOR C 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 47

48 Table of Contents Park Brake Components (4-Speed Units) Section 6: Brakes (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

49 Table of Contents Park Brake Components (4-Speed Units) Section 6: Brakes (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg H H C C C C C C C C C C C C C C B C C C C Drawing Image Number PARK BRAKE MOUNT WELDMENT PARK BRAKE MOUNT WELDMENT WOODRUFF KEY #1008 5/16 X 3/4 E RETAINING RING EXTERNAL SCREW SET SH 3/8-16X3/8 TYPE C HHCS 3/8-16X1 GR5 HHCS 3/8-16X2 GR5 HHCS M10X5X40 GR8.8 NUT FLANGE LOCK 3/8-16 PLT WASHER SPRING LOCK M10 PLT PIN COTTER 3/32 X 1 LONG CLEVIS PIN 6MMX16MM USBL LNGTH PIN CLEVIS 1/4 X 3/4 SPRING EXT.85OD.075W 3LG SS PARK BRAKE ROTOR PARK BRAKE HANDLE PIN AND BUSHING KIT PARK BRAKE CALIPER ANVIL AND BRAKE LINING HHCS 3/8-24X2 1/2 GR5 JAM NUT NUT HEX NYLOCK 3/8-24 PLT BRAKE LINING CALIPER PIN BACKING PLATE NUT ACTUATOR PIN ADJUSTER PIN PARK BRAKE CABLE 47" LONG Kit consists of clevis pin, spacer,cotter pin and washer. NOTE: Spacers are not used. 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 49

50 Table of Contents Axle Assembly, Front and Rear (5-Speed Units) Section 7: Drive Train (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

51 Table of Contents Axle Assembly, Front and Rear (5-Speed Units) Section 7: Drive Train (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg C HN HN HM X CS1001X SR HM A7 018WD WD A1 A20HH101 A20HM HN HN A C 018CA101-10X Drawing Image Number DRIVE AXLE LOWER HOUSING ASSEMBLY VENT NUT CAP SCREW FLANGE HEAD SCREW FILL PLUG TAPER BEARING CUP TAPER BEARING CONE DIFFERENTIAL CASE SHIMS KIT RING GEAR SCREW DIFFERENTIAL CASE ROLL PIN CROSS PIN SIDE GEAR THRUST WASHER SIDE GEAR PINION MATE GEAR PINION MATE GEAR THRUST WASHER RING AND PINION ASSEMBLY INNER PINION BEARING CONE INNER PINION BEARING CUP OUTER PINION BEARING SHIM KIT UPPER HOUSING ASSEMBLY PLUG SPACER OUTER PINION BEARING SHIM KIT OUTER PINION BEARING CUP OUTER PINION BEARING CONE FLAT WASHER OIL SEAL OUTPUT END YOKE FLAT WASHER PINION NUT COTTER PIN RH & LH AXLE FLANGED SHAFT WHEEL STUD GREASE SEAL RIGHT HAND BRAKE ASSEMBLY LEFT HAND BRAKE ASSEMBLY TAPER UNIT BEARING RETAINING RING OIL SEAL SOCKET HEAD SCREW FLAT WASHER LOCK NUT BRAKE DRUM SPRING NUT ALIGNMENT PIN NUT LUG 7/16-20 X 60 DEG. CARRIER ASSEMBLY * * Important Notes Use S.A.E wt. GL-5 Gear Lube 2. Gear Lube Capacity... 2 qts. or fill to bottom of fill plug opening Does not include items 47 and 48 Included with item #22 Includes item #5 See Brake section for components See Brake section for components Not included with P/N C 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 51

52 Table of Contents Axle Assembly, Front and Rear (5-Speed Units) (continued) Section 7: Drive Train (5-Speed Units) Ref. Part No. Part Description 3. Use RTV sealant as a gasket between gear housings and between axle housing and brake assembly Comments Revision EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

53 Table of Contents Axle Assembly, Front and Rear (5-Speed Units) (continued) Section 7: Drive Train (5-Speed Units) This Page Intentionally Left Blank 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 53

54 Table of Contents Axle-Driveline Components Section 7: Drive Train (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

55 Table of Contents Axle-Driveline Components Section 7: Drive Train (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg H S D C C C C C C C C C C C C C C C C C C Drawing Image Number DRIVE SHAFT WELDMENT CV COUPLING W/BOOT BELL TYPE U-JOINT GUARD BRACKET MACHINE KEY 5/16 X 1 ROUND SCREW SET 5/16-18 SKT KP X 3/8 HHCS 3/8-16X3/4 GR5 HHCS 1/2-13X1 3/4 GR5 NUT HEX NYLOCK 1/2-13 NUT FLANGE LOCK 3/8-16 PLT NUT HEX NYLOCK 7/16-20 PLT WASHER FLAT 1/2 SAE PLT WASHER FLAT 1/2 USS HARD PLT U-BOLT (1310 CROSS) WASHER LOCK SPRING 5/16 PLT NUT HEX 5/16-24 PLT U-BOLT 7/16-20 X 3 1/4 X 3.8 PILLOW BLOCK BEARING UNIVERSAL JOINT DRIVELINE YOKE SCREW SET 3/8-16 X 3/8 TYPE C DRIVE AXLE BOOT KIT 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 55

56 Table of Contents Clutch Pedal, Hydraulic (5-Speed Units) Section 7: Drive Train (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

57 Table of Contents Clutch Pedal, Hydraulic (5-Speed Units) Section 7: Drive Train (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg D H H D C C C C C C C C C C C C C C C C C C C Drawing Image Number PEDAL PIVOT SHAFT CLUTCH PEDAL WELDMENT PEDAL MOUNT WELDMENT MASTER CYLINDER PUSH ROD RETAINING RING 5/8 EXT. CLAMP PINCH FOR.50 OD HOSE HHCS 5/16-18X1 GR5 YELLOW DIE NUT HEX NYLOCK 5/16-18 PLT PIN COTTER 3/32 X 1 LONG PIN CLEVIS 5/16 X 1 BEE IND. SPRING EXT.5OD.075W 2.75LG SINGLE MASTER CYLINDER JAM NUT MASTER CYL. PUSH ROD MASTER CYLINDER BOOT MASTER CYLINDER CLEVIS DUAL RESEVOIR BRK FLUID W/CAP MASTER CYLINDER RESERVOIR CLIP COPPER PRESSURE WASHER FLOW THROUGH BOLT COPPER CLUTCH LINE HOSE BUSHING 3/4ODX5/8IDX3/4 FLG HD BRAKE/ACCELERATOR PEDAL RUBBER 4.5" FUEL/HYD FLUID LINE 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 57

58 Table of Contents Engine (5-Speed Units) Section 7: Drive Train (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

59 Table of Contents Engine (5-Speed Units) Section 7: Drive Train (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg D D D D C C C C C C C C C C C C C C Drawing Image Number ENGINE MOUNT SPACER TRANS SPACER PLATE 5 SPEED FLYWHEEL ADAPTER PLATE MOTOR MOUNT BRACKET HHCS 7/16-14X1 3/4 GR5 HHCS 3/8-16X2 1/2 GR5 HHCS M8X25X20 GR8.8 NUT LOCK 3/8-16 NYLON INSERT WASHER FLAT 3/8 USS PLT WASHER LOCK 7/16 PLT WASHER SPRING LOCK M8 PLT MOTOR MOUNT 1/2" KOHLER ENGINE 20HP KEY 1/4 SQ. X 00 LONG CRANK PULLEY SCREW SET SCKT HD 1/4-20X3/8 WASHER FENDER 5OD X.4IDX.06T VOLTAGE REGULATOR C * * Kohler Engine Inforation Model No. CH20S Spark Plug (Purchase Locally) S Air Filter (Preclearer Foam Element) S Air Cleaner (Paper Element) S Oil Filter Fuel Filter Engine Oil Type at 0 deg F and up SAE10W30, Service Class SG, SH, SJ or higher Engine Oil Type at 32 deg F and down Synthetic SAE5W20 or 30, Service Class SG, SH, SJ or higher Oil Capacity with filter replacement 2 US qts./0 liters Carburetor Jet Kit (Elevation 0-7,999 ft.) Engine Standard Carburetor Jet Kit (Elevation 8,000 ft. and up S Non Warranty Replacement Part 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 59

60 Table of Contents Gear Shift Linkage (5-Speed Units) Section 7: Drive Train (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

61 Table of Contents Gear Shift Linkage (5-Speed Units) Section 7: Drive Train (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg H H H D D D D D C C C C C C C C C C C C C C C C C C C Drawing Image Number SHIFT HANDLE WELDMENT SHIFT LEVER PIVOT SHIFT PLATE WELDMENT COVER PLATE W/ CUT OUT TRANS SHIFT PLATE TRANS SHIFT BRACKET SHIFT ROD (5 SPEED) SHIFT T BUSHING TPHMS Y 1/4-20X1 YELLOW DIE PAN HD 5/ LG PHILLPS HHCS M8X25X20 GR8.8 NUT HEX 3/8-24 PLT NUT HEX FLG TOP LK 5/16-18 YLW WASHER FLAT 1/4 HARD ASTMF436 WASHER SPRING LOCK M8 PLT BALL JOINT 1/4 IN SEALED WASHER FLAT 1/4 HARD ASTMF436 NUT LOCK 1/4-28 PLT BALL JOINT 3/8 IN SEALED WASHER LOCK SPRING 5/16 PLT NUT HEX 5/16-24 PLT SHIFT BOOT SHIFT KNOB BUSHING 1 OD X.75ID X 1 SHIFT KNOB DECAL (5 SPEED) SHIFT CABLE (5 SPEED) LOCK COLLAR 3/4 ID 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 61

62 Table of Contents Transmission 5-Speed Units) Section 7: Drive Train (5-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

63 Table of Contents Transmission 5-Speed Units) Section 7: Drive Train (5-Speed Units) Ref. Part No. Part Description Comments Revision dwg V C D D D C C C C C C C C C C C C C C C C C C Drawing Image Number FLYWHEEL ASSEMBLY, 5 SPEED 5 SPEED CLUTCH DISC FLYWHEEL MOUNT WASHER ENGINE & TRANS DOWEL PIN TRANS SPACER WOODRUFF KEY #606 HHCS 1/2-13X2 1/4 GR5 HHCS 7/16-14X1 3/4 GR5 HHCS 3/8-16X3 1/2 GR5 FHSCS 3/8-16 X 1 TORX HHCS M10X5X30 GR8.8 HHCS 5/16-18X1/2 GR5 NUT LOCK 3/8-16 NYLON INSERT NUT HEX NYLOCK 1/2-13 WASHER FLAT 3/8 USS PLT WASHER LOCK 7/16 PLT WASHER SPRING LOCK M10 PLT WASHER LOCK SPRING 5/16 YELLOW TRANS DIPSTICK TRANSMISSION 5 SPEED DIFFERENTIAL SHAFT 5 SPEED HYD THROW OUT BEARING 5 SPEED PRESSURE PLATE * * Transmission Information Transmission New Venture #282 Fluid Type 5W30 Synthetic Motor Oil (S/N ) Dextron 3 Automatic Transmission Fluid (S/N _) Fluid Capacity 2 US qts./9 liters Transmission Filter None 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 63

64 Table of Contents Axle Assembly, Front and Rear (4-Speed Units) Section 8: Drive Train (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

65 Table of Contents Axle Assembly, Front and Rear (4-Speed Units) Section 8: Drive Train (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg C HN HN HM X CS1001X SR HM A7 018WD WD A1 A20HH101 A20HM HN HN A C 018CA101-10X Drawing Image Number DRIVE AXLE * LOWER HOUSING ASSEMBLY VENT NUT CAP SCREW FLANGE HEAD SCREW FILL PLUG TAPER BEARING CUP TAPER BEARING CONE DIFFERENTIAL CASE SHIMS KIT RING GEAR SCREW DIFFERENTIAL CASE ROLL PIN CROSS PIN SIDE GEAR THRUST WASHER SIDE GEAR PINION MATE GEAR PINION MATE GEAR THRUST WASHER RING AND PINION ASSEMBLY INNER PINION BEARING CONE INNER PINION BEARING CUP OUTER PINION BEARING SHIM KIT UPPER HOUSING ASSEMBLY PLUG SPACER OUTER PINION BEARING SHIM KIT OUTER PINION BEARING CUP OUTER PINION BEARING CONE FLAT WASHER OIL SEAL OUTPUT END YOKE FLAT WASHER PINION NUT COTTER PIN RH & LH AXLE FLANGED SHAFT WHEEL STUD GREASE SEAL RIGHT HAND BRAKE ASSEMBLY LEFT HAND BRAKE ASSEMBLY TAPER UNIT BEARING RETAINING RING OIL SEAL SOCKET HEAD SCREW FLAT WASHER LOCK NUT BRAKE DRUM SPRING NUT ALIGNMENT PIN NUT LUG 7/16-20 X 60 DEG. CARRIER ASSEMBLY * * Important Notes Use S.A.E wt. GL-5 Gear Lube 2. Gear Lube Capacity... 2 qts. or fill to bottom of fill plug opening Does not include items 47 and 48 Included with item #22 includes item #5 See Brake section for components See Brake section for components Not included with P/N C 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 65

66 Table of Contents Axle Assembly, Front and Rear (4-Speed Units) (continued) Section 8: Drive Train (4-Speed Units) Ref. Part No. Part Description 3. Use RTV sealant as a gasket between gear housings and between axle housing and brake assembly Comments Revision EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

67 Table of Contents Axle Assembly, Front and Rear (4-Speed Units) (continued) Section 8: Drive Train (4-Speed Units) This Page Intentionally Left Blank 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 67

68 Table of Contents Axle-Driveline (4-Speed Units) Section 8: Drive Train (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

69 Table of Contents Axle-Driveline (4-Speed Units) Section 8: Drive Train (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg H D S C C C C C C C C C C C C C C Drawing Image Number DRIVE SHAFT WELDMENT ENGINE MOUNT TUBE CV COUPLING W/BOOT BELL TYPE WOODRUFF KEY #1008 5/16 X 3/4 SCREW SET 5/16-18 SKT KP X 3/8 HHCS 1/2-13X4 3/4 GR5 NUT HEX FLG. LOCK 1/2-13 PLT. NUT HEX NYLOCK 7/16-20 PLT U-BOLT (1310 CROSS) WASHER LOCK SPRING 5/16 YELLOW NUT HEX 5/16-24 PLT U-BOLT 7/16-20 X 3 1/4 X 3.8 PILLOW BLOCK BEARING UNIVERSAL JOINT DRIVELINE YOKE SCREW SET SH 3/8-16X3/8 TYPE C DRIVE AXLE BOOT KIT 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 69

70 Table of Contents Clutch Pedal, Mechanical (4-Speed Units) Section 8: Drive Train (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

71 Table of Contents Clutch Pedal, Mechanical (4-Speed Units) Section 8: Drive Train (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg H H D D D D D D D C C C C C C C C C C C C C Drawing Image Number BRAKE PEDAL WELDMENT CLUTCH PEDAL WELDMENT PEDAL PIVOT SHAFT CLUTCH STOP TUBE CLUTCH PEDAL ARM CLUTCH CABLE BRACKET CLUTCH CABLE PIN FOUR SPD CLUTCH SWITCH BRACKET CLUTCH CABLE MODIFIED E RETAINGING RING 5/16 EXT. RETAINING RING 5/8 EXT. HHCS 1/4-20X1 GR5 HHCS 7/16-14X1 3/4 GR5 NUT HEX FLANGE LOC 7/16-14 PLT NUT HEX NYLOCK 1/4-20 WASHER FLAT 3/8 USS PLT WASHER FLAT 1/4 HARD ASTMF436 PIN COTTER 3/32 X 1 LONG PIN CLEVIS 1/4 X 3/4 YOKE 1/4-28 NF PLATED YELLOW BUSHING 3/4ODX5/8IDX3/4 FLG HD BRAKE/ACCELERATOR PEDAL RUBBER 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 71

72 Table of Contents Engine (4-Speed Units) Section 8: Drive Train (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

73 Table of Contents Engine (4-Speed Units) Section 8: Drive Train (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg D D D D C C C C C C C C C C C C C C C Drawing Image Number DUST COVER TRANS ADAPTER PLATE MOTOR MOUNT ENGINE MOUNT SPACER HHCS 3/8-16X1 GR5 HHCS 7/16-14X1 GR5 HHCS 1/2-13X4 3/4 GR5 HHCS M8X25X20 GR8.8 NUT HEX FLG. LOCK 1/2-13 PLT. WASHER LOCK SPRING 3/8 PLT WASHER LOCK 7/16 PLT WASHER FLAT 1/2 USS HARD PLT WASHER SPRING LOCK M8 PLT MOTOR MOUNT 1/2" KOHLER ENGINE 20HP KEY 1/4 SQ. X 00 LONG CRANK PULLEY SCREW SET 5/16-18 SKT KP X 3/8 VOLTAGE REGULATOR C Non Warranty Replacement Part 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 73

74 Table of Contents Gear Shift Linkage (4-Speed Units) Section 8: Drive Train (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

75 Table of Contents Gear Shift Linkage (4-Speed Units) Section 8: Drive Train (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg H S H H D D D D D C C C C C C C C C C C C C C C C C C C C C C C C C C Drawing Image Number TRANSMISSION SHIFT BRACKET SERV - 4 SPEED SHIFTER SHIFT HANDLE WELDMENT SHIFT KEY WELDMENT ENGINE MOUNT TUBE SHIFTER GUARD SHIFT ROD LONG SHIFT MOUNT PLATE SHIFT ROD GREASE ZERK 1/4-28 THD FORMING HHCS 3/8-16X1 1/4 GR5 HHCS 3/8-16X2 GR5 HHCS 1/2-13X4 3/4 GR5 HHCS 3/8-16X4 GR5 HHCS M6X1X30 GR8.8 HHCS 5/16-18X1 GR5 YELLOW DIE NUT LOCK 3/8-16 NYLON INSERT NUT HEX NYLOCK 5/16-18 PLT NUT HEX 3/8-24 PLT NUT HEX LOCK M6 PLT NUT HEX FLG. LOCK 1/2-13 PLT. NUT FLANGE LOCK 3/8-16 PLT NUT HEX 5/16-24 PLT NUT HEX NYLOCK 1/4-20 WASHER LOCK SPRING 5/16 PLT WASHER FLAT 3/8 USS PLT WASHER FLAT 1/4 HARD ASTMF436 U-BOLT 1/4-20 X 125 X 2 RND BALL JOINT 3/8 IN SEALED BALL JOINT 5/16 IN SEALED WASHER LOCK SPRING 5/16 YELLOW NUT HEX 5/16-24 PLT SHIFT BOOT SHIFT KNOB BUSHING BRONZE 1/2ODX3/8IDX5/8 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 75

76 Table of Contents Transmission (4-Speed Units) Section 8: Drive Train (4-Speed Units) EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

77 Table of Contents Transmission (4-Speed Units) Section 8: Drive Train (4-Speed Units) Ref. Part No. Part Description Comments Revision dwg H D D D D C C C C C C C C C C C C C Drawing Image Number FLYWHEEL WELDMENT FLYWHEEL WASHER DOWEL PIN FOR CLUTCH DOWEL TUBE FOR TRANSMISSION M14 X 1 PLUG WOODRUFF KEY #606 HHCS M10X5X40 GR8.8 HHCS M10X5X55 GR8.8 HHCS 5/16-18X1 GR5 YELLOW DIE NUT HEX NYLOCK 5/16-18 PLT NUT HEX NYLOCK M10X5 PLT WASHER LOCK SPRING 3/8 PLT WASHER SPRING LOCK M10 PLT WASHER FLAT M10 PLT PIN COTTER 3/32 X 1 LONG DIFFERENTIAL SHAFT TRANSMISSION FORD ESCORT MOD. CLUTCH 8 IN ESCORT KIT * * Transmission Information Transmission Ford Escort Fluid Type Dextron 3 Automatic Transmission Fluid Fluid Capacity 2 US qts./9 liters Transmission Filter None 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 77

78 Table of Contents Exhaust Components Section 9: Exhaust System EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

79 Table of Contents Exhaust Components Section 9: Exhaust System Ref. Part No. Part Description Comments Revision dwg H D C C C C C C Drawing Image Number MUFFLER WELDMENT MUFFLER BRACKET SCR HEX SELF TAP 1/4-20X1TYPEF HHCS M8X25X20 GR8.8 NUT HEX FLANGE M8X25 PLT HEAT SHIELD W/SCREWS MANIFOLD KOHLER WASHER SPRING LOCK M8 PLT MANIFOLD GASKET SPARK ARRESTER 1 1/4 MUFFLER CLAMP 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 79

80 Fuel Components Table of Contents Section 10: Fuel System EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

81 Table of Contents Fuel Components Section 10: Fuel System Ref. Part No. Part Description Comments Revision dwg D D H C C C C C C C C C C A C C R Drawing Image Number GAS TANK MOUNT SPACER GAS TANK STRAP, WIDE FUEL TANK WELDMENT CLAMP PINCH FOR.50 OD HOSE HHCS 1/4-20X1 GR5 HHCS 3/8-16X3 GR5 HHCS 3/8-16X4 GR5 NUT LOCK 3/8-16 NYLON INSERT NUT HEX NYLOCK 1/4-20 WASHER FLAT 3/8 USS PLT KOHLER FUEL FILTER GROMMET FOR FUEL GAUGE FUEL CAP TALL SERV - GONDO FUEL TANK W/DECAL FUEL GAUGE 12.5" FUEL LINE/HYD FLUID RES. FOAM RUBBER 3/16X3/4 THK W/PSA 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 81

82 Battery Table of Contents Section 11: Electrical EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

83 Section 11: Electrical Battery Table of Contents Ref. Part No. Part Description Comments Revision dwg D C C C C N/A C C Drawing Image Number BATTERY STRAP HOLD DOWN HHCS 1/4-20X3/4 GR5 HHCS 1/4-20X1 GR5 NUT HEX FLNG T-LOCK 1/4-20 YLW WASHER FLAT 1/4 HARD ASTMF436 BATTERY BATTERY CABLE 6GA RED 32 1/4 10" 6GA NEGATIVE BLACK CABLE BCI Group U1/U!R Min. 300CA 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 83

84 Instrument Panel Table of Contents Section 11: Electrical EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

85 Table of Contents Instrument Panel Section 11: Electrical Ref. Part No. Part Description Comments Revision dwg S S C C C C C C C C C C C C C C C C C Drawing Image Number SERV - DASH W/ DECALS DASH W/DECALS TPHMS Y 1/4-20X1 YELLOW DIE NUT HEX NYLOCK 1/4-20 WASHER FLAT 1/4 HARD ASTMF436 WARNING LIGHT (RED) SWITCH MOUNT END PANEL PLUG SWITCH ROCKER SPST SWITCH ACTUATOR POWER PLUG OUTLET 12V IGNITION SWITCH W/2 KEYS(6PIN) KOHLER SWITCH/W 2 KEYS GAUGE, VOLT METER GAUGE, HOUR METER KEY W/SHIELD (RP FOR C) KOHLER IGNITION KEY( RP FOR C) DECAL, DASH CHOKE CABLE 98" LG S/N S/N S/N S/N /07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 85

86 Lights Table of Contents Section 11: Electrical EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

87 Section 11: Electrical Lights Table of Contents Ref. Part No. Part Description Comments Revision dwg C C C N/A C C C N/A C Drawing Image Number HEADLIGHT TAILLIGHT W/STANDARD LEAD BACKUP LIGHT W/STANDARD LEAD #894 HEAD LIGHTBULB, 37.5 WATTS TPHMS Y 1/4-20X3/4 YELLOW DIE NUT HEX NYLOCK 1/4-20 WASHER FLAT 1/4 HARD ASTMF436 RUBBER SHOCK MOUNT LENS, REPLACEMENT #1157 TAIL LIGHT BULB LENS, REPLACEMENT CLEAR PUSH RETAINERS 4 NON-THRD SHFT Includes complete head light less items 5,6 & 7 Includes complete tail light less item 12 Includes complete backup light less item Available through your local auto parts store Red Lens 1157 vailable through your local auto parts store 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 87

88 Table of Contents Wiring Harness Dash S/N Section 11: Electrical EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

89 Table of Contents Wiring Harness Dash S/N Section 11: Electrical Ref. Part No. Part Description Comments Revision dwg C Drawing Image Number DASH WIRING HARNESS S/N /07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 89

90 Table of Contents Wiring Harness Dash S/N Section 11: Electrical EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

91 Table of Contents Wiring Harness Dash S/N Section 11: Electrical Ref. Part No. Part Description Comments Revision dwg C Drawing Image Number DASH WIRING HARNESS S/N /07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 91

92 Table of Contents Wiring Harness Main Section 11: Electrical EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

93 Table of Contents Wiring Harness Main Section 11: Electrical Ref. Part No. Part Description Comments Revision dwg C Drawing Image Number WIRING HARNESS MAIN 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 93

94 Table of Contents Wiring Harness Rear Section 11: Electrical EX Heavy Duty Off Road Utility Velhicle Gondo P 06/07/10

95 Table of Contents Wiring Harness Rear Section 11: Electrical Ref. Part No. Part Description Comments Revision dwg C Drawing Image Number WIRINF HARNESS REAR 06/07/ EX Heavy Duty Off Road Utility Velhicle Gondo P 95

Post Hole Digger SA30 & SA P Parts Manual. Copyright 2011 Printed 04/01/11

Post Hole Digger SA30 & SA P Parts Manual. Copyright 2011 Printed 04/01/11 Table of Contents Post Hole Digger SA30 & SA35 19221 317-093P Parts Manual Read the Operator's manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without