Hi-Spec Vacuum Tanker
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- Alfred Lewis
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1 Manufacturers of Agricultural Machinery Hi-Spec Vacuum Tanker Parts Catalogue 2012 Models: rev vt101 Hi-Spec Engineering Ltd. Station Rd, Bagenalstown, Co. Carlow Tel: +353 (0) / Fax: +353 (0) Website: sales@hispec.net
2 Introduction When ordering parts: Quote Machine Serial Number and Model. Quote the complete Part Number and Description. State the means by which you require delivery, whether by C.O.D post or delivery through our dealer network. Where reference is made to Left and Right, this should be understood to mean left or right when the machine is viewed from the rear. Safety First: Use only genuine Hi-Spec spare parts for this machine. Use of spare parts not supplied or recommended by Hi-Spec could result in injury to the operator or damage to the machine, and invalidate the warranty. NOTE: The illustrations in this book are for identification purposes only. Hi-Spec Engineering reserves the right to make changes or improvements at any time without incurring any obligation to make such changes on products sold previously. 2 rev vt101
3 Contents Introduction... 2 Contents... 3 Layout of Vacuum Tankers... 4 Change Over Systems... 5 Pumps... 6 Jurop PN 45/58/84 M... 7 Jurop PN106 M... 9 Jurop Julia PN 45/58/ Shut Off System Sprung Drawbar Back Door Quick Attach System Low Profile Spreading System Non-screw in Sight Glass Screw in Sight Glass External fittings and attachments Electrical fittings Tyres and Wheels High wheel assemblies Autofill Centrifugal system (Rain Gun) Hydraulic top fill Fully opening back door Unloading boom Air & Air/Hydraulic braking system Air & Air/Hydraulic Braking System with ABS PTO Shafts Axles Sales and Service Notes rev vt101 3
4 Layout of Vacuum Tankers Ref. Description page A Pumps 4 B Sprung Drawbar 14 C Shut-off System 12 D Back door & Attachments 15 E Tyres & Wheels 24 F Optional Extras 26 G Centrifugal System (Raingun) 30 4 rev vt101
5 Change Over Systems Standard change over Handle Lever Handlebar change over Handle Bracket Hydraulic change over Ram Kit Part no. VT/9992 VT/9993 rev vt101 5
6 Pumps Ref. Description page Jurop PN84 M pump (9000) parts list 6 Jurop 106 M pump (11000) parts list 8 Jurop Julia centrifugal pump parts list 10 VT/851J VT/852J VT/415J Jurop PN84 M complete Jurop 106 M complete Jurop Julia complete 6 rev vt101
7 Jurop PN 45/58/84 M rev vt101 7
8 540RPM GEARBOX MIXER MANIFOLD POS. Code Description NR. POS. Code Description NR DRIP OILER 2 CONNECTIONS 1 MX VALVE HANDLE GEAR OIL PUMP 1 MX MIXER MANIFOLD ROTOR PN 58 1 MX OUTLET PORT FLANGE ROTOR PN 45 1 MX END CAP ROTOR PN 84 1 MX SUCTION MANIFOLD D FLAPPER VALVE 1 MX EXHAUST MANIFOLD D VANE PN 58 BK 4 MX SUCTION MANIFOLD D.60 - MIXER VANE PN 45 BK 4 MX SUCTION MANIFOLD D.76 - MIXER VANE PN 84 BK 4 MX MIXER MANIFOLD VALVE HANDLE 1 MX VALVE HOUSING GASKET CONVEYOR 1 MX VALVE STEM COVER GASKET BEARING 40 X 80 X 18 SKF Z 1 MX MIXER CONNECTION GASKET OUTLET PORT FLANGE 1 MX WASHER FE 30X8, BEARING 35 X 72 X 17 SKF Z 1 MX VALVE SPRING G.BOX DRIVE END PLATE 1 MX SEAL RING 41X27X OIL TANK 1 MX O-RING OR OIL PUMP DRIVE 1 MX GROWER WASHER END CAP 1 MX WASHER M SUCTION MANIFOLD D.60 1 MX SCREW UNI M12X SUCTION MANIFOLD D.76 1 MX SCREW UNI M8X EXHAUST MANIFOLD D.76 1 MX SCREW UNI M8X STANDARD MANIFOLD 1 MX NUT M12 - UNI OIL TANK COVER OIL LINE OUTLET SIDE PN45 M MIXER BEARING 40 X 90 X 23 SKF Z OIL LINE OUTLET SIDE PN58 M MIXER OIL LINE RUBBER PROTECTION OIL LINE OUTLET SIDE PN84 M MIXER SELF LOCKING NUT M24 X 2 UNI OIL LINE INLET SIDE PN45 M MIXER OIL LINE OUTLET SIDE PN45 M MIXER OIL LINE INLET SIDE PN58 M MIXER FL OIL OUTLET PIPE OIL LINE INLET SIDE PN84 M MIXER OIL LINE PN 45 GEARBOX 1 FLANGED MANIFOLD OIL LINE OUTLET SIDE PN58 M MIXER 1 POS. Code Description NR OIL LINE OUTLET SIDE PN84 FL 1 FL DRIP OILER 2 CONNECTIONS OIL LINE PN 58 GEARBOX 1 FL FLANGE FL OIL LINE OUTLET SIDE PN84 M MIXER 1 FL VALVE HOUSING GASKET OIL LINE OUTLET SIDE PN84 FL 1 FL WASHER 14X20X OIL LINE PN 84 GEARBOX 1 FL THREADED RING M OIL LINE INLET SIDE PN45 M MIXER 1 FL WASHER M FL OIL INLET PIPE 1 FL UNIV. CONNECTION 90 4X1/ OIL LINE TO LUBR. PUMP PN 45 G.BOX 1 FL SCREW UNI M8X OIL LINE INLET SIDE PN58 M MIXER 1 FL OIL LINE INLET SIDE PN84 FL OIL LINE INLET SIDE PN58 FL 1 FL OIL LINE OUTLET SIDE PN84 FL OIL LINE TO LUBR. PUMP PN 58 G.BOX OIL LINE INLET SIDE PN84 M MIXER OIL LINE INLET SIDE PN84 FL OIL LINE TO LUBR. PUMP PN 84 G.BOX LUBR. PUMP SUCTION PIPE VALVE HOUSING GASKET VALVE STEM COVER GASKET OIL TANK COVER GASKET GEARBOX MM OIL DIP STICK DRAIN PLUG 3/ WASHER FE 30X8, WASHER 14X20X WASHER 17X22X1, PUMP HOUSING PN PUMP HOUSING PN PUMP HOUSING PN VALVE SPRING SEAL RING 72X48X SEAL RING 41X27X10 GP NBR CARDAN SHAFT PROTECTION O-RING O-RING NYLON FILTER D SCREW UNI M8 X 30 - TE GROWER WASHER SCREW TCEI UNI M10X WASHER M TAB 6X10 1 PS UNIV. CONNECTION 90 4X1/ UNIV. CONNECTION DIR. 4X1/ UNIV. CONNECTION DIR. 4X1/ UNIV. CONNECTION DIR. 6X1/ DRIVE GEAR Z WASHER.M WASHER M COMPENSATION RING SCREW UNI M10X PINION GEAR Z SCREW UNI M8X SCREW UNI M12X SCREW UNI M8X NUT M12 - UNI SCREW UNI M6X SCREW UNI M8X SEAL RING 72X40X WASHER 10X16X1, END COVER GASKET 1 64SX PLUG 3 X rev vt101
9 Jurop PN106 M rev vt101 9
10 540 RPM GEARBOX FLANGED MANIFOLD POS. Code Description NR. POS. Code Description NR DRIP OILER 2 CONNECTIONS 2 FL FLANGE FL GEAR OIL PUMP 1 FL VALVE HOUSING GASKET PUMP ROTOR 1 FL THREADED RING M FLAPPER VALVE 1 FL WASHER M VANE 4 FL SCREW UNI M8X VALVE HANDLE 1 FL PLUG 1/4" CONVEYOR 1 PN MIX COLLECTOR SCREW UNI M6X POS. Code Description NR OUTLET PORT FLANGE 1 MX VALVE HANDLE SCREW UNI M8X MX MIXER MANIFOLD TAB 6X10 1 MX OUTLET PORT FLANGE OIL TANK 1 MX END CAP OIL PUMP DRIVE 1 MX SUCTION MANIFOLD D END CAP 1 MX EXHAUST MANIFOLD D SUCTION MANIFOLD D.80 1 MX SUCTION MANIFOLD DIA 76 - MIXER EXHAUST MANIFOLD D.76 1 MX MIXER MANIFOLD STANDARD MANIFOLD 1 MX VALVE HOUSING GASKET OIL TANK COVER 1 MX VALVE STEM COVER GASKET G.BOX DRIVE END PLATE 1 MX MIXER CONNECTION GASKET OIL LINE RUBBER PROTECTION 2 MX WASHER FE 30X8, GEARBOX 1 MX VALVE SPRING OIL LINE 1 MX SEAL RING 41X27X10 GP NBR OIL LINE 1 MX RING OR OIL LINE 1 MX GROWER WASHER OIL LINE 1 MX WASHER M OIL LINE 1 MX SCREW UNI M12X OIL LINE 1 MX SCREW UNI M8X OIL LINE 1 MX SCREW UNI M8X OIL LINE 1 MX NUT M12 - UNI LUBR. PUMP SUCTION PIPE OIL TANK COVER GASKET CARDAN SHAFT PROTECTION MM OIL DIP STICK DRAIN PLUG 3/ WASHER 30X8, WASHER 14X20X WASHER 17X22X1, HOUSING PN VALVE SPRING DRIVE GEAR Z SEAL RING 41X27X10 GP NBR PINION GEAR Z O-RING OR RING OR NYLON FILTER D COMPENSATION RING GROWER WASHER VALVE HOUSING GASKET WASHER M WASHER 10X16X1,5 2 SX UNIV. CONNECTION 90 4X1/ DX UNIV. CONNECTION.DIR. 4X1/ UNIV. CONNECTION.DIR. 4X1/ UNIV. CONNECTION DIR. 6X1/ END COVER GASKET WASHER.M WASHER M VALVE STEM COVER GASKET SCREW UNI M10X BEARING 35 X 72 X 17 SKF Z SCREW UNI M8X SCREW UNI M12X SCREW UNI M8X NUT M12 - UNI SELF LOCKING NUT M24 X 2 UNI BEARING 40 X 90 X 23 SKF Z PLUG 1/4" HYD. CONTROL VALVE SEAL RING 72X40X SCREW UNI M6X SEAL RING 72X48X OILER CONNECTION PIPE UNIV. CONNECTION 90 4X1/ BEARING 40 X 80 X 18 SKF Z SCREW TCEI UNI M10X SCREW UNI M8 X 30 - TE SX PLUG 3 X OILER SUPPORT PLATE 1 ORDERING SPARES When ordering spare parts provide the following details: Identify on the spare parts drawing: - code - description - necessary quantity (i.e. : cod ; vane; 4 pcs.) Identify on the pump plate: - model - serial no (i.e. : PN106 ; H60013) 10 rev vt101
11 Jurop Julia PN 45/58/84 rev vt101 11
12 Julia with packing seals BEARING 50 X 90 X POS. components Description NR RUBER PLUG GEAR FORK OIL LINE PN 45 MIX CENTRIFUGAL GROUP FORK OIL LINE PN CONNECTION FLANGE OIL LINE PN58 MIX CENTRIFUGAL GROUP FLANGE OIL LINE PN BLIND FLANGE CENTRIFUGAL GROUP OIL LINE PN84 MIX HUB OIL LINE PN CENTRIFUGAL GROUP BOX OIL LINE PN45 MIX CENTRIFUGAL GROUP IMPELLER OIL LINE PN PIVOT ROD OIL LINE PN 58 MIX SPACER OIL LINE PN SPACER OIL LINE PN84 MIX CENTRIFUGAL PUMP MANIFOLD OIL LINE PN CENTRIFUGAL GROUP COVER OIL LINE CARDAN SHAFT PROTECTION GASKET SPLINED SHAFT GASKET CENTRIFUGAL GROUP SHAFT GASKET GEAR Z 90 CENTRIFUGAL GROUP OIL DIP STOCK160 MM-ALS/1/ ENGAGING ROD PLUG 3/ LEVER WASHER FE 30X8,5 SP SCREW M 6 CENTRIFUGAL GROUP ALUMINIUM FLAT WASHER D. 14X20X PACKING SEAL 74X50X ALUMINIUM FLAT WASHER 17X22X1, GASKET PUMP HOUSING PN GASKET PUMP HOUSING PN GASKET PUMP HOUSING PN DRAIN PLUG 3/ SPRING FLAT WASHER SEAL RING 72X48X DIFFUSER SEAL RING 41X27X10 GP NBR SPRING ED=8 F=1 L=18 N.SP.UT 6,75-GR.CENT OR RING SEALVA OR RING HANDLE NYLON FILTER D SCREW TCEI 8,8M 8 X GROWER WASHER 12 FLAT ENDLESS SCREW 12,9 M 10 X P.P TOOTH WASHER M STUD 8,8 M 10 X TAB 6X STUD 8,8 M 12 X STRAIGHT UNIVERSAL CONN 4X1/ /S STUD 8,8 M 12 X STRAIGHT UNIVERSAL CONN 4X1/ /S /S TOOTH WASHER M TOOTH WASHER M FLAT WASHER M8 ZINC TOOTH WASHER M TAB 10X8X COMPENSATION RING LMKAS D.90 B SEEGER RING I SCREW UNI M10X VENTING PLUG 3/ SCREW UNI M8X SCREW M8X SCREW UNI M12X SEAL RING SCREW UNI M8X SEAL RING 60X35X NUT M12 - UNI A - 6S SEAL RING 72X50X SCREW UNI M6X OR RING BEARING 35 X 80 X OR RING Julia with mechanical seals C GEAR Z=37 1 POS. e components Description NR GEAR Z=37 1 M CENTRIFUGAL GROUP SHAFT FLANGED NUT M24 X 2 UNI S 1 M SPACER FOR JULIA WITH MECHANICAL SEAL CENTRIFUGAL GROUP FLANGE 1 M PLUG 3X12 DIN CENTRIFUGAL GROUP FLANGE 1 M MECHANICAL SEAL FOR JULIA COMPENSATION RING LMKAS D.90 B 1 M CONNECTION FLANGE BERAING 40 X 90 X 23 SKF Z 2 PN MIXER manifold SEAL RING 72X48X15 1 POS. components Description NR OR RING MX HANDLE SCREW TCEI 8.8 M10 X MX MIX CHANGEOVER TOOTH WASHER M MX MANIFOLD FLANGE SCREW TSPEI 10,9 M6 X MX GASKET SELF LOCKING NUT M30 - UNI S 1 MX INLET MANIFOLD BALL 5/16 7,938 MM./REC. 1 MX OUTLET MANIFOLD SCREW TCEI 8.8 M6 X 12 UNI MX INLET MANIFOLD 60 MIX TOOTH WASHER M MX INLET MANIFOLD 76 MIX SELF LOCKING NUT M12 - UNI S 24 MX MIX CONVEYOR SELF LOCKING NUT M10 - UNI S 2 MX GASKET SCREW UNI M8X MX GASKET SELF LOCKING NUT M6 - UNI S 2 MX GASKET NUT M12 - UNI A - 6S 1 MX WASHER FE 30X8,5 SP LOW PROFILE NUT M14 X 1,5 - UNI 5589 FINE 1 MX SPRING MANUAL ADJUSTING OILER 2 WAY 1 MX SEAL RING 41X27X10 GP NBR OIL PUMP 1 MX OR-RING ROTOR PN 58 1 MX GROWER WASHER 12 FLAT PART ROTOR PN 45 1 MX TOOTH WASHER M ROTOR PN 84 1 MX SCREW UNI M12X FLAPPER VALVE 1 MX SCREW UNI M8X VANE PN 58 BK 4 MX SCREW UNI M8X VANE PN 45 BK 4 MX NUT M12 - UNI A - 6S VANE PN 84 BK PN PUMP HANDLE WAY VALVE COCK MANIFOLD FLANGE HOUSING DRIVE PIN WAY VALVE CAP INLET MANIFOLD DN INLET MANIFOLD DN OUTLET MANIFOLD DN WAY VALVE HOUSING OIL TANK COVER 1 12 rev vt101
13 Shut Off System Ref. Part No. Description 1 VT/078 Top hatch (weld in base)(see diagram) 2a 2b VT/AM41 VT/ mm Ball 120mm Ball 3 VT/290 Rubber seal 4 VT/180 Top hatch (see diagram) 5 VT/ Hose clip 6 VT/ mm Black hose 7 VT/782 VT/7831 ½ Pressure gauge Glycerin filled pressure gauge 8 VT/204 Syphon tank (see diagram) 9 VT/181 80mm Ball Standard Siphon Sprung Drawbar Siphon Top hatch for 8000 pump Top hatch for pump rev vt101 13
14 14 rev vt101
15 Sprung Drawbar Ref. Part No. Description 1 2 Pivot pin Front pin 3 GP/C200 GP/C210 GP/C215 Green (light duty) Red (medium duty) White (heavy duty) 4 VT/207 VT/209 VT/206 Stand new type (shown) - 240mm (On tanks with fixed hitches) - 270mm (On tanks with swivel hitches) Stand old type 5 MM/9205 Swivel hitch 6 VT/203 PTO stand rev vt101 15
16 Back Door Ref. Part No. Description 1 VT/1080 Male coupling on flange 2 VT/901 Double flanged gate valve 3 VT/703 VT/704 Complete valve actuator Non-return valve (Prevents contamination of hydraulic fluid if seals fail) Valve actuator seal kit Spring for actuator VT/764 VT/775 4 Spreading attachment support 5 VT/981 Back door 6 VT/4441 Threaded hook 7 Manhole 8 VT/4443 Eye nut 9 GP/1022 GP/1089 M12 x 35mm Bolt M12 Nut 10 VT/318 6 Light duty o-ring seal 11 VT/769 Rubber seal 16 rev vt101
17 Quick Attach System Ref. Part No. Description Complete Quick Attach 1 VT/800 Flanged pipe on tank 2 VT/900 Double flanged gate valve 3 4 VT/1100 Valve handle Valve lever VT/993 VT/9936 VT/9931 Quick attach coupling Clamp Adjustment screw Handle 6 VT/316 O-ring 6 x 30mm GP/1042 GP/ GP/1022 GP/1089 M16 x50mm Bolt M16 Nut M12 x 35mm Bolt M12 Nut rev vt101 17
18 Low Profile Spreading System Ref. Part No. Description 1 VT/994 Spreading nozzle 2 VT/315 Rubber seal 3 VT/990 Splash plate 4 VT/995 Rubber cone 5 VT/140 Hose clip for rubber cone 18 rev vt101
19 Non-screw in Sight Glass Ref. Part No. Description VT/785 Screw Washer Glass Rubber seal 5 VT/1786 Hoop Screw in Sight Glass Ref. Part No. Description 1 VT/781 3 Screw in sight glass c/w seal 2 VT/780 2 Screw in sight glass c/w seal rev vt101 19
20 External fittings and attachments Part No. Description VT/374 90mm Clear sight tube VT/2053 VT/205 VT/2059 VT/305 VT/306H Suction hoses - 7 ½ ft (2.3m) - 15 ft (4.5m) - 20 ft (6m) Extension hose fittings - Female end - Male end VT/MF281 VT/MF231 MM/1251 MM/1252 Mudflaps - 10 hole (28.1,30.5 tyres & built-in mudguards) - 9 hole (21.3,23.1 tyres & built-in mudguards) - 4 hole short (BN3 tyres) - 4 hole long (All others) MM/3605 Handbrake VT/1642 P.T.O. Guard VT/447 VT/449 1 ½ Relief valve 2 Relief valve VT/990 Slurry spreading attachment 20 rev vt101
21 VT/9945 Water spreading attachment VT/ Degree nozzle VT/1080 VT/ Male coupling Square rubber seal VT/ male threaded ball and ring VT/OM11 VT/316 6 Blank off 6 Round seal VT/ Blank off VT/144 VT/146 VT/ Hose clip ( ) 4 Hose clip 3 Hose clip rev vt101 21
22 VT/3112 VT/311 6 to 4 Hose quick attach fitting 6 reduced 2 Washdown adapter VT/ Quick attach hose end VT/ Suction hose (mtr) VT/ /2" Ball valve VT/8511 Hose carrier (Please state number of fittings required) GP/2000 ½ Quick release female GP/2002 Hydraulic fitting MM/H006 MM/H007 3/8 Hose 1/2" Hose When ordering hose please state length and end fittings required. 22 rev vt101
23 Electrical fittings Part No. Description GP/001 Brake and indicator light GP/005 Side light GP/0012 Flashing beacon GP/009 Plough light GP/3505 Junction box GP/ Pin plug rev vt101 23
24 Tyres and Wheels Wheel size 15.5 x 22.5 Wheel size 16.5 x 22.5 Tyre Only Tyre Only WHL/0121 Wheel Assembly WHL/00182 Wheel Assembly WHL/012 Wheel size 550/ Wheel size 600/ Tyre Only Tyre Only WHL/20 Wheel Assembly WHL/0012 (8 stud) Wheel Assembly WHL/0034 (8 stud) WHL/013 (10 stud) WHL/0030 (10 stud) Wheel size BN3 Wheel size 21.3 x 24 Tyre Only WHL/029 Tyre Only GP/5009 Wheel Assembly WHL/007 (8 stud) Wheel Assembly WHL/023 (8 stud) WHL/0073 (10 stud) WHL/022 (10 stud) 24 rev vt101
25 Wheel size 23.1 x 26 Wheel size 28.1 x 26 Tyre Only Tyre Only WHL/0026 Wheel Assembly WHL/0045 Wheel Assembly WHL/00361 Wheel size 30.5 x 32 Wheel size 750/ Tyre Only Tyre Only Wheel Assembly WHL/0039 Wheel Assembly WHL/0037 High wheel assemblies Wheel size 385/ Wheel size 560/ Tyre Only Tyre Only Wheel Assembly WHL/0035 Wheel Assembly rev vt101 25
26 Autofill Ref. Part No. Description 1 VT/316 6 O-ring seal 2 VT/1830 Tripod funnel 3 VT/1411 Gator 4 VT/412 9 Hose clamp 5 VT/7002 Boom 6 VT/ mm Ram bracket 7 VT/ Swivel ring for boom 8 VT/7006 Round flange 9 VT/7007 Ram bracket 10 VT/7008 Spacer 11 VT/7009 Main support 12 VT/7010 Valve bracket 13 VT/900 VT/703 VT/764 VT/775 VT/318 Double flanged gate valve Complete valve actuator Valve actuator sealkit Spring for actuator 6 Light o-ring seals 14 VT/7013 Tank fitting 15 VT/1501 Hydraulic ram for boom 16 VT/7014 VT/7001 Bracket for buffer Rubber buffer 26 rev vt101
27 rev vt101 27
28 Autofill (pre 2002) Ref. Part No. Description 1 VT/10572 Tank fitting 2 VT/901 VT/703 VT/764 VT/775 VT/318 Double flanged gate valve Complete valve actuator Valve actuator sealkit Spring for actuator 6 Light o-ring seals 3 VT/1080 Male coupling 4 VT/305 Female hose end 5 VT/144 6 Hose clamp 6 VT/ Suction hose 7 Bracket 8 Top link 9 Side plates 10 Swivel hinge 11 Swivel bracket 12 MM/312 Pressure relief valve 13 VT/1501 Hydraulic ram 14 BM/0001 Flow control valve 15 Bottom link Degree pipe 18 VT/412 9 Hose clamp 19 VT/1411 Gator 20 VT/1830 Tripod funnel 21 VT/316 6 O-ring seal 28 rev vt101
29 rev vt101 29
30 Centrifugal system (Rain Gun) Ref. Part No. Description 1 VT/402 Complete raingun 2 VT/3701 Rubber joiner 3 VT/146 Mikalor clip 3.1 VT/412 Gator clamp 4 VT/416 Side pipe 5 VT/ º Bend 6 VT/410 VT/412 4 Ball valve Ball valve handle 7 VT/415J Jurop centrifugal pump 8 VT/411 Gator for centrifugal pump 9 VT/ Flexible hose 10 MM/501 Hydraulic motor 11 VT/1066 Male blank off 12 VT/315 4 Rubber seal 13 VT/OM19 Female fitting with clamps (weld on) 14 VT/414 Raingun support bracket 15 VT/4IN40 Flange housing 16 VT/4IN30 Swivel flange body 17 VT/4IN13 3 Raingun tube x 750mm 18 VT/4IN20 Nozzle needle 19 VT/4IN28 Flange plate 20 VT/4IN14 Large nozzle 21 VT/4IN15 Small nozzle 22 VT/4IN3 3 O-ring 23 VT/318 6 Light duty o-ring 24 VT/4IN4 Guide ring 30 rev vt101
31 rev vt101 31
32 Hydraulic top fill Ref. Part No. Description 1 VT/220 Mounting bracket 2 VT/218 Top arm 3 VT/78161 Hydraulic ram 4 VT/7816 Top link 5 VT/219 Pin 6 VT/222 Lid 7 VT/78162 VT/78163 Rubber seal (round type) Rubber seal (square type) 8 VT/2062 Lynch pin 32 rev vt101
33 Fully opening back door Ref. Part No. Description 1 Handle for clamp 2 VT/2200 Clamp bracket 3 VT/2201 Back door 4 VT/2202 VT/2203 Door hinge (door side) Door hinge (tank side) rev vt101 33
34 Unloading boom Ref. Part No. Description 1 VT/9004 Boom sprocket 2 VT/9005 Ram chain coupling 3 MM/ Link chain 80H 4 MM/700 Hydraulic ram (rotational movement) 5 VT/006 15T Sprocket 6 VT/ Hose 7 VT/78162 Hydraulic ram (vertical movement) 8 MM/712 Flow control valve 9 VT/9000 Boom 10 VT/9002 Main frame 11 VT/2054 Connection hose 34 rev vt101
35 Air & Air/Hydraulic braking system Ref. Part No. Description 1 MLSVA Load Sensing Emergency Relay Valve (Mechanical Suspension) 2 LSVLA Load Sensing Valve Linkage 3 FB004 Load Sensing Valve Fixing Bracket 4 TR1000 Connecting Rod 5 RB001 Rubber Bobbins 6 ADH /8 ID x 54 Air Brake Hose (Fixed - Swivel M16x1.5mm ends) 7 SV16 Shunt Valve 8 FC2222R Red 22 Turn Flexi Coil (4.5 Meter) 9 FC2222Y Yellow 22 Turn Flexi Coil (4.5 Meter) 10 AR50 50Litre Air Reservoir 11 DV22 Drain Valve 12 ILF22 Inline Filters 13 BC2210 Bulkhead Connectors 14 TPM16T Test Point (Brake Chamber) 15 TPT1610 Test Point Tee (LSV) R -Y 30 Meters 10mm OD X 7.5mm ID Nylon Tubing B 30 Meters 18mm OD X 16mm ID Nylon Tubing 18 PFC001 Kit of Push fit Connectors 23 Air Brake actuators 24 Air Hydraulic Brake Actuators 19 FC22 Dummy Female C Coupling 20 MC22 Dummy Male C Coupling 21 MC22FH Male UK Spec C Coupling 22 FCOV22FH Female c/w Op Valve C Coupling rev vt101 35
36 Air & Air/Hydraulic Braking System with ABS Ref. Part No. Description 1 MLSVA Load Sensing Emergency Relay Valve (Mechanical Suspension) 2 LSVLA Load Sensing Valve Linkage 3 FB004 Load Sensing Valve Fixing Bracket 4 TR1000 Telescopic Rod 5 RB001 Rubber Bobbins 6 ADH /8 ID x 54 Air Brake Hose (Fixed - Swivel M16x1.5mm ends) 7 SV16 Shunt Valve 8 FC2222R Red 22 Turn Flexi Coil (4.5 Meter) 9 FC2222Y Yellow 22 Turn Flexi Coil (4.5 Meter) 10 AR50 50 Litre Air Reservoir 11 DV22 Drain Valve 12 ILF22 Inline Filters 13 BC2210 Bulkhead Connectors 14 TPM16T Test Point (Brake Chamber) 15 TPT1610 Test Point Tee (LSV) Meters 10mm OD X 7.5mm ID Nylon Tubing B 3 Meters 18mm OD X 16mm ID Nylon Tubing 18 PFC001 Kit of Push fit Connectors 24 AIR/OIL Air Hydraulic Brake Actuators 25 ABS12V ABS Modulating Valve 12 volt 2 Sensor 2 Modulating 26 DC001 Diagnostic Cable c/w Socket 27 S12V7638 ABS Socket DIN S12V7638D ABS Socket DIN 7638 Dummy 28 FCEABS12V ABS Flexi Coil 29 SC1 Sensor Cable c/w Connector 30 Poll Wheel Sensors c/w Cable* 19 FC22 Dummy Female C Coupling 20 MC22 Dummy Male C Coupling 21 MC22FH Male C Coupling (New Regulation) 22 FCOV22FH Female c/w Op Valve C Coupling (New Regulation) 36 rev vt101
37 PTO Shafts Ref. Part No. Description VT/1144 Complete PTO shaft 1 Push pin 2 Shearpin hub (Splined) 3 Shearpin yoke hub 4 Shearbolt Shearbolt 5 Cross piece 6 Inner yoke 7 Roll pin 8 Tube Male section 9 Tube Female section 10 Outer yoke 11 End yoke 14 Covers for shaft 15 Retaining collar 16 Retaining collar Note: - Only use shearbolts supplied by Hi-Spec Engineering Ltd. rev vt101 37
38 Axles Ref. Description 1 Brake drum 2 Inner bearing seal 3 Inner bearing 4 Inner bearing dust cap 5 Hub 6 Outer bearing seal 7 Outer bearing 8 Split pin 9 Castle nut 10 Hub cap gasket 11 Hub cap 12 Tapered washer 13 Tapered spring washer 14 Wheel nut 15 Hub cap bolt 16 Wheel stud 17 Cam lever 18 Cam lever washer 19 Cam lever circlip 20 Brake rod circlip 21 Brake pivot nut 22 Split pin 23 Brake pivot washer 24 Back plate 25 Cam rod bush 26 Cam rod 27 Brake shoes complete with springs Due to the large range of axles we use when ordering parts please state: - Model of machine - Tyre size - Axle manufacturer (written on hub cap) 38 rev vt101
39 rev vt101 39
40 Axles Ref. Description 1 Brake drum 2 Inner bearing seal 3 Inner bearing 4 Inner bearing dust cap 5 Hub 6 Outer bearing seal 7 Outer bearing 8 Split pin 9 Castle nut 10 Hub cap gasket 11 Hub cap 12 Tapered washer 13 Wheel nut 14 Hub cap bolt 15 Wheel stud 16 Cam lever washer 17 Cam lever circlip 18 Cam rod bush 19 Cam rod bracket 20 Cam rod seal 21 M10 nut 22 M10 washer 23 Cam rod circlip 24 Brake pivot 25 Brake shoes 26 Spring 27 Adjustor plate 28 Spring 29 Fixing rivet 30 Brake pad 31 Cam rod 32 Cam rod washer 33 Cam rod inner bushes 34 Back plate 35 Grease nipple 36 Outer grease nipple 37 Cam lever Due to the large range of axles we use when ordering parts please state: - Model of machine - Tyre size - Axle manufacturer (written on hub cap) 40 rev vt101
41 rev vt101 41
42 Decals Ref. Part No. Description ST/001(large) ST/002 (small) ST/ rev vt101
43 rev vt101 43
44 Sales and Service Ireland Head office Hi-Spec Engineering Ltd., Station Rd, Bagenalstown, Co. Carlow, Ireland Tel: Fax: sales@hispec.net or info@hispec.net After Sales Service Contact: - Brian McArdle, Hi-Spec Engineering Ltd. Tel: Brian@hispec.net Machine Servicing Contact: - Michael Brennan, Hi-Spec Engineering Ltd. Tel: Spare Parts Store Contact: Mike Nolan or Terence Byrne, Hi-Spec Engineering Ltd. Tel: Fax: stores@hispec.net U.K. After Sales service: South West Contact: - George Reed, Hi-Spec Engineering Ltd. Tel: georgereed@hispec.net South East Contact: - John Molton, Hi-Spec Engineering Ltd. Tel: john@hispec.net North Contact: - Paul McUrick, Hi-Spec Engineering Ltd. Tel: paul@hispec.net For spare parts Contact: - Your local Hi-Spec dealer. If you require a contact name and number you can telephone head office and we would be glad to assist you. 44 rev vt101
45 Notes rev vt101 45
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