Spare Parts Manual Agri-Spread Rear Discharge Spreaders

Transcription

1 Spare Parts Manual Agri-Spread Rear Discharge Spreaders 2013 Rev1_ `` `` ` Issue 1

2 Manufacturing Plant and Head Office: Agri-Spread Running Gear Ltd Coolnaha Ballyhaunis Co. Mayo. Tel: (0) Fax: (0) UK Office Agri-Spread Charlie Halliday Allendale Hexham Northumberland NE47 9PY Tel: (0044) (0) Fax: (0044) (0) Mobile: (0044) or (0044) Web: Find us on Facebook Search for Agrispread Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct, Agrispread assumes no responsibility for errors or omissions. Agrispread reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Agrispread assumes no liability for any damages that may result from the use of the information contained within this manual Issue 1

3 Contents Introduction... 1 Thank you... 1 Foreword... 1 How to Order... 1 Safety Issues... 1 Product Identification... 2 Machine Serial Numbers... 2 Spare Parts Issue 1

4 Table of Figures Figure 1: Location of Machine Serial Plate... 3 Figure 2: RDS Assembly... 6 Figure 3: Chain & Lats... 8 Figure 4: Front Chain Drive Figure 5: Rear Chain Drive Figure 6: Light Assembly Figure 7: DrawBar Shoe Figure 8: Handbrake Figure 9: Driven Floor Gearbox Figure 10: Backdoor Assembly Figure 11: Beater Figure 12: Front Control Board Figure 13: Hydralic Connections Figure 14: Axle & Wheel Assembly Figure 15: Drive Shaft Figure 16: Gear box SRT12 (1500) (AS & AS 12000) Figure 17: Gearbox SRT8/1500(AS 6000 & AS 8000) Figure 18: Front Guard Figure 19: AS & AS Head Board Figure 20: Swivel Hitch Figure 21: Ladder Assembly Table of Tables Table 1: Spreader Specification Data... 5 Table 2: RDS Assembly... 7 Table 3: Chain & Lats... 9 Table 4: Front Chain Drive Table 5: Rear Chain Drive Table 6: Light Assembly Table 7: DrawBar Shoe Table 8: Handbrake Table 9: Driven Floor Gearbox Table 10 : Backdoor Assembly Table 11: Beater Table 12: Front Control Board Table 13: Hydralic Connections Table 14: Axle & Wheel Assembly Table 15: Drive Shaft Table 16: Gear box SRT12 (1500) (AS & AS 12000) Table 17: Gearbox SRT8/1500(AS 6000 & AS 8000) Table 18: Front Guard Table 19: AS & AS Head Board Table 20: Swivel Hitch Table 21: Ladder Assembly Issue 1

5 Introduction Thank you We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine. Foreword Always state the machine model and year of manufacture when contacting our offices or your nearest dealer. How to Order Our professional sales team is ready to take your order or answer any queries you may have by phone, fax, or .when ordering ensure you know the correct part number, Machine Model and year of manufacture. (This is located on the serial plate) Tel: 00353(0) Fax: 00353(0) info@agrispread.com Our sales office is open during the following hours: Monday to Thursday: 09:00 to 13:00 and 14:00 to 17:00 Friday: 09:00 to 13:00 and 14:00 to 16:00 Safety Issues Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage. Page 1

6 Product Identification Machine Serial Numbers If you need to contact Agrispread or your Agrispread dealer for information on servicing or spare parts, always provide the product model and serial numbers. We suggest that you record your machine details below: Model No: Serial No: Date of Purchase: Dealer Name: Dealer Telephone: The serial plate is located on the front right hand side of the frame. Page 2

7 Figure 1: Location of Machine Serial Plate Page 3

8 To show that Agri-Spread products conform to all the European rules, the CE-brand is printed on the Agri-Spread Identify plate. Page 4

9 Table 1: Spreader Specification Data MODEL AS 6000 AS 8000 AS AS CARRYING 6 TON 8 TON 10 TON 12 TON CAPACITY VOLUME 1000 GALLONS 4500 LITRES 1350 GALLONS 6150 LITRES 1650 GALLONS 7500 LITRES 2000 GALLONS 9100 LITRES MINIMUM HP 80 HP 100 HP 100 HP 100 HP REQUIREMENT PTO INPUT SPEED TIPS QUANTITY BEATER PROTECTION 10 MM STANDARD 10 MM STANDARD 10 MM STANDARD 10 MM STANDARD SHEAR BOLT AXLE SINGLE SINGLE SINGLE SINGLE AXLE SIZE 90 MM 100 MM 110 MM 140 MM FLOOR DRIVE HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR FLOOR CHAIN SIZE 16 MM GRADE MM GRADE MM GRADE MM GRADE 80 BODY DIMENSIONS 3.81 X 1.5 M AND 800 MM HIGH SIDES 4.36 X 1.5 M AND 900 MM HIGH SIDES 3.8M X 1.5 M AND 1270 TAPERED SIDES 4.6M X 1.5 M AND 1270 TAPERED SIDES LOADING 6'8" 7' 7'6" 7'6" HEIGHT UNLADEN 3450 KG 3850 KG 4650 KG 5050 KG WEIGHT MATERIAL CHAIN FLOOR CHAIN FLOOR CHAIN FLOOR CHAIN FLOOR FEED ROTOR SPEED 380 RPM 380 RPM 380 RPM 380 RPM DRAWBAR 175 MM 175 MM 200 MM X MM X 200 MM MM TYRES 460/85 R34 460/85 R34 580/70 R38 580/70 R38 Page 5

10 Spare Parts Figure 2: RDS Assembly Page 6

11 Table 2: RDS Assembly ITEM NO. PART NUMBER FIGURE NUMBER QTY. 1 BEATER FIGURE LIGHT ASSEMBLY FIGURE HANDBRAKE FIGURE FRONT CHAIN DRIVE FIGURE REAR CHAIN DRIVE FIGURE FRONT GUARD FIGURE AXLE & WHEEL ASSEMBLY FIGURE BACKDOOR ASSEMBLY FIGURE FRONT CONTROL BOARD FIGURE DRAWBAR SHOE FIGURE DRIVE SHAFT FIGURE SWIVEL HITCH FIGURE DRIVEN FLOOR GEARBOX FIGURE CHAIN & LATS FIGURE 3 1 Page 7

12 Figure 3: Chain & Lats Page 8

13 Table 3: Chain & Lats 1 ITEM NO. DESCRIPTION PART NUMBER QTY. 1 AS6000, AS8000 MK2 & N/A AS10000 CHAIN 1A AS12000 SHORT BODY CHAIN" N/A 1B AS8000 MK1 CHAIN N/A AS12000 LONG BODY CHAIN N/A 2 CHAIN SPLIT LINK FLOOR LATS GALVANISED N/A 4 FRONT RUBBER STRIP Please State the year of manufacture when ordering spare part Page 9

14 Figure 4: Front Chain Drive Page 10

15 Table 4: Front Chain Drive ITEM NO. DESCRIPTION PART NUMBER QTY. 1 FRONT CHAIN DRIVE SHAFT 2 FRONT ADJUSTER BUSHING BLOCK M24 HEX NUT STAINLESS 5 M24 FLAT WASHER STAINLESS M24 THREADED BAR RD-S M10 X 50 BOLT STAINLESS Page 11

16 Figure 5: Rear Chain Drive Page 12

17 Table 5: Rear Chain Drive ITEM NO. DESCRIPTION PART NUMBER QTY. 1 REAR CHAIN DRIVE SHAFT (AS6000 & AS8000) A REAR CHAIN DRIVE SHAFT (AS10000 & AS12000) SPROCKET SHAFT KEY GEAR BOX SHAFT KEY UCFX REAR CHAIN DRIVE SPROCKET M10 X 50 BOLT STAINLESS RD-S Page 13

18 Figure 6: Light Assembly Page 14

19 Table 6: Light Assembly ITEM NO. DESCRIPTION PART NUMBER QTY. 1 LIGHT HUB LED LIGHTS TRIANGLER REFELCTOR WIH BACKING LIGHT COVER M8 FLAT WASHER STAINLESS 6 M8 HEX NUT STAINLESS M10 X 50 BOLT STAINLESS 8 M12 FORKS (RDS LIGHTS) M12 FLAT WASHER STAINLESS 10 M12 HEX NUT STAINLESS 11 M12 X 50 BOLT STAINLESS 12 M12 THREADED BAR FOR LIGHT (AS6000 & AS8000) A M12 THREADED BAR FOR LIGHT (AS10000 & AS12000) AUTO LIGHT COVER HYDRAULIC MOUNT Page 15

20 Figure 7: DrawBar Shoe Table 7: DrawBar Shoe ITEM NO. DESCRIPTION PART NUMBER QTY. 1 DRAWBAR SHOE PINS LYNCH PINS COMPLETE RDS DRAWBAR SHOE Page 16

21 Figure 8: Handbrake Table 8: Handbrake ITEM NO. DESCRIPTION PART NUMBER QTY. 1 COMPLETE HANDBRAKE Page 17

22 Figure 9: Driven Floor Gearbox Page 18

23 Table 9: Driven Floor Gearbox ITEM NO. DESCRIPTION PART NUMBER QTY. 1 CROSS LINE RELIEF VALVE VAFD03 SDN CC MOTOR SDN GMR200 3 RT500 (AS10000 & AS12000) 3A RT350/50(AS6000 & AS8000) 5 1/2" HYDRAULIC STRAIGHT CONNECTION 6 M12 FLAT WASHER STAINLESS M12 X 100 BOLT STAINLESS 8 1/2" DOWTY WASHER TORQUE PLATE 15 MM /2" M/M EXT SS Page 19

24 Figure 10: Backdoor Assembly Page 20

25 Table 10 : Backdoor Assembly ITEM NO. DESCRIPTION PART NUMBER QTY. 1 AS 6000 & AS BACK DOOR RAM 1A AS & AS BACK DOOR RAM 2 3/8 " HYDRAULIC HOSE WITH STRAIGHT FITTING /8" M/M STAINLESS /8" DOWTY WASHER T BACK DOOR A T BACK DOOR AUTO LIGHT COVER HYDRAULIC MOUNT M16 FLAT WASHER STAINLESS 8 M16 HEX NUT STAINLESS 9 M16 X 100 BOLT STAINLESS 10 BACK DOOR RUBBER PLATE BOTTOM RUBBER STRIP M12 FLAT WASHER STAINLESS 13 M12 HEX NUT STAINLESS 14 M12 X 50 BOLT STAINLESS Page 21

26 Figure 11: Beater Page 22

27 Table 11: Beater ITEM NO. DESCRIPTION PART NUMBER QTY. 1 BEATERS (AS 6000 & AS ) 1A BEATERS (AS & AS 12000) 2 PADDLES X 10 BEATER FLIGHTS M14 FLAT WASHER STAINLESS M14 HEX NUT STAINLESS M14 X 60 BOLT ZP UCFX Page 23

28 Figure 12: Front Control Board Page 24

29 Table 12: Front Control Board ITEM NO. DESCRIPTION PART NUMBER QTY. 1 1/2" HYDRAULIC STRAIGHT CONNECTION 2 3/8 " HYDRAULIC HOSE WITH STRAIGHT FITTING 3 ½ BULKHEAD CW LOCKNUT BULKHEAD CW LOCKNUT 5 SOCKET PVC 12VOLT 7 - PIN 6 12VOLT 7PIN SUSIE CABLE (3.0) HOSE KIT ASSEMBLY M12 ANTI LOOSE CLIPS M10 X 60 BOLT STAINLESS M10 HEX NUT STAINLESS Page 25

30 Hydralic Connections Illustration Page 26

31 Figure 13: Hydralic Connections Page 27

32 Table 13: Hydralic Connections ITEM NO. PART NUMBER DESCRIPTION QTY. 1 1/2" HYDRAULIC STRAIGHT CONNECTION 2 3/8 " HYDRAULIC HOSE WITH STRAIGHT FITTING 3 1/2 BULKHEAD C/W LOCKNUT BULKHEAD CW LOCKNUT /2"-1/2" M/M SS /2" FEMALE 'T' SWIVEL 7 3 WAY FLOW CONTROL /2 " HYDRALIC 90~ SWEPT BLOCK CONNECTION /2" DOWTY WASHER POPPET CHECK VALVE 11 3/8" FEMALE 'T' SWIVEL /8" M/M STAINLESS Page 28

33 Figure 14: Axle & Wheel Assembly Page 29

34 Table 14: Axle & Wheel Assembly ITEM NO. DESCRIPTION PART NUMBER QTY. 1 AXLE MANUAL BRAKE CROSSBAR 2 BRAKE RAM ON SPRINGS R /2"-3/8" M/M STAINLESS 6 3/8" DOWTY WASHER HYDRAULIC FFF T CONNECTION 7 1/2 " HYDRAULIC 90~ SWEPT BLOCK CONNECTION /2 " MM SS CONNECTION 9 1/2" HYDRAULIC STRAIGHT CONNECTION Page 30

35 Figure 15: Drive Shaft Page 31

36 Table 15: Drive Shaft ITEM NO. PART NUMBER DESCRIPTION QTY. 1 AS 6000 & AS SHAFT 1A AS10000 SHAFT B AS12000 SHAFT T60 WIDE ANGLE C/W SHEARBOLT 10 X 65 (6.8 GRADE) 3 T60 X " 3/8 FREEWHEEL AND 1"3/4 6 SPLINE UCFX FRONT GUARD AS8000 MKII GEAR BOX SRT (AS 6000 & AS 8000) A GEAR BOX SRT12/1500 (AS & AS 12000) Page 32

37 Figure 16: Gear box SRT12 (1500) (AS & AS 12000) Page 33

38 Table 16: Gear box SRT12 (1500) (AS & AS 12000) ITEM NO. DESCRIPTION PART NUMBER QTY. 1 SCATOLA MOZZO GUARNIZIONE CUSCINETTO ALBERO GHIERA ROSETTA ANELLO SCATOLA GUARNIZIONE SEEGER CUSCINETTO ALBERO DISTANZIALE CORONA CUSCINETTO CUSCINETTO DISTANZIALE CALOTTA ANELLO GUARNIZIONE SEEGER SCATOLA ALBERO PIGNONE SEEGER GHIERA TAPPO TAPPO SPIA TAPPO VITE VITE ANELLO PIGNONE CORONA CALOTTA MOZZO Page 34

39 Figure 17: Gearbox SRT8/1500(AS 6000 & AS 8000) Page 35

40 Table 17: Gearbox SRT8/1500(AS 6000 & AS 8000) ITEM NO. DESCRIPTION PART NUMBER QTY. 1 SEEGER PIGNONE CUSCINETTO SEEGER CORONA CUSCINETTO ALBERO DISTANZIALE ANELLO ALBERO CALOTTA GUARNIZIONE VITE ANELLO CUSCINETTO DISTANZIALE CORONA CUSCINETTO DISTANZIALE VITE GUARNIZIONE SCATOLA DISTANZIALE SCATOLA DISTANZIALE SPIA TAPPO TAPPO DISTANZIALE CUSCINETTO MOZZO ALBERO CUSCINETTO ANELLO CALOTTA MOZZO Page 36

41 Figure 18: Front Guard Page 37

42 Table 18: Front Guard ITEM NO. DESCRIPTION PART NUMBER QTY. 1 M12 ANTI LOOSE CLIPS FRONT GUARD AS 6000 & AS HEAD BOARD 3A AS & AS HEAD BOARD 4 M12 FLAT WASHER STAINLESS M12 HEX NUT STAINLESS 6 M12 X 40 BOLT STAINLESS Page 38

43 Figure 19: AS & AS Head Board Table 19: AS & AS Head Board ITEM NO. DESCRIPTION PART NUMBER QTY. 1 AS & AS HEAD BOARD Page 39

44 Figure 20: Swivel Hitch Table 20: Swivel Hitch DESCRIPTION PART NUMBER QTY. SWIVEL HITCH Page 40

45 Figure 21: Ladder Assembly Table 21: Ladder Assembly ITEM NO. DESCRIPTION PART NUMBER QTY. 1 LADDER ASSEMBLY Page 41

46 Manufacturing Plant and Head Office Agri-Spread Running Gear Ltd Coolnaha Ballyhaunis Co. Mayo. UK Office Agri-Spread Allendale Hexham Northumberland NE47 9PY Tel: (0) Tel: (0044) (0) Fax: (0) Fax: (0044) (0)