RHD OFFSET SERIES 160/190/225 Flail Mowers
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1 RHD OFFSET SERIES 160/190/225 Flail Mowers Edition August 2016 Part No
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5 CE Declaration of Conformity, Conforming to EU Machinery Directive 2006/42/EC We, Spearhead Machinery Ltd, Green View, Salford Priors, Evesham, Worcestershire, WR11 8SW hereby declare that: Product.. Product Code.. Serial No..... Type.. Manufactured by: Alamo Manufacturing Services (UK) Limited, Station Road, Salford Priors, Evesham, Worcestershire, WR11 8SW Complies with the required provisions of the Machinery Directive 2006/42/EC. The Machinery Directive is supported by the following harmonized standards: BS EN ISO (2007) Safety of Machinery Risk Assessment, Part 1: Principles Part 2: Practical Guide and Examples of Methods. BS EN ISO (2010) Safety of Machinery Part 1: Basic Terminology and Methodology Part 2: Technical Principles. BS EN 349 (1993) + A1 (2008) Safety of Machinery Minimum Distances to avoid the Entrapment of Human Body Parts. BS EN 953 (1998) Safety of Machinery Guards General Requirements for the Design and Construction of Fixed and Movable Guards. BS EN 982 (1996) + A1 (2008) Safety Requirements for Fluid Power Systems and their Components. Hydraulics. The EC Declaration only applies if the machine stated above is used in accordance with the operating instructions. Signed (On behalf of Spearhead Machinery Ltd) Status Date General Manager 5
6 Contents General Information 7 Machine Description and Purpose of Use 7 Machine Identification 8 Technical Data 8 Noise 8 Technical Specification 9 Optional Equipment 10 Safety 11 List of Guards 15 Description and Operation of Machine 16 Transport and Attachment of Machine 17 Adjusting and Setting Up 23 Operating the Machine 25 After Operating the Machine 28 Maintenance 30 Lubrication 33 Maintenance Plan 35 Flail Replacement 35 Trouble Shooting Guide 37 Ordering Parts 38 Flail Body Diagram 39 Headstock Diagram 40 Flail Body and Headstock 41 6
7 General Information Always read this manual before fitting or operating the machine whenever any doubt exists contact your dealer or the Spearhead Service Department for advice and assistance. Use only Spearhead Genuine Parts on Spearhead Equipment and Machines DEFINITIONS The following definitions apply throughout this manual: WARNING An operating procedure, technique etc., which can result in personal injury or loss of life if not observed carefully. CAUTION An operating procedure, technique etc., which can result in damage to either machine or equipment if not observed carefully. NOTE An operating procedure, technique etc., which is considered essential to emphasis. LEFT AND RIGHT HAND This term is applicable to the machine when attached to the tractor and is viewed from the rear this also applies to tractor references. Machine description and purpose of use The RHD PLUS series of machines are 3-point linkage tractor mounted universal flail mower/shredders designed primarily for the mulching of grasses, brambles, small bushes, branches, vines, and general crop residues. Their tough construction, working widths of 1.6, 1.9 or 2.25m and offset makes them ideal for maintenance use in all green areas, vineyards, orchards, on verges and in scrubland by farmers and contractors alike. These machines should only be used to perform tasks for which they were designed use of the machine for any other function may be both dangerous to persons and damaging to components and is therefore not advisable. 7
8 Machine Identification Each machine is fitted with an identification plate with the following information: 1. Machine (Part Number) 2. Machine Serial No. 3. Machine Weight When ordering spares or replacement parts from your local dealer it is important to quote both Part Number and Serial Number as stated on the identification plate so the machine and model can be quickly and correctly identified. Technical Data Noise 8
9 Technical Specification 9
10 Optional Equipment 10
11 Safety 11
12 12
13 13
14 14
15 15
16 16
17 List of Guards 17
18 Description and Operating of Machine 18
19 Transport and Attachment of Machine 19
20 20
21 21
22 22
23 Adjusting and Setting Up 23
24 24
25 Operating the Machine 25
26 26
27 27
28 After Operating the Machine 28
29 29
30 Maintenance 30
31 31
32 32
33 Lubrication 33
34 34
35 Maintenance Plan 35
36 Flail Replacement 36
37 Troubleshooting Guide 37
38 Ordering Parts 38
39 39
40 40
41 ITEM NO. PART NO. DESCRIPTION. QUANTITY PIN NUT NUT NUT NUT NUT NUT NUT NUT WASHER WASHER WASHER WASHER WASHER WASHER WASHER SPRING WASHER SPRING WASHER SPRING WASHER SPRING WASHER SPRING WASHER BOLT BOLT BOLT BOLT BOLT BOLT BOLT SAFETY PIN PIN GREASE NIPPLE GREASE NIPPLE CIRCLIP CIRCLIP CIRCLIP BELT SPLIT PIN BEARING CASING - L BEARING CASING - R PULLEY 180/ PULLEY 180/ TAPERLOCK FLAP FLAP FLAP
42 ITEM NO. PART NO. DESCRIPTION. QUANTITY WASHER Y-BLADE (OPTION) BEARING GUARD - L BEARING GUARD - R PIN BOLT FLAP BAR FLAP BAR FLAP BAR BEARING PIN WASHER GREASE NIPPLE HAMMER BOLT PULLEY 130/ PULLEY 130/ BOLT PTO SHAFT SHIELD BOLT WASHER BOLT BOLT WASHER SLEEVE BOLT SPRING FRAME GUARD HYDRAULIC RAM RAM c/w VALVE ASSEMBLY HYDRAULIC RAM RAM c/w VALVE ASSEMBLY PIN PIN PIN SCRAPER SCRAPER SCRAPER BOLT ROTOR 160 c/w HAMMERS & BEARINGS ROTOR 190 c/w HAMMERS & BEARINGS ROTOR 225 c/w HAMMERS & BEARINGS BUSHING BOLT BOLT
43 ITEM NO. PART NO. DESCRIPTION. QUANTITY NUT BOLT BUSHING BUSHING WASHER LEVER (RIGHT) LEVER (LEFT) WASHER HYDRAULIC RAM RAM c/w VALVE ASSEMBLY HYDRAULIC RAM RAM c/w VALVE ASSEMBLY LEVER WASHER RUBBER GUARD RUBBER GUARD RUBBER GUARD BAR BAR BAR CAP BOLT SUPPORT SPRING TENSIONER BOLT BOLT FLOAT LOCK VALVE HYDRAULIC CONNECTION CONNECTION BUSHING VALVE (COMPLETE) PIN LOCK WASHER BOLT BOLT SKID (LEFT) SKID (RIGHT) CONNECTION BRACKET ARM (R) ARM (L) LINKAGE LINKAGE 190/ GEARBOX WASHER BOLT
44 ITEM NO. PART NO. DESCRIPTION. QUANTITY INNER SKIN INNER SKIN INNER SKIN BAR BAR BAR BOLT BELT SHIELD LOWER GEARBOX GUARD FRAME FRAME FRAME BOLT LOCK BAR GEARBOX SUPPORT BELT SHIELD UPPER DOCUMENT HOLDER ROLLER END REAR ROLLER REAR ROLLER REAR ROLLER SPACER BEARING WASHER BOLT WASHER BUSH CONNECTION BRACKET CONNECTION BRACKET 190/ ROLLER BRACKET - LEFT ROLLER BRACKET - RIGHT FLAP SUPPORT LEG HYDRAULIC HOSE* HYDRAULIC HOSE* PTO SHAFT *NOT ILLUSTRATED 44
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46 Spearhead Machinery Green View, Salford Priors, Evesham, Worcestershire, WR11 8SW Tel: Fax:
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