High Pressure Equipment High Pressure Valves, Fittings and Tubing
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1 igh quipment igh Valves, ittings and Tubing 0,000, 40,000 and psi service igh quipment Company has developed a line of igh products to assure safe and easy plumbing for 0,000, 40,000 and psi. These needle valves, fittings, line filters, check valves, safety heads, rupture discs, anti-vibration gland assemblies, tubing and nipples are engineered to the highest standards of repeatable quality. The reliable performance of these products has made ip one of the world s leading suppliers of elevated pressure components. igh components use a coned-and-threaded connection which accommodates the high temperatures and pressures common in these applications. igh valves are available in various tubing sizes and with body designs to satisfy widely varied requirements. line of fittings is available to facilitate adapting to Taper Seal, Medium, or other igh threaded pipe systems. Index Page 0,000 psi Valves ,000 psi Valves psi Valves ittings Unions, Bulkheads & Caps ine ilters & Check Valves Rupture iscs Safety eads nti-vibration land ssemblies..4. Tubing Coned & Threaded Nipples Connection etails ppendix R2 2/ 4.
2 igh quipment 2 ( ) 0,000 psi igh Valves igh (coned & threaded) type connections for,,, /6" and " O.. tubing. Non-rotating tip stems are standard for on-off service and insure long life on valve seats. Regulating tip stems are available for all valves at no additional cost, add - R to part number. lands and collars for tubing are supplied with each valve unless otherwise requested (glands and collars shown on pages 4.8 and 4.). Materials include high tensile type 6 stainless steel bodies and hardened -4P stainless steel lower section stems. Packing is Teflon (40 ) standard with optional Viton (0 ), BUN-N (200 ) and rafoil (800 ) available at no additional cost. ir operators for remote control operation are available for all valves. (Select required valve and add IPCO. Refer to section.0 for additional data). igh temperatures can be accommodated using extended stuffing boxes (see page 6.4). These are available for all sizes except tubing. To order, add suffix -T to standard valve catalog number. 4 ( ), 6 ( ) and ( /6") Valve eatures Non-rotating stem tips Packing below stem threads Type 6 ss high tensile bodies Positive gland lock device No stem adjustment needed Black T-handles or choice of 4 colors Tube sizes through /6" 6 (") 4.2 R2 2/
3 0,000 psi igh Valves Two Way Straight Valves Tubing Catalog No. psi Connection Orifice Thickness O ,000 2 /6" /6" /6" /6" /6" /64" O.. O.. /6" O.. " O ,000 0,000 0,000 0, /6" /6" /6" 8 2 /64" 2 4 " /6" " " /6" /6" 2 /6" 2 /6" 2 4 /6" 2 /6" " " Two Way ngle Valves Tubing Catalog No. psi Connection Orifice Thickness O.. O.. O.. /6" O.. " O ,000 0,000 0,000 0,000 0, /6" /6" /6" /6" 2 4 /6" " /6" 2 /6" 2 /6" 2 /6" 2 /6" 2 /64" /6" " " Three Way Valves / Two Connections Tubing Catalog No. psi Connection Orifice Thickness O ,000 O ,000 O ,000 /6" O.. 0-0, " O ,000 6 /6" /6" /6" /6" 6 /6" 2 " 2 /6" 4 2 /6" /6" /6" /6" " 2 /6" 2 /6" /6" 2 /6" /6" 2 /64" /6" " " Three Way Valves / One Connection Tubing Catalog No. psi Connection Orifice Thickness O.. O.. O.. /6" O.. " O ,000 0,000 0,000 0,000 0, /6" /6" /6" /6" 2 4 /6" " 2 /6" 2 /6" " /6" /6" 2 /6" 2 /6" 2 /6" 2 /6" 2 /64" /6" " " Three Way / Two Stem Connection Valves Tubing Catalog No. psi Connection Orifice Thickness O ,000 O ,000 O ,000 /6" O.. 0-0, " O ,000 6 /6" 2 " /6" /6" /6" 2 /6" 2 /6" /6" /6" /6" 4" 4 2 " /64" /6" " " Replaceable Seat Valves Tubing Catalog No. psi Connection Orifice Thickness O.. O.. /6" O.. " O R 0-26-R 0-2-R 0-26-R 0,000 0,000 0,000 0, /6" 6" 6 6 /6" " /6" 2 2 /6" 2 /6" 2 2 /6" " " igh quipment Company R4 2/02 P.O. Box inden ve. rie, P 60 U.S.. Phone: (84) ax: (84) Mail: sales@highpressure.com 4.
4 igh quipment 40,000 psi igh Valves igh (coned & threaded) type connections for /6" O.. tubing. Non-rotating tip stems are standard for on-off service and insure long life on valve seats. Regulating tip stems are available for all valves at no additional cost, add - R to part number. lands and collars for tubing are supplied with each valve unless otherwise requested (glands and collars shown on pages 4.8 and 4.). Materials include high tensile type 6 stainless steel bodies and hardened -4P stainless steel lower section stems. Packing set consists of multiple Teflon packing with nylon back up, with optional Viton (0 ), BUN-N (200 ) and rafoil (800 ) available at no additional cost. ir operators for remote control operation are available for all valves. (Select required valve and add IPCO. Refer to section.0 for additional data). igh temperatures can be accommodated using extended stuffing boxes (see page 6.4). Valve eatures Non-rotating stem tips Packing below stem threads Type 6 ss high tensile bodies Positive gland lock device No stem adjustment needed Black T-handles or choice of 4 colors 4.. R2 2/
5 40,000 psi igh Valves Two Way Straight Valves Tubing Catalog No. psi Connection Orifice Thickness /6" O ,000 2 " /6" 2 Two Way ngle Valves Tubing Catalog No. psi Connection Orifice Thickness ,000 2 /6" 2 /6" O.. Three Way Valves / Two Connections Tubing Catalog No. psi Connection Orifice Thickness /6" O ,000 6 /6" 2 /6" /6" Three Way Valves / One Connection Tubing Catalog No. psi Connection Orifice Thickness /6" O ,000 2 /6" /6" 2 Three Way / Two Stem Connection Valves Tubing Catalog No. psi Connection Orifice Thickness /6" O , /6" /6" 4 Replaceable Seat Valves Tubing Catalog No. psi Connection Orifice Thickness /6" O R 40, /6" 2 igh quipment Company R4 2/02 P.O. Box inden ve. rie, P 60 U.S.. Phone: (84) ax: (84) Mail: sales@highpressure.com 4..6
6 igh quipment psi igh Valves igh (coned & threaded) type connections for,,, /6" and " O.. tubing. Non-rotating tip stems are standard for on-off service and insure long life on valve seats. Regulating tip stems are available for all valves at no additional cost, add - R to part number. lands and collars for tubing are supplied with each valve unless otherwise requested (glands and collars shown on pages 4.8 and 4.). Materials include high tensile type 6 stainless steel bodies and hardened -4P stainless steel lower section stems. Packing set consists of multiple Teflon packing with nylon back up, with optional Viton (0 ), BUN-N (200 ) and rafoil (800 ) available at no additional cost. ir operators for remote control operation are available for all valves. (Select required valve and add IPCO. Refer to section.0 for additional data). igh temperatures can be accommodated using extended stuffing boxes (see page 6.4). These are available for all sizes except tubing. Valve eatures Non-rotating stem tips Packing below stem threads Type 6 ss high tensile bodies Positive gland lock device No stem adjustment needed Black T-handles or choice of 4 colors Tube sizes through /6" 4.4 R2 2/
7 psi igh Valves Two Way Straight Valves Tubing Catalog No. psi Connection Orifice Thickness O O O /6" O /6" /6" /6" /6" /6" /6" /6" 2 " /6" 2 /6" " " /6" 2 /6" 2 /6" 2 " " " Two Way ngle Valves Tubing Catalog No. psi Connection Orifice Thickness O.. O.. O.. /6" O /6" /6" /6" /6" /6" /6" /6" 2 " " /6" 2 /6" 2 /6" 2 /6" 2 " " " Three Way Valves / Two Connections Tubing Catalog No. psi Connection Orifice Thickness O /6" /6" " 2 /6" " O /6" /6" " 2 /6" " O.. /6" O /6" /6" /6" 6 /6" 2 " /6" 2 /6" /6" " Three Way Valves / One Connection Tubing Catalog No. psi Connection Orifice Thickness O /6" /6" 2 /6" " O /6" /6" " " 2 /6" " O.. /6" O /6" /6" /6" 2 /6" /6" 2 /6" 2 " Three Way / Two Stem Connection Valves Tubing Catalog No. psi Connection Orifice Thickness O O O /6" O /6" /6" /6" /6" 2 2 /6" /6" /6" /6" /6" 4" " " " " Replaceable Seat Valves Tubing Catalog No. psi Connection Orifice Thickness O.. O R R 4 6 /6" /6" 6" 6 " 2 /6" 2 /6" " " 60-2-R /6" 6 /6" 2 /6" 2 /6" O.. igh quipment Company R 2/02 P.O. Box inden ve. rie, P 60 U.S.. Phone: (84) ax: (84) Mail: sales@highpressure.com 4.
8 igh quipment lands/sleeves/plugslbows/tees/crosses complete range of elbows, tees, and crosses is available for all of the tubing connection sizes. Material is high tensile 6 stainless steel. Standard tubing glands and collars are provided unless otherwise specified. Connection Components Tube Catalog No. Size land 60-2M2 60-2M4 60-2M6 60-2M /6" 40-2M /6" 0-2M6 " Tube Catalog No. Size Collar /6" 40-2 /6" 0-26 " Tube Catalog No. Size Plug 60-M2 60-M4 60-M6 60-M /6" 40-M /6" 0-M6 " B igh lbows Rating Catalog No. psi Connections -B Thickness O.. TUB O.. TUB 4 " " O.. TUB 6 " " /6" O.. TUB ,000 /6" O.. TUB ,000 " O.. TUB 6 " " 2 /6" 2 /6" C B igh Tees Rating Catalog No. psi Connections -B-C Thickness O..TUB O..TUB 4 " " O..TUB 6 /6" " /6" " 60-2 /6" O..TUB 2 2 /6" ,000 /6" O..TUB 2 2 /6" ,000 " O.. TUB 6 4 " 2 /6" 2 /6" C B igh Crosses Rating Catalog No. psi Connections -B-C- Thickness O.. TUB O.. TUB 4 " " O.. TUB 6 2 /6" " " /6" O.. TUB 2 2 /6" ,000 /6" O.. TUB 2 2 /6" ,000 " O.. TUB /6" 2 /6" 4.6 R 8/04
9 Union Couplings (Slip Type) Union (slip Type) couplings are ideal for use in confined space installations. This design allows the entire coupling to be disconnected and slipped back over the tubing to facilitate assembly and disassembly. In installations where tubing is easily assembled, it is preferable (and less expensive) to use standard straight couplings (see accessories section). Standard material is high tensile 6 stainless steel. Standard tubing collars and glands are provided unless otherwise specified. Bulkhead Couplings Bulkhead couplings are designed specifically for passing a tubing connection through a panel or steel barricade. These couplings include a locknut as shown. Material is high tensile 6 stainless steel. Standard tubing collars and glands are included unless otherwise specified. Rating ex Catalog No. psi Connections B ength Size U O.. TUBIN U O.. TUBIN 4 4 " U O.. TUBIN 6 6 " 60-2-U /6" O.. TUBIN U 40,000 /6" O.. TUBIN U 0,000 " O.. TUBIN 6 6 B ocknut Rating Panel ex Outside Catalog No. psi Connections ole B ength Size Thread B O.. TUBIN /6" 2 2 " B O.. TUBIN /6" 4 4 " B O.. TUBIN /6" B /6" O.. TUBIN /6" B 40,000 /6" O.. TUBIN /6" B 0,000 " O.. TUBIN /6" B Caps Tubing end caps are offered for use in sealing off tubing ends either for temporary use or permanent use such as on small volume reservoirs. Standard material is high tensile 6 stainless steel. Standard tubing collars and glands are provided unless otherwise specified. Rating ex Catalog No. psi Connections ength Size C O.. TUBIN C O.. TUBIN C O.. TUBIN 6 " 60-2-C /6" O.. TUBIN 40-2-C 40,000 /6" O.. TUBIN 0-26-C 0,000 " O.. TUBIN 6 " igh quipment Company R2 2/ P.O. Box inden ve. rie, P 60 U.S.. Phone: (84) ax: (84) Mail: sales@highpressure.com 4.
10 ine ilters The line filters as shown utilize sintered stainless steel filter discs pc./set. Porosities are available as per the chart to the right. If not otherwise specified, 00 micron filter discsare supplied. (One micron = 0.00 millimeters). Material of bodies and end covers is high tensile 6 stainless steel. Standard tubing glands and collars are provided unless otherwise specified. Ball Check Valves Ball type check valves insure flow in one direction only. Material for bodies and covers is 6 stainless steel (0-46 body and cover are -4P). Standard tubing glands and collars are provided unless otherwise specified. Soft Seat Check Valves Soft seat check valves insure flow in one direction only and can be mounted in any position. These are highly reliable for both gas and liquid service. Standard O-ring (soft seat) material for the sealing surface is Buna-N (nitrile) with other materials including Teflon and Viton available on request. Temperature is limited by the choice of O-ring material. Material of all other parts is high tensile 6 stainless steel. (0-46-T body and cover are -4P). Standard glands and collars are provided unless otherwise specified. igh quipment Catalog No. psi Connections ength ex ,000 /6" I PRSSUR I PRSSUR 4 /6" I PRSSUR I PRSSUR /6" I PRSSUR ,000 " I PRSSUR 6 2 R with flats OW Micron Size ilter Rating ex vailable Catalog No. psi Connections ength Size ,000 /6" I PRSSUR 60-2 I PRSSUR 4 /6" 60-4 I PRSSUR I PRSSUR 60- /6" I PRSSUR OW OW Catalog No. psi Connections ength ex 0-42-T 0,000 I PRSSUR " 0-44-T 0,000 I PRSSUR " 0-46-T 0,000 I PRSSUR " 0-4-T 0,000 /6" I PRSSUR T 40,000 /6" I PRSSUR /6" T I PRSSUR 4 /6" T I PRSSUR 4 /6" 60-4-T /6" I PRSSUR /6" 0-46-T 0,000 " I PRSSUR 6 2 R with flats 4.8 R2 2/
11 xcess Surge Check Valves xcess surge check valves are used to eliminate loss of pressure due to a sudden surge or opening of a pressure component in a pressurized system (such as a breakage of a gauge or test component). These check valves should be mounted in the vertical position. Only one basic size is available (60-4-) with adapters readily available to convert to other size connections. Standard tubing glands and collars are provided unless otherwise specified. OW Catalog No. psi Connections ength ex /6" I PRSSUR Rupture iscs / 4 " ngled Seat Standard rupture discs are available from stock in burst pressures as listed in the chart to the right. These discs are 6 stainless steel (except for 000 psi which are inconel) and may be used with any of the safety heads shown. Note that these rupture discs are manufactured with a tolerance of plus 6% and minus % of specified burst pressure. Samples of each batch are then tested and the actual average burst pressure is stamped on the accompanying metal tag. actors influencing rupture disc life include corrosion, metal fatigue, and cyclic effect. Periodic replacement is recommended to prevent premature failure. It is recommended that working pressure does not exceed 0% of burst rating for maximum life cycle of the disc.,000,00 2,000 2,00,000,00 4,000 4,00 /4 " effective area,000,00 6,000 6,00,000,00 8,000 8,00,000,00 0,000 0,00 SPCI ISCS are available on special order for pressure ranges not shown above and in numerous materials and coatings. Consult factory for price and delivery. Standard Burst s (in psi at 2 ),000,00 2,00,000,00 8,000 20,000 22,00 2,000 2,000 0,000,000,00 40,000 4,000 0,000,000 6,000 igh quipment Company R4 2/02 P.O. Box inden ve. rie, P 60 U.S.. Phone: (84) ax: (84) Mail: sales@highpressure.com 4.
12 igh quipment Safety eads choice of three safety head designs is available, male inlet, female inlet (straight), and tee type. The male inlet design can be inserted directly into the tubing connections of valves and various fittings such as tees and crosses, or located in pressure vessels. Outlet connections on all sizes are pipe (NPT). This outlet may be connected to a suitable discharge line to vent pressure to a safe location in the event of bursting of the rupture disc. Torque required for sealing rupture discs will range from 40 to 0 foot pounds, depending upon pressure and media being used. Material of bodies and hold down nuts is high tensile 6 stainless steel. Standard tubing glands and collars are provided unless otherwise specified. Note: Rupture discs are not included and must be ordered as a separate item. NPT Male Inlet Safety eads Rating Inlet ex Catalog No. psi Connection ength Size 60-6M4 I PRSSUR 60-6M6 I PRSSUR M /6" I PRSSUR M 40,000 /6" I PRSSUR 2 0-6M6 0,000 " I PRSSUR NPT B Tee Type Safety eads Rating Inlet Catalog No. psi Connection B Thickness I PRSSUR " I PRSSUR " I PRSSUR " 60-6 /6" I PRSSUR ,000 /6" I PRSSUR 2 NPT emale Inlet (Straight) Safety eads Rating Inlet ex Catalog No. psi Connection ength Size I PRSSUR I PRSSUR I PRSSUR 60-6 /6" I PRSSUR ,000 /6" I PRSSUR R2 2/
13 nti-vibration land ssemblies Tubing systems that are subject to extreme vibration or shock, such as mobile pressure systems or long tubing runs culminating at a compressor, will benefit from the use of igh quipment Company's nti-vibration land ssemblies. These assemblies utilize the same reliable connection geometries as the standard ip fittings, with the added benefit of essentially unlimited vibrational fatigue life. coned and threaded tube, when subjected to unusual or excessive vibration, may fail prematurely and break at the last thread. The nti- Vibration land ssembly acts to move the fulcrum of vibration away from the threaded portion of the tube and onto the strong, solid wall of the tubing. wedge-like collet firmly holds the assembly in place, virtually eliminating premature tubing failure while reliably maintaining a leak-free connection between the tube and the connection seat. igh nti-vibration land ssemblies Rating Catalog No. psi Connections B 60-M4 I PRSSUR /6" 60-M6 I PRSSUR /6" 60-M /6" I PRSSUR /6" /6" 40-M 40,000 /6" I PRSSUR /6" /6" nti-vibration Components Tubing Slotted Collet Size Collet land Collar / 4 " B / 8 " / 6 " igh quipment Company R2 2/ P.O. Box inden ve. rie, P 60 U.S.. Phone: (84) ax: (84) Mail: sales@highpressure.com 4.
14 igh quipment igh Tubing Tubing is cold drawn, seamless, and is supplied in the /8 hard condition (not annealed). Tensile strength is approximately 40 percent higher than that of annealed tubing. ll tubing is manufactured in strict accordance with igh quipment Company specifications to insure tolerances and bore quality. Tubing is stocked in lengths of 8 to 22 feet but may be ordered in shorter lengths with no additional cutting charge. Note: The O.. tubing sizes may be coiled for shipment. arger sizes must be shipped in straight lengths. /8 " /4 " /8 " /6 " /6 " " Working Type of Catalog Tubing Size psi Connection Used Material Order Number O.. x 0.020" I.. I PRSSUR (2) 6 SS 60-2 O.. x 0.040" I.. 0,000 I PRSSUR (2) 6 SS 0-2 O.. x 0.08" I.. I PRSSUR (4) 6 SS * SS * O.. x I.. I PRSSUR (6) 6 SS SS /6" O.. x /6" I.. /6" I PRSSUR () 6 SS SS /6" O.. x I.. 40,000 /6" I PRSSUR () 6 SS SS " O.. x 0.4" I.. 0,000 " I PRSSUR (6) 6 SS Nipples Nipples as shown below are stocked in Types 04 and 6 Stainless Steel. Nipples in lengths other than those shown are supplied upon request. Nipples are not furnished with collars and glands, unless specified at time of order. Coned and Threaded Nipples ength Tubing Size (O.. x I..) x 0.020" x 0.040" ** x 0.08" x * /6" x * /6" x /6" * " x 0.4" ** psi psi 0,000 psi psi psi 40,000 psi psi 0,000 psi 60-M2-2 0-M M4-2. " 60-M2-0-M2-60-M6-4" 60-M2-4 0-M M-4 60-M-4 6" 60-M2-6 0-M M M M-6 60-M-6 0-M6-6 8" 60-M M M-8 60-M-8 0-M6-8 " 60-M2-0-M2-0" 60-M M M-0 60-M-0 0-M M2-2 0-M M M M-2 60-M-2 0-M6-2 Specify 6 SS or 04 SS when ordering. * lso used for 0,000 psi series. ** 6 SS 4.2 R4 /06
15 igh Connections (Coned and Threaded) 0,000/40,000/ psi service The igh tubing connection is available for,,, /6" and " O.. tubing. The tubing may be prepared with the use of tooling (see tooling section.0) or prepared at the factory to specified lengths. dditionally, standard length coned and threaded tubing nipples are available from stock (see page 4.2). This connection has become an industry standard for use at elevated pressures and temperatures in both liquid and gas applications. It may be disassembled and retightened indefinitely. The threads of the gland are right-hand while the threads of the collar and tubing are left-hand to prevent rotation of the collar during assembly. Materials. ll of the components required for make-up of a igh connection (glands, collars and plugs) are produced in Type 6 stainless steel. lands and collars are provided with all valves and fittings (except nipples) unless otherwise requested. (See chart on the right for size details and catalog numbers). 2 4 /8 " O.. Tubing /4 " O.. Tubing emale Opening etail land -20 IN. 60 #6 rill.046 0,000 & psi 40,000 psi 0,000 psi /6"-8 60 /6" /6" 6 /8 " O.. Tubing /6" /6" /6 " O.. Tubing X /6" X /6" /6" X /6" 60 /6" /6" /6 " O.. Tubing /6" /6" 6 " O.. Tubing -2 T. 60 -X /6" /6" 2, 4, 6, 60-2M2 60-2M4 60-2M6 60-2M 60-2M 0-2M6 Collar Plug /6" /6"-8-.. /6"-8-.. /6" /6" /6" /6" "-4-.. Tubing land Collar /6" Tubing land Collar /6" /6" 60-M2 60-M4 60-M6 60-M 40-M 0-M6 Tube nd Prep /6" /6" /6" /6"-8-.. /6" M2 M4 M6 M M M6 /6" /6" /6"-8-.. /6" 8 /6" "-4-.. /6" /6" 2 igh quipment Company R4 2/02 P.O. Box inden ve. rie, P 60 U.S.. Phone: (84) ax: (84) Mail: sales@highpressure.com 4. ppendix
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