10 Series Tube Fittings and Tubing
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1 0 Series ube ittings and ubing 0,000 psi (690 bar) IOK roup IOK mbh (Headquarter) Sprendlinger andstr. 5, Offenbach am Main, ermany el.: ax: IOK, Inc. 343 North romenade Blvd., Suite 750, Stafford, exas 77477, USA el.: ax: IOK Incorporated -4, Block, Zone, Yingtailong lndustrial ark, Dalang Street, Bao an District, Shenzhen, 509, hina el.: ax: IOK Middle ast Oil quipment rading , Makateb ower, Airport Road,.O.Box 542, Deira, Dubai, UA el.: ax: info@fitokgroup.com K-I---N-409
2 ontents 0 Series ube ittings and ubing 0 Series ube ittings and ubing 0 Series ubing 5 0 Series ube ittings Male onnectors - M N hread Heavy-Duty SA/MS 6 emale onnectors - 7 Unions - U 7 Reducing Unions - U 7 Bulkhead Unions - BU Union lbows - U Union Reducing lbows - U Union rosses - aps - lugs - Nuts - N errules - Reducers - R ort onnectors - Adapters - AM eatures ressures up to 0000 psig (690 bar). ittings are easy to disconnect and retighten. very fitting is stamped with size, material and heat code. Radius junction design with elbows provides smooth flow path. Nut threads are lined with molybdenum disulfide-based lubricant to minimize the friction. Hardened threads and smoothed surface finishes extend fitting life and prevent sticking of the matching threads. Materials of onstruction omponent Body, ferrule Nut Wetted component listed italics. Working ressure N ipe hread nds Material 36 stainless steel 36 stainless steel ASM A276 A276 Working pressure is dependent on the end connection with the lowest working pressure. Working pressures for the end connections used in this catalog are identified below. 0 Series ube nds he maximum working pressure of the 0 series tube ends at ambient temperature is determined by the maximum working pressure of the IOK tubing that is used. Refer to IOK 0 series tubing data. Heavy-Duty SA/MS nds Working pressure for heavy-duty SA/MS end connections listed in this catalog are rated to 937 psig (630 bar), in according to SA J IOK 36 Male lbows - M 9 N /6 Working ressure, psig (bar) Union ees - 9 / 2 Male Branch ees - M 0 No allowance is made for corrosion, erosion, or elevated temperatures. 0
3 2 0 Series ube ittings and ubing levated emperature actors o get the maximum working pressure at elevated temperature, use the maximum working pressure at ambient temperature to multiply the factors in the table below. Material emperature actor Series ube ittings and ubing 3 irst preassemble the ferrule end by using the manual presetting tool, then join the ferrule end to the body, follow the steps below:. ut nut and ferrule on tubing in proper sequence and orientation (ig. ). 2. Install finger-tight into the manual presetting tool, make sure that the tubing rests firmly on the shoulder of the port (ig. 5). 3. ighten the nut until the tubing cannot be turned by hand, then mark the nut and the manual presetting tool (ig. 6). 4. ighten the nut turn for tube ", and turns for tube ", " and " with a wrench while holding the manual presetting tool steady. 5. oosen the nut and remove the tubing with preassembled ferrule from the manual presetting tool (ig. 7). Note: If the tubing sticks in the manual presetting tool, remove the tube by gently rocking it back and forth. Do not turn the tubing. 6. Insert the ferrule end into the body of the fitting or the valve, rotate the nut finger-tight (ig. ). 7. ighten the nut turn with a wrench while holding the body steady. ig.5 ig Working emperature ig.7 ig. onnection emperature Rating Manual presetting tool 0 Series ube nds Heavy-Duty SA/MS nds N ipe hread nds -325 (-9 ) to 00 (427 ) 0 (-7. ) to 400 (204 ) -325 (-9 ) to 400 (204 ) ubing with preassembled ferrule Body Installation Instructions 0 Series ube ittings (or ube ", ", " and /2") Join the ferrule end directly to the body, follow the steps below:. ut nut and ferrule on tubing in proper sequence and orientation (ig. ). 2. Install finger-tight into the body of the fitting or the valve, make sure that the tubing rests firmly on the shoulder of the port (ig. 2). 3. ighten the nut until the tubing cannot be turned by hand, then mark the nut and the body (ig. 3). 4. ighten the nut turn for tube ", and turns for tube ", " and " with a wrench while holding the body of the fitting or the valve steady (ig. 4). Nut 0 Series ube ittings (or ube " and ") irst preassemble the ferrule end by using the hydraulic presetting tool, then join the ferrule end to the body, follow the steps below:. reassemble the ferrule end by using the hydraulic presetting tool, supporting details please see the introduction of the hydraulic presetting tool. 2. Insert the ferrule end into the body of the fitting or the valve, rotate the nut finger-tight. 3. ighten the nut turn with a wrench. errule ends of the Reducers, ort onnectors and Adapters ig. Shoulder ig.2 ubing. he ferrule ends of the reducers, port connectors and adapters will be preassembled before shipping, the installation should follow the reinstallation instruction. lugs and Non-ferrule ends of ort onnectors ig.3 ig.4. Insert the plug or non-ferrule end of the port connector into the body of the fitting or the valve, rotate the nut finger-tight. 2. ighten the nut turn with a wrench. Reinstallation Instructions You may disassemble and reassemble the tube fitting multiple times.. Insert the ferrule end into the body of the fitting or the valve, rotate the nut finger-tight. 2. ighten the nut turn with a wrench while holding the body of the fitting or the valve steady. After frequent reassemblies, it may take less than turn to achieve a gas-tight seal and as little as of a turn may be sufficient.
4 4 0 Series ube ittings and ubing 0 Series ube ittings and ubing 5 ools and Accessories Manual resetting ool ig.9 0 Series ubing eatures ube Working pressures up to 0000 psig (690 bar). Material, size, pressure and heat code are indicated on the tubing surface. S-2 S-4 S-6 Material Standards IOK 0 series tube fittings used with heavy-wall annealed stainless steel tubing. / 2 S- rade UNS Specification autions. he ferrule end consists of the ferrule, nut and tubing. 2. Do not loosen or tighten fittings under pressure. 3. When assembling the tube fitting, hold the body with a wrench and turn the nut instead of holding the nut. 4. When installing a valve with tube fitting end, hold the valve body with a wrench and turn the nut. 5. When assembling the fitting to a valve with thread, hold the valve body with a wrench and turn the body of the fitting. 36/36 Working ressure S3600/S3603 ASM A23, 269 ASM SA23 he allowable working pressures in the table below are based on ASM B3.3 at ambient temperature. o work out the allowable working pressure at elevated temperature, take allowable working pressure at ambient temperature to multiply the factors in the table of levated emperature actors on page 2. ube Wall hickness Working ressure psig (bar) No allowance is made for corrosion, erosion, or elevated temperatures. Information ube Wall hickness Basic Weight lb/ft (kg/m) SS SS SS SS SS SS (0.053) 0.3 (0.9) 0.29 (0.43) 0.53 (0.79) 0.77 (.4).5 (.7) Add the actual foot (feet)/meter (meters) to the basic ordering number to get the complete ordering number. or example:. 0 feet length, outside diameter ", wall thickness 0.34", 36 SS seamless tube, the complete ordering number is: SS meters length, outside diameter ", wall thickness 0.", 36 SS seamless tube, the complete ordering number is: SS-02--3M.
5 6 0 Series ube ittings and ubing 0 Series ube ittings and ubing 7 0 Series ube ittings emale onnectors Male onnectors ube N hread - N Dimensions, (mm) SS--H2-NS2 SS--H2-NS4 SS--H4-NS4 SS--H6-NS4 SS--H-NS4 SS--H-NS. (46.).94 (49.3) 2.5 (54.7) 2.29 (5.) 2.60 (66.) 2.5 (72.5) SS--H2-NS 3.56 (90.3) ube N hread - N Dimensions, (mm) SS-M-H2-NS2 SS-M-H2-NS4 SS-M-H2-NS6 SS-M-H4-NS2 SS-M-H4-NS4 SS-M-H4-NS6 SS-M-H4-NS SS-M-H6-NS4 SS-M-H6-NS6 SS-M-H6-NS.44 (36.6).57 (39.).57 (39.).7 (45.).9 (4.4).9 (4.4) 2.5 (54.6) 2.04 (5.7) 2.04 (5.7) 2.6 (54.9) 0.50 (2.7) 0.56 (4.3) 0.69 (7.5) 0.69 (7.5) 0.69 (7.5) Unions ube SS-U-H2 SS-U-H4 SS-U-H6 SS-U-H SS-U-H9 SS-U-H2 2.3 (54.2) 2.67 (67.) 2.2 (7.7) 3.20 (.4) 3.65 (92.7) 4.79 (2.7) Dimensions, (mm) 0.50 (2.7) SS-M-H-NS (59.) SS-M-H-NS (59.) SS-M-H-NS 2.4 (62.9) SS-M-H-NS2 SS-M-H9-NS4 SS-M-H9-NS 2.35 (59.) 2.0 (7.) 2. (73.2) Reducing Unions SS-M-H2-NS SS-M-H2-NS (7.6) 3.45 (7.6) x SS-M-H2-NS (9.9) x x-nut Hex ube x - ube x Dimensions, (mm) x ube Heavy-Duty SA/MS SS-U-H4-H2 SS-U-H6-H (6.0) 2.4 (62.9) - SA/MS hread 7/ /6-20 SS-M-H2-SH7 SS-M-H2-SH9 SS-M-H4-SH7.44 (36.7).50 (3.2).6 (47.3) Dimensions, (mm) 0.56 (4.3) 0.69 (7.5) 0. (4.5) SS-U-H6-H4 SS-U-H-H4 SS-U-H-H6 SS-U-H9-H SS-U-H2-H 2.75 (69.) 3.00 (76.2) 3.0 (76.5) 3.63 (92.2) 4.26 (0.2) - SS-M-H4-SH9.90 (4.3) 0.69 (7.5) 3/ 7/6-20 SS-M-H6-SH7.95 (49.6) 0. (4.5) 3/ - SS-M-H6-SH (50.6) 7/6-20 SS-M-H-SH7 2.3 (5.) 0. (4.5) - SS-M-H-SH9 2.3 (5.) 0.30 (7.5)
6 0 Series ube ittings and ubing 0 Series ube ittings and ubing 9 Bulkhead Unions x-nut Hex Union Reducing lbows -lat x x x x ube x-nut Hex SS-BU-H2 SS-BU-H4 SS-BU-H6 SS-BU-H SS-BU-H9 SS-BU-H (67.0) 2.93 (74.3) 2.95 (74.9) 3.5 (90.9) 4. (06.) 5.23 (32.9) Dimensions, (mm) x.63 (4.3).7 (47.6) 0. (20.6).63 (4.3).7 (47.6) anel Hole 0.69 (7.5) 0.94 (23.9) 0.94 (23.9).33 (33.7).64 (4.7) Maximum anel hickness ube x - ube SS-U-H4-H2 SS-U-H6-H2 SS-U-H6-H4 SS-U-H-H4 SS-U-H-H6 SS-U-H9-H 2.20 (55.9) x.77 (45.0).7 (45.3) 2.4 (54.4) Dimensions, (mm) x x x SS-U-H2-H 2.2 (7.6) 2.5 (63.) Male lbows Union lbows -lat -lat ube SS-U-H2 SS-U-H4 SS-U-H6.3 (2.7) Dimensions, (mm) x SS-U-H SS-U-H9 SS-U-H (55.9) 2.2 (7.6) ube - N x Dimensions, (mm) N hread SS-M-H2-NS2.3 (2.7) 0.79 (20.0) SS-M-H2-NS4.23 (3.3) SS-M-H2-NS6.3 (33.4) SS-M-H4-NS4 SS-M-H4-NS6 SS-M-H4-NS SS-M-H6-NS4 SS-M-H6-NS6 SS-M-H6-NS SS-M-H-NS4.9 (30.2) SS-M-H-NS6.9 (30.2) SS-M-H-NS SS-M-H9-NS 2.20 (55.9).56 (39.5) SS-M-H2-NS 2.2 (7.6).73 (44.0) SS-M-H2-NS2 2.2 (7.6).73 (44.0)
7 0 0 Series ube ittings and ubing 0 Series ube ittings and ubing Union ees Union rosses -lat ube Dimensions, (mm) -lat SS--H2 SS--H4 SS--H6 SS--H ube Male Branch ees SS--H2 SS--H4 SS--H6 SS--H SS--H9 SS--H (55.9) 2.2 (7.6) Dimensions, (mm) aps ube SS--H2 SS--H4 SS--H6 SS--H SS--H9 SS--H2.06 (27.).63 (4.4) 2.24 (56.9) 2.93 (74.4) Dimensions, (mm) 0.50 (2.7) -lat x lugs ube Dimensions, (mm) ube - N x Dimensions, (mm) N hread SS--H2 SS--H4 SS--H6 SS--H SS--H9 SS--H2 0.0 (20.2).02 (26.0).06 (26.9).9 (30.) 2.00 (50.) SS-M-H2-NS2 SS-M-H2-NS4 / 2 / 2 SS-M-H4-NS2 SS-M-H4-NS4 SS-M-H6-NS4 SS-M-H-NS4 SS-M-H-NS6 SS-M-H2-NS2 2.2 (7.6) 0.79 (20.0) 0. (20.6).9 (30.2).9 (30.2).73 (44.0) Nuts ube SS-N-H2 SS-N-H4 SS-N-H6 SS-N-H SS-N-H9 SS-N-H2 Dimensions, (mm) errules ube SS--H2 SS--H4 SS--H6 SS--H SS--H9 SS--H2
8 2 0 Series ube ittings and ubing Reducers x-nut Hex x ube x - ube Dimensions, (mm) x SS-R-H4-M6 2.9 (73.4) SS-R-H4-M 3.02 (76.6) SS-R-H6-M 3.2 (79.3) SS-R-H-M (.9) 0.2 (5.3) SS-R-H-M (.4) SS-R-H9-M (2.7) SS-R-H2-M (25.2) ort onnectors ube SS--H2 SS--H4.74 (44.2) 2.2 (57.) Dimensions, (mm) 0.06 (.6) 0.2 (3.0) 3/ SS--H (60.) 0.2 (5.3) SS--H 2.62 (66.5) 0.2 (7.) 9/ 6 SS--H9 3.3 (4.0) 3/ 4 SS--H2 4.7 (05.) 0.42 (0.7) Adapters ube N hread - N Dimensions, (mm) SS-AM-M4-NS4 2.3 (54.) 0.2 (3.0) 0.56 (4.3) SS-AM-M6-NS (57.0) 0.2 (5.3) 0.56 (4.3) SS-AM-M6-NS 2.54 (64.5) 0.2 (5.3) SS-AM-M-NS (60.3) 0.56 (4.3) SS-AM-M-NS 2.67 (67.7) 0.2 (7.) SS-AM-M9-NS 3.4 (6.5) SS-AM-M2-NS (99. 6) 0.39 (0.0) Note: Dimensions are for reference only, subject to change.
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