HERMETIC COMPRESSOR ACCESSORIES

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1 OMPRESSOR GROMMETS A B A B STYLE A A-1 A-2 A-3 STYLE B B-1 B-2 B-3 SPE.NO. TEUMSEH MOUNTING GROMMET PAKAGES OMPRESSOR USAGE SPE. NO. P/N TEUMSEH AB, AH, AG Mounting grommet Pkg. LP99 P TEUMSEH AJ Mounting grommet Pkg. LP15 P * TEUMSEH L/AG Mounting grommet Pkg. LP29 P *Limited to stock on hand. A GROMMET DIAMETER B SUPPORT HEIGHT GROMMET HEIGHT STYLE AND TYPE DUROMETER HARDNESS OMPRESSOR USAGE TEUMSEH MOUNTING ADAPTOR PAKAGES RD P/N * KA56R A AR-J; OPE. P KA56R B OPE. P KA56R B OPE. P KA56TR A TE.; AR-J,P P KA56TR A-1 37 TE.-AJ, AH P KA56TR A-1 37 TE. P KA56TR A-1 37 TE.AB,AH,AJ,AV,AW P KA56TR A-2 37 TE.-AG P KA56TR B-3 37 TE.-AK,RK P KA56ME A-4 45 MITSIBISHI P KA56ROBO B OPE. P KA56R B P KA56TR B-3 37 TE.-AK,RK P KA56R B OPE. P WS821A B-4 - DAEWOO-ARRIER P * All are packaged in quantities of (12). (P will S/S to P ; when P stock is exhausted.) ompressor Mounting Pkg. Used to replace compressors with mounting configurations of: 8 x 4-13/16, 8 x6-5/16 and 8 x 10-1/4. HOLE # DESRIPTION VENDOR NO. P/N 1 Holes for mounting P or 3 & 4 cylinder R compressors. (G - mount) 2 Holes for mounting 2 cylinder R compressors (F - mount) Lis. Mfg. P Holes for B mount compressors. 8 x 4-13/16 4 Holes standard A mount. 7-1/2 x7-1/2 Adaptor Kit ontents Tecumseh Mounting Adaptor Package Grommets 8 Sleeves 4 arriage Bolts5/16-18 x 1-3/4 4 Lock Washers 4 Flat Washers 5/16 x3/4 Instruction sheet. -74

2 OMPRESSOR BOLTS HERMETI OMPRESSOR AESSORIES cmblt SPE. NO. A B D OMPRESSOR O.D. THREAD USAGE P/N* AH01AM /16-18-D - P AH09AM /16-12-B TE.;ARL.; OPE. P AH01EM /16-18-D TE. P AH01AM /16-18-D TE.; TOSHIBA P *All are packaged in quantities of (12). Stock on hand only - 8/2003; will be N.L.A. in OMPRESSOR GROMMET SLEEVE B A SPE. NO. A B O.D. I.D. P/N* KA56TS P *Packaged in quantities of (12). DISHARGE THERMOSTAT KIT OPELAND ZR SROLL OMPRESSORS KIT ONTAINS: THERMOSTAT, TOP ASE, RING AND SILONE SEALER OPELAND P RESIDENTIAL MUFFLERS 2-5 TON P42 NOM. TON AR O.D. LENGTH INLET * DIM. OUTLET DIM. P/N 2 2-5/16 4-7/16 3/8 3/8 LM10KH /16 6-3/16 3/8 OD ** 1/2 LM10HK /4 1/2 OD ** 1/2 LM * Inlet and outlet dimensions are specified as I.D. unless otherwise indicated. ** 90 elbow in inlet. Stock on hand only - 8/2003. To become N.L.A. in 2004 catalog. Supersedes LM10HK001,

3 RANKASE HEATERS WRAP AROUND STYLE...ONFORMS TO HERMETI OMPRESSOR SHAPE P P40.76 USED ON WATTS VOLTS TYPE STYLE PT INSERTION STYLE FOR OMPRESSORS WITH SPEIAL WELL DESIGN IN RANKASE. USE WITH HEAT SINK OMPOUND BELOW. HEAT SINK OMPOUND (1/2 oz. tube) LEAD LENGTH SIZE * SPE. NO A HT32BH115 P B HT32BH820 P TE-AK D HT32BH274 P TE-AJ/OPE-RR, SR E HT32BH246 P AR-S,SR/OPE ZRK D HT32ES515 P AR-J, W/OP-SR, HIT-RH H HT32H234A P OPE-RR, SR E HT32BH734 P AR-J, W/OPE-SR, HIT-RH H HT32H734A P AR-S, SR/OPE ZRK D HT32ES717 P ARLYLE S/SR HT32BH970 HT32BH970 ARLYLE S/SR HT32BH857 HT32BH857 ARLYLE S/SR HT32BH858 HT32BH858 OPE-BR F HT32BH228 P OPE-BR G HT32BH904 P OPE ZR HT32BH859 HT32BH859 OPE ZR HT32BH860 HT32BH860 OPE ZR16-19M HT32BH852 HT32BH852 OPE ZR16-19M HT32BH853 HT32BH853 MANEUROP SM HT32BH950 HT32BH950 MANEUROP SM HT32BH975 HT32BH975 AR-J A HT32BH600 HT32BH600 AR-W H HT32BH906 HT32BH906 AR-J H HT32BH907 HT32BH907 * = Size A fits circumferences of 24-5/16 to 33-1/2. Size B fits circumferences of 30 to 39-3/8. Size D fits circumferences of 20 to 25. Size E fits circumferences of 23 to 35-1/4. Size F fits circumferences of 27-7/8 to 39. Size G fits circumferences of 28-3/8 to 37-1/2. Size H fits circumferences of 28-3/8 to 35 Fits both opeland ZRK size and Scroll Technologies size ompressors. WATTS (HOT) MAX. VOLTS LEAD LENGTH VENDOR P/N HT5-507 P TE. AW HT QE TE.AG,AVPLUSALL BRISTOL & OPELAND R 38AQ P/N P/N -76

4 OMPRESSOR TOTE SINGLE FUNTION TIME GUARD TIME GUARD II SOLID STATE ONTROLLED REYLE DELAY TIMER P43 DESRIPTION Universal Hermetic ompressor Tote VENDOR NO. P/N PK150 P OMPRESSOR SOUNDSHIELD P44 OMP. MODEL USED ON OMPRESSOR SOUNDSHIELD PROVIDES SOUND LEVEL REDUTION ONSTRUTED OF: A. AOUSTIAL POLYURETHANE FOAM WITH VINYLOVERING B. POLYETHELENE OVERED FIBERGLASS ONST. APPROXIMATE BLANKET HEIGHT P/N BRISTOL H23A A ES BRISTOL H23, 25 B BRISTOL H-29 B BRISTOL T-89 B ARLYLE J A ARLYLE M A ARLYLE P A UE ARLYLE S B ARLYLE SR B OPELAND R A E OPELAND RK B OPELAND R--4 B OPELAND RE A QB OPELAND YRD A OPELAND ZR18-28 B OPELAND ZR34-42 B OPELAND ZR46-61 B TEUMSEH AB A ED TEUMSEH AB-AW A * TEUMSEH AH, AJ A TEUMSEH AV A E TEUMSEH AV B * TEUMSEH AW B P45 3.4H x 3.4W x 1.7D OPERATION: IN THE EVENT OF ANY POWER INTERRUPTION, TIME GUARD II PROVIDES A 5 MIN. DELAY WHIH PREVENTS RAPID YLING OF THE OMPRESSOR WIRING DIAGRAM IS PRINTED ON TIME GUARD OPERATING VOLTS: 24 LOAD 24V-1 AMP SWITHING ARRANGEMENT: SPST-N.O. HN67PA024 OMPRESSOR TERMINAL ONNETOR P815 QUIK ONNET DESIGNED TO FIT HERMETI OMPRES- SOR TERMINAL HY61AM094 *Finished Goods Limited to stock qty. on hand. -77

5 AID/MOISTURE TEST KITS THE FIRST & ONLY NO-OIL AID/MOISTURE TEST Totaltest is the fast, easy and reliable way to test a refrigeration or air conditioning system for corrosive acid and acid-causing moisture. Because Totaltest is a self- contained test instrument which needs only a small sample of the gas in a system, you will never need to extract another oil sample again. In just 10 minutes you will know if there is corrosive acid or moisture present in the system. TOTALTEST WorksAsEasyAs Insert a test tube in the instrument. THE TOTALTEST KIT INLUDES: One Totaltest Instrument, Two Totaltest Test Tubes and a Totaltest Kit case. STD. PAK OF 6 KITS: P49 TOTALTEST TEST TUBE hemical crystals react with acid or moisture which may be present in system. REPLAEMENT TEST TUBE PAK INLUDES: 5TESTTUBES P50 TT Attach the TOTALTEST instrument to the unit. 3. In ten minutes, detach the TOTALTEST instrument, remove the disposable test tube and compare it to the chart on the package. TOTALTEST reads acid and moisture in 1 test. TOTALTEST checks the whole system. TOTALTEST doesn t need an oil sample TOTALTEST tests R-22, R-12, R-500, R-502, and R-11 vapor. ttlsts TOTALTEST doesn t require a system shut-down. TOTALTEST works in 10 minutes or less. Use TOTALTEST to help prevent a premature refrigeration or air conditioning system breakdown. Use TOTALTEST to check a system after a compressor replacement. Use TOTALTEST as part of a maintenance contract, before you take on a new customer and as part of the agreement. WARNING: This product contains a chemical known to the state of alifornia to cause cancer. STD. PAK OF 6 REPLAEMENT TEST TUBE PAKS TT2-001 REPAIR KIT INLUDES: PLASTI HOLDER FOR INSTRUMENT, WASHER STD. PAK OF 6 REPAIR KIT TT

6 755TOTALTEST HF (Yellow Tubes) MOISTURE TEST TOTALTEST INSTRUTIONS HOW TO USE TOTALTEST FOR HF REFRIGERANTS: Totaltest for HF Refrigerants is currently approved for use with R410A only. PREPARATION FOR SAMPLING: 1. Allow unit to run at least 30 minutes. 2. Locate the low-side vapor service port on the air conditioning or heat pump unit. 3. onnect manifold gauges to system service valves. 4. Measure and record the vapor pressure of the system. Ensure that the system pressure is between 80 and 140 psig. 5. Backset service valve and remove vapor hose. 6. Attach Totaltest instrument to unit s vapor service port. 7. With unit still running: slightly open service valve to blow away residual oil or moisture from the Totaltest instrument. AUTION: Liquid refrigerant or oil will distrort test results. 8. Proceed immediately with the next five steps under Measurement Procedure. MEASUREMENT PROEDURE: 9. Remove test tube from pack. Note the direction of the arrow on the tube. 10. Break off tips of the test tubes, using one end of the pack with small hole provided for this purpose. IMPORTANT: Break off the tip with the G mark first. TUBE PERFORMANE GUIDELINES ALIBRATION SALE/TESTING TIMEs Use the following scales for the following refrigerants and suction pressures: Puron TM (R-410A) Test time: cooling time 90 sec Test time: heating mode TBD 1 80 psig psig psig INTERPRETATION OF RESULTS AND ORRETIVE ATION Stain length before line - Acceptable moisture. No action required. Stain length past time - Unacceptable moisture. Action required. Follow clean-up procedure A detailed inside the lid of the Totaltest2 case. NOTE: hemical bed will turn from gold or yellow color to green stain. P Immediately insert the tube securely against the O-ring in the tube holder, making sure that the arrow is pointing in the direction of flow. Start timing once tube is in place. 12. Place protective plastic shield over the tube and lock into place. P At the end of recommended test time (see Tube Performance Guidelines section below), remove shield and tube from the holder. Seal the end of the tubes with the test tube caps. Wait 30 seconds before reading stain length to ensure proper reading. 14. Backseat service valve and detach tube holder from the unit. NOTE: hemical bed will turn yellow color to green stain. P1531 If the length of the stain is in the area of the chart, then ATION IS REQUIRED. If the length of the stain is the area of the chart, then NO ATION IS REQUIRED. If the length of the stain is in the area of the chart, then PROEED WITH AUTION. PART NO. TT1-002 TT2-002 DESRIPTION All-in-One Kit. (One Totaltest instrument, 2 Totaltest blue tubes, 2 Totaltest yellow tubes, Kit case) Standard pack of 6 replacement test tubes (yellow) -79

7 SERVIE OMPRESSOR PLUGS OMPRESSOR TERMINAL BOX OMPRESSOR PLUG WIRE GAUGE WIRE LENGTH PLUG PART NUMBER AWG BLK YEL BL S BLAK R YELLOW BLUE ARLYLE OPELAND BRISTOL S R PLUG PART NUMBER AWG BLK YEL BL TEUMSEH -AW-RK-H BLUE BLAK YELLOW * * WIRE - STRIPPED R S PLUG PART NUMBER AWG BLK YEL BL YELLOW TEUMSEH AV * * WIRE - STRIPPED BLAK BLUE PLUG PART NUMBER AWG BLK YEL BL OPELAND SROLL WITH FLAG TERMINALS PLUG PART NUMBER AWG BLK RED BL * HY07MP240 3Ø OPELAND SROLL WITH PIN TERMINALS HY07MP241 1Ø (2) 10 (1) PLUG PART NUMBER AWG BLK RED BL OPELAND R WITH PIN TERMINALS *Start lead has pigtail for units with three phase monitor. Remove pigtail when plug is used in unit without monitor. IMPORTANT IF THE OMPRESSOR IS REPLAED BY A VENDOR OMPRESSOR OTHER THAN THE ORIGINAL, THE ORRET MATHING PLUG MUST BE USED. INORRET WIRING WILL DAMAGE THE OMPRESSOR. DO NOT UT THE PLUG OFF AND HARD WIRE DIRETLY TO THE OMPRESSOR. SUH MODIFIATIONS MAY VIOLATE STATE AND LOAL WIRING ODES. IMPROPER MEHANIAL ONNETIONS WILL DAMAGE THE OMPRESSOR -80

8 TERMLOK STAKE ON REPAIR KITS P4637 P4637 PART NO. AMPS APPLIATION AWG TL ton 12 TL ton 10-81

HERMETIC COMPRESSOR ACCESSORIES

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