Model H-3500 Proportioning Unit

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1 "Teamwork & Communication" Model H-3500 Proportioning Unit Parts Identification Manual 15942A-ID-35 December 9, 1999 Issue 2 GUSMER CORPORATION A Subsidiary of Gusmer Machinery Group, Inc. One Gusmer Drive Lakewood, New Jersey, USA Toll Free (USA & Canada) Phone: (732) Fax: (732) Copyright 1999, GUSMER CORPORATION NOTICE: This manual contains important information for your GUSMER equipment. Read and retain for future reference.

2 Model H-3500 Proportioning Unit NOTICE: The equipment described in this technical manual must only be operated or serviced by properly trained individuals, thoroughly familiar with the operating instructions and limitations of the equipment. For technical service, call your local distributor. Call: FOR-GSMR ( ) for the name and telephone number of your local distributor. NOTICE: All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of GUSMER equipment are made without representation or warranty that any such use is free of patent infringement, and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required A-ID-35 Issue 2

3 Parts Identification Manual Contents CONTENTS WARRANTY...6 H-3500 ASSEMBLY, STANDARD...8 ELECTRIC CONSOLE (STANDARD)...14 H-3500 ASSEMBLY, INDIVIDUAL HEAT (IH)...18 ELECTRIC CONSOLE (IH)...24 CENTER AND BASE ASSEMBLY...28 BASE ASSEMBLY...32 TRANSFORMER PLATE ASSEMBLY...34 REVERSING SWITCH ASSEMBLY...35 LUBE RESERVOIR HOSE ASSEMBLY...36 HYDRAULIC CYLINDER ASSEMBLY...37 PROPORTIONING PUMP ASSEMBLY SIZE PUMP , 44, 48, AND 90 SIZE PUMPS , 60, 96, 104, AND 120 SIZE PUMPS...41 PUMP BASE ASSEMBLY...44 PRIMARY HEATER...46 AUTOMATIC HOSE HEAT POWER PACK...48 OPTIONAL EQUIPMENT...50 HOSE EQUIPMENT...50 ELECTRICAL SCHEMATIC DIAGRAMS...51 STANDARD...51 Single Transformer, 220V Single Phase...51 Single Transformer, 220V Three Phase...57 Single Transformer, 380V Three Phase...63 INDIVIDUAL HEAT (IH)...69 Dual Transformer, 220V Single Phase...69 Dual Transformer, 220V Three Phase...75 Dual Transformer, 380V Three Phase...81 INSTRUCTION MANUAL DISCREPANCY REPORT /9/99 3

4 Model H-3500 Proportioning Unit LIST OF FIGURES FIGURE 1. H-3500 ASSEMBLY, (PART NO A-SIZE-35), EXPLODED VIEW, SHEET 1 OF FIGURE 2. H-3500 ASSEMBLY, (PART NO A-SIZE-35), EXPLODED VIEW, SHEET 2 OF FIGURE 3. H-3500 ASSEMBLY, (PART NO A-SIZE-35), EXPLODED VIEW, SHEET 3 OF FIGURE 4. H-3500 ASSEMBLY, (PART NO A-SIZE-35), EXPLODED VIEW, SHEET 4 OF FIGURE 5. ELECTRIC CONSOLE, (STANDARD), EXPLODED VIEW, SHEET 1 OF FIGURE 6. ELECTRIC CONSOLE, (STANDARD), EXPLODED VIEW, SHEET 2 OF FIGURE 7. H-3500 ASSEMBLY, (PART NO A-SIZE-35-IH), EXPLODED VIEW, SHEET 1OF FIGURE 8. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), EXPLODED VIEW, SHEET 2 OF FIGURE 9. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), EXPLODED VIEW, SHEET 3 OF FIGURE 10. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), EXPLODED VIEW, SHEET 4 OF FIGURE 11. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), EXPLODED VIEW, SHEET 5 OF FIGURE 12. ELECTRIC CONSOLE, (IH), EXPLODED VIEW, SHEET 1 OF FIGURE 13. ELECTRIC CONSOLE, (IH), EXPLODED VIEW, SHEET 2 OF FIGURE 14. CENTER AND BASE ASSEMBLY, (PART NO A-SIZE-35), EXPLODED VIEW FIGURE 15. BASE ASSEMBLY, (STANDARD AND INDIVIDUAL HEAT), (IH ASSEMBLY SHOWN), EXPLODED VIEW FIGURE 16. TRANSFORMER PLATE ASSEMBLY, (PART NO ), EXPLODED VIEW FIGURE 17. REVERSING SWITCH ASSEMBLY, (PART NO. 1521), EXPLODED VIEW FIGURE 18. LUBE RESERVOIR HOSE ASSEMBLY, (PART NO ), EXPLODED VIEW FIGURE 19. HYDRAULIC CYLINDER ASSEMBLY, (PART NO ), EXPLODED VIEW FIGURE 20. PROPORTIONING PUMP ASSEMBLY, (PART NO / ), EXPLODED VIEW FIGURE 21. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), EXPLODED VIEW FIGURE 22. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), EXPLODED VIEW FIGURE 23. PUMP BASE ASSEMBLY, (PART NO / ), EXPLODED VIEW FIGURE 24. PRIMARY HEATER, (PART NO B-35/15360B-35), EXPLODED VIEW FIGURE 25. AUTOMATIC HOSE HEAT POWER PACK, (PART NO. 1277), EXPLODED VIEW FIGURE 26. H-3500 SINGLE TRANSFORMER, 220V SINGLE PHASE, (SHEET 1 OF 3) FIGURE 27. H-3500 SINGLE TRANSFORMER, 220V SINGLE PHASE, (SHEET 2 OF 3) FIGURE 28. H-3500 SINGLE TRANSFORMER, 220V SINGLE PHASE, (SHEET 3 OF 3) FIGURE 29. H-3500 SINGLE TRANSFORMER, 220V THREE PHASE, (SHEET 1 OF 3) FIGURE 30. H-3500 SINGLE TRANSFORMER, 220V THREE PHASE, (SHEET 2 OF 3) FIGURE 31. H-3500 SINGLE TRANSFORMER, 220V THREE PHASE, (SHEET 3 OF 3) FIGURE 32. H-3500 SINGLE TRANSFORMER, 380V THREE PHASE, (SHEET 1 OF 3) FIGURE 33. H-3500 SINGLE TRANSFORMER, 380V THREE PHASE, (SHEET 2 OF 3) FIGURE 34. H-3500 SINGLE TRANSFORMER, 380V THREE PHASE, (SHEET 3 OF 3) FIGURE 35. H-3500 DUAL TRANSFORMER, 220V SINGLE PHASE, (SHT 1 OF 3) FIGURE 36. H-3500 DUAL TRANSFORMER, 220V SINGLE PHASE, (SHT 2 OF 3) FIGURE 37. H-3500 DUAL TRANSFORMER, 220V SINGLE PHASE, (SHT 3 OF 3) FIGURE 38. H-3500 DUAL TRANSFORMER, 220V THREE PHASE, (SHT 1 OF 3) FIGURE 39. H-3500 DUAL TRANSFORMER, 220V THREE PHASE, (SHT 2 OF 3) FIGURE 40. H-3500 DUAL TRANSFORMER, 220V THREE PHASE, (SHT 3 OF 3) FIGURE 41. H-3500 DUAL TRANSFORMER, 380V THREE PHASE, (SHT 1 OF 3) FIGURE 42. H-3500 DUAL TRANSFORMER, 380V THREE PHASE, (SHT 2 OF 3) FIGURE 43. H-3500 DUAL TRANSFORMER, 380V THREE PHASE, (SHT 3 OF 3) A-ID-35 Issue 2

5 Parts Identification Manual Contents LIST OF TABLES TABLE 1. H-3500 ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST, SHEET 1 OF TABLE 2. H-3500 ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST, SHEET 2 OF TABLE 3. H-3500 ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST, SHEET 3 OF TABLE 4. H-3500 ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST, SHEET 4 OF TABLE 5. ELECTRIC CONSOLE, (STANDARD), PARTS LIST, SHEET 1 OF TABLE 6. ELECTRIC CONSOLE, (STANDARD), PARTS LIST, SHEET 2 OF TABLE 7. H-3500 ASSEMBLY, (PART NO.15000A-SIZE-35-IH), PARTS LIST, SHEET 1 OF TABLE 8. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), PARTS LIST, SHEET 2 OF TABLE 9. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), PARTS LIST, SHEET 3 OF TABLE 10. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), PARTS LIST, SHEET 4 OF TABLE 11. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), PARTS LIST, SHEET 5 OF TABLE 12. ELECTRIC CONSOLE, (IH), PARTS LIST, SHEET 1 OF TABLE 13. ELECTRIC CONSOLE, (IH), PARTS LIST, SHEET 2 OF TABLE 14. CENTER AND BASE ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST TABLE 15. BASE ASSEMBLY, (STANDARD AND INDIVIDUAL HEAT), PARTS LIST TABLE 16. TRANSFORMER PLATE ASSEMBLY, (PART NO ), PARTS LIST TABLE 17. REVERSING SWITCH ASSEMBLY, (PART NO. 1521), PARTS LIST TABLE 18. LUBE RESERVOIR HOSE ASSEMBLY, (PART NO ), PARTS LIST TABLE 19. HYDRAULIC CYLINDER ASSEMBLY, (PART NO ), PARTS LIST TABLE 20. PROPORTIONING PUMP ASSEMBLY, (PART NO / ), PARTS LIST TABLE 21. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), PARTS LIST TABLE 22. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), SCHEDULING OF PARTS TABLE 23. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), PARTS LIST TABLE 24. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), SCHEDULING OF PARTS TABLE 25. COUNTER ASSEMBLY, CYCLES TO PROPORTIONING PUMP RATIO RELATIONSHIP TABLE 26. VARIOUS PROPORTIONING PUMP SPECIFICATIONS TABLE 27. PUMP BASE ASSEMBLY, (PART NO / ), PARTS LIST TABLE 28. PRIMARY HEATER, (PART NO B-35/15360B-35), PARTS LIST TABLE 29. RESISTANCE OF OPERATIONAL HEATING ELEMENTS TABLE 30. AUTOMATIC HOSE HEAT POWER PACK, (PART NO. 1277), PARTS LIST TABLE 31. DUAL HEATED HOSE ASSEMBLIES, (GENERALLY USED WITH AN H-3500) TABLE 32. H-3500 SINGLE TRANSFORMER, 220V SINGLE PHASE, PARTS LIST TABLE 33. H-3500 SINGLE TRANSFORMER, 220V THREE PHASE, PARTS LIST TABLE 34. H-3500 SINGLE TRANSFORMER, 380V THREE PHASE, PARTS LIST TABLE 35. H-3500 DUAL TRANSFORMER, 220V SINGLE PHASE, PARTS LIST TABLE 36. H-3500 DUAL TRANSFORMER, 220V THREE PHASE, PARTS LIST TABLE 37. H-3500 DUAL TRANSFORMER, 380V THREE PHASE, PARTS LIST /9/99 5

6 Model H-3500 Proportioning Unit WARRANTY Gusmer Corporation (Gusmer) provides a limited warranty to the original purchaser (Customer) of Gusmer manufactured parts and equipment (Product) against any defects in material or workmanship for a period of one year from the date of shipment from Gusmer facilities. In the event Product is suspected to be defective in material or workmanship, it must be returned to Gusmer, freight prepaid. If Product is found to be defective in material or workmanship, as determined solely by Gusmer, Gusmer will issue full credit to Customer for the freight charges incurred in returning the defective Product, and either credit will be issued for the replacement cost of the Product or a replacement part will be forwarded no-charge, freight prepaid to Customer. This warranty shall not apply to Product Gusmer finds to be defective resulting from: installation, use, maintenance, or procedures not accomplished in accordance with our instructions; normal wear; accident; negligence; alterations not authorized in writing by Gusmer; use of look alike parts not manufactured or supplied by Gusmer; or Product used in conjunction with any other manufacturer's pumping or proportioning equipment. Further, the terms and conditions of this warranty shall not apply to services or repairs made to Product by any third party not authorized in writing by Gusmer. For such Product, a written estimate will be submitted to Customer at a nominal service charge, itemizing the cost for repair. Disposition of Product will be done in accordance with the terms stated on the written estimate. The warranty provisions applied to product that are not manufactured by Gusmer will be solely in accordance with the warranty provided by the original manufacturer of the product. GUSMER MAKES NO WARRANTY WHATSOEVER AS TO THE MERCHANTABILITY OF, OR SUITABILITY FOR, ITS PRODUCT TO PERFORM ANY PARTICULAR PURPOSE. CREDIT FOR, OR REPLACEMENT OF, PRODUCT DEFECTIVE IN MATERIAL OR WORKMANSHIP SHALL CONSTITUTE COMPLETE FULFILLMENT OF GUSMER OBLIGATIONS TO CUSTOMER. NO OTHER WARRANTY, EXPRESSED OR IMPLIED ON ANY PRODUCT IT MANUFACTURES AND/OR SELLS, WILL BE RECOGNIZED BY GUSMER UNLESS SAID WARRANTY IS IN WRITING AND APPROVED BY AN OFFICER OF GUSMER. Under no circumstances shall Gusmer be liable for loss of prospective or speculative profits, or special indirect, incidental or consequential damages. Further, Gusmer shall have no liability for any expenses including, but not limited to personal injury or property damage resulting from failure of performance of the product, use of the product, or application of the material dispensed through the product. Any information provided by Gusmer that is based on data received from a third source, or that pertains to product not manufactured by Gusmer, while believed to be accurate and reliable, is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Gusmer through the sale, lease, or rental of Product in no way expresses or implies a license for the use of, nor encourages the infringement of any patents or licenses. To insure proper validation of your warranty, please complete the warranty card and return it to Gusmer within two weeks of receipt of equipment. Revised 11/12/ A-ID-35 Issue 2

7 Parts Identification Manual Warranty 12/9/99 7

8 Model H-3500 Proportioning Unit H-3500 ASSEMBLY, STANDARD Figure 1. H-3500 Assembly, (Part No A-SIZE-35), Exploded View, Sheet 1 of A-ID-35 Issue 2

9 Parts Identification Assemblies Reference Letter TABLE 1. H-3500 ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST, SHEET 1 OF 4 Part No. Description Qty A Slot Hex Head Screw w/ Washer 2 B Hex Nut 4 C 0371 Socket Head Cap Screw 1 D Socket Head Cap Screw 4 E Socket Head Set Screw 2 F 0651A-10 Lockwasher 5 G 0651A-9 Hex Nut 1 H Lockwasher 1 J 0681A Cable Clamp 1 K 1486A Lube Reservoir Bracket 1 L Hex Head Cap Screw 1 M Hex Locknut 1 N Stud Ring 2 P Hex Head Cap Screw 4 Q Internal Lockwasher 4 R Service Pan 2 S Pan Head Machine Screw 4 T Internal Lockwasher 4 U 5204 Electrical Isolator 1 V 5253A R-Hose Adapter 1 W 5254A A-Hose Adapter 1 X Flat Washer 4 Y Amp Fuse 1 Z /2-1 1/2 X 2 R-Isolation Hose 1 AA /2-2 1/2 X 2 A-Isolation Hose 1 AB Compensator Shaft Asy 1 AC Retainer 1 AD Knob (Includes E) 1 AE Washer 1 AF Hex Nut 1 AG Transformer Asy (See Sheet 4) 1 AH R-Preheater Cover 1 AJ A-Preheater Cover 1 AK Transformer Plate Asy 1 AL Flat Head Cap Screws 1 AM 15501A-28 Hose Conn. Lead W/Fuse Holder 1 AN Lube Bottle 1 AP OP Bushing 2 AQ OP Locknut 2 12/9/99 9

10 Model H-3500 Proportioning Unit Figure 2. H-3500 Assembly, (Part No A-SIZE-35), Exploded View, Sheet 2 of 4 Reference Letter TABLE 2. H-3500 ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST, SHEET 2 OF 4 Part No. Description Qty A 1404A Button Head Cap Screw 3 B Lockwasher 2 C Hex Nut 2 D Flat Washer 2 E Lid Support 1 F Lock Nut A-ID-35 Issue 2

11 Parts Identification Assemblies Reference Letter Figure 3. H-3500 Assembly, (Part No A-SIZE-35), Exploded View, Sheet 3 of 4 TABLE 3. H-3500 ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST, SHEET 3 OF 4 Part No. Description Qty A 0651A-10 Lockwasher 9 B 0651A-8 Pan Head Machine Screw 8 C Internal Lockwasher 4 D 2015 Socket Head Cap Screw 1 E Internal Lockwasher 4 F Power Cube 80 AMP 1 G Phase Control 1 H Terminal Jumper 1 J Door Frame 1 K 15501A-21-2 Heat Sink 1 Not Shown Heat Sink Compound A/R 12/9/99 11

12 Model H-3500 Proportioning Unit Figure 4. H-3500 Assembly, (Part No A-SIZE-35), Exploded View, Sheet 4 of A-ID-35 Issue 2

13 Parts Identification Assemblies Reference Letter TABLE 4. H-3500 ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST, SHEET 4 OF 4 Part No. Description Qty A 0363A Insulating Wire Nut A/R B 0651A-10 Lockwasher 2 C 0651A-9 Hex Nut 2 E Stud Ring 1 F 2014 Round Head Machine Screws 2 G Terminal Block 1 J Hex Locknut 1 K 5615A-2 Transformer Bracket 1 L Transformer Asy (Includes B, C, F, G, J, K) 1 12/9/99 13

14 ELECTRIC CONSOLE (STANDARD) Model H-3500 Proportioning Unit Figure 5. Electric Console, (Standard), Exploded View, sheet 1 of A-ID-35 Issue 2

15 Parts Identification Assemblies Reference Letter TABLE 5. ELECTRIC CONSOLE, (STANDARD), PARTS LIST, SHEET 1 OF 2 Part No. Description Qty A 0656 White Lens 1 B Light Base 5 C 0658A Incandescent Light Base 2 D 0660 Amber Lens 6 E Bulb 5 F 0662A Incandescent Bulb 2 G AMP Circuit Breaker 1 H 5657B CB Shield Fastener 1 J Button Head Cap Screw (1 Phase Only) Button Head Cap Screw (3 Phase Only) K Button Head Cap Screw 12 L Pushbutton Switch 2 M Toggle Switch 1 N A Amp Circuit Breaker (1 Phase only) 70 Amp Circuit Breaker (3 Phase only) 1 1 P AMP Circuit Breaker 2 Q Temperature Controller 3 R Potentiometer 1 S Counter 1 T Shaft Lock 1 U Ammeter 1 V B Shield (1 Phase only) Shield (3 Phase only) 1 1 W Spacer (1 Phase only) 1 X Pushbutton Switch 10A 1 12/9/99 15

16 Model H-3500 Proportioning Unit Figure 6. Electric Console, (Standard), Exploded View, Sheet 2 of A-ID-35 Issue 2

17 Parts Identification Assemblies Reference Letter TABLE 6. ELECTRIC CONSOLE, (STANDARD), PARTS LIST, SHEET 2 OF 2 Part No. Description Qty A 0368 Binder Head Mach Screw 2 B Hex Nut 1 C 0651A-10 Lockwasher 6 D 0651A-8 Pan Head Machine Screw 4 E Pan Head Machine Screw 7 F Lockwasher 10 G Lockwasher 1 H Hex Nut 3 J Pan Head Machine Screw 2 K Pan Head Machine Screw 1 L Terminal Lug 1 M Conduit Elbow 1 N Locknut 1 P Grommet 4 Q Round Head Machine Screw 1 R Pan Head Machine Screw 14 S Internal Lockwasher 6 T Terminal Block Jumper 1 U 5612B-2 Terminal Guard 1 V 5612B-3 Nylon Screw 1 W 5653B Fuse Holder 1 X 5703D-10 Bushing 2 Y Button Head Cap Screw 3 Z AMP Fuse 4 AA AMP Fuse Block 4 AB Power Cube 50 AMP 2 AC Relay 2 AD Terminal Block 1 AE Quencharc 1 AF AMP Fuse 1 AG AMP Fuse Block 1 AH AMP Fuse 1 AJ Power Contactor 50/60 HZ 1 AK Overload Relay (1x220 V, 5HP) Overload Relay (3x220 V, 5HP) Overload Relay (3x380 V, 5HP) AL Transformer 1 AM Main Terminal Block Asy 1 AN Heat Sink 1 AP Main Power Term Block Asy 1 AQ Mounting Track 1 AR Auxiliary Terminal Block /9/99 17

18 H-3500 ASSEMBLY, INDIVIDUAL HEAT (IH) Model H-3500 Proportioning Unit Figure 7. H-3500 Assembly, (Part No A-SIZE-35-IH), Exploded View, Sheet 1of A-ID-35 Issue 2

19 Parts Identification Assemblies Reference Letter TABLE 7. H-3500 ASSEMBLY, (PART NO.15000A-SIZE-35-IH), PARTS LIST, SHEET 1 OF 5 Part No. Description Qty A Slot Hex Head Screw w/ Washer 2 B Hex Nut 4 C 0371 Socket Head Cap Screw 1 D Socket Head Cap Screw 4 E Socket Head Set Screw 2 F 0651A-10 Lockwasher 5 G 0651A-9 Hex Nut 1 H Lockwasher 1 J 0681A Cable Clamp 1 K 1486A Lube Reservoir Bracket 1 L Hex Head Cap Screw 1 M Hex Locknut 1 N Stud Ring 2 P Hex Head Cap Screw 4 Q Internal Lockwasher 4 R Service Pan 2 S Pan Head Machine Screw 4 T Internal Lockwasher 4 U 5204 Electrical Isolator 1 V 5253A R-Hose Adapter 1 W 5254A A-Hose Adapter 1 X Flat Washer 4 Y Amp Fuse 1 Z /2-1 1/2 X 2 R-Isolation Hose 1 AA /2-2 1/2 X 2 A-Isolation Hose 1 AB Compensator Shaft Asy 1 AC Retainer 1 AD Knob (Includes D) 1 AE Washer 1 AF Hex Nut 1 AG Transformer Asy (See Sheet 5) 1 AH R-Preheater Cover 1 AJ A-Preheater Cover 1 AK Transformer Plate Asy 1 AL Flat Head Cap Screws 1 AM Hose Conn. Lead W/Fuse Holder 1 AN Lube Bottle 1 AP TSU Extension Adapter 1 AQ IHTC TSU Extension Adapter 1 AR OP Bushing 4 AS OP Locknut 4 12/9/99 19

20 Model H-3500 Proportioning Unit Figure 8. H-3500 (IH) Assembly, (Part No A-SIZE-35-ih), Exploded View, Sheet 2 of 5 Reference Letter TABLE 8. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), PARTS LIST, SHEET 2 OF 5 Part No. Description Qty A Hex Nut 4 B 1277 Power Pack 1 C Hex Head Cap Screw 2 D Flat Washer 4 E 9758 Lockwasher 2 F Socket Head Cap Screw 4 G DT Transformer Plate Asy 1 H OP Bushing 2 J OP Locknut A-ID-35 Issue 2

21 Parts Identification Assemblies Figure 9. H-3500 (IH) Assembly, (Part No A-SIZE-35-ih), Exploded View, Sheet 3 of 5 Reference Letter TABLE 9. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), PARTS LIST, SHEET 3 OF 5 Part No. Description Qty A 1404A Button Head Cap Screw 3 B Lockwasher 2 C Hex Nut 2 D Flat Washer 2 E Lid Support 1 F Lock Nut 1 12/9/99 21

22 Model H-3500 Proportioning Unit Figure 10. H-3500 (IH) Assembly, (Part No A-SIZE-35-ih), Exploded View, Sheet 4 of 5 Reference Letter TABLE 10. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), PARTS LIST, SHEET 4 OF 5 Part No. Description Qty A 0651A-10 Lockwasher 9 B 0651A-8 Pan Head Machine Screw 8 C Internal Lockwasher 4 D 2015 Socket Head Cap Screw 1 E Internal Lockwasher 4 F Power Cube 80 AMP 1 G Phase Control 1 H Terminal Jumper 1 J Door Frame 1 K Heat Sink 1 Not Shown Heat Sink Compound as required A-ID-35 Issue 2

23 Parts Identification Assemblies Figure 11. H-3500 (IH) Assembly, (Part No A-SIZE-35-ih), Exploded View, Sheet 5 of 5 Reference Letter TABLE 11. H-3500 (IH) ASSEMBLY, (PART NO A-SIZE-35-IH), PARTS LIST, SHEET 5 OF 5 Part No. Description Qty A 0363A Insulating Wire Nut A/R B 651A-10 Lockwasher 2 C 651A-9 Hex Nut 2 E Stud Ring 1 F 2014 Round Head Machine Screws 2 G Terminal Block 1 J Hex Locknut 1 K 5615A-2 Transformer Bracket 1 L Transformer Asy (Includes B, C, F, G, J, K) 1 12/9/99 23

24 Model H-3500 Proportioning Unit ELECTRIC CONSOLE (IH) Figure 12. Electric Console, (IH), Exploded View, Sheet 1 of A-ID-35 Issue 2

25 Parts Identification Assemblies Reference Letter TABLE 12. ELECTRIC CONSOLE, (IH), PARTS LIST, SHEET 1 OF 2 Part No. Description Qty A 0656 White Lens 1 B Light Base 5 C 0658A Incandescent Light Base 2 D 0660 Amber Lens 6 E Bulb 5 F 0662A Incandescent Bulb 2 G 5657B CB Shield Fastener 1 H Button Head Cap Screw (1 Phase ONLY) Button Head Cap Screw (3 Phase ONLY) J Button Head Cap Screw 12 K Pushbutton Switch 2 L Toggle Switch 1 M Green Lamp 2 N A AMP Circuit Breaker (1 Phase ONLY) 70 Amp Circuit Breaker (3 Phase ONLY) 1 1 P Circuit Breaker 3 Q Temperature Controller 2 R Potentiometer (Includes Item AC in Table 13) (Controller) 2 S Counter 1 T B Shield (1 Phase ONLY) Shield (3 Phase ONLY) 1 1 U Spacer (1 Phase ONLY) 1 V Knob 2 W Pushbutton Switch 10A 1 12/9/99 25

26 Model H-3500 Proportioning Unit Figure 13. Electric Console, (IH), Exploded View, Sheet 2 of A-ID-35 Issue 2

27 Parts Identification Assemblies Reference Letter TABLE 13. ELECTRIC CONSOLE, (IH), PARTS LIST, SHEET 2 OF 2 Part No. Description Qty A Hex Nut 1 B 0651A-10 Lockwasher 6 C 0651A-8 Pan Head Machine Screw 4 D Pan Head Machine Screw 5 E Lockwasher 9 F Lockwasher 1 G Hex Nut 4 H Pan Head Machine Screw 2 J Terminal Lug 1 K Conduit Elbow 1 L Locknut 1 M Grommet 3 N Round Head Machine Screw 1 P Pan Head Machine Screw 14 Q Internal Lockwasher 6 R Terminal Block Jumper 1 S 5612B-2 Terminal Guard 1 T 5612B-3 Nylon Screw 1 U 5653B Fuse Holder 1 V 5703D-10 Bushing 2 W Button Head Cap Screw 3 X AMP Fuse 4 Y AMP Fuse Block 4 Z Relay 2 AA Power Cube 50 AMP 2 AB AMP Fuse 1 AC Controller (Includes Item R in Table 12) (Potentiometer) 2 AD Overload Relay 32A (1 X 220V) Overload Relay (3X220 V) Overload Relay (3x380 V) AE Power Contactor 50/60 HZ 1 AF Quencharc 2 AG Main Terminal Block Asy 1 AH Heat Sink 1 AJ Main Power Term Block Asy 1 AK Mounting Track 1 AL Auxiliary Terminal Block 1 AM OP Pan Head Machine Screw /9/99 27

28 CENTER AND BASE ASSEMBLY Model H-3500 Proportioning Unit Figure 14. Center and Base Assembly, (Part No A-SIZE-35), Exploded View A-ID-35 Issue 2

29 Parts Identification Assemblies Reference Letter TABLE 14. CENTER AND BASE ASSEMBLY, (PART NO A-SIZE-35), PARTS LIST Part No. Description Qty A 0296 Wire Nut 3 B 0576 Pipe Plug 1 C 0651A-10 Lockwasher 2 D 0651A-9 Hex Nut 2 E 1315A Socket Head Cap Screw 8 F 1433A-1 Ball Valve 2 G 1433A-3 Swivel Union 5 H Lube Cylinder Adapter Plate 1 J Male Elbow 1 K O-Ring 2 L O-Ring 1 M 1486A-3 Button Head Cap Screw 1 N Bronze Bushing 1 P 1501A-7-1 Activator Plate 1 Q Connection Tube Assembly (Includes AJ & AK) 2 R Direct Valve Manifold 1 S 1504A-4 Socket Head Cap Screw (NYLOC) 4 T 1521 Reversing Switch Assembly 1 U Flat Head Cap Screw 2 V Grommet 1 W Internal Lockwasher 4 X A Locknut 2 Y Socket Head Cap Screw 5 Z Grommet 2 AA Hex Head Cap Screw 4 AB Lube Hose Fitting 1 AC 5484A-4 Polyethylene Pipe Plug 1 AD 5494 Hex Head Cap Screw 4 AE Helical Lockwasher 4 AF Flat Washer 4 AG Tube Elbow 4 AH Tube Nipple 2 AJ Tube Elbow 2 AK Strainer (Includes BH, BJ, & BK) 2 AL Mesh Strainer (Includes BK) 80 Mesh Strainer (Optional) (Includes BK) 2 2 AM Gasket 2 AN Spring 2 AP PSI Liquid Fill GA 2 AQ Hose Nipple 2 AR Directional Valve 1 AS Socket Cap Screw-NYLOC 4 AT Resin Pump Base Assembly 1 AU Male Elbow 2 AV Iso Pump Base Assembly 1 12/9/99 29

30 Model H-3500 Proportioning Unit A-ID-35 Issue 2

31 Parts Identification Assemblies Reference Letter Part No. Description Qty AW See Base Assembly Base Assembly 1 AX PSI Liquid Fill Gauge 1 AY Socket Head Cap Screw 8 AZ Hydraulic Cylinder W/Spacers 1 BA Iso Lube Cylinder 1 BB Hydraulic Cylinder Clevis 2 BC Clevis Pin Assembly 2 BD Pressure Switch 2 BE Baffle 1 BF Bushing 1 BG A-Pump Base / Pump Tube 1 BH R-Pump Base / Pump Tube 1 BJ A-Pump Base / Preheater Tube 1 BK R-Pump Base / Preheater Tube 1 BL SIZE Resin Prop Pump Assembly 1 BM SIZE Iso Prop Pump Assembly 1 BN 15310B-35 R-Basic Preheater 1 BP 15360B-35 A-Basic Preheater 1 BQ Inlet Tube 2 BR OP Swivel Union 1 BS Lube Reservoir Hose Assembly 1 Not Shown Directional Valve Coil 1 12/9/99 31

32 Model H-3500 Proportioning Unit BASE ASSEMBLY Figure 15. Base Assembly, (Standard and Individual Heat), (IH Assembly Shown), Exploded View A-ID-35 Issue 2

33 Parts Identification Assemblies Reference Letter TABLE 15. BASE ASSEMBLY, (STANDARD AND INDIVIDUAL HEAT), PARTS LIST Part Number Description Quantity A Hex Head Cap Screw 16 B T-Slot Nut 4 C 0670A-1 Socket (IH Machine ONLY) 1 D /24 O-Ring 1 E Shaft Coupling 1 F Alignment Spider 1 G Hose Elbow 1 H Lockwasher 6 J Shaft Key 1 K Binder Head Machine Screw 6 L Mounting Bracket 1 M Socket Head Cap Screw 2 N 1808 Socket Head Cap Screw 4 P Internal Lockwasher 16 Q 5494 Hex Head Cap Screw 6 R Lockwasher 16 S Shaft Coupling 1 T " Grommet 1 U Reservoir Drain Plug 1 V CKT MA Pin Housing (IH Machine ONLY) 1 W CKT FE Pin Housing (IH Machine ONLY) 2 X Button Head Cap Screw (IH Machine ONLY) 12 Y Hex Head Cap Screw 4 Z Hydraulic Oil Filler 1 AA Hydraulic Reservoir Return Hose 1 AB Reservoir Cover Plate Gasket 1 AC Compensator Manifold 1 AD Socket Head Cap Screw 4 AE Gasket 1 AF O-Ring Elbow 1 AG TSU Harness 1 AH Hydraulic Pump Assembly (Includes D,N,AC,AD, & AE) 1 AJ Electric Motor (3 Phase Only) (Includes J) Electric Motor (1 Phase Only) (Includes J) 1 1 AK Reservoir Cover Plate 1 AL Rubber Grommet 1 AM /2 TBE 90 Hydraulic Reservoir Return 1 AN Cartridge Strainer 1 AP O-Ring Elbow 1 AQ P-Port Hose 1 AR O-Ring 1 AS Motor Bar 2 AT O-Ring Adapter 1 AV Bleed Hose 1 AU T Port Hose 1 AW Suction Tube 1 AX 15501A-20 TSU Harness 1 AY Swivel Castor 4 12/9/99 33

34 TRANSFORMER PLATE ASSEMBLY Model H-3500 Proportioning Unit Figure 16. Transformer Plate Assembly, (Part No ), Exploded View Reference Letter TABLE 16. TRANSFORMER PLATE ASSEMBLY, (PART NO ), PARTS LIST Part No. Description Qty A 651A-10 Lockwasher 4 B 651A-9 Hex Nut 4 C Lockwasher 2 D Hex Nut 2 E Cable Tie 1 K Flat Head Cap Screw 3 M Transformer 1 N Male Tab 4 P Terminal Block 1 R Quencharc W/Lugs 1 S Transformer Plate 1 T Flat Head Cap Screw 2 U Flat Head Cap Screw A-ID-35 Issue 2

35 Parts Identification Assemblies REVERSING SWITCH ASSEMBLY Reference Letter Figure 17. Reversing Switch Assembly, (Part No. 1521), Exploded View TABLE 17. REVERSING SWITCH ASSEMBLY, (PART NO. 1521), PARTS LIST Part No. Description Qty A 578A Reversing Switch 1 B Flat Washer 2 C Spring 1 D Reversing Switch Bracket 1 E Rocker Arm 1 F Rocker Arm Slide Pad 1 G Rocker Arm Pin 1 H Hitch Pin 2 J Socket Head Cap Screw 2 12/9/99 35

36 Model H-3500 Proportioning Unit LUBE RESERVOIR HOSE ASSEMBLY Reference Letter Figure 18. Lube Reservoir Hose Assembly, (Part No ), Exploded View TABLE 18. LUBE RESERVOIR HOSE ASSEMBLY, (PART NO ), PARTS LIST Part No. Description Qty A Grommet 1 B 1485A-7 Supply Line 1 C Grommet 1 D Lube Reservoir Check Valve 1 E Hose Clamp 1 F Lube Bottle Cap 1 G Return Line A-ID-35 Issue 2

37 Parts Identification Assemblies HYDRAULIC CYLINDER ASSEMBLY Reference Letter Figure 19. Hydraulic Cylinder Assembly, (Part No ), Exploded View TABLE 19. HYDRAULIC CYLINDER ASSEMBLY, (PART NO ), PARTS LIST Part No. Description Qty A 1501B-10-1 Port Block 2 B 1501B Piston Assembly 1 C 1501B-10-2 Retainer Plate 2 D 1501B-10-4 Cylinder Body 1 E 1501B-10-5 Rod Bushing 2 F 1501B-10-6 Shaft Seal Expander 2 G 1501B-11-1 O-Ring 2 H 1501B-11-2 U-Cup 2 J 1501B-11-3 Back-Up Ring 2 K 1501B-11-4 Teflon Glass Wear Ring 1 L 1501B-11-5 V-Ring 8 M 1501B-11-6 O-Ring 2 N 1501B-11-7 Back-Up Ring 2 P 1501B-11-8 Rod Wiper 2 Q Proportioning Pump Spacer 7 R Reversing Switch Pump Spacer 1 S Hydraulic Cylinder Tie Rod G Cylinder Rebuild Kit (Includes E, F, G, H, J, K,L, M, N, and P) Hydraulic Cylinder Seal Set (Includes L, M, and P) Order as required from your local distributor 12/9/99 37

38 PROPORTIONING PUMP ASSEMBLY 80 SIZE PUMP Model H-3500 Proportioning Unit Reference Letter Figure 20. Proportioning Pump Assembly, (Part No / ), Exploded View TABLE 20. PROPORTIONING PUMP ASSEMBLY, (PART NO / ), PARTS LIST Part No. Description Qty A O-Ring 2 B 576 Pipe Plug 1 C Flat Washer 3 D Dowel Pin 1 E Pump Cylinder 1 F Pump Tie Rod 3 G Inlet Flange 1 H Flange Nut 3 J Tube Elbow 1 K Gasket 1 M LP Cylinder Lip Seal Set (Includes K) 1 N Pump Clevis 1 P Piston Support Washer 1 R LP Piston Lip Seal Set 1 T PKG Piston Rod W/ Head (Includes D & U) 1 U Retainer Ring 1 V Packing Retainer Flange 1 W Outlet Pump Flange (Resin Pump ONLY) Outlet Pump Flange (Iso Pump ONLY) 1 1 X Flange Adapter Ring A-ID-35 Issue 2

39 Parts Identification Assemblies 30, 44, 48, AND 90 SIZE PUMPS Figure 21. Proportioning Pump Assembly, (Part No SIZE/60450-SIZE), Exploded View TABLE 21. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), PARTS LIST Reference Letter Part No. Description Qty A O-Ring 2 *B See Schedule Tru Arc 1 *C See Schedule Dowel Pin 1 D 576 Pipe Plug 1 E Flat Washer 3 *F See Schedule Pump Cylinder 1 G Pump Tie Rod 3 H Inlet Flange 1 J Flange Nut 3 K Tube Elbow 1 *L See Schedule Cylinder Lip Seal Set (Includes M) 1 M Gasket 1 *N See Schedule Pump Clevis 1 *P See Schedule Piston Support Washer 1 *Q See Schedule Piston Cup Seal Set 1 *T See Schedule Piston Rod W/ Head (Includes B & C) 1 *U See Schedule Flange Adapter Ring 1 W Packing Retainer Flange 1 *X See Schedule A-Outlet Pump Flange R-Outlet Pump Flange 1 1 *Scheduling of Parts is on succeeding page. 12/9/99 39

40 Model H-3500 Proportioning Unit TABLE 22. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), SCHEDULING OF PARTS Reference Pump Size Letter B C F L LP LP LP LP N P Q CP CP CP CP T PKG PKG PKG PKG U X A-ID-35 Issue 2

41 Parts Identification Assemblies 40, 60, 96, 104, AND 120 SIZE PUMPS Reference Letter Figure 22. Proportioning Pump Assembly, (Part No SIZE/60450-SIZE), Exploded View TABLE 23. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), PARTS LIST Part No. Description Qty A O-Ring 2 B 576 Pipe Plug 1 C Flat Washer 3 *D See Schedule Dowel Pin 1 *E See Schedule Pump Cylinder 1 F Pump Tie Rod 3 G Inlet Flange 1 H Flange Nut 3 J Tube Elbow 1 K Gasket 1 *M See Schedule Lip Seal Set (Includes K) 1 *N See Schedule Pump Clevis 1 *P See Schedule Piston Support Washer 1 *R See Schedule Lip Seal Set 1 *T See Schedule Piston Rod W/ Head (Includes D & U) 1 *U See Schedule Retainer Ring 1 V Packing Retainer Flange 1 *W See Schedule See Schedule Outlet Pump Flange (Resin Pump ONLY) Outlet Pump Flange (Iso Pump ONLY) 1 1 *X See Schedule Flange Adapter Ring 1 *Scheduling of Parts is on succeeding pages. 12/9/99 41

42 Model H-3500 Proportioning Unit TABLE 24. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE/60450-SIZE), SCHEDULING OF PARTS Reference Pump Size Letter D E M LP LP LP LP N P R LP LP LP LP LP T PKG PKG PKG PKG PKG U W X Not Applicable TABLE 25. COUNTER ASSEMBLY, CYCLES TO PROPORTIONING PUMP RATIO RELATIONSHIP Number of Cycles Required to Dispense Approximately Pump Ratio * 1 lb. (.5 kg) of Mixed Material ** 1 Gal (3.8 l) of Mixed material ** cycles 16 cycles cycles 16 1/2 cycles cycles 17 cycles cycles 18 cycles cycles 18 1/2 cycles cycles 19 1/2 cycles cycles 21 1/2 cycles cycles 23 cycles cycles 23 1/2 cycles cycles 24 cycles cycles 26 cycles cycles 27 cycles * Based on use of Size #120 Pump in calculating ratio for all combinations. ** Provided that hoses and gun is filled with chemical components A-ID-35 Issue 2

43 Parts Identification Assemblies TABLE 26. VARIOUS PROPORTIONING PUMP SPECIFICATIONS Pump Cross-Sectional Area Ratio with #120 Size square inches mm² Pump * Standard Pump Size #80 12/9/99 43

44 PUMP BASE ASSEMBLY Model H-3500 Proportioning Unit Figure 23. Pump Base Assembly, (Part No / ), Exploded View A-ID-35 Issue 2

45 Parts Identification Assemblies Reference Letter TABLE 27. PUMP BASE ASSEMBLY, (PART NO / ), PARTS LIST Part No. Description Qty A 375B-2 Street Elbow 1 B 576 Pipe Plug 3 C Valve Ball 2 D O-Ring 2 E 5428A-7-1 Ball Guide 2 F Tube Elbow 1 G Pipe Plug 1 H Valve Ball Seat 2 J Valve Cover Bracket 1 K Male Elbow 1 L Seat Seal 2 M Hex Head Cap Screw 4 N Spring 2 P Tube Elbow 1 Q R-Valve Block (includes B & G) A-Valve Block (includes B & G) /9/99 45

46 Model H-3500 Proportioning Unit PRIMARY HEATER Figure 24. Primary Heater, (Part No B-35/15360B-35), Exploded View A-ID-35 Issue 2

47 Parts Identification Assemblies Reference Letter TABLE 28. PRIMARY HEATER, (PART NO B-35/15360B-35), PARTS LIST Part No. Description Qty A Hose Elbow (Resin Side Only) Hose Elbow (Iso Side Only) 1 B Tube Nipple 1 C Pipe Plug 4 D Hex Nut 2 E Flat Washer 2 F 15300A-25 Thermocouple (includes G and H) 1 G Ferrule 1 H Nut 1 J /4 Tube Body 1 K Spring 4 L Heat Exchanger w/boss 1 M Tie Rod 1 N Heating Element 1500W 4 P Heat Exchanger 3 Q R-Preheater Flange A-Preheater Flange 1 1 R Preheater Flange 1 S Thermostat 4 T OP202-6 Bushing 1 Not Shown R-Preheater Cover 1 Not Shown A-Preheater Cover 1 Not Shown Slot Hex Hd w/ Washer (To Secure Cover) 1 TABLE 29. RESISTANCE OF OPERATIONAL HEATING ELEMENTS Number of Operational Elements Resistance in Ohms (Ω) 6000 Watt Heater /9/99 47

48 AUTOMATIC HOSE HEAT POWER PACK Model H-3500 Proportioning Unit Figure 25. Automatic Hose Heat Power Pack, (Part No. 1277), Exploded View A-ID-35 Issue 2

49 Parts Identification Assemblies Reference Letter TABLE 30. AUTOMATIC HOSE HEAT POWER PACK, (PART NO. 1277), PARTS LIST Part No. Description Qty A Prong Plug 1 B 0363A Insulating Wire Nut 2 C Hex Nut 6 D 0651A-10 Lockwasher 2 E 0651A-8 Pan Head Machine Screw 2 F 0651A-9 Hex Nut 2 G Pan Head Machine Screw 1 H Lockwasher 5 J Hex Nut 1 K Pan Head Machine Screw 4 L Hex Head Cap Screw 2 M 1275B-2 Input (Power) Wire Harness 1 N 1275C Strain Relief 1 P 1275C Locknut 1 Q Transformer Cover Box 1 R Bottom Cover 1 S Terminal Block Mtg. Bracket 1 T Hose Conn. Lead w/fuse Holder. 1 U Heat Sink 1 V 1615C-4 Sheet Metal Screw 4 W Pan Head Machine Screw 2 X Power Cube 80 AMP 1 Y Transformer 1 Z Terminal Block 1 AA AMP Fuse 2 AB 9758 Lockwasher 2 AC CKT Ma Pin Plug 1 AD Terminal Jumper 1 AE Round Head Machine Screw 2 AF Cable Housing 1 AG Hose Conn. Lead Hrn 1 AH OP Bushing 1 AJ OP Locknut 1 AK Machine To Transformer Harness (includes AC, AF) 1 12/9/99 49

50 OPTIONAL EQUIPMENT HOSE EQUIPMENT Model H-3500 Proportioning Unit TABLE 31. DUAL HEATED HOSE ASSEMBLIES, (GENERALLY USED WITH AN H-3500) Part # Description /4 Gun Hose W/ Scuff Jacket TC TC 3/8 x 50 HP Hose Assembly 1/2 x 50 LV Hose Assembly A-ID-35 Issue 2

51 Parts Identification Electrical Schematic Diagrams ELECTRICAL SCHEMATIC DIAGRAMS STANDARD Single Transformer, 220V Single Phase Figure 26. H-3500 Single Transformer, 220V Single Phase, (Sheet 1 of 3) 12/9/99 51

52 Model H-3500 Proportioning Unit Figure 27. H-3500 Single Transformer, 220V Single Phase, (Sheet 2 of 3) A-ID-35 Issue 2

53 Parts Identification Electrical Schematic Diagrams Figure 28. H-3500 Single Transformer, 220V Single Phase, (Sheet 3 of 3) 12/9/99 53

54 TABLE 32. H-3500 SINGLE TRANSFORMER, 220V SINGLE PHASE, PARTS LIST Model H-3500 Proportioning Unit Symbol Part No. Description Qty. ENCLOSURE Panel box A Front Console Panel 1PH Heat Sink (Console) 1 DIST Main Power Terminal Block Assembly 1 GND Terminal Lug 1 107CB Main Circuit Breaker 110A Circuit Breaker Shield Spacer B Circuit Breaker Shield Fastener 1 109PL 0656 Indicator Cap White Light Base Bulb 1 112SW Push Button Switch 1 112MR Power Contactor 50/60HZ Mounting Track 1 112OL Overload Relay 1 114PL 0660 Indicator Cap Amber Light Base Bulb 1 116MTR HP Motor W/Bell Housing 1PH REF 119FU Fuse 30 Amp Fuse Block 1 119HTR W 220V Cartridge Heater REF 120PL 0660 Indicator Cap Amber Light Base Bulb 1 122FU Fuse 30 Amp Fuse Block 1 124TEMP Controller 1 126SSR SS Relay 1 T/C-A 15300A-25 Thermocouple Kit REF 128FU Fuse 30 Amp Fuse Block 1 128HTR W 220V Cartridge Heater REF 129PL 0660 Indicator Cap Amber Light Base Bulb 1 131FU Fuse 30 Amp Fuse Block 1 133TEMP Controller 1 135SSR SS Relay 50A 1 T/C-R 15300A-25 Thermocouple Kit REF 141AMP Ammeter 1 142T Transformer 1 143FU Fuse 25 Amp Fuse Block 1 TB Terminal Block A-ID-35 Issue 2

55 Parts Identification Electrical Schematic Diagrams Symbol Part No. Description Qty. 143PHC Phase Controller 20A 1 143FU Fuse 50 Amp Fuse Holder 1 A-HOSE REF R-HOSE REF 145R Potentiometer Shaft Lock 1 146PL 0660 Indicator Cap Amber Light Base Bulb 1 149CB Circuit Breaker 25A 1 149T Transformer 1 151TEMP Controller 1 153SSR SS Relay 240V/80A 1 155TSU Temperature Sensor 1 159T V Transformer 1 TB Auxiliary Terminal Block 1 161PS Pressure Switch w/spades 1 161PS Pressure Switch w/spades 1 163Q Quencharc 1 SNAP Thermostat 1 SNAP Thermostat 1 SNAP Thermostat 1 SNAP Thermostat 1 164APR Relay 1 167SW Push Button Switch 1 169CB Circuit Breaker 50A 1 SNAP Thermostat 1 SNAP Thermostat 1 SNAP Thermostat 1 SNAP Thermostat 1 171RPR Relay 1 174SW Push Button Switch 1 176CB Circuit Breaker 50A 1 203CNT Counter 1 205PL 0658A Incandescent Light Base A Incandescent Bulb Indicator Cap Amber 1 206FU Amp Slo Blo Fuse B Fuse Holder 1 207Q Quencharc 1 208COIL V AC Coil 1 209SW DPDT Toggle Switch Center Off 1 210SW 0578A Reversing Switch 1 210SOL Directional Valve 1 211Q Quencharc 1 212COIL V AC Coil 1 214PL 0658A Incandescent Light Base A Incandescent Bulb 1 12/9/99 55

56 Model H-3500 Proportioning Unit Symbol Part No. Description Qty Indicator Cap Amber 1 TB Main Terminal Block Assembly B-2 Terminal Guard B-3 Nylon Screw 1 TB Position Terminal Block Position Marker Strip A-ID-35 Issue 2

57 Parts Identification Electrical Schematic Diagrams Single Transformer, 220V Three Phase Figure 29. H-3500 Single Transformer, 220V Three Phase, (Sheet 1 of 3) 12/9/99 57

58 Model H-3500 Proportioning Unit Figure 30. H-3500 Single Transformer, 220V Three Phase, (Sheet 2 of 3) A-ID-35 Issue 2

59 Parts Identification Electrical Schematic Diagrams Figure 31. H-3500 Single Transformer, 220V Three Phase, (Sheet 3 of 3) 12/9/99 59

60 TABLE 33. H-3500 SINGLE TRANSFORMER, 220V THREE PHASE, PARTS LIST Model H-3500 Proportioning Unit Symbol Part No. Description Qty. ENCLOSURE Panel box A Front Console Panel 1PH Heat Sink (Console) 1 DIST Main Power Terminal Block Assembly 1 GND Terminal Lug 1 107CB 5601A-1 Main Circuit Breaker 70A B Circuit Breaker Shield B Circuit Breaker Shield Fastener 1 109PL 0656 Indicator Cap White Light Base Bulb 1 112SW Push Button Switch 1 112MR Power Contactor 50/60HZ Mounting Track 1 112OL Overload Relay 1 114PL 0660 Indicator Cap Amber Light Base Bulb 1 116MTR HP Motor W/Bell Housing 1PH REF 119FU Fuse 30 Amp Fuse Block 1 119HTR W 220V Cartridge Heater REF 120PL 0660 Indicator Cap Amber Light Base Bulb 1 122FU Fuse 30 Amp Fuse Block 1 124TEMP Controller 1 126SSR SS Relay 1 T/C-A Thermocouple Kit REF 128FU Fuse 30 Amp Fuse Block 1 128HTR W 220V Cartridge Heater REF 129PL 0660 Indicator Cap Amber Light Base Bulb 1 131FU Fuse 30 Amp Fuse Block 1 133TEMP Controller 1 135SSR SS Relay 50A 1 T/C-R Thermocouple Kit REF 141AMP Ammeter 1 142T Transformer 1 143FU Fuse 25 Amp Fuse Block 1 TB Terminal Block 1 143PHC Phase Controller 20A A-ID-35 Issue 2

61 Parts Identification Electrical Schematic Diagrams Symbol Part No. Description Qty. 143FU Fuse 50 Amp Fuse Holder 1 A-HOSE REF R-HOSE REF 145R Potentiometer Shaft Lock 1 146PL 0660 Indicator Cap Amber Light Base Bulb 1 149CB Circuit Breaker 25A 1 149T Transformer 1 151TEMP Controller 1 153SSR SS Relay 240V/80A 1 155TSU Temperature Sensor 1 159T V Transformer 1 TB Auxiliary Terminal Block 1 161PS Pressure Switch w/spades 1 161PS Pressure Switch w/spades 1 163Q Quencharc 1 SNAP Thermostat 1 SNAP Thermostat 1 SNAP Thermostat 1 SNAP Thermostat 1 164APR Relay 1 167SW Push Button Switch 1 169CB Circuit Breaker 50A 1 SNAP Thermostat 1 SNAP Thermostat 1 SNAP Thermostat 1 SNAP Thermostat 1 171RPR Relay 1 174SW Push Button Switch 1 176CB Circuit Breaker 50A 1 203CNT Counter 1 205PL 0658A Incandescent Light Base A Incandescent Bulb Indicator Cap Amber 1 206FU Amp Slo Blo Fuse B Fuse Holder 1 207Q Quencharc 1 208COIL V AC Coil 1 209SW DPDT Toggle Switch Center Off 1 210SW 0578A Reversing Switch 1 210SOL Directional Valve 1 211Q Quencharc 1 212COIL V AC Coil 1 214PL 0658A Incandescent Light Base A Incandescent Bulb Indicator Cap Amber 1 12/9/99 61

62 Model H-3500 Proportioning Unit Symbol Part No. Description Qty. TB Main Terminal Block Assembly B-2 Terminal Guard B-3 Nylon Screw 1 TB Position Terminal Block Position Marker Strip A-ID-35 Issue 2

63 Parts Identification Electrical Schematic Diagrams Single Transformer, 380V Three Phase Figure 32. H-3500 Single Transformer, 380V Three Phase, (Sheet 1 of 3) 12/9/99 63

64 Model H-3500 Proportioning Unit Figure 33. H-3500 Single Transformer, 380V Three Phase, (Sheet 2 of 3) A-ID-35 Issue 2

65 Parts Identification Electrical Schematic Diagrams Figure 34. H-3500 Single Transformer, 380V Three Phase, (Sheet 3 of 3) 12/9/99 65

66 TABLE 34. H-3500 SINGLE TRANSFORMER, 380V THREE PHASE, PARTS LIST Model H-3500 Proportioning Unit Symbol Part No. Description Qty. ENCLOSURE Panel box A Front Console Panel 1PH Heat Sink (Console) 1 DIST Main Power Terminal Block Assembly 1 GND Terminal Lug 1 107CB 5601A-1 Main Circuit Breaker 70A 3PH B Circuit Breaker Shield B Circuit Breaker Shield Fastener 1 109PL 0656 Indicator Cap White Light Base Bulb 1 112SW Push Button Switch 1 112MR Power Contactor 50/60HZ Mounting Track 1 112OL Overload Relay 1 114PL 0660 Indicator Cap Amber Light Base Bulb 1 116MTR HP Motor W/Bell Housing 3PH REF 119FU Fuse 30 Amp Fuse Block 1 119HTR W 220V Cartridge Heater REF 120PL 0660 Indicator Cap Amber Light Base Bulb 1 122FU Fuse 30 Amp Fuse Block 1 124TEMP Controller 1 126SSR SS Relay 1 T/C-A Thermocouple Kit REF 128FU Fuse 30 Amp Fuse Block 1 128HTR W 220V Cartridge Heater REF 129PL 0660 Indicator Cap Amber Light Base Bulb 1 131FU Fuse 30 Amp Fuse Block 1 133TEMP Controller 1 135SSR SS Relay 50A 1 T/C-R Thermocouple Kit REF 141AMP Ammeter 0-15A 1 142T Transformer 1 143FU Fuse 25 Amp Fuse Block 30 Amp 1 TB Position Terminal Block 1 143PHC Phase Control 20A A-ID-35 Issue 2

67 Parts Identification Electrical Schematic Diagrams Symbol Part No. Description Qty. 143FU Fuse 50 Amp Fuse Holder 1 A-HOSE REF R-HOSE REF 145R Potentiometer Shaft Lock 1 146PL 0660 Indicator Cap Amber Light Base Bulb 1 149CB Circuit Breaker 25A 1 149T Transformer 1 151TEMP Controller 1 153SSR SS Relay 1 155TSU Temperature Sensor REF 159T Transformer 1 TB Auxiliary Terminal Block 1 161PS Pressure Switch W/ Spades REF 161PS Pressure Switch W/ Spades REF 163Q Quencharc 1 SNAP Thermostat REF SNAP Thermostat REF SNAP Thermostat REF SNAP Thermostat REF 164APR Relay 1 167SW Push Button Switch 1 169CB Circuit Breaker 1 SNAP Thermostat REF SNAP Thermostat REF SNAP Thermostat REF SNAP Thermostat REF 171RPR Relay 1 174SW Push Button Switch 1 176CB Circuit Breaker 1 203CNT Counter 1 205PL 0658A Incandescent Light Base A Incandescent Bulb Indicator Cap Amber 1 206FU Amp Fuse B Fuse Holder 1 207Q Quencharc 1 208COIL V AC Coil REF 209SW Toggle Switch 1 210SW 0578A Reversing Switch 1 210SOL Directional Valve REF 211Q Quencharc 1 212COIL V AC Coil REF 214PL 0658A Incandescent Light Base A Incandescent Bulb Indicator Cap Amber 1 12/9/99 67

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