THERMOPRO BREWERS TROUBLESHOOTING GUIDE MODELS: TP15T10A1100, TP15S10A1500. Service & Sales

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Gertrude Robbins
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1 THERMOPRO BREWERS TROUBLESHOOTING GUIDE MODELS: TP15T10A1100, TP15S10A1500

2 TP15S10A1500 SINGLE BREWER PARTS IDENTIFIATION W VALVE, ADJ BY-PASS 2. W LABEL, UM OVERLAY TP2S 3-BATH 3. W LABEL, UM OVERLAY TP2S 1-BATH 4. W LABEL, UM OVERLAY TP2S 2-BATH 5. W SPRAYHEAD ASSY, ADVANED FLOW 6. W- 847 VALVE, WATER INLET 2GPM 120V 10W 7. W-1501 FUSE HOLDER W/5A FUSE 8. W KIT, DUMP VALVE BREW RIGHT 9. W-1825 FAUET ASSY, HOT WATER TP2S/2T 10. W-8559 RELAY, SOLID STATE 40A W/HEAT SINK 11. W-5350 TUBE, ½ ID x 1/8W SILIONE 12. W KIT, PROBE, ASSY WATER LEVEL 13. W-5310 TUBING, 5/16 ID X 1/8 W SILIONE 14. W ELEMENT, HEATING 1.6KW 120V W/JAM NUTS 15. W ELEMENT, HEATING 2KW 220V W/JAM NUTS 16. W- 522 THERMOSTAT, RESET 17. W- 103 SWITH, TOGGLE 25A 125/250VA RST 18. W SENSOR, HEATING TANK 19. W- 723 ONTROL MODULE, 120V TP2S/TP2T 20. W GASKET, TANK LID 21. W K KIT, SPRAYHEAD FITTING ULTEM 22. W MM STRAIGHT FITTING 23. W MM STRAIGHT FITTING 24. W INLET FITTING 25. W OVERFLOW FITTING

3 TP15T10A1100 TWIN BREWER PARTS IDENTIFIATION D B B A 18 D A 1. W VALVE, ADJ BY-PASS 5. W SPRAYHEAD ASSY, ADVANED FLOW 6. W- 847 VALVE, WATER INLET 2GPM 120V 10W 8. W KIT, DUMP VALVE BREW RIGHT 9. W-1825 FAUET ASSY, HOT WATER TP2S/2T 10. W-8559 RELAY, SOLID STATE 40A W/HEAT SINK 11. W-5350 TUBE, ½ ID x 1/8W SILIONE 13. W-5310 TUBING, 5/16 ID X 1/8 W SILIONE 16. W- 522 THERMOSTAT, RESET 18. W SENSOR, HEATING TANK 19. W- 723 ONTROL MODULE, 120V TP2S/TP2T 20. W GASKET, TANK LID 21. W K KIT, SPRAYHEAD FITTING ULTEM 26. W KIT, DUMP VALVE BREW LEFT 27. W LABEL, UM OVERLAY TP2T TWIN 3-BATH 28. W LABEL, UM OVERLAY TWIN 2-BATH 29. W LABEL, UM OVERLAY TWIN 1-BATH 30. W KIT, TANK LID ROUND 31. W ELEMENT, HEATING 2.5 KW 220V W/JAM NUTS 32. W- 102 SWITH, TOGGLE 125/250 VA RESISTIVE 33. W KIT, UM & LABEL INSTRUTIONS THERMOPRO

4 TXSG1501S600 THERMAL SERVER PARTS IDENTIFIATION W KIT, AP, TETHER & SREW TXSG 35. W-2025 GLASS, GAUGE 8 TLXSG W-2063 BRAKET, GAGE GLASS RING 37. W NUT, FLANGED 38. W-1938 SHANK, PLASTI 39. W-2005 WASHER, SHIELD AP 1/8 40. W-1903 NUT, UNI0N SHANK 41. W-1906 RING.917 x.760 x W-3705 KIT, FAUET REPAIR 43. W-1841 FAUET, ESP BLAK LOKING 44. W-2456 ELBOW, SILIONE STRT SIDE SRV 45. W BRUSH, GAGE GLASS 46. W KIT, GLASS GAUGE 10 3PK TXSG W KIT, GAUGE ASSY 10 BLK TXSG15

5 PARTS IMAGES W VALVE, ADJ BY-PASS W LABEL, UM OVERLAY TP2S 3-BATH W LABEL, UM OVERLAY TP2S 1-BATH W LABEL, UM OVERLAY TP2S 2-BATH W SPRAYHEAD ASSY, ADVANED FLOW W- 847 VALVE, WATER INLET 2GPM 120V 10W W-1501 FUSE HOLDER W/5A FUSE W KIT, DUMP VALVE BREW RIGHT W-1825 FAUET ASSY, HOT WATER TP2S/2T W-8559 RELAY, SOLID STATE 40A W/HEAT SINK W-5350 TUBE, ½ ID x 1/8W SILIONE W KIT, PROBE, ASSY WATER LEVEL W-5310 TUBING, 5/16 ID X 1/8 W SILIONE W ELEMENT, HEATING 120V W/JAM NUTS W ELEMENT, HEATING 220V W/JAM NUTS W- 522 THERMOSTAT, RESET W- 103 SWITH, TOGGLE RST W SENSOR, HEATING TANK W- 723 ONTROL MODULE, 120V TP2S/TP2T W GASKET, TANK LID W K KIT, SPRAYHEAD FITTING ULTEM W MM STRAIGHT FITTING W MM STRAIGHT FITTING W INLET FITTING

6 PARTS IMAGES W OVERFLOW FITTING W KIT, DUMP VALVE BREW LEFT W LABEL, UM TP2T TWIN 3-BATH W LABEL, UM OVERLAY TWIN 2-BATH W LABEL, UM OVERLAY TWIN 1-BATH W KIT, TANK LID ROUND W ELEMENT, HEATING W/JAM NUTS W- 102 SWITH, TOGGLE RESISTIVE W KIT, UM & LABEL W KIT, AP, TETHER & SREW TXSG W-2025 GLASS, GAUGE 8 TLXSG10 W-2063 BRAKET, GAGE GLASS RING W NUT, FLANGED W-1938 SHANK, PLASTI W-2005 WASHER, SHIELD AP 1/8 W-1903 NUT, UNI0N SHANK W-1906 RING.917 x.760 x.090 W-3705 KIT, FAUET REPAIR W-1841 FAUET, ESP BLAK LOKING W-2456 ELBOW, SILIONE STRT SIDE SRV W BRUSH, GAGE GLASS W KIT, GLASS GAUGE 10 3PK TXSG15 W KIT, GAUGE ASSY 10 BLK TXSG15

7 TROUBLESHOOTING INSTRUTIONS HEATING ISSUES Not heating: LD reads Heating Overheating: LD reads Heating Verify 220 volts between L1-L2 on the power block. If yes, proceed to #2. If no, verify that the unit is plugged in correctly, and that the panel breaker is turned on. Verify 220 volts between #2 & #4 on the Manual Reset Thermostat. If yes, proceed to #3, if no, reset or replace the Manual Reset Thermostat. Verify 220 volts across the Toggle Switch. If yes, proceed to #4. If no, replace the toggle switch. Verify 220 volts across the Heating Elements. If yes, proceed to #5. If no, verify 5 VD on the SSR. If yes, replace the Solid State Relay, if no, replace the UM. Verify 19 ohm across each active Heating Element, and replace any Heating Element that reads OPEN Verify that the resistance on the Temperature Sensor is less than 10k ohms with a hot tank (200+ degrees) If no, verify correct mounting and that the walls of the tank are free of mineral deposits. If yes, bypass the sensor using a jumper with a 5k ohm resistor. If the LD reads ready and the unit stops heating, replace the temperature sensor, if not, replace the UM. LD reads Ready to Brew heck the A.. side of the SSR for continuity. if continuity is present, replace the SSR, if no continuity, replace UM. TANK FILLING ISSUES Not filling: Is the water turned on? No: Verify 120 volts at inlet valve coil. Replace Inlet Valve Remove Orange wire from the Water Level Probe. Does the Tank Fill? Overfilling: Does the tank continue to fill after the toggle switch has been turned off? No: Replace Water Inlet Valve. Remove the Orange wire from the Water Level Probe and connect it to ground. Does the tank stop filling? Replace Water Level Probe. Replace the Water Level Probe No: Replace UM No: Replace the UM

8 TROUBLESHOOTING INSTRUTIONS - continued BREWING ISSUES LD does not read Brewing If the LD reads Ready to Brew and no response when Brew Button is pressed, replace the UM. LD reads Brewing No water flow from the sprayhead: Does water flow from the hot water faucet? If yes, verify 120 volts at the dump valve coil. If voltage is present at the dump valve coil, replace the dump valve. If 120 volts is not present at the dump valve coil, confirm continuety of wiring between molex connector and Dump Valve. If okay, replace the UM. (Verify the resistance on the dump valve coil to be open in one direction, and under 2k ohm in the other direction BEFORE REPLAING THE UM). If water does not flow from the hot water faucet, replace the Water Level Probe. *Ensure correct alignment of the sprayhead fitting and that the tubing is routed properly to allow for maximum water flow. *Ensure that the sprayhead is free of mineral deposits, in good repair, and properly conected. Short Pots: Verify that the Dump Valve outlet fitting on the tank, the tubing between the tank outlet and the Sprayhead fitting, the Sprayhead, and Dump Valve are clear of obstructions. Ensure correct alignment of the sprayhead fitting and that the tubing is routed properly to allow for maximum water flow. Verify that the Hot Water Tank is filling correctly. If not, replace the Water Level Probe. If all the above are okay, replace the Dump Valve. Overflowing the Pots: Ensure that the Sprayhead has not been removed. Replace as needed. Ensure that the Hot Water Tank is not overflowing (See Tank Filling Issues). Ensure old Brew Lock is set to 5 degrees. Ensure that Lime / Debis are not a factor If all the above are okay, replace the Dump Valve. Wilbur urtis o., Inc Acco Street, Montebello A ustomer Service: csrassistance@wilburcurtis.com Tech Support: JUNE/2014 M54_TS_W_TP_revN

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