The House of Gate Automation
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1 OPTIONAL EXTRA'S SOFT START / SOFT START This is provided as an optional extra and must be requested to fit to a new or old system. It provides an adjustable slow start and slow stop to prevent slambing on gate with high inertia. A separate installation sheet can be requested from the supplier. Infra Red Beams It is advised to install these on all automated gates to protect people from being crushed. Loop Detectors Provided to provide protection or additional triggering methods on automated gates. Auto lose - ON The gate opens, but will not close Motor runs in one direction then PB Relay switches but motor does not reverse. heck for short circuit on the trigger circuit. 1. Intercom / wiring 2. Receiver / wiring 3. Infra Red Beams 4. Loop detector / Key switch or other Infra Red beams faulty losing limit switch faulty heck the Limit Switch related to the direction that the gate should be moving. Status LED flashing continuously and motor Battery voltage LOW, See page 2. not working Fuse Blown PROBLEM Machine runs for a short time and then STOPS Auto lose - ON - Gate opens, then closes, then fails Auto lose - OFF - Gate opens, then fails. GATE JAMMED and you AN NOT be put onto Manual. aused through jamming Motor runs but gear shaft will not turn while engaged. ~ ~ ~ FAULT FINDING ~ ~ ~ heck charging circuit / transformer Replace Battery. SOLUTION Adjust the urrent Sensor ontrol on P Board (DO NOT adjust to maximum) If swing motor see note page 5. Insert lever under gate and relieve pressure, turn release knob lockwise, Adjust stoppers or remove obstacle. Replace with 15A slow blow fuse oupling spring broken, replace. REMEZ GATE OPERATORS INSTRUTION MANUAL PB ONTROLLER VERSION 2.0 D/ 12 volt REMEZ Domestic Slider & REMEZ Domestic Swing SWING & SLIDER MOTORS The House of Gate Automation FOR ANY TEHNIAL OR INSTALLATION ADVIE, PLEASE ONTAT: Pruis Group -Remez Gate Operators (Pty) Ltd Krost Park, Shop no 2, 64 Lower Germiston Road, Heriotdale Telephone (011) ell: e : mail tech@remezsa.co.za web site: AT 4 - D - V
2 A G N D A - + D SLIDER AND D SWING SYSTEMS * * Slow Start Models * * Remez Gate Operators D ontroller V2.0 lose Open MOV3 IMPORTANT SAFETY INSTRUTIONS. The installer has the responsibility as the last person on site to ensure that the installation is completed with the following safety warning in mind. WARNINGS FOR THE INSTALLER: TRANS BATT R12 Motor 1 1. AREFULLY READ AND FOLLOW ALL INSTRUTIONS before beginning any installations. 2. All installations, repairs and servicing of this product must be done by a suitably qualified F1 Motor 2 person. L Open 3. NEVER LET HILDREN OPERATE OR PLAY WITH THE GATE ONTROLS. 30 Gnd 4. Do not in any way modify the components of the automated system. L lose 5. Do not install the equipment in an explosive atmosphere: the presence of inflammable LED - gas or fumes is a serious danger to safety. LED + 6. Before attempting any work on the system, cut electrical power and disconnect the VR1 Trig batteries. P6 + Gnd 7. The mains power supply of the automated system must be fitted with an all-pole + 12V switch with contact opening distance of 3mm or greater. Use of a 5A thermal breaker LOK + D-15 Inr with all-pole circuit break is recommended. REL6 VR3 VR2 PI Gnd 8. Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted Ped upstream of the system. LIGHT REL5 O OBSTRUTION Status 9. Never short circuit the battery. 10. Make sure that the earthing system is correctly constructed, and that all metal parts of TEST the system are suitably earthed. 40 sec Auto lose 11. The installer must explain and demonstrate the manual operation of the gate in case P sec Town House of an emergency, and must hand the User / Warnings guide over the user. SERIAL NR. 10 sec Slider Swing 12. Area of the installation is to be kept free of debris, clean and tidy, to ensure safety 5 sec of the installation at all times. S1 S2 13. Dispose of all waste products like packaging materials, worn out batteries, etc, according to local regulations. SELET SLIDER or SWING on Dip Switch 1 (orresponding to motor type of installation) 14. Always check the obstruction detection system, and safety devices for correct operation. 15. Remez Gate Operators does not accept any liability caused by improper use of the product, of for use other that that for which the automated system was intended. 16. This product was designed and built strictly for the use indicated in this documentation. VR1 Battery charging voltage adjustment (Factory set) Any other use, not expressly indicated here, could compromise the good condition / VR2 urrent Sencing adjustment (0BSTRUTION)- LOSE - DO NOT SET ON MAX operation of the product and / or be a source of danger. VR3 urrent Sencing adjustment (0BSTRUTION)- OPEN - DO NOT SET ON MAX 17. Everything not expressly specified in these instructions is not permitted. TEST On board trigger S1 Auto lose time set S2 Selective Settings F1 Fuse 15 amp R 12 Only fitted when "Soft Start" on slider gate is required. (Resistor 10 Watt 1 ohm) REL 5 Relay for control of external light fitted when requested. REL 6 Relay for control of lock fitted when requested. (Swing gates) Page 1 Page 6.
3 OVERSION FROM D/ V1 ONTROLLER TO D/ V2 ONTROLLER 1) hange of Direction. a. To change the direction of the D SWING motors, reverse the pair of motor D/ 12 VOLT SWING MOTORS wires that are connected to the onnector Block, on the P Board. b. To change the direction of the D SLIDER Motor, swap motor wires (Black & 1. Please note only two out put terminals have been moved. These are the Red), swap Limmit switch wires (L Open & L lose) (Grey & Purple). LED + and - terminals which have been moved below the LO, GND and L Wiring must be adjusted accordingly. 2) When adjusting the OBSTRUTION SENSITIVITIES (VR2 & VR3), DO NOT set these on maximun as it may cause damage to the motor 2. If Swing motors run and stop short (urrent Limit). under certain conditions. VR 2 = lose, VR3 = Open There are 3 wires coming out of the D/ motor, RED, BLAK, GREEN, select BLAK AND RED wires and connect to PB. 3) harging voltage to the battery, should be between 13,4 and 13,8V D/, while the battery is connected. Adjustment on VR1. 3. Should this continue, adjust the OBSTRUTION pots on the PB. 4) Input A voltage to the P Board, from transformer / adapter should be 4. NEW "TEST" button is included on the board so you can test the gate between 16 and 18V A/ at 1 Amp, while the battery is connected. without the transmitter. D/ 12 VOLT SLIDER MOTORS 5) An external Light and Lock Switching facility is available on board. Relays and conectors fitted on request. DO NOT LOK AUTOMATED GATES WITH A PAD LOK AS THIS MAY AUSE THE FUSE TO BLOW IF ATIVATED. 1. Please note only two out put terminals have been moved. These are the 6) If a Remote ontrol Receiver is used, connect the +12V D connection to the LED + and - terminals which have been moved below the LO, GND and L 12V terminal and the -12V D/Earth connection to the GND terminal on the P Wiring must be adjusted accordingly. Board. Bridge GND to OMMON on the Receiver and then connect N/O on th Receiver to TRIG on the Motor P Board. 2. NEW "TEST" button is included on the board so you can test the gate 7) If the motor does not operate and the BATTERY STATUS LED starts flashing without the transmitter. then the battery voltage is too low. 8) Abbreviations: TIP - Rack / Pinion Spacing TRIG = Negative Trigger from Receiver and / or Intercom / Push Button. GND = Ground is Negative 12V D. LO = SLIDER Limit - Open (Not used for SWING) L = SLIDER Limit - losed (Not used for SWING) PED = Pedestrian facility. = Gate opens +/- 1 metre. (Negative pulse required.) INF OPEN LED = Infra-Red Trigger from Beams. (Negative pulse required.) = FLASHES while gate is opening. Stays ON when gate is open. LOSE LED = FLASHES while gate is closing. OFF when gate is closed. TIP - To join steel rack 9) TEST BUTTON - this is an on board trigger button for testing the gate Page 5. Page 2.
4 GATE OPEN WALL OR FENE 9) AUTO LOSE: S2 (DIP Switch 4), for Auto close ON or OFF. DIP Switch 4 selects required delay of Auto lose, (5 to 75 seconds) before gate starts closing. D/ SWING MOTOR A PILLAR 10) TOWN HOUSE: S2 (DIP Switch 3 ) ON or OFF. This facility is HINGE used in a Town House or any ommercial System and will only allow 1 signal to be accepted on OPENING. This prevents constant forward and reversing of motors due to unwanted trigg PEDISTAL MOUNT GATE LOSED B = 500 mm FROM HINGE When fully open, the gate will wait for the selected AUTO LOSE time to elapse E and then begin closing. If no time has been selected the gate will begin closing F after 5 seconds. If the gate receives another trigger while closing, it will stop and then open = 500 mm FROM HINGE again. After opening fully, it will start closing again after the selected AUTO LOSE time has elapsed. PEDESTAL D WALL MOUNT 11) AFTER SETTING ALL THE DIP SWITHES, DISONNET ALL POWER, (Battery GATE POST and Transformer) FOR 5 TO 10 SEONDS, TO RESET THE P BOARD. MOTOR SHAFT PLEASE NOTE: THE GREEN WIRE IN THE SWING ELETRI MOTOR IS NOT AN EARTH WIRE. IGNORE THIS GREEN WIRE. D1 Wall mount bracket Receiver onnections. Summary STANDARD ARMS: A = Hinge of gate. TRIG connect to N/O contact from Receiver. Receiver P Board B = Measure 500mm from center of hinge to B. Make a mark on the gate and on the GND connect to Negative on the Receiver. N/O Trig ground at. +12V or +24V is Positive for the Receiver. NEG GND = Open gate and mark 500mm on the ground at. OM and GND / NEG are. +12/24v 12v or 24v D = Draw a line from B through to D. The motor drive shaft D, must be placed on.normally bridged on the receiver. OM Bridged in rec the diagonal line with the Tube / Pedestal facing the gate hinge. D1 =Minimum distance between wall and gate, in the open position, is 550mm. If you Infra Red Beam onnections can cut through the wall, to allow free movement of the swing arm, the minimum distance would be 410mm. Slave Master PB E = 630mm. 0v 0v 0v / om / Neg F = 260mm. +12/24v +12/24v +12 LONG ARMS (recommended on Single Swing)) om B = 1000mm N/ <not used> = 1000mm N/O INF / IRB D1 =1260mm or 800mm. Page 3. Page 4.
5 D SLIDER AND D SWING SYSTEMS * * Slow Start Models * * SWING MODE WIRING OF LIMIT SWITHES N/ A G N D A - + Remez Gate Operators D ontroller V2.0 MOV3 lose Open N/ TRANS BATT R12 Motor 1 M1 30 VR1 F1 Motor 2 L Open AS PER MOTOR 1 M2 Gnd L lose LED - LED + Trig P6 + Gnd LOK + 12V + Inr REL6 REL5 VR3 VR2 Gnd O OBSTRUTION D-15 PI Ped Status LIGHT TEST 40 sec Auto lose P sec Town House SERIAL NR. 10 sec Slider Swing 5 sec S1 S2
6 IMPORTANT NOTIE REMEZ 1250 D/ 12 SLIDER MOTORS PLEASE ENSURE THAT GATE IS STOPPED BY THE LIMIT SWITH AND STOPPER AT A MINIMUM OF 40 MM FROM ANY OVERRUN STOP OR POST IN BOTH OPEN AND LOSED POSITION. IMPORTANT NOTIE REMEZ 1250 D/ 12 SLIDER MOTORS PLEASE ENSURE THAT GATE IS STOPPED BY THE LIMIT SWITH AND STOPPER AT A MINIMUM OF 40 MM FROM ANY OVERRUN STOP OR POST IN BOTH OPEN AND LOSED POSITION. FAILURE TO DO THIS WILL IN TIME AUSE THE MOTOR OUPLING SPRING TO BREAK. FAILURE TO DO THIS WILL IN TIME AUSE THE MOTOR OUPLING SPRING TO BREAK.
7 O
TEL: G&C Electronics CC E. T.
TEL: +27 21 448 6774 G&C Electronics CC FAX: +27 21 447 7794 E. T. CK 89/31531/23 E-mail : etsystems@icon.co.za Internet: www.et.co.za 15 Nelson Road P.O. Box 34524 Observatory Groote Schuur Cape Town
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