Model H-2000 Proportioning Unit

Transcription

1 "Teamwork & Communication" Model H-2000 Proportioning Unit Parts Identification Manual ID June 6, 1997 Issue 2 GUSMER CORPORATION A Subsidiary of Gusmer Machinery Group, Inc. One Gusmer Drive Lakewood, New Jersey, USA Toll Free (USA & Canada) Phone: (732) Fax: (732) Copyright 1997, GUSMER CORPORATION NOTICE: This manual contains important information for your GUSMER equipment. Read and retain for future reference.

2 GUSMER H-2000 Proportioning Unit NOTICE: The equipment described in this technical manual must only be operated or serviced by properly trained individuals, thoroughly familiar with the operating instructions and limitations of the equipment. For technical service, call your local distributor. Call: FOR-GSMR ( ) for the name and telephone number of your local distributor. NOTICE: All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of GUSMER equipment are made without representation or warranty that any such use is free of patent infringement, and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required ID, Issue 2

3 Parts Identification CONTENTS WARRANTY... 7 H-2000 ASSEMBLY... 8 ELECTRIC CONSOLE (STANDARD) H-2000 INDIVIDUAL HOSE TEMPERATURE CONTROL (IHTC) ASSY ELECTRIC CONSOLE (IHTC) CENTER AND BASE ASSEMBLY BASE ASSEMBLY TRANSFORMER PLATE ASSEMBLY REVERSING SWITCH ASSEMBLY LUBE RESERVOIR HOSE ASSEMBLY HYDRAULIC CYLINDER WITH SPACER PROPORTIONING PUMP ASSEMBLY SIZE PUMPS REPLACEMENT CYLINDER SEAL SETS: PUMP BASE ASSEMBLY PRIMARY HEATER ASSEMBLY AUTO POWER PACK AUTOMATIC HOSE HEAT OPTIONAL EQUIPMENT HOSE EQUIPMENT AUXILIARY PUMP RETRO-FIT KIT AUXILIARY PROPORTIONING PUMP ASY PUMP MOUNTING ASSEMBLY AUXILIARY PROPORTIONING PUMP ASY FOR 15 SIZE PUMPS (Continued on Next Page) 6/6/97 3

4 GUSMER H-2000 Proportioning Unit ELECTRICAL SCHEMATIC DIAGRAMS STANDARD HOSE TEMPERATURE CONTROL Single Transformer 220V Single Phase Single Transformer 220V Three Phase Single Transformer 380V Three Phase INDIVIDUAL HOSE TEMPERATURE CONTROL (IHTC) Dual Transformer 220V Single Phase Dual Transformer 220V Three Phase Dual Transformer 380V Three Phase ID, Issue 2

5 Parts Identification LIST OF FIGURES FIGURE 1. H-2000 ASSEMBLY (PART NO SIZE) EXPLODED VIEW SHEET 1 OF FIGURE 2. H-2000 ASSEMBLY (PART NO SIZE) EXPLODED VIEW SHEET 2 OF FIGURE 3. H-2000 ASSEMBLY (PART NO SIZE) EXPLODED VIEW SHEET 3 OF FIGURE 4. H-2000 ASSEMBLY (PART NO SIZE) EXPLODED VIEW SHEET 4 OF FIGURE 5. ELECTRIC CONSOLE (STD) (PART NO. IP15650-SIZE) EXPLODED VIEW SHEET 1 OF FIGURE 6. ELECTRIC CONSOLE (STD) (PART NO. IP15650-SIZE) EXPLODED VIEW SHEET 2 OF FIGURE 7. H-2000 (IHTC) ASSEMBLY (PART NO15000-SIZE -IHTC) EXPLODED VIEW SHEET 1 OF FIGURE 8. H-2000 (IHTC) ASSEMBLY (PART NO SIZE-IHTC) EXPLODED VIEW SHEET 2 OF FIGURE 9. H-2000 (IHTC) ASSEMBLY (PART NO SIZE-IHTC) EXPLODED VIEW SHEET 3 OF FIGURE 10. H-2000 (IHTC) ASSEMBLY (PART NO SIZE-IHTC) EXPLODED VIEW SHEET 4 OF FIGURE 11. H-2000 (IHTC) ASSEMBLY (PART NO SIZE-IHTC) EXPLODED VIEW SHEET 5 OF FIGURE 12. ELECTRIC CONSOLE (IHTC) (PART NO. IP15650-SIZE-DT) EXPLODED VIEW SHEET 1 OF FIGURE 13. ELECTRIC CONSOLE (IHTC) (PART NO. IP15650-SIZE-DT) EXPLODED VIEW SHEET 2 OF FIGURE 14. CENTER AND BASE ASSEMBLY (PART NO SIZE) EXPLODED VIEW FIGURE 15. BASE ASSEMBLY (PART NO SIZE) (IHTC ASSY SHOWN) EXPLODED VIEW FIGURE 16. TRANSFORMER PLATE ASSEMBLY (PART NO ) EXPLODED VIEW FIGURE 17. REVERSING SWITCH ASSEMBLY (PART NO. 1521) EXPLODED VIEW FIGURE 18. LUBE RESERVOIR HOSE ASSEMBLY (PART NO ) EXPLODED VIEW FIGURE 19. HYDRAULIC CYLINDER WITH SPACER (PART NO ) EXPLODED VIEW FIGURE 20. PROPORTIONING PUMP ASSEMBLY (PART NO SIZE, SIZE) EXPLODED VIEW FIGURE SIZE PUMPS (PART NO , ) EXPLODED VIEW FIGURE 22. PUMP BASE ASSEMBLY (PART NO , 15478) EXPLODED VIEW FIGURE 23. PRIMARY HEATER ASSEMBLY (PART NO A, 15360A) EXPLODED VIEW FIGURE 24. AUTOMATIC HOSE HEAT (PART NO. 1277) EXPLODED VIEW FIGURE 25. AUXILIARY PUMP RETRO-FIT KIT (PART NO SIZE) EXPLODED VIEW FIGURE 26. AUXILIARY PROPORTIONING PUMP ASSY (PART NO A-SIZE) EXPLODED VIEW FIGURE 27. PUMP MOUNTING ASSEMBLY (PART NO ) EXPLODED VIEW FIGURE 28. AUXILIARY PROPORTIONING PUMP ASY FOR 15 SIZE PUMPS FIGURE 29. H-2000 SINGLE TRANSFORMER 220V SINGLE PHASE FIGURE 30. H-2000 SINGLE TRANSFORMER 220V THREE PHASE FIGURE 31. H-2000 SINGLE TRANSFORMER 380V THREE PHASE FIGURE 32. H-2000 DUAL TRANSFORMER 220V SINGLE PHASE FIGURE 33. H-2000 DUAL TRANSFORMER 220V THREE PHASE FIGURE 34. H-2000 DUAL TRANSFORMER 380V THREE PHASE /6/97 5

6 GUSMER H-2000 Proportioning Unit LIST OF TABLES TABLE 1. H-2000 ASSEMBLY, (PART NO SIZE), PARTS LIST SHEET 1 OF TABLE 2. H-2000 ASSEMBLY, (PART NO SIZE), PARTS LIST SHEET 2 OF TABLE 3. H-2000 ASSEMBLY, (PART NO SIZE), PARTS LIST SHEET 3 OF TABLE 4. H-2000 ASSEMBLY, (PART NO SIZE), PARTS LIST SHEET 4 OF TABLE 5. ELECTRIC CONSOLE (STD), (PART NO. IP15650-SIZE), PARTS LIST SHEET 1 OF TABLE 6. ELECTRIC CONSOLE (STD), (PART NO. IP15650-SIZE), PARTS LIST SHEET 2 OF TABLE 7. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 1 OF TABLE 8. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 2 OF TABLE 9. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 3 OF TABLE 10. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 4 OF TABLE 11. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 5 OF TABLE 12. ELECTRIC CONSOLE (IHTC), (PART NO. IP15650-SIZE-DT), PARTS LIST SHEET 1 OF TABLE 13. ELECTRIC CONSOLE (IHTC), (PART NO. IP15650-SIZE-DT), PARTS LIST SHEET 2 OF TABLE 14. CENTER AND BASE ASSEMBLY, (PART NO SIZE), PARTS LIST TABLE 15. BASE ASSEMBLY, (PART NO SIZE), PARTS LIST TABLE 16. TRANSFORMER PLATE ASSEMBLY, (PART NO ), PARTS LIST TABLE 17. REVERSING SWITCH ASSEMBLY, (PART NO. 1521), PARTS LIST TABLE 18. LUBE RESERVOIR HOSE ASSEMBLY, (PART NO ), PARTS LIST TABLE 19. HYDRAULIC CYLINDER WITH SPACER, (PART NO ), PARTS LIST TABLE 20. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE, SIZE), PARTS LIST TABLE 21. SCHEDULE OF PARTS (PART NO SIZE, SIZE) (PART 1) TABLE 22. SCHEDULE OF PARTS (PART NO SIZE, SIZE) (PART 2) TABLE 23. SCHEDULE OF QUANTITIES TABLE 24. RESISTANCE FROM OPERATIONAL HEATING ELEMENTS TABLE 25. SCHEDULE OF PARTS (PART NO SIZE, SIZE) (PART 2) TABLE 26. VARIOUS PROPORTIONING PUMP SPECIFICATIONS TABLE SIZE PUMPS, (PART NO , ), PARTS LIST TABLE 28. PUMP BASE ASSEMBLY, (PART NO , 15478), PARTS LIST TABLE 29. PRIMARY HEATER ASSEMBLY, (PART NO A, 15360A), PARTS LIST TABLE 30. AUTOMATIC HOSE HEAT, (PART NO. 1277), PARTS LIST TABLE 31. DUAL HEATED HOSE ASSEMBLY (GENERALLY USED WITH AN H-2000) TABLE 32. ACCESSORIES TABLE 33. FITTINGS TO ADAPT 3/8 HOSE TO 1/2 HOSE TABLE 34. AUXILIARY PUMP RETRO-FIT KIT, (PART NO SIZE), PARTS LIST TABLE 35. AUXILIARY PROPORTIONING PUMP ASSY, (PART NO A-SIZE), PARTS LIST TABLE 36. SCHEDULE OF PARTS (PART NO A-SIZE) TABLE 37. PUMP MOUNTING ASSEMBLY, (PART NO ), PARTS LIST TABLE 38. AUXILIARY PROPORTIONING PUMP ASSY FOR 15 SIZE PUMPS, (PART NO A-15), PARTS LIST TABLE 39. ELECTRICAL SCHEMATIC, (PARTS LIST TABLE 40. ELECTRICAL SCHEMATIC, PARTS LIST ID, Issue 2

7 Parts Identification WARRANTY GUSMER provides a limited warranty to the original purchaser (Customer) of GUSMER manufactured parts and equipment (Product) against any defects in material or workmanship for a period of one year from the date of shipment from GUSMER facilities. In the event Product is suspected to be defective in material or workmanship, it must be returned to GUSMER, freight prepaid. If Product is found to be defective in material or workmanship, as determined solely by GUSMER, GUSMER will issue full credit to Customer for the freight charges incurred in returning the defective Product, and either credit will be issued for the replacement cost of the Product or a replacement part will be forwarded no-charge, freight prepaid to Customer. This warranty shall not apply to Product GUSMER finds to be defective resulting from: installation, use, maintenance, or procedures not accomplished in accordance with our instructions; normal wear; accident; negligence; alterations not authorized in writing by GUSMER; or Product use in conjunction with any other manufacturer's pumping or proportioning equipment. Further, the terms and conditions of this warranty shall not apply to services or repairs made to Product by any third party not authorized in writing by GUSMER. For such Product, a written estimate will be submitted to Customer at a nominal service charge, itemizing the cost for repair. Disposition of Product will be done in accordance with the terms stated on the written estimate. The warranty provisions applied to product that are not manufactured by GUSMER will be solely in accordance with the warranty provided by the original manufacturer of the product. GUSMER MAKES NO WARRANTY WHATSOEVER AS TO THE MERCHANTABILITY OF, OR SUITABILITY FOR, ITS PRODUCT TO PERFORM ANY PARTICULAR PURPOSE. CREDIT FOR, OR REPLACEMENT OF, PRODUCT DEFECTIVE IN MATERIAL OR WORKMANSHIP SHALL CONSTITUTE COMPLETE FULFILLMENT OF GUSMER OBLIGATIONS TO CUSTOMER. NO OTHER WARRANTY, EXPRESSED OR IMPLIED ON ANY PRODUCT IT MANUFACTURES AND/OR SELLS, WILL BE RECOGNIZED BY GUSMER UNLESS SAID WARRANTY IS IN WRITING AND APPROVED BY AN OFFICER OF GUSMER. Under no circumstances shall GUSMER be liable for loss of prospective or speculative profits, or special indirect, incidental or consequential damages. Further, GUSMER shall have no liability for any expenses including, but not limited to personal injury or property damage resulting from failure of performance of the product, use of the product, or application of the material dispensed through the product. Any information provided by GUSMER that is based on data received from a third source, or that pertains to product not manufactured by GUSMER, while believed to be accurate and reliable, is presented without guarantee, warranty, or responsibility of any kind, expressed or implied.. GUSMER through the sale, lease, or rental of Product in no way expresses or implies a license for the use of, nor encourages the infringement of any patents or licenses. 6/6/97 7

8 GUSMER H-2000 Proportioning Unit H-2000 ASSEMBLY Figure 1. H-2000 Assembly (Part No SIZE) Exploded View Sheet 1 of ID, Issue 2

9 Parts Identification TABLE 1. H-2000 ASSEMBLY, (PART NO SIZE), PARTS LIST SHEET 1 OF 4 Reference Letter Part No. Description Qty A Hex Nut 4 B 371 Socket Head Cap Screw 1 C Socket Head Cap Screw 4 D Socket Head Set Screw 2 E 651A-10 Lockwasher 5 F 651A-9 Hex Nut 1 G Lockwasher 1 H 681A Cable Clamp 1 J 1486A Lube Reservoir Bracket 1 K Hex Head Cap Screw 1 L Hex Locknut 1 M Stud Ring 2 N Hex Head Cap Screw 4 P Internal Lockwasher 4 Q Service Pan 2 R Pan Head Machine Screw 4 S Internal Lockwasher 4 T 5204 Electrical Isolator 1 U 5253A R-Hose Adaptor 1 V 5254A A-Hose Adaptor 1 W Flat Washer 4 X Amp Fuse 1 Y /2-1 1/2 X 2 R-Isolation Hose 1 Z /2-2 1/2 X 2 A-Isolation Hose 1 AA Compensator Shaft Asy 1 AB Retainer 1 AC Knob (Includes D) 1 AD Washer 1 AE Hex Nut 1 AF Transformer Asy (See Sheet 4) 1 AG R-Preheater Cover 1 AH A-Preheater Cover 1 AJ Transformer Plate Asy 1 AK Flat Head Cap Screws 1 AL Hose Conn Lead W/Fuse Hdr 1 AM Lube Bottle 1 AN TSU Extension Adaptor 1 AP OP Button Head Cap Screw 2 AQ OP Bushing 2 AR OP Locknut 2 6/6/97 9

10 GUSMER H-2000 Proportioning Unit Figure 2. H-2000 Assembly (Part No SIZE) Exploded View Sheet 2 of 4 TABLE 2. H-2000 ASSEMBLY, (PART NO SIZE), PARTS LIST SHEET 2 OF 4 Reference Letter Part No. Description Qty A 1404A Button Head Cap Screw 3 B Lockwasher 2 C Hex Nut 2 D Flat Washer 2 E Lid Support 1 F Lock Nut ID, Issue 2

11 Parts Identification Figure 3. H-2000 Assembly (Part No SIZE) Exploded View Sheet 3 of 4 TABLE 3. H-2000 ASSEMBLY, (PART NO SIZE), PARTS LIST SHEET 3 OF 4 Reference Letter Part No. Description Qty A 651A-10 Lockwasher 8 B 651A-8 Pan Head Machine Screw 8 C Pan Head Machine Screw 2 D Lockwasher 2 E Internal Lockwasher 4 F Internal Lockwasher 4 G Power Cube 80 AMP 1 H Triac 1 J Terminal Jumper 1 K Door Frame 1 L Heat Sink 1 Not Shown Heat Sink Compound as required 6/6/97 11

12 GUSMER H-2000 Proportioning Unit Figure 4. H-2000 Assembly (Part No SIZE) Exploded View Sheet 4 of ID, Issue 2

13 Parts Identification TABLE 4. H-2000 ASSEMBLY, (PART NO SIZE), PARTS LIST SHEET 4 OF 4 Reference Letter Part No. Description Qty A 363A Insulating Wire Nut A/R B 651A-10 Lockwasher 2 C 651A-9 Hex Nut 2 E Stud Ring 1 F 2014 Round Head Machine Screws 2 G Terminal Block 1 H Quencharc 1 J Hex Locknut 1 K 5615A-2 Transformer Bracket 1 L Transformer Asy (Includes B, C, F, G, J, K) 1 6/6/97 13

14 GUSMER H-2000 Proportioning Unit ELECTRIC CONSOLE (STANDARD) Figure 5. Electric Console (STANDARD) Exploded View sheet 1 of ID, Issue 2

15 Parts Identification TABLE 5. ELECTRIC CONSOLE (STANDARD), PARTS LIST SHEET 1 OF 2 Reference Letter Part No. Description Qty A 656 White Lens 1 B 657A Neon Light Base 5 C 658A Incandescent Light Base 2 D 660 Amber Lens 6 E 661 Neon Bulb 5 F 662A Incandescent Bulb 2 H AMP Circuit Breaker 1 J A Amp Circuit Breaker (1 Phase only) 70 Amp Circuit Breaker (3 Phase only) 1 1 K B Shield (1 Phase only) Shield (3 Phase only) 1 1 L 5657B CB Shield Fastener 1 M Button Head Cap Screw (1 Phase Only) Button Head Cap Screw (3 Phase Only) N Button Head Cap Screw 12 P Phase Control 1 Q Toggle Switch 1 S AMP Circuit Breaker 2 T Temperature Controller 3 U Counter 1 V Spacer (1 Phase only) 1 X Shaft Lock 1 Y Pushbutton Switch 10A 1 Z Ammeter 1 AA Button Head Cap Screw 2 AB Pushbutton Switch 2 6/6/97 15

16 GUSMER H-2000 Proportioning Unit Figure 6. Electric Console (STANDARD) Exploded View Sheet 2 of ID, Issue 2

17 Parts Identification TABLE 6. ELECTRIC CONSOLE (STANDARD), PARTS LIST SHEET 2 OF 2 Reference Letter Part No. Description Qty A 368 Binder Head Mach Screw 2 B Hex Nut 1 C 651A-10 Lockwasher 6 D 651A-8 Pan Head Machine Screw 4 E Pan Head Machine Screw 3 F Lockwasher 6 G Lockwasher 1 H Hex Nut 3 K Pan Head Machine Screw 2 L Pan Head Machine Screw 1 M Terminal Lug 1 N Conduit Elbow 1 P Locknut 1 Q Grommet 3 R Round Head Machine Screw 1 S Pan Head Machine Screw 14 T Internal Lockwasher 6 U 5612B-2 Terminal Guard 1 V 5612B-3 Nylon Screw 1 W 5653B Fuse Holder 1 X 5703D-10 Bushing 2 Y Button Head Cap Screw 3 Z AMP Fuse 4 AA AMP Fuse Blk 4 AB Power Cube 50 AMP 2 AC Terminal Block 1 AD Quencharc 1 AE AMP Fuse 1 AF AMP Fuse Blk. 1 AG AMP Fuse 1 AH Pwr Contactor 50/60 HZ 1 AJ Overload Relay (1x220 V, 5HP) Overload Relay (3x220 V, 5HP) Overload Relay (3x380 V, 5HP) AK Transformer 1 AL Main Terminal Block Asy 1 AM Heat Sink 1 AQ Main Power Term Block Asy 1 AT Auxiliary Terminal Block 1 6/6/97 17

18 GUSMER H-2000 Proportioning Unit H-2000 INDIVIDUAL HOSE TEMPERATURE CONTROL (IHTC) ASSY Figure 7. H-2000 (IHTC) Assembly (Part No15000-Size-IHTC) Exploded View Sheet 1 of ID, Issue 2

19 Parts Identification TABLE 7. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 1 OF 5 Reference Letter Part No. Description Qty A Hex Nut 4 B 371 Socket Head Cap Screw 1 C Socket Head Cap Screw 4 D Socket Head Set Screw 2 E 651A-10 Lockwasher 5 F 651A-9 Hex Nut 1 G Lockwasher 1 H 681A Cable Clamp 1 J 1486A Lube Reservoir Bracket 1 K Hex Head Cap Screw 1 L Hex Locknut 1 M Stud Ring 2 N Hex Head Cap Screw 4 P Internal Lockwasher 4 Q Service Pan 2 R Pan Head Machine Screw 4 S Internal Lockwasher 4 T 5204 Electrical Isolator 1 U 5253A R-Hose Adaptor 1 V 5254A A-Hose Adaptor 1 W Flat Washer 4 X Amp Fuse 1 Y 14270C-1/2-1 1/2 X 2 R-Isolation Hose 1 Z 14270C-1/2-2 1/2 X 2 A-Isolation Hose 1 AA Compensator Shaft Asy 1 AB Retainer 1 AC Knob (Includes D) 1 AD Washer 1 AE Hex Nut 1 AF Transformer Asy (See Sheet 4) 1 AG R-Preheater Cover 1 AH A-Preheater Cover 1 AJ Transformer Plate Asy 1 AK Flat Head Cap Screws 1 AL Hose Conn Lead W/Fuse Hdr 1 AM Lube Reservoir 1 AN TSU Extension Adaptor 1 AP IHTC TSU Extension Adaptor 1 AQ OP Button Head Cap Screw 2 AR OP Bushing 4 AS OP Locknut 6/6/97 19

20 GUSMER H-2000 Proportioning Unit Figure 8. H-2000 (IHTC) Assembly (Part No SIZE-IHTC) Exploded View Sheet 2 of 5 TABLE 8. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 2 OF 5 Reference Letter Part No. Description Qty A Hex Nut 4 B 1277 Power Pack 1 C Hex Head Cap Screw 2 D Flat Washer 4 E 9758 Lockwasher 2 F Socket Head Cap Screw 4 G DT Transformer Plate Asy 1 H OP Bushing 2 J OP Locknut ID, Issue 2

21 Parts Identification Figure 9. H-2000 (IHTC) Assembly (Part No SIZE-IHTC) Exploded View Sheet 3 of 5 TABLE 9. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 3 OF 5 Reference Letter Part No. Description Qty A 1404A Button Head Cap Screw 3 B Lockwasher 2 C Hex Nut 2 D Flat Washer 2 E Lid Support 1 F Lock Nut 1 6/6/97 21

22 GUSMER H-2000 Proportioning Unit Figure 10. H-2000 (IHTC) Assembly (Part No SIZE-IHTC) Exploded View Sheet 4 of 5 TABLE 10. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 4 OF 5 Reference Letter Part No. Description Qty A 651A-10 Lockwasher 8 B 651A-8 Pan Head Machine Screw 8 C Internal Lockwasher 4 D Internal Lockwasher 4 E Power Cube 80 AMP 1 F Terminal Jumper 1 G Door Frame 1 H Heat Sink 1 Not Shown Heat Sink Compound as required ID, Issue 2

23 Parts Identification Figure 11. H-2000 (IHTC) Assembly (Part No SIZE-IHTC) Exploded View Sheet 5 of 5 TABLE 11. H-2000 (IHTC) ASSEMBLY, (PART NO SIZE-IHTC), PARTS LIST SHEET 5 OF 5 Reference Letter Part No. Description Qty A 363A Insulating Wire Nut A/R B 651A-10 Lockwasher 2 C 651A-9 Hex Nut 2 E Stud Ring 1 F 2014 Round Head Machine Screws 2 G Terminal Block 1 J Hex Locknut 1 K 5615A-2 Transformer Bracket 1 L Transformer Asy (Includes B, C, F, G, J, K) 1 6/6/97 23

24 GUSMER H-2000 Proportioning Unit ELECTRIC CONSOLE (IHTC) Figure 12. Electric Console (IHTC) (Part No. IP15650-SIZE-DT) Exploded View Sheet 1 of ID, Issue 2

25 Parts Identification TABLE 12. ELECTRIC CONSOLE (IHTC), (PART NO. IP15650-SIZE-DT), PARTS LIST SHEET 1 OF 2 Reference Letter Part No. Description Qty A 656 White Lens 1 B 657A Neon Light Base 5 C 658A Incandescent Light Base 2 D 660 Amber Lens 6 E 661 Neon Bulb 5 F 662A Incandescent Bulb 2 J 5657B CB Shield Fastener 1 K Button Head Cap Screw (1 Phase ONLY) Button Head Cap Screw (3 Phase ONLY) L Button Head Cap Screw 12 M Pushbutton Switch 2 N Toggle Switch 1 P Green Lamp 2 Q AMP Circuit Breaker 1 R A AMP Circuit Bracker (1 Phase ONLY) 70 Amp Circuit Breaker (3 Phase ONLY) 1 1 S Circuit Breaker 2 T Temperature Controller 2 V Counter 1 W B Shield (1 Phase ONLY) Shield (3 Phase ONLY) 1 1 X Spacer (1 Phase ONLY) 1 Z Knob 2 AA Pushbutton Switch 10A 1 6/6/97 25

26 GUSMER H-2000 Proportioning Unit Figure 13. Electric Console (IHTC) (Part No. IP15650-SIZE-DT) Exploded View Sheet 2 of ID, Issue 2

27 Parts Identification TABLE 13. ELECTRIC CONSOLE (IHTC), (PART NO. IP15650-SIZE-DT), PARTS LIST SHEET 2 OF 2 Reference Letter Part No. Description Qty A Hex Nut 1 B 651A-10 Lockwasher 6 C 651A-8 Pan Head Machine Screw 4 D Pan Head Machine Screw 1 E Lockwasher 5 F Lockwasher 1 G Hex Nut 4 K Pan Head Machine Screw 2 L Terminal Lug 1 M Conduit Elbow 1 N Locknut 1 P Grommet 3 Q Round Head Machine Screw 1 R Pan Head Machine Screw 14 T Internal Lockwasher 6 U 5612B-2 Terminal Guard 1 V 5612B-3 Nylon Screw 1 W 5653B Fuse Holder 1 X 5703D-10 Bushing 2 Y Button Head Cap Screw 3 Z AMP Fuse 4 AA AMP Fuse Blk 4 AB Power Cube 50 AMP 2 AC AMP Fuse 1 AD Controller 2 AE Overload Relay 32A (1 X 220V) Overload Relay (3X220 V) Overload Relay (3x380 V) AF Pwr Contactor 50/60 HZ 1 AG Quencharc 1 AH Main Terminal Block Asy 1 AJ Heat Sink 1 AM Main Power Term Block Asy 1 AN Mounting Track 1 AQ Auxiliary Terminal Block 1 AS OP Pan Head Machine Screw 6/6/97 27

28 GUSMER H-2000 Proportioning Unit CENTER AND BASE ASSEMBLY Figure 14. Center and Base Assembly (Part No SIZE) Exploded View TABLE 14. CENTER AND BASE ASSEMBLY, (PART NO SIZE), PARTS LIST Reference Letter Part No. Description Qty A 372 Interconnecting Hose 4 B 576 Pipe Plug 1 C 651A-10 Lockwasher 2 D 651A-9 Hex Nut 2 E 1315A Socket Head Cap Screw 8 F 1433A-1 Ball Valve 2 G 1433A-3 Swivel Union 5 H Lube Cyl Adapter Plate 1 J Male Elbow 1 K O-Ring 2 L O-Ring ID, Issue 2

29 Parts Identification Reference Letter Part No. Description Qty M 1486A-3 Button Head Cap Screw 1 N Bronze Bushing 1 P 1501A-7-1 Activator Plate 1 Q 1503 Connection Tube (Includes AJ & AK) 2 R Direct Valve Manifold 1 S 1504A-4 Socket Head Cap Screw (NYLOC) 4 T 1521 Reversing Switch Assy 1 U Flat Head Cap Screw 2 V Grommet 1 W Internal Lockwasher 4 X A Locknut 2 Y Socket Head Cap Screw 5 Z Grommet 2 AA Hex Head Cap Screw 4 AB Lube Hose Fitting 1 AC 5484A-4 Polyethylene Pipe Plug 1 AD 5494 Hex Head Cap Screw 4 AE Helical Lockwasher 4 AF Flat Washer 4 AG Tube Nipple 2 AH Tube Elbow 2 AJ Hose Nipple 2 AK Directional Valve 1 Not Shown Directional Valve Coil 1 AL Socket Cap Screw-NYLOC 4 AM SIZE Resin Prop Pump Assembly 1 AN Resin Pump Base Asy 1 AP Male Elbow 2 AQ SIZE Iso Prop Pump Assembly 1 AR Iso Pump Base Asy 1 AS Gauge 1 AT Gauge 2 AU Socket Head Cap Screw 8 AV Hyd Cylinder W/Spacers 1 AW Iso Lube Cylinder 1 AX Hyd Cylinder Clevis 2 AY Clevis Pin Assembly 2 AZ Pressure Switch 2 BA Baffle 1 BB Strainer 2 BC Bushing 1 BD 15310A R-Basic Preheater 1 BE 15360A A-Basic Preheater 1 BF Inlet Tube 2 BG Lube Reservoir Hose Asy 1 BH OP Swivel Union 1 6/6/97 29

30 GUSMER H-2000 Proportioning Unit BASE ASSEMBLY Figure 15. Base Assembly (Part No SIZE) (IHTC ASSY SHOWN) Exploded View TABLE 15. BASE ASSEMBLY, (PART NO SIZE), PARTS LIST Reference Letter Part No. Description Qty A 370 Hex Head Cap Screw 16 B 670A-1 Socket (IHTC ONLY) 1 C /24 O-Ring 1 D Shaft Coupling 1 E Alignment Spider ID, Issue 2

31 Parts Identification Reference Letter Part No. Description Qty F Hose Elbow 1 G Lockwasher 2 H Internal Lockwasher 8 J Hex Nut 8 K 1516A-3 Washer 4 L 1518 Motor Mount 4 M Binder Head Machine Screw 6 N Lockwasher 18 P Mounting Bracket 1 Q Socket Head Cap Screw 2 R 1808 Socket Head Cap Screw 4 S Internal Lockwasher 6 T 5494 Hex Head Cap Screw 6 U Shaft Coupling 1 V Reservoir Drain Plug 1 X CKT MA Pin Housing 1 Y CKT MA Pin Housing (IHTC ONLY) 1 Z Button Head Cap Screw (Std Machine ONLY) Button Head Cap Screw (IHTC Machine ONLY) 4 8 AA HYD-Oil Filler 1 AB HYD Reservoir Return Tube 1 AC Reservoir Cover Plate Gasket 1 AD Compensator Manifold 1 AE Socket Head Cap Screw 4 AF Gasket 1 AG O-Ring Elbow 1 AH Electric Motor (3 Phase Only) Electric Motor (1 Phase Only) 1 1 AJ Reservoir Cover Plate 1 AK Rubber Grommet 1 AL /2 TBE 90 HYD Res Return 1 AM Cartridge Strainer 1 AN Motor Bar 2 AP O-Ring Elbow 1 AQ P-Port Hose 1 AR TSU Harness 1 AS O-Ring 1 AT Transformer Conduit Asy (Std Machine ONLY) Transformer Conduit Asy (IHTC Machine ONLY) 1 2 AU O-Ring Adaptor 1 AV Bleed Hose 1 AW T Port Hose 1 AX Suction Tube 1 AY Swivel Castor 4 BA HYD Pump Asy (Includes C, R, AD, AE, & AF) 1 6/6/97 31

32 GUSMER H-2000 Proportioning Unit TRANSFORMER PLATE ASSEMBLY Figure 16. Transformer Plate Assembly (Part No ) Exploded View ID, Issue 2

33 Parts Identification TABLE 16. TRANSFORMER PLATE ASSEMBLY, (PART NO ), PARTS LIST Reference Letter Part No. Description Qty A 651A-10 Lockwasher 4 B 651A-9 Hex Nut 4 C Lockwasher 2 D Hex Nut 2 E Cable Tie 1 K Flat Head Cap Screw 3 M Transformer 1 N Male Tab 4 P Terminal Block 1 R Quencharc W/Lugs 1 S Transformer Plate 1 T Flat Head Cap Screw 2 U Flat Head Cap Screw 1 6/6/97 33

34 GUSMER H-2000 Proportioning Unit REVERSING SWITCH ASSEMBLY Figure 17. Reversing Switch Assembly (Part No. 1521) Exploded View TABLE 17. REVERSING SWITCH ASSEMBLY, (PART NO. 1521), PARTS LIST Reference Letter Part No. Description Qty A 578A Reversing Switch 1 B 578A-1 Socket Head Cap Screw 2 C Flat Washer 2 D Spring 1 E Reversing Switch Bracket 1 F Rocker Arm 1 G Rocker Arm Slide Pad 1 H Rocker Arm Pin 1 J Hitch Pin ID, Issue 2

35 Parts Identification LUBE RESERVOIR HOSE ASSEMBLY Figure 18. Lube Reservoir Hose Assembly (Part No ) Exploded View TABLE 18. LUBE RESERVOIR HOSE ASSEMBLY, (PART NO ), PARTS LIST Reference Letter Part No. Description Qty A Rubber Grommet 1 B 1485A-7 Supply Line 1 C /16 OD Grommet 1 D Lube Reservoir Check Valve 1 E Hose Clamp 1 F Lube Bottle-Modified 1 G Return Line 1 6/6/97 35

36 GUSMER H-2000 Proportioning Unit HYDRAULIC CYLINDER WITH SPACER Figure 19. Hydraulic Cylinder with Spacer (Part No ) Exploded View ID, Issue 2

37 Parts Identification TABLE 19. HYDRAULIC CYLINDER WITH SPACER, (PART NO ), PARTS LIST Reference Letter Part No. Description Qty A 1501B-10-1 Port Block 2 B 1501B Piston Assembly 1 C 1501B-10-2 Retainer Plate 2 D 1501B-10-4 Cylinder Body 1 E 1501B-10-5 Rod Bushing 2 F 1501B-10-6 Shaft Seal Expander 2 G 1501B-11-1 O-Ring 2 H 1501B-11-2 U-Cup 2 J 1501B-11-3 Back-Up Ring 2 K 1501B-11-4 Teflon Glass Wear Ring 1 L 1501B-11-5 V-Ring 8 M 1501B-11-6 O-Ring 2 N 1501B-11-7 Back-Up Ring 2 P 1501B-11-8 Rod Wiper 2 Q Prop. Pump Spacer 7 R Reversing Switch Pump Spacer 1 S Hyd. Cylinder Tie Rod 4 6/6/97 37

38 GUSMER H-2000 Proportioning Unit PROPORTIONING PUMP ASSEMBLY Figure 20. Proportioning Pump Assembly (Part No SIZE, SIZE) Exploded View ID, Issue 2

39 Parts Identification TABLE 20. PROPORTIONING PUMP ASSEMBLY, (PART NO SIZE, SIZE), PARTS LIST Reference Letter Part No. Description Qty A 373 Male Elbow 2 B 576 Pipe Plug 1 C 1402 O-Ring 2 * D See Schedule Packing Retainer Washer 1 * E See Schedule Packing Set 1 G See Schedule Wave Spring ** * H See Schedule Spring Retainer Washer 1 * J See Schedule Packing Support Washer 1 * K See Schedule Packing Set 1 * M See Schedule Wave Spring ** * N See Schedule Packing Support Washer 2 * P See Schedule O-Ring 1 (Resin only) 1 * Q See Schedule Pump Cylinder 1 * R See Schedule Piston Rod 1 * S See Schedule Shaft Collar 1 T Pump Tie Rod 3 U Inlet Flange 1 * V See Schedule See Schedule R-Packing Retainer Flange A-Packing Retainer Flange 1 1 W Flange Nut 3 * X See Schedule Piston RD Wiper CVR PLT (Resin only) 1 * Y See Schedule Clevis Link 1 Z Tube Elbow 1 * AA See Schedule See Schedule R-Outlet Flange (Includes B) A-Outlet Flange (Includes B) 1 1 AB Gasket (ISO only) 1 * Scheduling of parts are on succeeding pages. ** Specified quantities are on succeeding pages. 6/6/97 39

40 GUSMER H-2000 Proportioning Unit TABLE 21. SCHEDULE OF PARTS (PART NO SIZE, SIZE) (PART 1) REFERENCE PUMP SIZE LETTER 24 (Iso only) D E 1415/ / / / / G / H J K 1423/ / / / / M / / /80 N P (Resin only) NOT USED Q R S / / / / /2-60 V NOT USED NOT USED X (Resin only) NOT USED Y AA NOT USED ID, Issue 2

41 Parts Identification TABLE 22. SCHEDULE OF PARTS (PART NO SIZE, SIZE) (PART 2) REFERENCE PUMP SIZE LETTER * D E 1415/ / / / / G / / / / /112 H J K 1423/ / / / / M / N P (Resin only) Q R S / / / / /2 V NOT USED X (Resin only) Y AA NOT USED /6/97 41

42 GUSMER H-2000 Proportioning Unit TABLE 23. SCHEDULE OF QUANTITIES REF LETTER 24 (Iso only) PUMP SIZE G M TABLE 24. RESISTANCE FROM OPERATIONAL HEATING ELEMENTS NUMBER OF OPERATIONAL ELEMENTS 4000 WATT HEATER RESISTANCE IN OHMS ( ) 5000 WATT HEATER 6000 WATT HEATER ID, Issue 2

43 Parts Identification TABLE 25. SCHEDULE OF PARTS (PART NO SIZE, SIZE) (PART 2) PUMP NUMBER OF CYCLES REQUIRED TO DISPENSE APPROXIMATELY RATIO* 1 lb. (.5 kg) of Miixed Material ** 1 Gal. (3.8 l) of Miixed Material ** cycles 16 cycles cycles 16 1/2 cycles cycles 17 cycles cycles 18 cycles cycles 18 1/2 cycles cycles 19 1/2 cycles cycles 21 1/2 cycles cycles 23 cycles cycles 23 1/2 cycles cycles 24 cycles cycles 26 cycles cycles 27 cycles * Based on use of size #120 Pump in calculating ratio for all combinations ** Provided that hose and gun are filled with chemical components TABLE 26. VARIOUS PROPORTIONING PUMP SPECIFICATIONS Pump Cross-Sectional Area Ratio with Size sq. inches sq. millimeters #120 Pump /6/97 43

44 GUSMER H-2000 Proportioning Unit 120 SIZE PUMPS Figure Size Pumps (Part No , ) Exploded View ID, Issue 2

45 Parts Identification TABLE SIZE PUMPS, (PART NO , ), PARTS LIST Reference Letter Part No. Description Qty A 373 Male Elbow 2 B 576 Pipe Plug 1 C 1402 O-Ring 2 D Pump Cylinder 1 E Piston Rod 1 F /2 Shaft Collar 1 G Packing Retainer Washer 1 H Pump Tie Rod 3 J Inlet Flange 1 K Flange Nut 31 L Pump Clevis 1 M Tube Elbow 1 N Piston Seal Set 1 P Gasket (ISO only) 1 R R-Cylinder Seal Set A-Cylinder Seal Set (includes P) 1 1 S R-Packing Retainer Flange A-Packing Retainer Flange 1 1 T R-Outlet Pump Flange (includes B) A-Outlet Pump Flange (includes B) 1 1 REPLACEMENT CYLINDER SEAL SETS: For serial numbers 1 through 236: A & R Cylinder Seal Set (Part no ) - Order as required from your local distributor. For serial numbers 237 and up: R-Cylinder Seal Set (Part no ) - Order as required from your local distributor. A-Cylinder Seal Set (Part no )- Order as required from your local distributor. 6/6/97 45

46 GUSMER H-2000 Proportioning Unit PUMP BASE ASSEMBLY Figure 22. Pump Base Assembly (Part No , 15478) Exploded View ID, Issue 2

47 Parts Identification TABLE 28. PUMP BASE ASSEMBLY, (PART NO , 15478), PARTS LIST Reference Letter Part No. Description Qty A Nipple 1 B 576 Pipe Plug 3 C Valve Ball Seat 2 D Valve Cover Bracket 1 E Male Elbow 1 F Seat Seal 2 G Hex Head Cap Screw 4 H Spring 2 J Tube Elbow 1 K Valve Ball 2 L O-Ring 2 M 5428A-7-1 Ball Guide 2 N Pipe Plug 1 P R-Valve Block (includes B & N) A-Valve Block (includes B & N) 1 1 6/6/97 47

48 GUSMER H-2000 Proportioning Unit PRIMARY HEATER ASSEMBLY Figure 23. Primary Heater Assembly (Part No A, 15360A) Exploded View (for Serial Number B00329 & up) ID, Issue 2

49 Parts Identification TABLE 29. PRIMARY HEATER ASSEMBLY, (PART NO A, 15360A), PARTS LIST Reference Letter Part No. Description Qty A 465 Hose Elbow 1 B Hex Nut 2 C Flat Washer 2 F R-Preheater Flange A-Preheater Flange 1 1 G Thermocouple Kit (includes K & L) 1 H Heat Exchanger 1 J Spring 1 K Ferrule 1 L Nut 1 M /4 Tube Body 1 Q Spring 1 R Spring 3 S Preheater Flange 1 T Tie Rod 1 U Heating Element 1500W 4 V Heat Exchanger 3 W Thermostat 4 X Hose Elbow (Resin ONLY) Hose Elbow (Iso ONLY) 1 1 Z Pipe Plug 4 AA OP202-6 Bushing 1 Not Shown R-Preheater Cover 1 Not Shown A-Preheater Cover 1 Not Shown OP Button Head Cap Screw (To Secure Cover) 1 6/6/97 49

50 GUSMER H-2000 Proportioning Unit AUTO POWER PACK AUTOMATIC HOSE HEAT Figure 24. Automatic Hose Heat (Part No. 1277) Exploded View ID, Issue 2

51 Parts Identification TABLE 30. AUTOMATIC HOSE HEAT, (PART NO. 1277), PARTS LIST Reference Letter Part No. Description Qty A 363A Insulating Wire Nut 2 B Hex Nut 6 C 651A-10 Lockwasher 2 D 651A-8 Pan Head Machine Screw 2 E 651A-9 Hex Nut 2 F Pan Head Machine Screw 1 G Lockwasher 5 H Hex Nut 1 K Pan Head Machine Screw 4 L Hex Head Cap Screw 2 M 1275B-2 Input (Power) Wire Harness 1 N 1275C Strain Relief 1 P 1275C Locknut 1 Q Transformer Cover Box 1 R Bottom Cover 1 S Terminal Block Mtg. Bkt. 1 T Hose Conn. Lead w/fuse Htr. 1 U Heat Sink 1 V 1615C-4 Sheet Metal Screw 4 W Pan Head Machine Screw 2 X Power Cube 80 AMP 1 Y Transformer 1 Z Terminal Block 1 AA AMP Fuse 2 AB 9758 Lockwasher 2 AC CKT Ma Pin Plug 1 AD Terminal Jumper 1 AE Round Head Machine Screw 2 AF Cable Housing 1 AG Hose Conn Lead Hrn 1 AH OP Bushing 1 AJ OP Locknut 1 1 AK Machine To Transformer Harness (includes AC, AF) 1 6/6/97 51

52 GUSMER H-2000 Proportioning Unit OPTIONAL EQUIPMENT HOSE EQUIPMENT TABLE 31. DUAL HEATED HOSE ASSEMBLY (GENERALLY USED WITH AN H-2000) Part # Description 1250-D 1/4" x 10' Gun Hose w/ scuff jacket 1200-TC TC 3/8" x 50' L.V. Hose Assembly 1/2" x 50' L.V. Hose Assembly TABLE 32. ACCESSORIES Part # Description /12 Temperature Sensing Unit TABLE 33. FITTINGS TO ADAPT 3/8 HOSE TO 1/2 HOSE Part # 5253A 5254A Description Resin Hose Adaptor Iso Hose Adaptor ID, Issue 2

53 Parts Identification AUXILIARY PUMP RETRO-FIT KIT Figure 25. Auxiliary Pump Retro-Fit Kit (Part No SIZE) Exploded View TABLE 34. AUXILIARY PUMP RETRO-FIT KIT, (PART NO SIZE), PARTS LIST Reference Letter Part No. Description Qty A 1327 Interconnect Hose 1 B 465 Hose Elbow 1 C 828 Material Supply Hose 1 D Socket Head Cap Screw 4 E 15800A-SIZE Aux. Prop. Pump Asy 1 F Pipe & Hose Tee 1 G Pump Mounting Asy 1 H Check Valve 1 Not Shown Loctite (sample Tube) 1 6/6/97 53

54 GUSMER H-2000 Proportioning Unit AUXILIARY PROPORTIONING PUMP ASSEMBLY Figure 26. Auxiliary Proportioning Pump Assembly (Part No A-SIZE) Exploded View ID, Issue 2

55 Parts Identification TABLE 35. AUXILIARY PROPORTIONING PUMP ASSEMBLY, (PART NO A-SIZE), PARTS LIST Reference Letter Part No. Description Qty A Valve Cover Bracket 1 B 461 Snap Ring 1 C O-Ring 2 D 352A-1 Socket Head Cap Screw 4 E See Schedule Wave Spring 2 F PSI Liquid Fill Ga 1 G See Schedule Piston Rod 1 H See Schedule Pump Cylinder Block 1 J See Schedule Pump Flange 1 K 15804A Pump Base 1 L S Check Valve 2 M Inlet Valve Cover 1 N Outlet Valve Cover 1 P Pivot 2 Q See Schedule Yoke 1 R See Schedule Lockwasher 1 S See Schedule Packing Set 1 T See Schedule Packing Support Washer 2 U See Schedule Packing Set 1 V See Schedule Spring Retainer Washer 1 W See Schedule Conical Spring 1 X See Schedule Packing Retainer Washer 1 Y See Schedule Packing Support Washer 1 Z See Schedule Socket Head Cap Screw 1 AA Socket Head Cap Screw 4 AB 807 O-Ring 1 AC 9403-N O-Ring 1 AD 9405-N O-Ring 1 AE 9412 Pressure Gauge Adapter 1 AF 9462 Pump Screen 1 AG 9463 Socket Head Cap Screw 2 AH 9464 Screen Screw 1 AJ See Schedule Socket Head Cap Screw 1 AK Hose Nipple 1 AL 6465 Pipe Tee 1 AM Pressure Switch 1 6/6/97 55

56 GUSMER H-2000 Proportioning Unit TABLE 36. SCHEDULE OF PARTS (PART NO A-SIZE) REFERENCE PUMP SIZE LETTER E G H J Q / /4 R S T U V W X Y Z AJ OP ID, Issue 2

57 Parts Identification PUMP MOUNTING ASSEMBLY Figure 27. Pump Mounting Assembly (Part No ) Exploded View TABLE 37. PUMP MOUNTING ASSEMBLY, (PART NO ), PARTS LIST Reference Letter Part No. Description Qty A 370 Hex Nut 1 B Flat Head Cap Screw 1 C Clevis Pin 2 D Idler Link 1 E Pump Clevis 1 F Drive Arm 1 G Adjustable Pivot 1 H Washer 1 J Yoke Pin 1 K Pivot Pin 2 L Tru Arc 5 M Hyd Cylinder Clevis 1 N Reversing Plate 1 P Main Bracket Assembly 1 6/6/97 57

58 GUSMER H-2000 Proportioning Unit AUXILIARY PROPORTIONING PUMP ASY FOR 15 SIZE PUMPS Figure 28. Auxiliary Proportioning Pump Assembly for 15 Size Pumps (Part No A-15) Exploded View ID, Issue 2

59 Parts Identification Table 38. Auxiliary Proportioning Pump Assy For 15 Size Pumps, (Part No A-15), Parts List Reference Letter Part No. Description Qty A Valve Cover Bracket 1 B 461 Snap Ring 1 C O-Ring 2 D 352A-1 Socket Head Cap Screw 4 E Socket Head Cap Screw-NYLOC 1 F PSI Liquid Fill Ga 1 G Piston Rod 1 H Pump Cylinder Block 1 J Pump Flange 1 K 15804A Pump Base 1 L S Check Valve 2 M Inlet Valve Cover 1 N Outlet Valve Cover 1 P Pivot 2 Q /4 Yoke 1 R Hose Nipple 1 S Packing Retainer Washer 1 T Socket Head Cap Screw 4 U 807 O-Ring 1 V Socket Head Cap Screw 1 W 9403-N O-Ring-Neoprene 1 X 9405-N O-Ring-Neoprene 1 Y 9412 Tube Adaptor 1 Z Piston Seal Set 1 AB Cylinder Seal Set 1 AD 9462 Pump Screen 1 AE 9463 Socket Head Cap Screw 2 AF 9464 Screen Screw 1 AG 9758 Lockwasher 1 AH 6465 Pipe Tee 1 AJ Pressure Switch 1 6/6/97 59

60 GUSMER H-2000 Proportioning Unit ELECTRICAL SCHEMATIC DIAGRAMS STANDARD HOSE TEMPERATURE CONTROL Single Transformer 220V Single Phase Figure 29. H-2000 Single Transformer 220V Single Phase ID, Issue 2

61 Parts Identification Single Transformer 220V Three Phase Figure 30. H-2000 Single Transformer 220V Three Phase 6/6/97 61

62 GUSMER H-2000 Proportioning Unit Single Transformer 380V Three Phase Figure 31. H-2000 Single Transformer 380V Three Phase ID, Issue 2

63 Parts Identification TABLE 39. ELECTRICAL SCHEMATIC, (PARTS LIST Reference Number Part No. Description CB AMP Circuit Breaker (1 Phase) 5601A-1 70 AMP Circuit Breaker (3 Phase) CB2,CB AMP Circuit Breaker CB AMP Circuit Breaker F AMP Fuse F2, F3, F4, F AMP Fuse F AMP Fuse F AMP Fuse HC1, HC2, HC Temperature Controller K Pwr Contactor 50/60 HZ Overload Relay 30A (5HP,1PH) Overload Relay 17.5A (5HP, 3PH) Overload Relay 9.5A (5HP 3 x 380V) K Power Cube 80 AMP K3, K Power Cube 50 AMP M Counter M Ammeter Q Triac R1,R Phase Control RC1, RC Quencharc w/lugs RC Quencharc S Pushbutton Switch 10A S Toggle Switch S Reversing Switch S4, S Pressure Switch S6, S7, S8, S9, S10, Thermostat S11 S13, S14 S12, S Pushbutton Switch T Transformer T Transformer T Transformer TC1, TC Thermocouple TC /12 Temperature Sensor 6/6/97 63

64 GUSMER H-2000 Proportioning Unit INDIVIDUAL HOSE TEMPERATURE CONTROL (IHTC) Dual Transformer 220V Single Phase Figure 32. H-2000 Dual Transformer 220V Single Phase ID, Issue 2

65 Parts Identification Dual Transformer 220V Three Phase Figure 33. H-2000 Dual Transformer 220V Three Phase 6/6/97 65

66 GUSMER H-2000 Proportioning Unit Dual Transformer 380V Three Phase Figure 34. H-2000 Dual Transformer 380V Three Phase ID, Issue 2

67 Parts Identification TABLE 40. ELECTRICAL SCHEMATIC, PARTS LIST Reference Part No. Description Number CBI AMP Circuit Breaker (1 Phase) 5601A-1 70 AMP Circuit Breaker (3 Phase) CB2,CB AMP Circuit Breaker CB AMP Circuit Breaker F AMP Fuse F2, F3, F4, F AMP Fuse F7,F AMP Fuse HC1, HC Temperature Controller HC3,HC Controller K Pwr Contactor 50/60 HZ Overload Relay 30A (5HP,1PH) Overload Relay 17.5A (5HP, 3PH) Overload Relay 9.5A (5HP 3 x 380V) K1,K Power Cube 80 AMP K3, K Power Cube 50 AMP LP8,LP Green Lamp M Counter R1,R Potentiometer RC Quencharc W/Lugs RC Quencharc S Pushbutton Switch 10A S Toggle Switch S Reversing Switch S4, S Pressure Switch S6, S7, S8, S9, Thermostat S10, S11 S13, S14 S12, S Pushbutton Switch T Transformer T Transformer T Transformer TC1, TC Thermocouple TC3,TC /12 Temperature Sensor 6/6/97 67