Series F Shaft Mounted Helical

Transcription

1 Series F Shaft ounted elical Technical p to P / 146,000 lb.in Geared otors CF- S 11

2 PRODCTS IN TE RANGE Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive, aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions. Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel angle helical bevel helical geared motors & reducers Series G elical parallel shaft & bevel helical right angle drive gear units Series Large helical parallel shaft & bevel helical right angle drive units Series J Shaft mounted helical speed reducers Series K Right angle helical bevel helical geared motors & reducers Series In-line helical geared motors & reducers Roloid Gear Pump Lubrication and fluid transportation pump Series X Cone Ring Pin and bush elastomer coupling Series X Gear Torsionally rigid, high torque coupling Series X Grid Double flexing steel grid coupling Series X Nylicon Gear coupling with nylon sleeve Series X Torque Limiter Overload protection device We offer a wide range of repair services and many years experience of repairing demanding and highly critical transmissions in numerous industries. We can create custom engineered transmission solutions of any size and configuration.

3 General Description 1 nit Designations 2 Explanation and use of Ratings and Service Factors 3 Load Classification by Applications 4 Selection Procedure For otorized nits 5-6 Options 7-8 otor Adaptors 9-11 Lubrication 12 ounting Positions 13 OTORIZED otor Details 15 Additional otor Features 16 Additional Gearbox Features 17 Exact Ratios Selection Tables Geared otors Dimensions otorized otorized Backstop odule 43 Options 44 REDCER Overhung & Axial Loads on Shafts 47 Thermal Ratings 48 Double Reduction Ratings Triple Reduction Ratings Quadruple Reduction Ratings Dimensions Reducer Dimensions Reducer Quad 64 Fan Cooled nits 65 Reducer Backstop oduke 66 Taper Release Bushing Torque Bushing 69 Dimensions D Flange 69 Dimensions C Flange 72 Dimensions Standard Bore Assembly 72 Dimensions Standard Bore Disassembly 73 Shipping Specification 74-75

4 GENERAL DESCRIPTION Series F Series F shaft mounted geared motors offer ratios from 5 to 100/1 in double reduction, from 100 to 360 in triple and up to 5600/1 in combined reductions. otors are available up to 50 P giving a maximum output torque of lb. in. The Series F geared motor is primarily designed as a shaft mounted unit incorporating an integral torque reaction bracket. The units are also available with rubber torque bushings, output flanges, output shafts and taper release bushings to allow for trouble free maintenance. All variants are available either motorized or with input shaft assembly. The Range Includes Nine sizes of units F02, F03, F04, F05, F06, F07, F08, F09, and F10. * Double reduction/triple shaft mounted reducer F T R A otorized double/triple reduction shaft mount Version T Version W Version F - Standard unit with torque bushing - Standard unit without torque bushing - Standard unit with output flange * F T N A - 1 A. 7 5 B - - nit type N nit type A nit type G - otorized - nit to allow fitting of NEA motor - nit to allow fitting of a standard IEC motor nit type R nit type S nit type X nit type Y - Reducer - Reducer unit fitted with a fan - Reducer unit fitted with a backstop - Reducer unit with a fan and backstop otorized double/triple reduction with output shaft and flange Design Features Include Patented standard motor connection (IEC or NEA). * F F N N - 1 A. 7 5 B - - Ability to fit double oil seals input and output as required. All units are dimensionally interchangeable with other major manufacturers. otorized quadruple reduction shaft mount Brake geared motors are available as standard. nits are manufactured and assembled from a family of modular kits for distributor friendliness maximizing availability and flexibility. otorized units can be fitted with a backstop module and reducer units can be fitted with a backstop and fan. As improvements in design are being made continually this specification is not to be regarded as binding in detail and drawings and capacities are subject to alteration without notice. Drawings and 3D-models are available at * * F T N A - 1 A. 2 5 B - - F T R A * Typical nit Designations Reducer quadruple reduction shaft mount 1

5 NIT DESIGNATIONS * Gearbox Codes otor Codes Series Size of nit No of Reductions Revision Version Nominal Overall Ratio nit Version Type of nit Shaft otor Adaptor ounting Position Geared otor Power No of otor Poles Additional otor Features Additional Gearbox Features F Example F T N N Q 1 D 7. 5 B Additional Gearbox Features Double Oil Seal, otorized Backstop Etc eg - F 1 - Series F Range F 2, 3 - Size of nit 0 2 Through No of Reductions 2 Through Additional otor Features eg - A For Types Without otor Enter No of otor Poles - No motor 4 Pole (Std) 1800 rpm B 6 Pole (Std) 1200 rpm D 5 - Revision Version 2 For Sizes 02 to 08 1 For Sizes 09 to 10 6, 7, 8 - Nominal Overall Ratio eg nit Version Standard nit with Torque Bushing STD nit without Torque Bushing STD nit with Flange T W F 15, 16, 17 - Geared otor Powers otor Power Required eg 7. 5 For reducer and non standard motor types enter Type of nit - otorized with IEC standard motor (IE2) N - otorized with NEA standard motor (EPACT) - otorized with IEC high efficiency motor (IE3) E - otorized with NEA high efficiency motor (PREI) G - nit to allow fitting of IEC motor (customer own motor) A - nit to allow fitting of NEA motor (customer own motor) R - Reducer unit S - Reducer unit with fan kit W - Reducer unit with backstop CCW rotation 13, 14 - ounting Position eg 1 D 12 - otor Adaptor For otorized nits Type and G Column 10 Entries (enter) eg Q otorized nits Type A & N and Reducer nits Type R, S, W, X, Y and Z (enter) OTPT SAFT Standard Single Extension N (not available for F02) Standard ollow Shaft A nit with Taper Release Bushing T (not available for F02 and F03) See pages 7 & 8 for metric options X - Reducer unit with backstop CW rotation Y - Reducer unit with fan and backstop CW rotation Z - Reducer unit with fan and backstop CCW rotation * This Page ay Be Photocopied Allowing The Customer To Enter Their Order To access the on line configurator please visit 2

6 Gear unit selection is made by comparing actual loads with catalog ratings. Catalog ratings are based on a standard set of loading conditions, whereas actual load conditions vary according to type of application. Service Factors are therefore used to calculate an equivalent load to compare with catalog ratings. (i.e. Equivalent Load = Actual Load x Service Factor) echanical ratings and service factors Fm and Fs echanical ratings measure capacity in terms of life and/or strength, assuming 10 hr/day continuous running under uniform load conditions. Catalog ratings allow 100% overload at starting, braking or momentarily during operation up to 10 hours per day. The unit selected must therefore have a catalog rating at least equal to half maximum overload. echanical Service Factor Fm (Table 1) is used to modify the actual load according to daily operating time, and type of loading. Load characteristics for a wide range of applications are detailed in Table 3 opposite, which are used in deciding the appropriate Service Factor Fm from Table 1. If overloads can be calculated, or accurately assessed, actual loads should be used instead of Fm. For units subjected to frequent stop/starts overloads in excess of 10 times/day multiply factor Fm x Factor Fs (table 2). For applications where units are to operate in extremely dusty or moist/humid atmospheres unit selection should be referred to application engineers. Table 1. echanical Service Factor (Fm) EXPLANATION & SE OF RATINGS & SERVICE FACTORS Prime mover Electric motor, steam turbine or hydraulic motor Duration of service- hrs per day Load classification-driven machine niform oderate eavy mass acceleration mass acceleration factor < 0.2 factor < 3 nder mass acceleration factor < 10 3 to Over ulti-cylinder internal combustion engine Single cylinder internal combustion engine nder to Over nder to Over ass acceleration factor = all external moments of inertia * * calculated with reference to moment of inertia of driving motor the motor speed Table 2. Number of Starts Factor (Fs) Start / Stops per hour (1) p to > 200 Factor Fs Note: (1) Intermediate values are obtained by linear interpolation 3

7 Table 3 = niform load = oderate shock load = eavy shock load = Refer to Application Engineering Driven achine Agitators pure liquids liquids and solids liquids-variable density Blowers centrifugal lobe vane Brewing and distilling bottling machinery brew kettles-continuous duty cookers-continuous duty mash tubs-continuous duty scale hopper-frequent starts Can filling machines Cane knifes Car dumpers Car pullers Clarifiers Classifiers Clay working machinery brick press briquette machine clay working machinery pug mill Compressors centrifugal lobe reciprocating multi-cylinder single cylinder Conveyors-uniformly loaded or fed apron assembly belt bucket chain flight oven screw Conveyors-heavy duty not uniformly fed apron assembly belt bucket chain flight live roll oven reciprocating screw shaker type of load Cranes main hoists bridge travel trolley travel Crusher ore stone sugar Dredges cable reels conveyors cutter head drives jig drives maneuvering winches pumps screen drive stackers utility winches Dry dock cranes main hoist auxiliary hoist boom, luffing rotating, swing or slew tracking, drive wheels Elevators bucket-uniform load bucket-heavy load bucket-continuous centrifugal discharge escalators freight gravity discharge man lifts passenger Fans centrifugal cooling towers induced draft forced draft induced draft large, mine, etc large, industrial light, small diameter Feeders apron belt disc reciprocating screw Food industry beef slicer cereal cooker dough mixer meat grinders Generators-not welding ammer mills oists heavy duty medium duty skip hoist Laundry washers reversing Laundry tumblers Line shafts driving processing equipment light other line shafts log haul-incline log haul-well type log turning device main log conveyor off bearing rolls planer feed chains planer floor chains planer tilting hoist re-saw merry-go-round conveyor roll cases slab conveyor small waste conveyor-belt small waste conveyor-chain sorting table tipple hoist conveyor tipple hoist drive transfer conveyors transfer rolls tray drive trimmer feed waste conveyor achine tools bending roll punch press-gear driven notching press- belt driven plate planers tapping machine other machine tools main drives auxiliary drives etal mills draw bench carriage and main drive pinch, dryer and scrubber rolls-reversing slitters table conveyors non-reversing group drives individual drives reversing wire drawing and flattening machine wire winding machine ill-rotary type ball cement kilns dryers and coolers kilns, other than cement pebble rod plain wedge bar tumbling barrels ixers concrete mixers -continuous concrete mixers -intermittent constant density variable density Oil industry chillers oil well pumping paraffin filter press rotary kilns Lumber industry barkers-hydraulicmechanical burner conveyor chain saw and drag saw chain transfer craneway transfer de-barking drum edger feed gang feed green chain live rolls log deck Paper mills agitators, (mixers) barker-auxiliarieshydraulic barker-mechanical barking drum beater and pulper bleacher calenders calenders-super converting machine, except cutters, platers conveyors couch cutters-plates cylinders dryers felt stretcher felt whipper jordans SERIES F LOAD CLASSIFICATION APPLICATION Driven achine type of Driven achine type of Driven achine load load log haul presses pulp machine reel stock chest suction roll washers and thickeners winders Printing presses Pullers barge haul Pumps centrifugal proportioning reciprocating single acting; 3 or more cylinders double acting; 2 or more cylinders single acting; 1 or 2 cylinders double acting; single cylinder rotary gear type lobe, vane Rubber and plastics industries crackers laboratory equipment mixed mills refiners rubber calenders rubber mill-2 on line rubber mill-3 on line sheeter tire building machines tire and tube press openers tubers and strainers warming mills Sand muller Sewage disposal equipment bar screens chemical feeders collectors dewatering screws scum breakers slow or rapid mixers thickeners vacuum filters Screens air washing rotary-stone or gravel travelling water intake Slab pushers Steering gear Stokers Sugar industry cane knives crushers mills Textile industry batchers calenders cards dry cans dryers dyeing machinery knitting machines looms mangles nappers pads range drives slashers soapers spinners tenter frames washers winders Windlass type of load 4

8 SELECTION PROCEDRE FOR OTORIZED NITS EXAPLE APPLICATION DETAILS Absorbed power of driven machine = 0.96 P speed of gearbox or Input speed of machine = 62 rev/min Application = niformly loaded belt conveyor Duration of service (hours per day) = 24hrs ounting position = 1 Ambient temperature = 68 o F Running time (%) = 100% 1 DETERINE ECANICAL SERVICE FACTOR (Fm) Refer to Load Classification by Application, table 3, page 4 Application = niformly loaded belt conveyor Conveyors-uniformly loaded or fed apron = niform load assembly belt bucket chain Refer to mechanical service factor (Fm), table 1, page 3 Duration of service (hours per day) = 24hrs 2 DETERINE REQIRED OTPT TORQE AT GEARBOX OTPT SAFT Absorbed = Absorbed power x output torque Gearbox output speed 0.96 x = 975 lb. in 62 Prime mover Electric motor, steam turbine or hydraulic motor Duration of servicehrs per day Load classification-drive niform oderate nder to Over Therefore mechanical service factor (Fm) = 1.25 If the unit is subject to frequent start/stops Fm must be multiplied by factor Fs (see table 2 page 3) 3 SELECT GEARED OTOR Refer to selection table one motor size larger than absorbed power. Absorbed power = 0.96 P, therefore refer to 1.00 P selection table. Required output speed of gearbox = 62 rev/min 1.00 P N2 R/IN i lb in Fm lbf NIT DESIGNATION lb 4 POLE Speed Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight otor Frame Size F _ N _ B TC CECK OTPT TORQE torque of selected unit must be equal or more than required output torque at gearbox output shaft. Required output torque at gearbox output shaft = 975 lb. in 1.00 P N2 R/IN i lb in Fm N NIT DESIGNATION lb 4 POLE Speed Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order F _ N _ B TC Weight otor Frame Size Selected units output torque = 984 lb. in, therefore unit is acceptable Go to point 5 5

9 5 CECK SERVICE FACTOR Service factor (Fm) of selected unit must be equal or more than required service factor. SERIES F SELECTION PROCEDRE FOR OTORIZED NITS Required service factor of gearbox = P N2 R/IN i lb in Fm lbf NIT DESIGNATION lb 4 POLE Speed Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order F _ N _ B TC Weight otor Frame Size Selected unit s service factor (Fm) = 3.29, therefore unit is acceptable. Alternatively an F04 unit could be selected which has a larger diameter output bore 1.00 P N2 R/IN i lb in Fm lbf NIT DESIGNATION lb 4 POLE Speed Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight otor Frame Size F _ N _ B TC Selected unit s service factor (Fm) = 3.29, therefore unit is acceptable. 6 CECK OVERNG LOADS If sprocket, gear, etc is mounted on the output shaft then refer to Overhung Loads Procedure, and compare with allowable overhung load (lb) of selected unit Allowable overhung load (lb) must be equal or more than calculated overhung load (P) 1.00 P N2 R/IN i lb in Fm lbf NIT DESIGNATION lb 4 POLE Speed Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight otor Frame Size F _ N _ B TC NOTE: If any of the following conditions occur then consult Application Engineering a) ass acceleration factor > 10 b) Ambient temperature is above 104 o F (40 o C) 6

10 OTPT OPTIONS OTPT BORE OPTIONS, COLN 11 ENTRY Column 11 Entry Standard / Inch ollow Shaft m2 m3 Inch ollow Shaft Inch Taper Release * A T (entry depends on shaft diameter contact Application Engineering) OD etric ollow Shaft T Shaft Bore * See pages for dimensions of these shaft options NIT SIZE F02 F03 F04 F05 F06 F07 F08 F09 F10 TYPE OF COL 11 DIENSIONS IN INCES (etric bore dimensions in mm) BORE ENTRY Ø D m1 m2 m3 T v3 Inch A / /8 NFx2 etric / x50 Inch A / /8 NFx2 etric / x50 Inch A / /2 NFx2.25 etric / x55 Inch A / /8 NFx2.75 etric / x70 Inch A / /8 NFx2.75 etric / x70 Inch A / /8 NFx2.75 etric / x70 Inch A / /4 NFx3.25 etric / x80 Inch A / /4 NFx3.25 etric / x80 Inch A / /4 NFx3.25 etric / x80 7

11 OTPT OPTIONS OTPT SAFT OPTIONS COLN 11 ENTRY Column 11 Entry Inch Shafts L12 t Inch Single Extension N u etric Single Extension C Tapped ole W d Ø etric Shafts L etric Shafts L11 L12 t u Tapped ole W Ø d L NIT SIZE F02 F03 F04 F05 F06 F07 F08 F09 F10 TYPE OF BORE COL 11 ENTRY DIENSIONS IN INCES (etric shaft dimensions in mm) Ø D L L11 L12 t u w Inch N etric C Inch N / * /8 NFx 0.75 etric C / x22 Inch N / * /2 NF x 1.13 etric C / x28 Inch N / * /8 NFx 1.5 etric C / x36 Inch N / * /8 NFx 1.5 etric C / x36 Inch N / * /8 NFx 1.5 etric C / x36 Inch N / * /4 NFx 1.65 etric C / x42 Inch N / * /4 NFx 1.65 etric C / x42 Inch N / * /4 NFx 1.65 etric C / x42 8

12 OTOR ADAPTERS DOBLE REDCTION NITS NEA Flanges C face Column 12 entry for units type A (Column 10) F0222 F0322 F0422 F0522 F0622 F0722 F0822 F0921 F1021 OTOR RATIO COVERAGE C *T * T - Q - Q - Q /145TC *V *W V W - R - R - R - N /184TC *X - *X - S T S T S T J P - S - P 213/215TC V K Q - T - Q 254/256TC W - L P L R 284/286TC Q V S 324/326TC R W N T COLN 12 ENTRY IEC Flanges B14 Column 12 entry for units type G (Column 10) OTOR RATIO COVERAGE F F0322 F F0522 F0622 F * * COLN *B *K B K - G - G - G ENTRY *D *R D R - J - J - J 100 *E *S E S B L B L B L 112 *E *S E S B L B L B L D N COLN 12 ENTRY otor codes marked * are not suitable for units with Taper Release Bushing IEC Flanges B5 Column 12 entry for units type G (Column 10) OTOR RATIO COVERAGE F F0322 F0422 F0522 F0622 F0722 F0822 F0921 F *F *F - F - V - V *G *G - G - D - D *A *J *A *J W F W F - F - D - E *C *Q *C *Q Y Y - - E - F - - COLN 12 ENTRY A K A K A K A F - G - E A K A K A K A F - G - E N P N P C B G - - F E - C A J A G B K B C - C D - D Limited Availability / Non Preferred 9

13 OTOR ADAPTERS TRIPLE REDCTION NITS NEA Flanges C face Column 12 entry for units type A (Column 10) OTOR RATIO COVERAGE F F0332 F F0532 F0632 F0732 F0832 F0931 F C * Q Q X - COLN 12 ENTRY 143/145TC COLN *W W W W R R Y - 182/184TC 12 ENTRY T T Z S 213/215TC V - T 254/256TC /286TC V 324/326TC W IEC Flanges B14 Column 12 entry for units type G (Column 10) OTOR RATIO COVERAGE F F0332 F F0532 F0632 F0732 F otor codes marked * are not suitable for units with Taper Release Bushing 71 * - - COLN 12 ENTRY 80 COLN *K K K K G G ENTRY *R R R R J J L L N IEC Flanges B5 Column 12 entry for units type G (Column 10) OTOR RATIO COVERAGE F F0332 F0432 F0532 F0632 F0732 F0832 F0931 F *F F F F COLN *G G G G ENTRY *J *J J J F F L E 90 *Q *Q Q Q F COLN 12 ENTRY K K N G K K N G Limited Availability / Non Preferred 10

14 OTOR ADAPTERS QADRPLE REDCTION NITS NEA Flanges C face Column 12 entry for units type A (Column 10) OTOR RATIO COVERAGE F0342 F C F0542 F0642 F0742 F0842 F0941 F C C C C C C 56C Q Q Q COLN 12 ENTRY 143/145TC COLN W W W W R R R 182/184TC 12 ENTRY T T T 213/215TC V IEC Flanges B14 Column 12 entry for units type G (Column 10) OTOR RATIO COVERAGE F0342 F C F0542 F0642 F0742 F0842 F0941 F C C C C C C COLN 12 ENTRY 80 COLN K K K K G G G ENTRY R R R R J J J L L L L L L N IEC Flanges B5 Column 12 entry for units type G (Column 10) OTOR RATIO COVERAGE F0342 F C F0542 F0642 F0742 F0842 F0941 F C C C C C C 63 F F F F V V - 71 COLN G G G G D D ENTRY J J J J F F F 90 Q Q Q Q COLN 12 ENTRY K K K K K K P P P Limited Availability / Non Preferred 11

15 LBRICATION Gear units 02, 03, 04, 05, 06 & 07 will be supplied filled with a quantity of EP mineral oil (Grade 6E) appropriate to the intended mounting position. owever if, as requested, the unit is supplied without lubricant then the oil quantity required is obtained from Table 2. Gear units 08, 09, and 10 are supplied without lubricant. Recommended lubricants are listed in the Approved Lubricant scheme booklet. TEPERATRE LIITATIONS The standard lubricant is suitable for operation in ambient temperatures of 32 F to 95 F (0 C to 35 C), outside of this consult Table 1 or our Application Engineers. TABLE 2 Lubrication Quantity (Liters) TABLE 1 OIL GRADES ABIENT TEPERATRE RANGE LBRICANT -5 o 23 F C to to F o C (type E) E) 32 F 0-30 o C to 20 o C (type ) to 95 F C to 35 o 68 F C 20 o to 122 F (-5 C to 20 C) C to 50 o C (0 C to 35 C) (20 C to 50 C) -22 F to 68 F (type ) (-30 C to 20 C) EP ineral Oil (type E) 5E (VG 220) 6E (VG 320) 7E (VG 460) Polyalphaolefin based Synthetic (type ) 5 (VG 220) 5 (VG 220) 6 (VG 320) DOBLE REDCTION nit Size F0222 F0322 F0422 F0522 F0622 F0722 F0822 F0921 F1021 ONTING POSITION TRIPLE REDCTION nit Size F0232 F0332 F0432 F0532 F0632 F0732 F0832 F0931 F1031 ONTING POSITION QADRPLE REDCTION F0342 F0442 F0542 F0642 F0742 nit Size Primary Secondary Primary Secondary Primary Secondary Primary Secondary Primary Secondary ONTING POSITION 0122 F F F F F QADRPLE REDCTION..CONT F0842 F0941 F1041 nit Size Primary Secondary Primary Secondary Primary Secondary Conversion Table: 0522 F F F1021 Liters to Gallons = Liters x * NOTE: Primary units filled with Grade 6E lubricant suitable for all ambient temperatures between 32 o F and 95 o F (0 o C and 35 o C) ONTING POSITION 12

16 ONTING POSITIONS ounting Positions COLN 13 ENTRY Enter - for units with no oil fill * * ounting Position 6 is not recommended for Geared otors - Consult Application Engineering Gear nits selected for use in mounting positions 2, 5 and 6 should only be used with overall ratios greater or equal to those shown in the table below nit Size Input Speed (rpm) < 1000 < 1500 < 1800 > 1800 F02 - F07 All All All F0822 All F F Consult Application Engineering C ONTING POSITIONS - SOWN AS OTORIZED - APPLIES ALSO FOR REDCERS COLN 14 ENTRY Column 14 Angle X D ALL OTORS Entry F02 F03 F04 F05 F06 A B A C D Reducer or no motor fitted x x B Column 14 Angle X Entry F07 F08, F09, F10, F11, F12 A 28 0 B C D Reducer or no motor fitted 13

17 OTORIZED SERIES F

18 OTOR DETAILS NEA Standard otors ko BF 4OLES øbd øaj øak ø ø g A OTOR FRAE SIZE Ø BD Ø AJ Ø AK Ø A ko max Ø g BF TAP NC 56C / TC/145TC /8-16 ko BF 4OLES øbd øak øaj ø ø g A OTOR FRAE SIZE Ø BD Ø AJ Ø AK Ø A ko max Ø FP BF TAP NC 182TC/184TC / TC/215TC / TC/256TC / TC/286TC / TC/326TC / TC/365TC / TC/405TC /8-11 * otor lengths for our standard motors. These lengths may vary if alternative motor is fitted. 15

19 ADDITIONAL OTOR FEATRES - COLN 19 ENTRY SERIES F ADDITIONAL OTOR FEATRES Column 19 Entry Brake otor and Release on Brake Forced Ventilation/ Constant Blower (TECB) Thermistors Special - A B C D E F G K L S Please refer to our Application Engineers for details of the following additional motor features: - Wash down - Customized brake torque - Seperate brake supply - Anti Condensation heater - Bi-metal temperature detectors, Thermostat - etal fan cover - Rain cowl - Seperate terminal box 16

20 ADDITIONAL GEARBOX FEATRES - COLN 20 ENTRY SERIES F ADDITIONAL GEARBOX FEATRES otorized Backstop*** Column 20 Entry Double Oil* Seals Oil Level** Glass CW Rotation CCW Rotation Special**** - A B C D E F G I J K L *Double oil seals are for output shafts only. Double oil seals are NOT AVAILABLE on Taper Release output shafts. **Oil level glass is available on F06-F10. Oil level glass is NOT AVAILABLE on F02-F05 units. ***Limited frame size availability. NEA Frame sizes 182TC - 326TC & IEC Frame sizes ****Please refer to our Application Engineers for details regarding special gearbox features. 17

21 EXACT RATIOS EXACT RATIOS - DOBLE REDCTION Column Entry F0222 F0322 F0422 F0522 F0622 F0722 F0822 F0921 F1021 F1121 F

22 EXACT RATIOS EXACT RATIOS - TRIPLE REDCTION Column Entry F0232 F0332 F0432 F0532 F0632 F0732 F0832 F0931 F EXACT RATIOS - QAD REDCTION Column Entry F0342 F0442 F0542 F0642 F0742 F0842 F0941 F C C C C C C C C C C C C C C C C

23 SELECTION TABLES GEARED OTORS 0.25 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N. 2 5 B C otor Size F _ N. 2 5 B C F _ N. 2 5 B C F _ N. 2 5 B C F _ N. 2 5 B C F _ N. 2 5 B C F _ N. 2 5 B C F _ N. 2 5 B C F _ N _ B C NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N. 2 5 B C F _ N. 2 5 B C

24 SELECTION TABLES GEARED OTORS 0.25 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N. 2 5 B C C otor Size F _ N. 2 5 B C C C C C C C F _ N. 2 5 B C C C C C C C C C C C 0.33 P 4 POLE NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F C _ N. 2 5 B C C C C C C C C C C C C C F _ N. 3 3 B C F _ N. 3 3 B C F _ N. 3 3 B C

25 SELECTION TABLES GEARED OTORS 0.33 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N. 3 3 B C otor Size F _ N. 3 3 B C F _ N. 3 3 B C F _ N. 3 3 B C F _ N. 3 3 B C F _ N. 3 3 B C F _ N. 3 3 B C F _ N. 3 3 B C F _ N. 3 3 B C F _ N. 3 3 B C NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N. 3 3 B C C C C C 22

26 SELECTION TABLES GEARED OTORS 0.33 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N. 3 3 B C C C C C C C C C C C otor Size F C _ N. 3 3 B C C C C C C C C C C C C C C C 0.50 P 4 POLE F _ N. 5 0 B C F _ N. 5 0 B C F _ N. 5 0 B C NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N. 5 0 B C F _ N. 5 0 B C

27 SELECTION TABLES GEARED OTORS 0.50 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N. 5 0 B C otor Size F _ N. 5 0 B C F _ N. 5 0 B C F _ N. 5 0 B C F _ N. 5 0 B C F _ N. 5 0 B C F _ N. 5 0 B C F _ N. 5 0 B C F _ N. 5 0 B C C C C C C C NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering 24

28 SELECTION TABLES GEARED OTORS 0.50 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N. 5 0 B C C C C C C C C C C C C otor Size F C _ N. 5 0 B C C C C C C C C C C C C C C C 0.75 P 4 POLE F _ N. 7 5 B C F _ N. 7 5 B C F _ N. 7 5 B C NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N. 7 5 B C F _ N. 7 5 B C F _ N. 7 5 B C

29 SELECTION TABLES GEARED OTORS 0.75 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N. 7 5 B C otor Size F _ N. 7 5 B C F _ N. 7 5 B C F _ N. 7 5 B C F _ N. 7 5 B C F _ N. 7 5 B C F _ N. 7 5 B C F _ N. 7 5 B C C C C NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N. 7 5 B C C C C C 26

30 SELECTION TABLES GEARED OTORS 0.75 P 4 POLE 1.00P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N. 7 5 B C C C C C C C C C C C C F _ N 1. 0 B TC otor Size F _ N 1. 0 B TC F _ N 1. 0 B TC F _ N 1. 0 B TC F _ N 1. 0 B TC F _ N 1. 0 B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 1. 0 B TC F _ N 1. 0 B TC

31 SELECTION TABLES GEARED OTORS 1.00 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 1. 0 B TC otor Size F _ N 1. 0 B TC F _ N 1. 0 B TC F _ N 1. 0 B TC F _ N 1. 0 B TC F _ N 1. 0 B TC F _ N 1. 0 B TC F _ N 1. 0 B TC C C C NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 1. 0 B TC C C C C C C C C 28

32 SELECTION TABLES GEARED OTORS 1.50P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 1. 5 B TC otor Size F _ N 1. 5 B TC F _ N 1. 5 B TC F _ N 1. 5 B TC F _ N 1. 5 B TC F _ N 1. 5 B TC F _ N 1. 5 B TC F _ N 1. 5 B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 1. 5 B TC

33 SELECTION TABLES GEARED OTORS 1.50 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 1. 5 B TC otor Size F _ N 1. 5 B TC F _ N 1. 5 B TC F _ N 1. 5 B TC C F _ N 1. 5 B TC C C C C C 2.00P 4 POLE NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 2. 0 B TC F _ N 2. 0 B TC F _ N 2. 0 B TC

34 SELECTION TABLES GEARED OTORS 2.00 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 2. 0 B TC otor Size F _ N 2. 0 B TC F _ N 2. 0 B TC F _ N 2. 0 B TC F _ N 2. 0 B TC F _ N 2. 0 B TC F _ N 2. 0 B TC F _ N 2. 0 B TC F _ N 2. 0 B TC F _ N 2. 0 B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 2. 0 B TC F _ N 2. 0 B TC C C 31

35 SELECTION TABLES GEARED OTORS 3.00 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 3. 0 B TC F _ N 3. 0 B TC otor Size F _ N 3. 0 B TC F _ N 3. 0 B TC F _ N 3. 0 B TC F _ N 3. 0 B TC F _ N 3. 0 B TC F _ N 3. 0 B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 3. 0 B TC F _ N 3. 0 B TC

36 SELECTION TABLES GEARED OTORS 3.00 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 3. 0 B TC otor Size F _ N 3. 0 B TC F _ N 3. 0 B TC F _ N 3. 0 B TC P 4 POLE F _ N 5. 0 B TC F _ N 5. 0 B TC F _ N 5. 0 B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 5. 0 B TC

37 SELECTION TABLES GEARED OTORS 5.00 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 5. 0 B TC otor Size F _ N 5. 0 B TC F _ N 5. 0 B TC F _ N 5. 0 B TC F _ N 5. 0 B TC F _ N 5. 0 B TC F _ N 5. 0 B TC F _ N 5. 0 B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering 34

38 SELECTION TABLES GEARED OTORS 7.50 P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 7. 5 B TC otor Size F _ N 7. 5 B TC F _ N 7. 5 B TC F _ N 7. 5 B TC F _ N 7. 5 B TC F _ N 7. 5 B TC F _ N 7. 5 B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 7. 5 B TC

39 SELECTION TABLES GEARED OTORS P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 1 0. B TC otor Size F _ N 1 0. B TC F _ N 1 0. B TC F _ N 1 0. B TC F _ N 1 0. B TC F _ N 1 0. B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 1 0. B TC

40 SELECTION TABLES GEARED OTORS P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 1 5. B TC otor Size F _ N 1 5. B TC F _ N 1 5. B TC F _ N 1 5. B TC F _ N 1 5. B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering 37

41 SELECTION TABLES GEARED OTORS P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 2 0. B TC otor Size F _ N 2 0. B TC F _ N 2 0. B TC P 4 POLE NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering F _ N 2 0. B TC F _ N 2 5. B TC

42 SELECTION TABLES GEARED OTORS P 4 POLE 30.00P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 2 5. B TC F _ N 3 0. B TC otor Size F _ N 3 0. B TC NOTE Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering 39

43 SELECTION TABLES GEARED OTORS P 4 POLE N2 R/IN Speed i lb.in Fm lb nit Designation lb Ratio Torque Service Factor Overhung Load Column Entry 1 Through 20 Spaces to be filled when entering order Weight of base mount unit F _ N 4 0. B TC otor Size F _ N 4 0. B TC P 4 POLE NOTE F _ N 5 0. B TC F _ N 5 0. B TC Other output speeds are available using 6 and 8 pole motors - Consult Application Engineering 40

44 DIENSIONS OTORIZED a10 S4 K1 K0* *For motor dimensions refer to page 15 C4 V1 a9 N1 N2 f4 h1 P3 g* g6* 8 holes tapped N m1 m2 m3 O7 N3 N4 OD T Shaft Bore Setscrew - see output option page for details NIT SIZE F0222 F0232 F0322 F0332 F0422 F0432 F0522 F0532 F0622 F0632 F0722 F0732 F0822 F0832 F0921 F0931 F1021 F1031 a9 a10 C4 f4 h1 N N1 N2 N3 N4 O7 P3 S4 V x 1.25p 0.39 deep 10 x 1.50p 0.59 deep 10 x 1.50p 0.59 deep 10 x 1.50p 0.63 deep 12 x 1.75p 0.67 deep x 2.00p 0.79 deep x 2.00p 0.79 deep x 2.00p 0.94 deep x 2.50p 1.06 deep ollow Bore D m1 m2 m3 T OTOR FRAE F0222 F0232 F0322 F0422 F0332 F0432 F0522 F0532 F0622 F0632 F0722 F0732 F0822 F0832 F0921 F0931 F1021 F1031 SIZE K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 K1 56c TC TC TC TC TC TC

45 DIENSIONS OTORIZED QAD a10 S4 K1 K0* C4 V1 a9 f4 h1 P3 g* g6* m1 m2 m3 O7 OD V3 N1 N2 V2 8 holes tapped N *For motor dimensions refer to page 15 N3 N4 T Shaft Bore Setscrew - see output option page for details NIT SIZE a9 a10 C4 f4 h1 N N1 N2 N3 N4 O7 P3 S4 V1 V2 V3 F F F F F F F F x 1.50p 0.59 deep 10 x 1.50p 0.59 deep 10 x 1.50p 0.63 deep 12 x 1.75p 0.67 deep 16 x 2.00p 0.79 deep 16 x 2.00p 0.79 deep 16 x 2.00p 0.94 deep 20 x 2.50p 1.06 deep ollow Bore D m1 m2 m3 T OTOR F0342 F0442 F0542 F0642 F0742 F0842 F0941 F1041 FRAE SIZE K1 K1 K1 K1 K1 K1 K1 K1 56C TC TC TC

46 otorized backstop modules can be fitted between the gear unit and motor. The backstop device incorporates high quality centrifugal lift off sprags which are wear free above the lift off speed (n min). To ensure correct operation motor speed must exceed lift off speed. Suitable for ambient temperature -40 o F to o F (-40 o C to + 50 o C) K1 OTORIZED BACKSTOP ODLE Øg6 Warning Removal of motor or backstop will release the drive. Ensure all driven machinery is secure prior to any maintenance work. NEA C FLANGE IEC B5 FLANGE otor Frame Size Lift off Speed ( n min) (rev/min) Rated Locking Torque ( T max ) (at motor) (lb. in.) øg6 182TC / 184TC TC / 215TC TC / 256TC TC / 286TC TC / 326TC K1 otor Frame Size Lift off Speed ( n min) (rev/min) Rated Locking Torque ( T max ) (at motor) (lb. in.) øg6 K When a backstop module is fitted, dimension K1 should be added to the overall length of the geared motor assembly. Rotation of output shaft must be specified when ordering as viewed from the output shaft end (as shown in the diagram) see page 17 for column 20 entry CW - Free Rotation - Clockwise Locked - Counterclockwise CCW - Free Rotation - Counterclockwise Locked - Clockwise CW 43

47 OTPT OPTIONS Torque Bushing Taper Release Bushings B5 (D) Flange ounting B14 (C) Flange ounting 44

48 NOTES

49 REDCER SERIES F

50 aximum Permissible Overhung Loads SERIES F OVERNG & AXIAL LOADS (PONDS) ON SAFTS When a sprocket, gear, etc. is mounted on the shaft a calculation, as below, must be made to determine the overhung load on the shaft, and the results compared to the maximum permissible overhung loads tabulated. Overhung loads can be reduced by increasing the diameter of the sprocket, gear, etc. If the maximum permissible overhung load is exceeded, the sprocket, gear, etc. should be mounted on a separate shaft, flexibly coupled and supported in its own bearings, or the gear unit shaft should be extended to run in an outboard bearing. Alternatively, a larger gear is often a less expensive solution. Permissible overhung loads vary according to the direction of rotation. The values tabulated are for the most unfavorable direction with the unit transmitting full rated power and the load P applied midway along the shaft extension. ence, they can sometimes be increased for a more favorable direction of rotation, or if the power transmitted is less than the rated capacity of the gear unit, or if the load is applied nearer to the gear unit case. Refer to Application Engineering for further details. In any event, the sprocket, gear, etc. should be positioned as close as possible to the gear unit case in order to reduce bearing loads and shaft stresses, and to prolong life. All units will accept 100% momentary overload on stated capacities. Overhung load (lbf) P x 126,000 x K P = N x D Where P = equivalent overhung load (lbf) P = power transmitted by the shaft (orse Power) N = speed of shaft (rev/min) R = pitch radius of sprocket, etc. (inches) K = factor Note: 1 lbf = Newtons. A Fra Frb B Overhung ember K (factor) Chain sprocket* 1.00 Spur or helical pinion 1.25 Vee belt sheave 1.50 Flat belt pulley 2.00 * If multistrand chain drives are equally loaded and the outer strand is further than dimension A output or B input, refer to Application Engineering. Distance idway Along the Shaft Extension Size of unit F02 F03 F04 F05 NO of Reductions Dimensions A (in) Dimensions B (in) Input shaft Overhung Loads, Frb (Lb) 1750 rpm Two, Three and Four Stage nits F02 F03 F04 F05 F06 F07 F08 F09 F10 2 Stage Stage Stage For output overhung load Fra consult ratings tables Axial Thrust Capacities (Pounds) No check or calculation is required for axial loads (F A ) towards or away from the unit up to 50% of the permissible overhung load. If the axial thrust considerably exceeds these values or if there is a combination of axial thrust loads and overhung loads please contact Application Engineering. F06 F07 F08 F09 F

51 TERAL RATINGS Thermal Ratings (P) Thermal ratings are a measure of the units ability to dissipate heat. If they are exceeded, the lubricant may break down resulting in premature gear failure. Thermal ratings are based on an ambient temperature of 68 o F (20 o C), where units are to operate in other ambient temperatures thermal ratings must be adjusted by the following factors. Thermal Power (P) Ambient Temperature Deg F Deg C Adj. Factor i Ratio p To Note: N1 (rpm) F0222 F0322 F0422 F0522 F0622 F0722 F0822 F0921 F1021 F1121 F When checking thermal capacities use actual load required to be transmitted, not rating of prime mover. 48

52 Column Entry input speed N1 (rpm) Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 F0222 F0322 F0422 F0522 SERIES F DOBLE REDCTION RATINGS SIZES F02 - F05 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf)

53 Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 SERIES F DOBLE REDCTION RATINGS SIZES F02 - F05 Column Entry input speed N1 (rpm) F0222 F0322 F0422 F0522 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf)

54 Column Entry input speed N1 (rpm) Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 F0622 F0722 F0822 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) SERIES F DOBLE REDCTION RATINGS SIZES F06 - F08 51

55 Column Entry input speed N1 (rpm) Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 F0622 F0722 F0822 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) SERIES F DOBLE REDCTION RATINGS SIZES F06 - F08 52

56 DOBLE REDCTION RATINGS SIZES F09 - F10 Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 Column Entry input speed N1 (rpm) F0921 F1021 N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) Column Entry input speed N1 (rpm) F0921 F1021 N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf)

57 Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 SERIES F TRIPLE REDCTION RATINGS SIZES F02 - F05 Column Entry input speed N1 (rpm) F0232 F0332 F0432 F0532 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf)

58 Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 SERIES F TRIPLE REDCTION RATINGS SIZES F06 - F08 Column Entry input speed N1 (rpm) F0632 F0732 F0832 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf)

59 Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 SERIES F TRIPLE REDCTION RATINGS SIZES F09 - F10 Column Entry input rpm F0931 F1031 N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) Column Entry input speed N1 (rpm) F0932 F1031 N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf)

60 Column Entry input rpm F0931 Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 F1031 N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) SERIES F TRIPLE REDCTION RATINGS SIZES F09 - F10 57

61 Column Entry Input Speed N1 (rpm) Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 F0342 F0442 F0542 F0642 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) C C C C C C C C SERIES F QADRPLE REDCTION RATINGS SIZES F03 - F06 58

62 Column Entry Input Speed N1 (rpm) Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 F0342 F0442 F0542 F0642 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) C C C C C C C SERIES F QADRPLE REDCTION RATINGS SIZES F03 - F06 59

63 Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 SERIES F QADRPLE REDCTION RATINGS SIZES F07 - F10 Column Entry Input Speed N1 (rpm) F0742 F0842 F0941 F1041 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) C C C C C C C C C

64 Column Entry Input Speed N1 (rpm) Note: Input Power, Pm may exceed thermal limit, Check thermal power page 48 F0742 F0842 F0941 F1041 N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra N2 i 2 Pm fra (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) (rpm) (:1) (lb.in) (P) (lbf) C C C C C C C SERIES F QADRPLE REDCTION RATINGS SIZES F07 - F10 61

65 DIENSIONS REDCER K1 C4 a10 L1 S4 L14 d1 V1 a9 N1 N2 h1 Tapped hole w1 8 holes tapped N P3 f4 O7 N3 N4 m1 m2 u1 m3 Setscrew - see output option page for details d1 Ø D t1 Input Shaft T Shaft Bore NIT SIZE a9 a10 C4 f4 h1 K1 N N1 N2 N3 N4 O7 P3 S4 V1 F0222 F x 1.25p 0.39 deep F0322 F x 1.50p 0.59 deep F0422 F x 1.50p 0.59 deep F0522 F x 1.50p deep F0622 F x 1.75p deep F0722 F x 2.00p deep F0822 F x 2.00p deep F0921 F x 2.00p deep F1021 F x 2.50p deep

66 DIENSIONS REDCER NIT SIZE F0222 F0232 F0322 F0332 F0422 F0432 F0522 F0532 F0622 F0632 F0722 F0732 F0822 F0832 F0921 F0931 F1021 F1031 Input Shaft ollow Bore d1 L1 L14 t1 u1 w1 D m1 m2 m3 T NF NF NF NF NF NF NF NF NF NF NF NF NF NF NF NF NF NF

67 DIENSIONS REDCER QAD K1 C4 a10 S4 L1 L14 V1 a9 d1 N1 N2 h1 Tapped hole w1 P3 f4 O7 m1 m2 u1 m3 Setscrew - see output option page for details d1 OD V3 8 holes tapped N V2 N3 N4 t1 Input Shaft T Shaft Bore NIT SIZE a9 a10 C4 f4 h1 K1 N N1 N2 N3 N4 O7 P3 S4 V1 F x 1.50p 0.59 deep F x 1.50p 0.59 deep F x 1.50p 0.63 deep F x 1.75p 0.67 deep F x 2.00p deep F x 2.00p 0.79 deep F x 2.00p 0.94 deep F x 2.50p 1.06 deep NIT SIZE Input Shaft ollow Bore d1 L1 L14 t1 u1 w1 D m1 m2 m3 T F NF F NF F NF F NF F NF F NF F NF F NF

68 FAN COOLED NITS Column 10 Entry For reducer fan kit modules enter S in column 10 or if used in conjunction with a reducer backstop module kit Y CW rotation Z CCW rotation Dimensions of Fan Cooled nits L15 L14 O B8 NIT SIZE ØB8 L14 L15 F F F F

69 The reducer units listed below can be fitted with an internal backstop, this has no effect of the external unit size. The backstop device incorporates high quality centrifugal lift off sprags which are wear free above the lift off speed (n min). To ensure correct operation input speed must exceed lift off speed. Suitable for ambient temperature -40 o F to o F (-40 o C to + 50 o C) REDCER BACKSTOP ODLE Column 10 Entry For reducer backstop modules enter W for CCW rotation (or Z if used in conjunction with a fan kit) X for CW rotation (or Y if used in conjunction with a fan kit) Lift Off Speed ( n min) Rated Locking Torque nit Size ( T max ) (at inputshaft) (at input shaft) (lb. in.) (rev/min) F F F F F F Rotation of output shaft must be specified when ordering as viewed from the output shaft end (as shown in the diagram) CW - Free Rotation - Clockwise Locked - Counterclockwise CW CCW - Free Rotation - Counterclockwise Locked - Clockwise 66

70 DIENSIONS (INCES) TAPER RELEASE BSING q I d Removable Shaft Cover z DRIVEN SAFT Odk TIN WALLED Retaining Grub screw Ring Tapered bushing Stepped key (supplied) a b W m N (min) K Tapped hole Nut m u v w END PLATE (not supplied) C1 OC TICK WALLED ollow shaft key (supplied) Fastener OK1 hole key for driven shaft (not supplied) SIZE Key Bush ollow Shaft Nut Gear nit a b u v w d I m q z F04 (107)TR F05 (107)TR F06 (115)TR F07 (203)TR F08 (207)TR F09 (215)TR F10 (307)TR Consult standard unit selection tables for power and torque ratings. All other gear unit dimensions may be obtained from the standard unit dimension pages. 67

71 SIZE F04 (107)TR & F05 (107)TR F06 (115)TR F07 (203)TR F08 (207)TR F09 (215)TR F10 (307)TR Driven shaft diameter * (Ødk) bushing style * Check strength of driven shaft ** Check strength and length of key (when key not supplied - i.e. thick wall bushing) SERIES F DIENSIONS (INCES) TAPER RELEASE BSING driven shaft keyway driven shaft end plate circlip width min (W) depth () length ** (b1) a1 K N (min) ØC C1 K / Thick 1/4 1/ /2 NC /8 NC N / Thick 1/4 1/ /2 NC /8 NC N / Thick 1/4 1/ /2 NC /8 NC N / Thin 1/4 1/ /2 NC /8 NC N / Thin 3/8 3/ /2 NC /8 NC N bushing weight (lbs) / 1/184 Thick 1/4 1/ /2 NC /8 NC N / Thick 1/4 1/ /2 NC /8 NC N / Thick 3/8 3/ /2 NC /8 NC N / Thick 3/8 3/ /2 NC /8 NC N / Thin 3/8 3/ /2 NC /8 NC N / Thin 3/8 3/ /2 NC /8 NC N / Thin 3/8 3/ /2 NC /8 NC N / Thin 1/2 1/ /2 NC /8 NC N / Thick 3/8 3/ /8 NC /4 NC N / Thick 3/8 3/ /8 NC /4 NC N / Thick 3/8 3/ /8 NC /4 NC N / 1/683 Thick 3/8 3/ /8 NC /4 NC N / Thick 3/8 3/ /8 NC /4 NC N / Thin 1/2 1/ /8 NC /4 NC N / Thin 1/2 1/ /8 NC /4 NC N / Thin 1/2 1/ /8 NC /4 NC N / Thin 1/2 1/ /8 NC /4 NC N / Thick 3/16 5/ /8 NC /4 NC N / Thick 3/8 3/ /8 NC /4 NC N / Thick 3/8 3/ /8 NC /4 NC N / Thick 3/8 3/ /8 NC /4 NC N / 1/683 Thick 3/8 3/ /8 NC /4 NC N / Thick 3/8 3/ /8 NC /4 NC N / Thick 1/2 1/ /8 NC /4 NC N / Thin 1/2 1/ /8 NC /4 NC N / Thin 1/2 1/ /8 NC /4 NC N / Thin 1/2 1/ /8 NC /4 NC N / Thin 1/2 1/ /8 NC /4 NC N / Thin 5/8 5/ /8 NC /4 NC N / Thick 1/2 1/ /8 NC NC N / Thick 1/2 1/ /8 NC NC N / Thick 1/2 1/ /8 NC NC N / Thick 1/2 1/ /8 NC NC N / Thin 5/8 5/ /8 NC NC N / Thin 5/8 5/ /8 NC NC N / Thin 5/8 5/ /8 NC NC N / Thin 3/4 3/ /8 NC NC N / Thick 1/2 1/ NC /8 NC N / Thick 1/2 1/ NC /8 NC N / Thick 1/2 1/ NC /8 NC N / Thick 5/8 5/ NC /8 NC N / Thick 5/8 5/ NC /8 NC N / Thin 5/8 5/ NC /8 NC N / Thin 3/4 3/ NC /8 NC N / Thin 3/4 3/ NC /8 NC N / Thin 3/4 3/ NC /8 NC N / Thin 7/8 7/ NC /8 NC N

72 TORQE BSINGS RBBER BSINGS FOR TORQE AR C B F G A a9 E NIT SIZE A B C a9 E F G F /0.49 F /0.49 F /0.49 F /0.49 F /0.49 F /0.84 F /0.84 F /0.98 F /

73 Column 9 Entry F B5 (D) Flange Column 11 Entry N with Inch Shaft A without Shaft SERIES F DIENSIONS D (B5) FLANGE o K1 C4 i2 c1 f1 s1 P3 O a1 O b1 v O d u O e1 L12 L t Shaft m O7 NIT SIZE a1 b1 c1 C4 e1 f1 K1 m o O7 P3 s1 F F F F F F (110 j6) 4.33 (110 j6) 4.33 (110 j6) 7.09 (180 j6) 7.09 (180 j6) 9.06 (230 j6) See otorized or Reducer Dimension Pages Shaft d i2 L L12 t u v x x /8 NFx x /2 NFx x /8 NFx1, x /8 NFx x /8 NFx F x /4 NFx1.65 (250 h6) F (350 h6) F (350 h6) x /4 NFx x /4 NFx

74 Column 9 Entry Column 11 Entry SERIES F DIENSIONS C (B14) FLANGE T or W B14 (C) Flange (see page 2 for further details). N with Inch Shaft A without Shaft o K1 C4 Tapped ole v L L12 P3 O a1 b1 i2 f1 O d t u Shaft F02 to F07 ale Spigot F08 F09 F10 Female Recess O e1 m NIT SIZE F F F F F F F F F a1 b1 C4 e (85 i6) 3.35 (85 i6) 3.35 (85 i6) 4.13 (105 i6) 5.12 (130 i6) 5.12 (130 i6) 5.91 (150 7) 7.09 (180 7) 8.27 (210 7) f1 ale F1 K1 m o O7 P3 s1 See otorized or Reducer Dimension Pages Shaft d i2 L L12 t u v x x /8 NFx x /2 NFx x /8 NFx x /8 NFx x /8 NFx x /4 NFx x /4 NFx x /4 NFx

75 ASSEBLY ONTO SAFT - CSTOER SAFT DETAIL SERIES F DIENSIONS STANDARD BORE ASSEBLY T I5 m R d da d u u1 Sp ac er Tu be for use with cu stomer sh aft witho ut sh oulde r (not su pplied) I2 Spacer tube for use with customer shaft without shoulder (not supplied) I3 l I1 I4 Size d da l l1 l2 l3 l4 l5 m N R T u u1 F02 F03 F04 F05 F06 F07 F08 F09 F / / / / / / / / / /8 x NF deep 3/8 x NF deep 1/2 x NF 1.25 deep 5/8 x NF 1.42 deep 5/8 x NF 1.42 deep 5/8 x NF 1.42 deep 3/4 x NF 1.65 deep 3/4 x NF 1.65 deep 3/4 x NF 1.65 deep 12 lb.ft lb.ft lb.ft lb.ft lb.ft lb.ft lb.ft lb.ft lb.ft / / / / / / / / / Assembly Instructions 1. Spray the hollow shaft bore and mating diameter of the output shaft with Rocol DFS or equivalent anti-scuffing spray. 2. Fit key into shaft. 3. Fit the circlip into the output sleeve. 4. Fit the spacer tube only if the output shaft has no shoulder, then fit the output shaft into the output sleeve. 5. Secure in place with the washer and bolt. Torque tighten to the values stated in column N of the above table. 6. Fit plastic protective cover. 72

76 DISASSEBLY ETOD FRO SAFT SERIES F DIENSIONS STANDARD BORE DISASSEBLY c5 c4 D * d3 c7 * Parts Supplied by Customer d3 1 x 45 * m1 d2 t d4 * c6 I2 m u m1 Size c4 c5 c6 c7 D d2 d3 d4 l2 m m1 t (max) u (max) F /2"x 20 NF F /8"x 18 NF F /8"x 18 NF F "x 12 NF F "x 12 NF F "x 12 NF F /4"x 12 NF F /4"x 12 NF F /4"x 12 NF

77 SIPPING SPECIFICATION SIPPING WEIGT (LBS.) NIT SIZE & NO. OF REDCTIONS F0222 F0232 F0322 F0332 F0342 F0422 F0432 F0442 F0522 F0532 F0542 OTORIZED REDCER VERSION OTPT SAFT N/A N/A OTPT FLANGE C Without otor With otor TC Without otor With otor TC Without otor With otor TC Without otor With otor TC Without otor With otor TC Without otor 68 With otor TC Without otor 68 With otor TC Without otor With otor 256TC Without otor With otor 284TC Without otor With otor 286TC Without otor With otor 324TC Without otor With otor 326TC Without otor With otor 74

78 Product Safety Information General must equipment proper precautions must Potential azards - these are not o

79 CONTACT S ASTRALIA DENARK SWEDEN & NORWAY NITED KINGDO Radicon Transmission (Australia) PTY Ltd Australia Tel: Benzler Transmission A/S Dalager 1 DK-2605 Brøndby, Denmark Tel: Fax: AB Benzlers Porfyrgatan elsingborg Sweden Tel: Fax: Radicon Transmission K Ltd nit J3 Lowfields Business Park, Lowfields Way, Elland West Yorkshire, X5 9DA Tel: Fax: EROPE FINLAND TAILAND SA Benzler TBA BV Jachthavenweg 2 NL-5928 NT Venlo Germany Tel: Fax: Italy Tel: Netherlands & the rest of Europe Tel: Fax: Oy Benzler AB Vanha Talvitie 3C FI elsingfors, Finland Tel: Fax: Radicon Transmission (Thailand) Ltd 700/43 oo 6 Amata Nakorn Industrial Estate Tumbol Klongtumru uang, Chonburi Thailand Tel: Fax: Radicon Drive Systems, Inc Alft Lane Elgin Chicago Illinois SA Tel: Fax: INDIA Elecon. Engineering Company Ltd. Anand Sojitra Road Vallabh Vidyanagar Gujarat India Tel:

80 Benzlers Denmark Finland Germany Italy Sweden The Netherlands Radicon Thailand nited Kingdom SA