Contents. Flexible Couplings

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2 Flexible Couplings Catalog Nº: AE / A002 Contents General Characteristics Selection Service Factors Conventional Flexible Coupling Special Versions Assembly Instructions Nomenclature used to Order Couplings IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

3 General Characteristics Misalignment Solutions Misalignment is the cause of breakage in bearings, as well as the other components of the machine (seals, gaskets, gears), which are not normally prepared for the inflection introduces to the axis. Which is primary features; elasticity, misalignment compensation, and shock absortion, the Gummi Flexible is the solution in reducing the efforts of the machines components while increasing their useful life. Simple Installation The replacement is simpler and faster because it is comprised of only one rubber element. Using smaller alignment tolerances allows the element to extend the working life of its elastic center. It is not necessary to move the parts in order to replace the flexible element. Symmetry - Security - Balance Since the rubber element does not have any cuts in the elastic center, it there for has a guaranteed balance and no safety or security issues. Total Ouality Assured quality Manufactured under the strict Quality System, and produced using only the highest quality raw materials. Vibration and Shock Load Dampening The ability to absorb torsional vibrations and shocks provides for an extended working life of the equipment or machine. The measurement of vibrations that are transmitted in a system, from one side to the other, it is around 0%, which is minimized with the elastic center of the coupling s to ability to absorb the shock loads and vibrations. Different models - Back-Pull-Out - Diesel engines - Axial displacements - Shafts with different diameters - Floating shafts - Torque limiters - Security locking - Conical Shafts - Space Limited Areas $ Economy The working life capacity in the applications spare parts increases, reducing costly down time, minimizing the cost of replacement components, lubricants and inventory. The elastic center of the coupling works for a prolonged period of time without needing to be replaced. No need to Lubricate As a result of its design and constructive characteristics, the element does not require lubrication. Technical Information Available though our official distributors and Internet Sites IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

4 Selection Data Required to Select Appropriate Coupling: - Power in HP, CV or KW. - R.P.M - Shaft Diameters (both driven and drive shafts) - (fs) Service Factor (according to table II < page >) Couplings selection: The Following Formula is used to select the appropriate coupling HP x fs KW x.6 x fs Quick selection: Multiply HP by the Service factor. HP x fs, CV x.04 x fs or Kw x.6 x fs Once the value is obtained from the formula, go to Table I below, and read down on the RPM column until the RPM for the case engine is found. Read across until the closest number to the result obtained from the formula is found. Then read up to the top of the chart to find the recommended coupling. Example A : Generator driven by a Diesel Engine (0 HP & 000 RPM) HP x Fs = 0 x 2. = 2 Look up under the RPM column in Table I below until you reach 000 RPM. Then move to the right until you find the closest value to the calculated 2 (in this case it would be 0). Move up to the top line on the chart and you will read <> A 40, which is the recommended coupling size for this application. Table I Maximum air Temperature: 6 F (80 C) MODEL RPM A A A A A A A A A A A A A A A A A A A A Nominal H.P All the reading between that fall below the heavy black line correspond to Flexible Couplings models with hubs that are fitted on the flanges and dynamically balanced The information in the catalog is subject to modifications without warning IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

5 Service Factors Service factors listed are typical values based on normal operation of the drive systems. Table II GENERAL INDUSTRY AGITATORS Vertical and Horizontal Screw Propeller, Paddle GARGE HAUL PULLER BLOWERS Centrifugal Lobe or Vane CAR DUMPERS CAR PULLERS CLARIFIER OR CLASSIFIER COMPRESSORS Centrifugal Rotary, Lobe or Vane Rotary, Screw Reciprocating Direct Connected Without Flywhees With Flyweel and Gear between Compressor and Prime Mover cylinder, single acting cylinder, double acting 2 cylinders, single acting 2 cylinders, double acting cylinder, single acting cylinder, double acting 4 cylinders, single acting 4 cylinders, double acting CONVERYORS Apron, Assembly, Belt, Chain Flight, Screw Bucket Live Roll, Shaker and Reciprocating CRANES AND HOIST Main Hoist Skip Hoist Slope Bridge, Travel or Trolley DYNAMOMETER ELEVATORS Bucket, Centrifugal Discharge Freight Gravity Discharge Passenger ESCALATORS EXCITER, GENERATOR EXTRUDER, PLASTIC FANS Centrifugal Cooling Tower Forced Draft - Across the Line start Forced Draft Motor Driven thru fluid or electric slip clutch Gas Recirculating Induced Draft with damper control or blade cleaner Indiced Draft without controls FEEDERS Apron, Belt, Disc, Screw Reprocating GENERATORS Even Load Hoist or Railway Service Welder Load HAMMERMILL LAUNDRY WASHER OR TUMBLER LINE SHAFTS Any Processing Machinery MACHINE TOOLS Auxiliary Drive Bending Roll, Notching Press, Punch Press, Planer, Plate Reversing Main Drive Traverse Drive MAN LIFTS METAL FORMING MACHINES Draw Brench Carriage andmain Drive Extruder Forming Machine and Forming Mills Slitters Wire Drawing or Flattening Wire Winder Corlers and Uncorlers MIXERS (see Agitators) Concrete Muller PRESS, PRINTIN PUG MILL PULVERIZERS Hammermill Hog Roller PUMPS Centrifugal Constant speed Frequent speed changers under load Descaling, with accumulators Gear, Rotary, or Vane Reciprocating cylinder, single acting cylinder, double acting 2 cylinders, single acting 2 cylinders, double acting or more cylinders SCRENS Air Washing Grizzly Rotary Coal or Sand Vibrating Water STEERING GEAR STOKER TUMBLING BARREL WINCH, MANEUVERING Dredge, Marine WINDLASS WOODWORKING MACHINERY APPLICATION BY INDUSTRY AGGREGATE PROCESSING, CEMENT, MINING KILNS, TUBE, ROD AND BALL MILLS Director or on L.S. schaft of Reducer, with final drive: Machined Spur Gears Single Helical or Herringbone Gears Conveyors, Feeders, Screens, Elevators Crushers, Ore or Stone Dryer, Rotary Grizzly Hammermill or Hog Tumbling Mill or Barrel BREWING AND DISTILLING Bottle and Can Filling Machines Brew Kettle Cookers, Continuous Duty Lauter Tub Mash Tub Scale Hopper, Frequent Peaks CLAY WORKING INDUSTRY Brick Press, Briquette Machine, Clay Working Machine, Pug Mill DREGES Cable Reel Conveyors Cutter Head, Jig Drive Maneuvering Winch Pumps (uniform load) Screen Drive, Stacker Utility Winch FOOD INDUSTRY Beet Slicer Bottling, Can Filling Machine Cereal Cooker Dough Mixer, Meat Grinder LUMBER Band Resaw Circular Resaw, Cut off Edger, Head Rig, Hog Grang Saw.00 See General Listing (Reciproacting) Refer to Factory Log Haul Planer. Rolls, Non-Reversing.0 Rolls, Reversing Sawdust Conveyor.2 Slab Conveyor. Sorting Table.0 Trimmer. METAL ROLLING MILL AUXILIARIES Coilers (up or down) Cold Mills only.0 Coilers (up or down) Hot Mills only Coke Plants Door Opener Pusher or Larry Car Traction Drive.0 Pusher Ram Drive Cold Mills Strip Mills Temper Cooling Beds.0 Drawbench Feed Rolls - Blooming Mill.0 Furnace Pushers Hot and Cold Saws Hot Mills Edger Drivers Reversing Blooming or Slabbing Mills Strip or Sheet Mills Ingot Cars Manipulators Merchant Mills Mill Tables Hot Bed or Transfer non-reversing Roughing Breakdown Mills Runout, non-reversing, non-plugging Runuot, reversing Reel Drives Rod Mills Screwdown Seamless Tube Mills Kickout Piercer Reeler Thrust Black Tube Conveyor Rolls Sideguards Skelp Mills.00. Slitters, Steel Mill only Soaking Pit Cover Drives Lift Travel Straighteners Unscrammblers (Billet Bundle Busters) Wire Drawing Machinery OIL INDUSTRY Chiller Oilwell Pumping (not over 0% peak torque) Paraffin Filter Press Rotary Kiln PAPAR MILLS Barker Auxiliary, Hydraulic Barker, Mechanical Barking Drum L.S. shaft of reducer with final drive - Helical or Herringbone Gear Machined Spur Gear Cast Tooth Spur Gear Beater & Pilper Bleachers, Coaters Calender & Super Calender Chipper Converting Machine Couch Cutter, Felt Whipper Cylinder, Dryer Felt Strtcher Fourdrinier Jordan Log Haul Line Shaft Press Pulp Grinder Reel, Rwinder, Winder Stock Chest, Washer, Thickener Suction Roll RUBBER INDUSTRY Calender Craker, Plasticator Extruder Intensive or Banbury Mixer Mixing Mill, Refiner or Sheeter One or two in line Three or four in line Five or more in line Tire Building Machine Tire & Tube Press Opener (Peak Torque) Tuber, Strainer, Pelletizer Warming Mill Oner or two Mills in line Three or more Mills in line Washer SEWAGE DISPOSAL EQUIPMENT Bar Screen, Chemical Feeders, Collectors, Dewatering Screen, Grit Collector SUGAR INDUSTRY Cane Carrier & Leveler Cane Knife & Crusher Mill Stands, Turbine Driven with all helical or herringbone gears Electric Drive or Steam Engine Drive with Helical Herringbone, or Spur Gears with any Prime Mover TEXTILE INDUSTRY Batcher Calender, Card Machine Cloth Finishing Machine Dry Can, Loom Dyeing Machinery Knitting Machine Mangle, Napper, Soaper Spinner, Tenter Frame, Winder For motor driven reducers with resilient high speed and low speed shaft coupling, refer to Table II A. For motors with brakes, select the coupling based on the higher of the two torque ratings. For balanced opposed design, divide number of cylinders by two and use abova table for reciprocating compresors. TABLE II A For motor drives through a gear reducer with both high speed and low speed shafts connected with a resilient coupling, it is possible to use a lower service factor on the high speed coupling as follows: TABLE II B Engine Drive Service Factor Service factors for engine drives are those required for applications where good flywheel regulation prevents torque fluctuations greater then 20%. For drives where torque fluctuations are greater ro where the operation is near a serious critical or torsional vibration, mass elastic study is necesary. When LSS Service Factor.0 thru or more HSS Service Factor is:.0.2 Same as LSS N of Cylinders 4 or 6 or more Table II Service Factor Engine Service Factor To use Table II B, fisrt determine application service factro from Table II Use the fastor to determine ENGINE Service Factor from Table II B When service factor from Table II is greater than 2.0, refer complete application details to the Factory for engineering review IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

6 Conventional Flexible Couplings Model With 2 conventional hubs Fig. I J C D B A H Table III F E G Fig. 2 With conventional hub and integral hub The Conventional Flexile Coupling model applications are indicated in Fig. and Fig. 2 above. The Hub selection and type is dependent upon the shaft diameter. NORMAL HUB MODEL A-20 A-2 A-0 A- A-4 A-0 A-60 A-0 A-80 A-0 A- A-0 A-20/0 A-200 A-40/00 A-400 A-0/0 A-0/0 A-0/0 A-200/0 A-2000 A A-240/0 A A A-00/0 A-0000 A000 A-00/00 A-000 A-00 A0/0 A-4000 A NOMINAL TORQUE Lb.in TORSION (º) 2º º 2º 4º º 6º º º º 6º 4º 8º º º º º 4º 0º 6º 0º weight (Lb.) Gd2 (Lb + ft²) INTEGRAL HUB A B C D E F G H I J Max Min Max /6 /6 /64 2 / /6 /6 /64 2 /6 2 2 /6 /6 /6 /6 /6 4 /6 2 /6 /6 /6 /6 /6 2 / /6 4 2 / / /6 2 /64 2 / /6 2 /6 2 / /6 2 /64 / 2 /6 8 / /6 / 2 /6 8 / /6 /64 / 2 /6 2 /6 2 2 /6 /6 / 2 /6 2 /6 2 2 /64 /6 4 /6 4 2 /6 /6 4 /64 /6 4 / /6 /6 4 2 /6 /6 / /6 2 / / /6 2 /64 /64 2 /6 2 4 / / /6 2 2 /6 /6 / / /6 / /6 0 /6 2 2 /64 /64 /64 The information displayed in this catalog is subject to modifications without warning. IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

7 Special Versions Special hub (CX) AXIAL HUB (CX) This model has been developed for applications that do not allow for axial displacement due to their construction characteristics. Use indicated hubs for machines with sliding shafts. When making the request, indicate the maximum displacement. MODEL A-20 A-0/ A-4/0 A-60/0 A-80/0 Ø Max / 2 / 6 / 6 / 8 4 / 64 MODEL A-/0 A-200 A-000 A-240/00 A-000 Ø Max. 2 4 / 2 / 2 0 / 8 Assembly on steering wheels (CC, CF) For assembly on steering wheels, use type reel (CC), or type bridle (CF). (CF) (CC) High speeds (CE) Speeds that fall outside of the speed parameters in Table I, the connections must be dynamically balanced and used with fitted hubs. When making this request, please indicate the rotating speed (RPM) For points of conical Shafts (EC) Mill engine 26 IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

8 Special Versions Floating Shafts (EF) Specially designed to be used in applications within a cooling tower. For this request, please indicate the distances between shaft points. L With spacer (ES) All the different coupilng version can be outfitted with a spacer, which facilitates the disassembling, which is common in pump applications (Back pull-out). For this request, please indicate the distances between the shaft points. L Torque limiting (LT) For applications where it is crucial to avoid transmission overloads. With security ties (BS) Where the transmission must continue working and functioning, regardless of overloads or a possible breakage within the elastic center of the coupling. IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

9 Taper Lock Bushings E C Gummi A-20 thru A- TLB D A B HF HH FF E C Gummi A-0 thru A-00 TLB Taper Lock Bushings which are packed separately, come in a wide range of bore sizes. Please specify required Coupling Size along with proper nomenclature when ordering. A complete coupling consists of two (2) hub assemblies and one () rubber element. D A Table IV B Cplg SIZE A- 20 A- 2 A- 0 A- A- 4 A- 0 A- 60 A- 0 A- 80 A- 0 A- A- 0 A- 20 A- 40 A- 0 A- 200 A- 240 A- 00 Bore Range of Bush Min. Max /6 /6 /6 4 /6 /6 4 /6 4 2 /6 4 /6 /6 8 /6 /6 Max. Ppm Wt (Lb) Cplg.W/O bush TECHNICAL DATA FOR TAPER-LOCK BUSHING COUPLINGS Items required for complete CPLG Main dimensions (in) Bushings Hub Assy (2) Req' d Flexible Element A B C D nr. screw Nr. Wt Type H Type F Wt Nr. Wt Per hub /6 / /6 / /6 /6 / /6 /6 / /6 2 / /6 2 / /6 /64 / /6 /64 / /6 / /6 0 / /64 4 / / / / /64 / 2 2 / /64 / 2 2 / E Screw size /6 /6 /6 /6-20 x -20 x -8 x -8 x -8 x -8 x -6 x -6 x 2 - x 2 - x 2 - x 2 - x - x 2 - x 2-0 x 2-0 x 2-0 x -0 x Ordering example: to order an A-0 TLB HH coupling, specify: Two (2) taper-lock aassemblies HH and one () flexible element Aggressive Environments (RE) The electrometric rubber used in Gummi s coupling generally provide for a good resistance to chemical products or aggresive agents. In such cases in which a constant highly aggresive contact is encountered, the use of a special coating on the rubber element is recommended. When ordering, please indicated which agents may be in encountered, and on what basis. Steam Acids Bases Oils Ethylene Glicol Weather inclemency Low Regular High The information displayed in this catalog is subject to modifications without warning. 28 IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

10 Assembly Instructions Aº E Distance between hubs. Angular. R In the initial assembly, the shafts must be aligned. Leave a gap between the inner flanges of both hubs, this distance is indicate as "C" in Table IV. Radial. Correct Adjustment and Tightening Procedure The Values "A" and "R" are the maximum tolerances allowable. Table V MODEL A20 / 2 A0 / A4 / 0 A60 / 0 A80 / 0 A / 0 A20 / 40 A0 / 200 A240 / 00 A0 / 400 E ( ) -/6 -/6-2-/6 -/6 -/ /6 tol ( ) /64 /64 /64 /64 /64 /64 /6 /6 A (º) R ( ) 0.0 /64 /64 /64 /64 /64 Example of adjustment of the Elastic Center TORQUE (Lbs ft) Tightening cross circular Leave a gap between the inner flanges of the hub faces as indicated in the drawing to the right. Incorrect Adjustment or Tightening Procedure It the bolts are over tightened as shown in the figure to the right, the compressed rubber element will shear during operations. If the bolts are not tightened correctly, start up toque will detach the inner flange. - First Adjustment in the shape of a cross. - Second Adjustment in a circular motion as indicated. For a precise tightening adjustment, we recommend that you use an Impact Wrench with and air pressure gauge, which will allow for the tightening according to the air pressure torque values indicated in Table V above. For the adjustment of taper lock hubs and or flywheels, use only and Impact Wrench. If an impact wrench is not available, use a plain wrench and proceed as follows: - Tighten until the washer is flattened. 2- Tighten bolts ½ turns after washer is flattened. IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

11 Nomenclature used to Request a Couplings When ordering a Gummi Flexible Coupling, the following information must be provided. Connection model A 0 with two integral hubs and one spacer L=0 inch. A 0 - CI / CI - ES Model 2- Type of cube - Type of assembly 4- Additional information - MODEL According to the selection (Tables I and II) 2- TYPE OF CUBE Advise the selected type of hub Without indication - Two conventional blank bore hubs will be provided A conventional hub and a integral hub Two integral hubs Axial hub Reel Bridle plate Fitted hubs Conventional hub for point of conical shafts Integral hub for point of conic shafts - TYPE OF ASSEMBLY Floating shafts Spacer Torque limiting Security ties Special covering Taper lock Bushing CI CI / CI CX CC CF CE EC ECI EF ES LT BS RE TLB 4- ADDITIONAL INFORMATION Indicate the critical dimensions The information displayed in this catalog is subject to modifications without Warning. 0 2 IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

12 Quartering (Conventional Model) Rubber / Elastic Element 2- Hub (Provided with a set of two hubs) - Washers (Provided with a set of washers) 4- Bolts or hex head cap bolts (Provided with a complete set of bolts or hex head cap bolts) Before initiating the assembly of a Gummi flexible coupling, we recomended that you carefully read all the assembly instructuons. IndustrialClutch.com - No. International Stock Holding Distributor - Contact us for a free quotation: T: +44 (0) E: sales@icpltd.co.uk

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