Series C Helical Worm

Transcription

1 Series C Helical Worm Technical p to - 45 Kw / 10,000 Nm Geared otors CC-2.01GB0914

2 PRODCTS IN THE RANGE Series A Worm Gear units and geared motors in single & double reduction types Series BD Screwjack worm gear unit Series BS Worm gear unit Series C Right angle drive helical worm geared motors & reducers Series F Parallel shaft helical geared motors & reducers Series G Helical parallel shaft & bevel helical right angle drive gear units Series H Large helical parallel shaft & bevel helical right angle drive units Series J Shaft mounted helical speed reducers Series K Right angle helical bevel helical geared motors & reducers Series In-line helical geared motors & reducers Roloid Gear Pump Lubrication and fluid transportation pump Series P Planetary Foot and flange mounted planetary units Series X Elign Gear Torsionally rigid, high torque coupling Series X Elflex Pin and bush elastomer coupling Series X Nylicon Gear coupling with nylon sleeve otors Full range of IEC motors We offer a wide range of repair services and many years experience of repairing demanding and highly critical transmissions in numerous industries. We can create custom engineered transmission solutions of any size and configuration.

3 CONTENTS General Description 2 nit Designations 3 Explanation and use of Ratings and Service Factors 4 5 Selection Procedure 6-7 Options ounting Positions 14 nit Handings 15 OTORISED 18 otor Details Dimension Sheets - Geared otors Dimensions Options 70 otorised Backstop odule 71 REDCER 74 Ratings - Input Power / Torque Dimension Sheets - Speed Reducers Thermal Power Ratings / Dimensions of nit with Fan Reducer Backstop odule 93 OTPT OPTIONS Dimensions of shaft Options 94 Dimension Sheet - Torque Bracket 95 Dimensions of B5 (D) Flange units 96 Dimensions of B14 (C) Flange units

4 Series C right angle helical worm geared motors and reducers most requirements up to 45 kw with maximum output and components. The end result is a series of speed The Range Includes Eight sizes of units with a ratio coverage of 8:1 to Version B - Standard nit with Base ounted Feet Version E - Standard nit with End ounted Feet Version R - Standard nit with Top ounted Feet Flange for ounting Positions Version F/H - Standard nit with Flange Version G - Standard nit with Flange (PREI) otor CW Rotation CCW Rotation Design Features Include major manufacturers. As improvements in design are being made continually this SERIES C GENERAL DESCRIPTION Two stage reduction unit mounted feet and hollow output shaft * C B R H Four stage motorised unit with end mounted feet and hollow output shaft * C E H Four stage reduction unit with hollow output shaft * C W R H Two stage motorised unit with output extension output shaft Four stage reduction unit mounted feet and hollow output shaft * C B R H Two stage reduction unit with output extension output shaft * C F R C * 2

5 * Example 1 - Series C Range C 2, 3 - of nit Through No of Reductions Revision Version For s 03 to ,7,8 - eg Gear codes otor codes C C B C - 1 D No of otor Features Hz 60 Hz S Backstop Etc eg - F Additional otor Features eg - 4 Pole (Std) 1500 rpm 1800 rpm 4 Pole (High)1500 rpm 1800 rpm 6 Pole (Std) 1000 rpm 1200 rpm C 6 Pole (High)1000 rpm 1200 rpm 2 Pole 3000 rpm 3600 rpm E 8 Pole 750 rpm 900 rpm G Dual Speed or Special otor - B L D F H 9 - nit Version W B E - Standard nit with Base ounted Feet - Standard nit with End ounted Feet R - Standard nit with Top ounted Feet V Std nit with Flange F on Left H on Right G - S T Q on Right 15, 16, 17 - Geared otor Powers otor Power Required ounting Position 13, 14 - eg 2 B 12 - eg otorized with IEC standard motor (IE2) D - otorized with Compact motor H E G R - Reducer unit S - Reducer unit with fan kit W Standard Single Extension C on Left E on Right D Extended Shaft for Flange ounted nits F Standard Hollow Shaft H nit with Hollow Shaft with Reduced Bore Dia J allowing the Customer to enter their order

6 to calculate an equivalent load to compare with catalogue ratings. EXPLANATION & SE OF RATINGS & SERVICE FACTORS load conditions. The unit selected must therefore have a catalogue rating at least equal to half maximum overload. loading. Prime over engine engine Duration of service niform mass acceleration factor < 0.2 oderate mass acceleration factor < 0.3 factor< 10 < > < > < > ass acceleration factor = all external moments of inertia * moment of inertia of driving motor * calculated with reference to the motor speed Starts/ stops per hour < > 200 Factor FS

7 LOAD CLASSIFICATION BY APPLICATION - =niform Load =oderate Shock Load =Consult our Engineers Agitators Pure liquids Liquids and solids Blowers Centrifugal Vane Brewing & distilling Cookers Scale hopper Crane knife Brick press Briquette machine Plug mill Centrifugal Reciprocating Belt Bucket Chain Flight Oven Screw Belt Bucket Chain Flight Live roll Oven Reciprocating Screw Shaker Cranes Crusher Ore Stone Sugar Dredger Cutter head drive Pumps Screen drive Stackers Winches H H H H H H H H Elevators Bucket - niform load Bucket - Continuous Centrifugal discharge Escalators Freight Passenger lifts Fans Centrifugal Cooling towers Induced draft Forced draft Fan - Large diameter induced draft Feeders Belt Disc Reciprocating Screw Cereal cooker Dough mixer eat grinder eat slicer Generators - not welding Skip hoist Washer Line shafts Barkers Chain/ Drag saw Chain transfer Edger feed Gang feed Green chain Live roll Log deck Log haul Log turning Planer feed chaines Planer hoist Roll cases Transfer converor Transfer roll Trimmer feed H H H H H H H H H H H H H H H achine Tools Bending roll Punch press Plate planer Other machine tools ain drive Carriage/main drive Pinch drive Reversing slitters Group drives Individual drives Wire draw Wire roll ills Cement kiln Rod plain ixers Concrete Chiller s Oil well pump Filter press Barker (mechanical) Barking drum Beater & Pulper Bleacher Calednders Calenders- super Converting machine Couch Cutters - plates Felt stretcher Felt whipper Jordans Log haul achine real Presses Stock chest Suction roll Washers & thickeners Winders Pullers Barge haul H H H H H H H H H H H H H H H H H H H H Centrifugal proportioning Proportioning Reciprocating Bar screen Chemical feeder Collector Dewatering screw ixers Thickness Screens Traveling water intake Slewing Steering gear Stokers Can knife Crusher ills Batchers Calenders Cards Looms angles Pads Range drive Slashers Soapers Spinners Tenter frame Washers Winders Windlass H 5

8 SELECTION PROCEDRE FOR OTORISED NITS EXAPLE ounting position = 1 ºC Running time (%) = 100% Note! 1 loaded or fed apron = niform load chain Refer to mechanical service factor (Fm) Prime mover Duration of servicers per niform nder < to Över > Therefore mechanical service factor (Fm) = 1.25 oderate i 2 Fm 4 POLE Spedd Ratio Torque Service Factor Overhung Load 1-20 Weight of Base ount nit otor Frame Go to point 4 6

9 4 4 POLE SPEED i Ratio 2 Torque Fm Service Factor Overhung Load 1 20 SERIES C SELECTION PROCEDRE FOR OTORISED NITS Weight of Base ount nit otor Frame 4 POLE SPEED i Ratio 2 Torque Fm Service Factor Overhung Load Weight of Base ount nit otor Frame 5 4 POLE SPEED i Ratio 2 Torque Fm Service Factor Overhung Load C C C Weight of Base ount nit otor Frame 5 4 POLE Speed i Ratio 2 Torque Fm Service Factor Overhung Load Weight of Base ount nit otor Frame a) Inertia of the Driven achine (Referred to motor speed) ºC Inertia of Gear nit plus the otor 7

10 OTPT OPTIONS COLN 11 ENTRY Standard Single Extension C on Left E on Right L11 L12 t D w L u d J Inch Single Extension P on Left B on Right dimension is required L C03 C04 C05 C06 C07 C08 C09 C10 etric - Standard Inch etric - Standard Inch etric - Standard Inch etric - Standard Inch etric - Standard Inch etric - Standard Inch etric - Standard Inch etric - Standard Inch ød L L11 L12 t u w / x 1.0 x / * / / x 1.5 x / * / / x 1.5 x / * / / x 1.75 x / x 2.0 x / * / 2 L / * / / x 2.0 x / * / / x 2.5 x / * / 4 P / * / / x 2.5 x / * / 4 P / * / / x 3.0 x / * P / *

11 OTPTBORE OPTIONS OTPT BORE OPTIONS, COLN 11 ENTRY etric Hollow Shaft H Inch Hollow Shaft m1 m2 v3 etric Hollow Shaft with D m3 T m m C03 C04 C05 C06 C07 C08 C09 C10 Standard Inch Standard Reduced Dia Inch Standard Reduced Dia Inch Standard Reduced Dia Inch Standard Reduced Dia Inch Standard Reduced Dia Inch Standard Reduced Dia Inch Standard Reduced Dia Inch ød m m1 m2 øm3 T v3 H / x 1.0 x / / 4 1 / 2 H / x 1.5 x / x 1.5 x / / 8 H / x 1.75 x / x 1.5 x / / 2 H / x 2.0 x / x 2.0 x / / 8 3 / 4 H / x 2.5 x / / / 8 H / x 2.5 x / x 2.5 x / / 4 H / x 3.0 x / / / 4 1 / 4 H / x 3.0 x / x 2.5 x / / 4 9

12 SERIES C OTOR ADAPTERS IEC AND NEA C0321 C0421 C0521 C0621 C0721 C0821 Power C0321 C0421 C0521 C0621 C0721 otor H H H H - H B B B - G - G 90 D R D R D R J - J 100 E S E S E S B L B L 112 E S E S E S B L B L D C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 otor F F F F - F - V G G G G - G - D J J J W F - F - D - E C Q C Q C Q H - H - E - F F - G - E F - G - E P C B G - H - F E P C H J G B B H C L C J D D C0321 C0421 C0521 C0621 C0721 C0821 C0921 C1021 otor c T T T - Q - Q /145TC V W V W V W - R - R /184TC S T S T J P - S - P 213/215TC V Q - T - Q 254/256TC W - L P L R 284/286TC Q V S 324/326TC R W T 10

13 SERIES C OTOR ADAPTERS IEC AND NEA C0331 C0431 C0531 C0631 C0731 Power C0331 C0431 C0531 C0631 C0731 otor H H H H H H - H B B B B - G 90 D R D R D R D R J 100 E S E S E S E S B L B L C0331 C0431 C0531 C0631 C0731 otor F F F F F F - F - V 71 G G G G G G - G - D 80 J J J J W F 90 C Q C Q C Q C Q H P C0331 C0431 C0531 C0631 C0731 otor c T T T T - Q 143/145TC V W V W V W V W - R 182/184TC S T 213/215TC

14 SERIES C OTOR ADAPTERS IEC AND NEA C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 Power C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 otor 71 H H H H H G - G - G 90 R R R R R J J - J 100 S S S S S B L B L B L B L B L B L D C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 otor 63 F F F F F - V - V G G G G G - D - D J J J J J W F W F - F 90 Q Q Q Q Q H H - H P P C E C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 otor 56c - Q - Q - Q 143/145TC W W W W W - R - R - R 182/184TC S T S T S T 213/215TC V

15 ºC - 20ºC 0ºC - 35ºC 20ºC - 50ºC G 6G 8G 0> G 6G 7G > G 6G 6G G 6G 8G > G 6G 7G G 6G 8G G 7G 9G < Quadruples > G 6G 8G G 7G 9G C0321 C0331 C0421 C0431 C0521 C0531 C0621 C0631 C0721 C0731 C0821 C0921 C Level 1 * Level 2 * Level 1 * Level 2 * SERIES C Engineers. aintenance instructions provided with the gear unit. Gear unit details Gear unit detais Ratio ounting position Input Speed (Rev/min) * se Level 1 for output speeds lower than 100 rpm * se Level 2 for output speeds of 100 rpm and higher. Level 1 * Level 2 * C0341 C0441 C0541 C0641 C0741 C0841 C0941 C1041 C0321 C0421 C0521 C0621 C0721 C0821 C0921 C to & LBRICATION 13

16 ONTING POSITIONS 6 * 1 2 * ounting Position 6 is not recommended for geared motors Gear nits for use in mounting positions 5 and 6 Input speed (RP) > Base ounted nits C03-C08 C09 18:1 18:1 25:1 C10 18:1 40:1 63:1 Consult application engineering * Flange ounted nits 270 o Column 14 COLN 14 ENTRY 0º B 90º 180o 0 o C 180º D 270º - 90 o 14

17 Column 9 Entry Left Right Std nit with Flange F H Std nit with Torque Bracket T Q Column 11 Entry Left etric Right Left Inch Right Single output shaft Shaft C E N B Double Shaft D P Hollow Shaft Hollow shaft H A 15

18 NOTES 16

19 OTORISED SERIES C 17

20 OTOR PERFORANCE DATA IP55, Class F IP55, Class F P I Ist / I Tst / T J S L L L S L L L S S S L n RP P n RP I Ist / I Tst / T S L L S L L L L S S L L P= Rated output power n= otor speed T = Rated output torque Recalculation Factors Fv Recalculation factors for current at rated voltages other 50 Hz Fv 220V V V 500V 660V 690V - following changes in their data P n RP I Ist T Tst 380V 100% 120% 100% 80% 83% 66% 400V 100% 120% 98% 83% 83% 70% 415V 105% 120% 100% 8%8 86% 78% 440V 110% 120% 100% 95% 91% 85% 460V 115% 120% 100% 100% 96% 95% 480V 120% 120% 100% 105% 100% 100% 18

21 m SERIES C OTOR DETAILS B14 'C' face k0 g1 g6 m n d g e øg6 øn ød e ko øg g1 øs deg 4x deg 4x6 90S deg 4x8 90L deg 4x8 100L deg 4x deg 4x8 132S deg 4x deg 4x10 B5 'D' face k0 g1 m g6 m n d g e øg6 øn ød e ko øg g1 øs deg 4x deg 4x deg 4x10 90S deg 4x10 90L deg 4x10 100L deg 4x deg 4x12 132S deg 4x deg 4x deg 4x16 160L deg 4x deg 4x16 180L deg 4x16 200L deg 4x16 225S deg 8x deg 8x deg 8x16 280S deg 8x deg 8x16 315S deg 8x deg 8x20 315L deg 8x20 19

22 ADDITIONAL OTOR FEATRES Brake otor on Brake Forced Ventilation/ Constant Blower - B C D E F G H L S - Wash down - EExEIIT3 - IP56 - IP65 - etal fan cover - Rain cowl 20

23 ADDITIONAL GEARBOX FEATRES Oil Level Glass C07- C10 CW Rotation CCW Rotation - B C D E F G H I J L - Wash down 21

24 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers

25 SELECTION TABLE GEARED OTORS 4 POLE N2 RP i 2 Nm Fm N nit Designation kg Service Overhung 1 Ratio Column Entry - 20 Weight of Base otor Speed Torque Factor Load ount unit C C C C C C C C C C C C C C C C C C C C C C C C C C C 6 POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C

26 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C otor C C C C C C C C C C C C C C C C C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C C C C C C C C 24

27 SELECTION TABLE GEARED OTORS 6 POLE 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C C C C C C C C C C C C C C otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers

28 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit otor C C C C C C C C C C C C C C C C C NOTE: C C C C C C C C C Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 26

29 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C otor C C C C C C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C

30 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C C C otor C C C C C C C C C C C C C C C C 4 POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C C C C C C C C C

31 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C 29

32 SELECTION TABLE GEARED OTORS 4 POLE 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C C C C C C C C C C C C C C C C C C otor C C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C

33 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C otor C C C C C C C C C C C C C C 4 POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C C C C C C C

34 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers

35 SELECTION TABLE GEARED OTORS 4 POLE 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C C C C C C C C C C C C C C C C C C C otor C C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C

36 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C otor C C C C C C C C C C C C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C 34

37 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers

38 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C otor C C 6 POLE C C C C C C C C B C C B NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C B

39 SELECTION TABLE GEARED OTORS 6 POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C B C C B C C B C C B C C B C C B C C B C C B C C B C C C C C B otor 37

40 SELECTION TABLE GEARED OTORS 6 POLE 4 POLE N2 RP i 2 Nm Fm N nit Designation kg Service Overhung 1 Ratio 20 Weight of Base otor Speed Torque Factor Load ount unit C C B C C C C C C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers

41 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit otor C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C C C C 39

42 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C S otor C C S C C S C C S C C S C C S NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C S

43 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C S otor C C S C C S C C S C C S C C S C C C C C 4 POLE 90S S NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 90S

44 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit 90S otor 90S S S S S S NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 90S

45 SELECTION TABLE GEARED OTORS 4 POLE 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit 90S C C C C C C C L C C L otor C C L C C L NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C L C C L

46 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C L otor C C L C C L C C L C C L C C L C 4 POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers

47 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit 90L L otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers L C C C 45

48 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C L C C L otor C C L C C L C C L C C L NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C L C C L C C L

49 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C L otor C C L POLE C C L L L L NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 100L L

50 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit 100L otor 100L L L L L POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C C C

51 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry C C C C C C C C C C C C C C C C Weight of Base ount unit otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 49

52 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit 100L 100L otor 100L L L L L NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 100L

53 SELECTION TABLE GEARED OTORS 4 POLE 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit 100L L C C S otor C C S C C S C C S NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C S C C S

54 SELECTION TABLE GEARED OTORS 6 POLE 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C S otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers

55 SELECTION TABLE GEARED OTORS 4 POLE 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C otor C C C C C C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C

56 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit 132S otor 132S S S S S NOTE: 132S Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 54

57 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C C C otor C C C C C C POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C

58 SELECTION TABLE GEARED OTORS 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit otor POLE C C C C NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C C C

59 SELECTION TABLE GEARED OTORS 6 POLE 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C C C otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 57

60 SELECTION TABLE GEARED OTORS 6 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C L C C L otor C C L POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers C C L

61 SELECTION TABLE GEARED OTORS 4 POLE 6 POLE 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C C L C C L otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 59

62 SELECTION TABLE GEARED OTORS 4 POLE 6 POLE 4 POLE 6 POLE NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load 1 20 Weight of Base ount unit C C L C C L C C L C C L otor 60

63 SELECTION TABLE GEARED OTORS 30.0 kw 4 POLE 30.0 kw 6 POLE 37.0 kw 4 POLE 45.0 kw 4 POLE N2 RP Speed i Ratio 2 Nm Torque Fm N nit Designation kg Service Factor Overhung Load Column Entry 1-20 Weight of Base ount unit C A L C A L C C C C C A S C A S C A C A otor NOTE: Other output speeds are available using 2 & 8 pole motors. Please contact our Application Engineers 61

64 DIENSIONS DOBLE REDCTION w7 k1 k0 m1 q q1 O f0 h2 g h1 a2 c1 m1 m2 w3 m3 D p4 a1 s s e1 m m T a1 a2 c1 e1 f0 h1 h2 o C C C C s w7 D T w3 C x 1.25 x x 1.0 x 40 C x 1.5 x x 1.5 x 50 C x 1.5 x x 1.75 x 55 C x 1.75 x x 2.0 x 70 C0321 C0421 C0521 C0621 k0 g k1 k1 k1 k S L L

65 DIENSIONS DOBLE REDCTION a3 q fx bx k1 q1 nx k0 s1 w7 a1 m1 O c h g p3 h1 s a2 b f n m1 m2 m3 w3 D a e m m T a a1 a2 a3 b bx c e f fx h h1 n nx o p3 q q1 C C C C s s1 w7 D m m1 m2 m3 T w3 C x 2.5 x x 2.5, 80 C x 2.5 x x 2.5, 80 C x 3.0 x x 3.0 x 110 C x 3.0 x x 3.0 x 110 C0721 C0821 C0921 C1021 k0 g k1 k1 k1 k S L L S L L L S

66 DIENSIONS TRIPLE REDCTION w7 q k1 q1 k0 m1 O b1 f0 h2 b0 h1 g a2 b c1 m1 m2 w3 m3 D p4 a1 s s e1 m m T a1 a2 b b0 b1 c1 e1 f0 h1 h2 o p4 q q1 C C C C s w7 D m m1 m2 m3 T w3 C x 1.25 x x 1.0 x 40 C x 1.5 x x 1.5 x 50 C x 1.5 x x 1.75 x 55 C x 1.75 x x 2.0 x 70 C0331 C0431 C0531 C0631 k0 g k1 k1 k1 k S L L

67 DIENSIONS TRIPLE REDCTION a3 q fx bx k1 q1 nx k0 s1 w7 a1 m1 O h p3 h1 c g s a2 b f n m1 m2 m3 w3 D a e m m T a a1 a2 a3 b bx c e f fx h h1 n nx o p3 q q1 C s s1 w7 D m m1 m2 m3 T w3 C x 2.5 x x 2.5 x 80 C0721 k0 g k S L L S

68 DIENSIONS QADRPLE REDCTION w7 k1 k0 m1 q q1 O f0 h2 g h1 a2 c1 m1 m2 w3 m3 D p4 v2 a1 s s e1 m m T a1 a2 c1 e1 f0 h1 h2 o C C C C s v2 w7 D T w3 C x 1.25 x x1.0 x 40 C x 1.5 x x 1.5 x 50 C x 1.5 x x 1.75 x 55 C x 1.75 x x 2.0 x 70 C0341 C0441 C0541 C0641 k0 g k1 k1 k1 k S L L

69 DIENSIONS QADRPLE REDCTION a3 q fx q1 k1 nx k0 w7 a1 m1 O s1 v2 g h c p3 h1 v3 s a2 f n m1 m2 m3 w3 D a e m m T a a1 a2 a3 c e f fx h h1 n n x o C C C C s s1 v2 v3 w7 D T w3 C x 2.5 x x 2.5 x 80 C x 2.5 x x 2.5 x 80 C x 3.0 x x 3.0 x 110 C x 3.0 x x 3.0 x 110 C0741 C0841 C0941 C1041 k0 g k1 k1 k1 k S L L S L

70 DIENSIONS k1 k0 k1 k0 q q C C0621 C C0821 C0321 C0421 C0521 C0621 C0721 C0821 g k1 k0 k1 k0 k1 k0 k1 k0 k1 k0 k1 k k1 k0 k1 k0 q q C C0631 C C0831 C0331 C0431 C0531 C0631 C0731 g k1 k0 k1 k0 k1 k0 k1 k0 k1 k

71 DIENSIONS q k1 k0 q k1 k0 C C0641 C C0841 C0341 C0441 C0541 C0641 C0741 g k1 k0 k1 k0 k1 k0 k1 k0 k1 k C0841 C0941 C1041 g k1 k0 k1 k0 k1 k

72 GEAR NIT OPTIONS Single Extended Base ounted Feet End ounted Feet Agitator nits Non-Standard 70

73 OTORISED BACKSTOP ODLE To ensure correct operation motor speed must exceed lift off speed. ºC to + 50ºC kh k0 g6 Warning IEC B5 FLANGE otor Frame Lift off Speed Rated Locking Torque øg6 kh NEA C FLANGE otor Frame Lift off Speed Rated Locking Torque øg6 kh 182TC / 184TC TC / 215TC TC / 256TC TC / 286TC TC / 326TC outputshaft end (as shown in the diagram) CW - Free Rotation - Clockwise Locked - Clockwise CW 71

74 NOTES 72

75 REDCER SERIES C 73

76 B SERIES C P = where Chain sprocket* 1.00 Spur or helical pinion 1.25 Fra of unit Dimension B (mm) C C C C C C C C C C C C C Two Three and Four Stage nits C03 C04 C05 C06 C07 C08 C09 C10 2 Stage Stage

77 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) i= Exact Ratio n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 in i n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra C C C C C C C C C C C C C C C C C C C C C C C

78 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) i= Exact Ratio n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 in i n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra C C C C C C C C C C C C C C C C C C C C C C C

79 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) i= Exact Ratio n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 in i n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra C C C C C C C C C C C C C C C C C C C C C C C

80 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) i= Exact Ratio n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 in i n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra C C C C C C C C C C C C C C C C C C C C C C C

81 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) i= Exact Ratio n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 in i n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra C C C C C C C C C C C C C C C C C C C C C C C

82 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) i= Exact Ratio n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 in i n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra C C C C C C C C C C C C C C C C C C C C C C

83 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) i= Exact Ratio n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 in i n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra C C C C C C C C C C C C C C C C C C C C C C

84 RATINGS Key: Pm= Input Power (kw) 2= Torque (Nm) i= Exact Ratio n2= Speed (rpm) Fra = Overhung load (kn) n1 = 1450 n1 = 960 n1 = 2900 n1 = 725 in i n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra n2 2 Pm Fra C C C C C C C C C C C C C C C C C C C C C C

85 DIENSIONS DOBLE REDCTION w7 q q1 k u1 t1 m1 O L1 d1 p4 f0 h1 L14 L13 a1 h2 s a2 c1 m1 m2 w3 s e1 m3 D m m T a1 a2 c1 e1 f0 h1 h2 o C C C C s w7 k C x1.25 x C x1.5 x C x1.5 x C x1.75 x d1 L1 L13 L14 t1 u1 D T w3 C k x1.0 x 40 C k x1.5 x 50 C k x1.75 x 55 C k x2.0 x 70 83

86 DIENSIONS DOBLE REDCTION a3 q fx k q1 nx t1 s1 w7 a1 m1 O L1 d1 h p3 h1 u1 L14 L13 c s a2 f n m1 m2 m3 w3 D a e m m T a a1 a a3 c e f fx h h1 n nx o C C C C s s1 w7 k C C C x 3.0 x C x 3.0 x d1 L1 L13 L14 t1 u1 D T w3 C k C k C k C k

87 DIENSIONS TRIPLE REDCTION k w7 m1 q q1 O L1 f0 h1 g6 L14 L13 u1 t1 d1 a1 a2 c1 m1 m2 w3 m3 h2 D p4 s s e1 m m T a1 a2 c1 e1 f0 h1 h2 k o C C C C s w7 C x 1.25 x15 70 C x 1.5 x C x 1.5 x C x 1.75 x d1 L1 L13 L14 t1 u1 D T w3 C k x 1.0 x 40 C k x 1.5 x 50 C k x 1.75 x 55 C k x 2.0 x 70 85

88 DIENSIONS TRIPLE REDCTION a3 q fx k q1 nx L1 t1 s1 w7 a1 m1 O h h1 u1 d1 L14 L13 p3 c s a2 f n m1 m2 m3 w3 D a e m m T a a1 a2 a3 c e f fx h h1 k n nx o C s s1 w7 g6 C x 2.5 x d1 L1 L13 L14 t u1 D T w3 C k x 2.5 x 80 86

89 DIENSIONS QADRPLE REDCTION t1 w7 k u1 m1 q q1 L1 O L14 L13 f0 h1 d1 v2 a2 c1 m1 m2 w3 m3 D p4 a1 h2 s s e1 m m T a1 a2 c1 e1 f0 h1 h2 o C C C C s v2 w7 k C x1.25 x C x1.5 x C x1.5 x C x1.75 x d1 L1 L13 L14 t1 u1 D T w3 C k x1.0 x 40 C k x1.5 x 50 C k x1.75 x 55 C k x2.0 x 70 87

90 DIENSIONS QADRPLE REDCTION a3 q fx q1 k nx u1 t1 w7 a1 m1 O s1 L1 d1 h1 v3 L14 L13 c h v2 p3 s a2 f n m1 m2 m3 w3 D a e m m T a a1 a2 a3 c e f fx h h1 n nx o C C C C s s1 v2 v3 w7 k C x 2.5 x C x 2.5 x C x 3.0 x C x 3.0 x d1 L1 L13 L14 t1 u1 D T w3 C k x 2.5 x 80 C k x 2.5 x 80 C k x 3.0 x 110 C k x 3.0 x

91 DIENSIONS - FEET C 0 2 B R m1 o h c p3 n a2 f s a e C 0 2 E R c a f0 n0 n0 s q e a c e f f0 h n n0 s C C C C

92 DIENSIONS - FEET C E R q3 e2 nx fx nx c1 s a2 a2 c1 e2 fx nx s C C C C C R R fx e3 nx h h3 c0 s a3 q a3 co e3 fx h h3 nx s C C C C

93 THERAL POWER RATING Thermal Ratings kw Thermal ratings are a measure of the units ability to dissipate heat, if they are exceeded the lubricant may break down resulting in premature gear failure. The ratings listed below are true for horizontal mounting position 1 running continuously with an ambient temperature equal to 20ºC. For other mounting positions, ambients and units operating intermittently multiply thermal power ratings by factors Ft, Fp and Fd as appropriate. Table 1 Thermal Power (kw) Overall ratios > 28 Input rpm C03 C04 C05 C06 C07 C08 C09 C Consult our Application engineets Consult our Application engineers Table 2. Thermal service factor Ft Thermal service factor for ambient temperature Ambient temperature Factor Table 3. Thermal service factor Fp Thermal service factor for mounting positions nit Speed ounting Position (Rev/min) 1 2 & to >25 to >50 to >75 to >100 to >200 to >300 to > Table 4. Thermal service factor Fd Thermal service factor for duration of running nit Speed % Running time per hour (Rev/min) to >10 to >25 to >50 to >100 to >150 to >

94 FAN COOLED NITS Table 5. Thermal Power (Kw) With Cooling Fan Overall ratios 8-14 Input RP C03 C04 C05 C06 C07 C08 C09 C Consult our Application engineets ,4 19,1 36,4 65, ,6 17,6 22,5 52, ,0 16,7 19,6 43, ,00 13,5 15,0 30, Consult our Application engineets ,3 17,7 30,9 51,2 > ,2 17,5 30,6 50, ,90 14,8 25,8 38, ,90 13,4 21,8 31, ,84 12,1 18,7 26,1 Note: When checking thermal capacities use actual load required to be transmitted, not rating of prime mover. Column 10 Entry For reducer fan kit modules enter S in column 10 or if used in conjunction with a reducer backstop module kit Dimensions of Fan Cooled nits k Y Z CW rotation CCW rotation q L15 Shaft end detail as standard unit OB8 L16 L13 øb8 k L13 L15 L16 q C C C C

95 REDCER BACKSTOP ODLE must exceed lift off speed. ºC to + 50ºC For reducer fan kit modules enter W for CCW rotation (or if used in conjunction with a fan kit) for CW rotation (or if used in conjunction with a fan kit) Rated locking C0622/C0842/C C0722/C C C C from the outputshaft end (as shown in the diagram) CW - Free Rotation - Clockwise Locked - Clockwise CW 93

96 DIENSIONS C03 - C06 C03 - C06 w7 o1 o1 o1 L L L d L12 L11 t i C07 - C10 w7 o1 C07 - C10 L d u d d w L13 L14 L14 L13 w i i o1 o1 L L d d L12 L11 w t L11 L12 L12 L11 w i u i i ød i L L11 L12 o1 t u w w7 C x 1.0 x C x 1.5 x 22 C x 1.5 x C x 1.75 x C x 1.75 x C x 2.0 x C x 2.5 x C x 2.5 x C x 3.0 x

97 TORQE AR T Left Q Right d1 P R G L2 L1 i d1 G i L1 L2 P R C C C C T Left Q Right d1 P R G L2 ød1 G i L1 L2 P R L1 i C C C C

98 m s1 SERIES C DIENSIONS e1 a3 c1 o1 i2 L t a1 d u L12 L11 f1 F Left H Right øa1 a3 c1 øe1 f1 øs1 C j o 6.6 C j o 9 C j o 9 C j o 11 C j o 11 C j o 14 C h o 18 C h o 18 C h o 18 ød i 2 L L11 L12 o t u v C / x 1.0 x 16 C / x 1.5 x 22 C / x 1.5 x 22 C / x 1.75 x 22 C / x 1.75 x 22 C / x 2.0 x 36 C / x 2.5 x 42 C / x 2.5 x 42 C / x 3.0 x 50 96

99 DIENSIONS C (B14) FLANGE C04, C05, C06, C08 C03 Q e5 m S1 m C07, C09 o2 o2 o2 o2 f f F F m r r R R C10 C03 - C06 ale spigot C07 - C10 Female recess m øe5 f F m o2 ø Q ø r (h7) ø R (H7) S1 C o (4) 8 x 1.25 x 22 C o (8) 8 x 1.25 x 22 C o (8) 8 x 1.25 x 22 C o (8) 10 x 1.5 x 22 C o (6) 12 x 1.75 x 22 C o (8) 12 x 1.75 x 22 C o (6) 16 x 2.0 x 27 C o (10) 16 x 2.0 x 27 97

100 m SERIES C AGITATOR NITS s1 u L11 L12 L c1 F O5 w7 a3 B1 e1 d t a1 a1 a3 c1 e1 F L L11 L12 O5 S t u w7 C o 290 (4) ø C o 325 (4) ø C o 360 (4) ø C o 392 (8) ø

101 L T L2 L1 R SERIES C DIENSIONS STANDARD BORE ASSEBLY u1 m d da d L3 L4 C03 C04 C05 C06 C07 C08 C09 C10 Bore Std Reduced Std Reduced Std Reduced Std Reduced Std Reduced Std Reduced Std Reduced Std d da L L1 L2 L3 L4 L5 N R T u / / / / / / / / / / / / / / / L x1.0x16 0.8R x1.5x22 0.8R x1.5x22 0.8R x1.5x22 0.8R x1.75x28 0.8R x2x36 0.8R x2x36 0.8R x2x38 1.2R x2.5x42 1.2R x2.5x42 1.2R x2.5x42 1.2R x2.5x42 1.2R x3.0x50 1.2R x2.5x42 1.2R x3x50 1.2R / / / / / / / / / / / / / / / R R R R R R R R R R R R R R R 3. Fit the circlip into the output sleeve. 6. Fit plastic protective cover. 99

102 DIENSIONS STANDARD BORE DISASSEBLY c4 D d3 c5 m1 m c6 t d4 m1 d3 L2 d2 u c7 Bore c4 c6 c7 d2 d3 d4 L2 t u C03 Std x C04 C05 C06 C07 C08 C09 C10 Reduced x Std x Reduced x Std x Reduced x Std x Reduced x Std x Reduced x Std x Reduced x Std x Reduced x Std x

103 off reductions C0321 C0331 C0341 C0421 C0431 C0441 C0521 C0531 C0541 C0621 C0631 C0641 C0721 C0731 C0741 C0821 C0841 C0921 C0941 C1021 C1041 Reducer Version Single Shaft B 90S 90L 100L otorised 132S L L 200L 225S 225 Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor Without otor With otor

104 IPORTANT General equipment - these are not 1) Fire/Explosion o plate and in the installation and maintenance literature. Heed all warning tags. Failure to do so could result in mechanical damage white spirit as a solvent. Preservatives applied to the internal parts of the gear units do not require removal prior to operation. personnel. 9) Selection and Design endanger personnel or result in damage. which it was designed. the gear units. 102

105 CONTACT S ASTRALIA DENARK SWEDEN & NORWAY NITED KINGDO Radicon Transmission (Australia) PTY Ltd Australia Tel: Benzler Transmission A/S Dalager 1 DK-2605 Brøndby, Denmark Tel: Fax: AB Benzlers Porfyrgatan Helsingborg Sweden Tel: Fax: Radicon Transmission K Ltd nit J3 Lowfields Business Park, Lowfields Way, Elland West Yorkshire, HX5 9DA Tel: Fax: EROPE FINLAND THAILAND SA Benzler TBA BV Jachthavenweg 2 NL-5928 NT Venlo Germany Tel: Fax: Italy Tel: Netherlands & the rest of Europe Tel: Fax: Oy Benzler AB Vanha Talvitie 3C FI Helsingfors, Finland Tel: Fax: Radicon Transmission (Thailand) Ltd 700/43 oo 6 Amata Nakorn Industrial Estate Tumbol Klongtumru uang, Chonburi Thailand Tel: Fax: Radicon Drive Systems, Inc Alft Lane Elgin Chicago Illinois SA Tel: Fax: INDIA Elecon. Engineering Company Ltd. Anand Sojitra Road Vallabh Vidyanagar Gujarat India Tel:

106 Benzlers Denmark Finland Germany Italy Sweden The Netherlands Radicon Thailand nited Kingdom SA