Jaw Type JW JW-1. Polígono Indutrial O Rebullón s/n Mos - España -

Transcription

1 -1

2 Overview Couplings USA Standard Elastomer-in-Compression The couplings from Lovejoy are offered in the industry s largest variety of stock bore/keyway combinations. These couplings require no lubrication and provide highly reliable service for light, medium, and heavy duty electrical motor and internal combustion power transmission applications. Other features and benefits include: Fail-safe will still perform if elastomer fails. No metal to metal contact. Resistant to oil, dirt, sand, moisture and grease. More than 850,000 combinations of bore sizes. Most types available from stock in 24 hours. Applications include power transmission to industrial equipment such as pumps, gear boxes, compressors, blowers, mixers, and conveyors. Lovejoy s couplings are available in 24 sizes from a minimum torque rating of 3.5 in lbs to a maximum torque rating of 170,004 in lbs and a bore range of.125 inches to 7 inches. Lovejoy s standard bore program covers AGMA, SAE, and DIN bore/keyway and spline bore combinations. L COUPLING LC COUPLING The Lovejoy coupling is available in a variety of metal hub and insert materials. Hubs are offered in sintered metal, aluminum, bronze, steel, stainless steel, and ductile iron. L Type This coupling offers standard shaft-to-shaft connection for general industrial duty applications. Standard L type coupling hub materials are either sintered iron (L035 - L150) or cast iron (L190 - L276). LC Type This is the basic L coupling, except the insert is a snap wrap elastomer with retaining collar. Designed for easy elastomer replacement without disturbing the hubs, this coupling type is suited for applications over 1750 RPM. AL Type The aluminum construction means this coupling is light weight with low overhung load and low inertia. The AL type also offers excellent resistance to atmospheric conditions, so it is perfect for corrosive environment applications. SS Type New SS type stainless steel hubs available for applications needing maximum protection against harsh environmental conditions. Sizes SS075-SS150 available from stock. Other sizes available on request. RRS Type The center drop out section of this coupling provides proper shaft separation while also allowing easy elastomer installation without disturbing the hubs or requiring realignment of shafts. Designed for the pump industry, it accommodates American and European industry standard pump/motor shaft separations. The drop out spacer is made of glass reinforced plastic, cast iron or aluminum. SW Type This coupling is the standard L Type with a snap wrap elastomer with retaining ring. It is well suited for standard shaft-to-shaft connection in general industrial purpose applications under 1750 RPM. C & H Types These couplings provide standard shaft-to-shaft connection for medium (C) and heavy (H) duty range applications. The standard C coupling hub is made of cast iron, while the H is constructed of ductile iron. -2 AL COUPLING SS COUPLING RRS COUPLING SW COUPLING C & H COUPLINGS The new Jaw In-Shear coupling is presented in the next section of this catalog, labeled JIS on the page tabs

3 Overview Elastomers-in-Compression Lovejoy offers four types of elastomer designs to allow for additional flexibility in addressing specific application requirements. One piece designs are used in the L and AL models (referred to as spiders) and multiple part load cushions are used in the C and H model couplings. The load cushions are in sets of 6 to 14 pieces depending on coupling size. Solid Center Spider The solid center design is the most commonly used in general power transmission applications when the shafts of the driver and driven can be kept separate by a standard gap. Open Center Spider The open center spider design allows the shafts of the driver and driven to be positioned within a short distance. Open center spiders offer shaft positioning flexibility but have a lower maximum RPM capability. (1750 RPM max. for NBR, 3600 RPM max. for Urethane/Hytrel.) Cushions The cushion design is available exclusively for the Lovejoy Types C and H jaw couplings. The load cushions are held in place radially by a steel collar which is attached to one of the hubs. This design allows for easy installation and removal of the load cushions. The cushion design has the same engineering purpose as the spider designs but is more effective in the heavy duty applications that Types C and H couplings address. Snap Wrap Flexible Spider The snap wrap flexible spider design allows the spider section of the coupling to be easily installed or removed without disturbing the coupling hubs. This design also allows for close shaft separations all the way up to the hubs maximum bore, which is not possible with open center spiders. Maximum RPM is 1750 with retaining ring, but if used in LC Type (with collar) the normal RPM rating of the coupling size applies. This style is available in NBR and Urethane only, and in limited sizes. NOTE: Complete technical data for the new Jaw In-Shear elastomer is contained in the next section of this catalog, labeled JIS on the page tabs. Spider Materials SOX (NBR) Rubber Nitrile Butadiene (Buna N) Rubber, a highly flexible insert material that is oil resistant, is our standard elastomer. It resembles natural rubber in resilience and elasticity, and operates effectively in temperature ranges of - 40º to + 212º F (-40º to +100ºC). (Also applies to SXB Cushions.) Urethane Urethane has 1.5 times greater torque capability than NBR and offers good resistance to oil and chemicals. However, this material provides less dampening effect and operates at a temperature range of -30º to +160º F (-34º to +71ºC). Hytrel Hytrel is a flexible elastomer designed for high torque and high temperature operations. Hytrel can operate in temperatures of -60º to +250º F (-51º to +121ºC) and has an excellent resistance to oil and chemicals. It is best used in continuous load applications rather than cyclic or on/off service. Bronze Bronze is a rigid, porous, oil-impregnated metal insert exclusively for low speed (max. 250 RPM) applications requiring high torque capabilities. Bronze performance is not affected by water, oil, dirt, or extreme temperatures operates in temperatures of -40º to +450º F (-40º to +232º C).! WARNING You must refer to page iv for Important Safety Instructions and Precautions for the selection and use of these products. Failure to follow the instructions and precautions can result in severe injury or death. -3

4 Selection Process Coupling Selection Process The selection process for determining the proper jaw coupling size and elastomer requires using the charts shown on the following pages. There are three components to be selected, two hubs and one elastomer. When the shaft size of the driver and driven of the application are of the same diameter, the hubs selected will be the same. When shaft diameters differ, hubs selected will differ accordingly. Information necessary before a coupling can be selected: HP (or KW) and RPM or Torque of driver Shaft sizes of driver and driven equipment and corresponding keyways Application description Environmental conditions (i.e. extreme temperature, corrosive conditions, space limitations) List of Charts provided for Selection: Chart 1 Application Service Factors (pg. -6) Chart 2 Spider Performance Data (pg. -7) Chart 3 Coupling Nominal Rated Torque (pg. -7 or -20) Formulas: Nominal Torque = in-lb = Nm = (HP x 63025) RPM (KW x 9550) RPM Design Torque = Nominal Torque x Application Service Factor Steps In Selecting A Jaw Coupling Step 1: Determine the Nominal Torque of your application by using the following formula: Nominal Torque = in-lb = (HP x 63025) RPM Nm = (KW x 9550) RPM Step 2: Using the Application Service Factors Chart 1 (pg. -6) select the service factor which best corresponds to your application. Step 3: Calculate the Design Torque of your application by multiplying the Nominal Torque calculated in Step 1 by the Application Service Factor determined in Step 2. Design Torque = Nominal Torque x Application Service Factor Step 4: Using the Spider Performance Data Chart 2 (pg. -7), select the elastomer material which best corresponds to your application. Step 5: Using the Coupling Nominal Rated Torque Chart 3 (pg. -7), locate the appropriate elastomer material column for the elastomer selected in Step 4. Scan down this column to the first entry where the Torque Value in the appropriate column is greater than or equal to the Design Torque calculated in Step 3. Once this value is located, refer to the corresponding coupling size in the first column of the Coupling Nominal Rated Torque Chart 3 (pg. -7). -4 Refer to the maximum RPM value (pg. -20) for this elastomer torque capability to ensure that the application requirements are met. If the requirement is not satisfied at this point, another type of coupling may be required for the application. Please consult our Lovejoy application engineers. Step 6: Compare the application driver/driven shaft sizes to the maximum bore size available on the coupling selected. If coupling bore size is not large enough for the shaft diameter, select the next largest coupling that will accommodate the driver/driven shaft diameters. Refer to Chart 3 (pg. -7). Step 7: Using the Item (UPC) Number Selection charts (pgs. -9 and -10), find the appropriate Bore and Keyway sizes required and locate the Lovejoy Item (UPC) number.

5 Selection Process Selection Example A coupling is needed to connect a 20 HP standard electric motor rated at 1800 RPM to a rotary pump. The shaft size of the electric motor (driver) is 2.0 inches and the pump (driven) is 1.75 inches. There are no special environmental conditions and the general operating temperature is normal room temperature of 72º F. Less than 1º of misalignment is expected. Step 1: Determine the Nominal Torque: Nominal Torque = (HP x 63025) RPM = (20 x 63025) 1800 = in-lb Step 2: Using the Application Service Factor Chart 1 (pg. -6), select the service factor which best corresponds to your application. The Application Service Factor for an electric motor with standard torque driving a rotary pump is The value of 1.25 is found under the application category Pumps, Rotary, column: Electric Motor w/standard Torque in Chart 1. shaft sizes. Therefore, the proper coupling size for this application is a Lovejoy L190 with an NBR elastomer. Step 7: Using the Item (UPC) number Selection charts, locate the appropriate Lovejoy Item (UPC) numbers. The L Type Coupling Elastomer chart (pg. -8), and the L Type Coupling Inch Hubs chart (pg. -10), provides easy reference to the Lovejoy Item (UPC) numbers. Locate the L Type Couplings Elastomer chart (pg. -8). The elastomer is selected by scanning down the type column and locating the NBR (Solid) entry. Read across to the L190 column and locate the Lovejoy Item (UPC) number of This number should be prefixed with the Lovejoy Item (UPC) number of Locate the L Type Coupling Inch Hubs selection chart (pg. -10). Step 3: Calculate the Design Torque of your application: Design Torque = Nominal Torque x Application Service Factor = x 1.25 = in-lb Step 4: Using the Elastomer Performance Data Chart 2 (pg. -7), select the elastomer material which best corresponds to your application. Since there are no special environmental conditions, the operating temperature is 72ºF and less than 1º of angular misalignment is required, the NBR elastomer material is selected. The first bore size to be located is for the 2 inch shaft on the electric motor. Scan down the Bore/Keyway column to the 2 inch bore entry. Read across to the L190 column to locate the Lovejoy Item (UPC) number of This number should be prefixed with the Lovejoy Item (UPC) number of The second bore size to be located is for the 1.75 inch shaft on the pump. Scan down the Bore/Keyway column to the 1 3 / 4 inch bore entry. Read across to the L190 column to locate the Lovejoy Item (UPC) number of This number should be prefixed with the Lovejoy Item (UPC) number of Step 5: Using the Coupling Nominal Rated Torque Chart 3 (pg. -7), the NBR elastomer column is used to determine the proper coupling size. Scanning down the NBR column, the first entry to accommodate the Design Torque value of in-lb is the size L150 with a nominal torque rating of 1,240 in-lb. Referring to page -20, the maximum RPM of 1800 on the electric motor of the application does not exceed the 5000 RPM maximum allowed for the L150 size coupling with an NBR elastomer. Step 6: Compare the application driver/driven shaft size to the maximum bore available in the coupling selected (pg. -7). The electric motor (driver) of this application has a shaft size of 2.0 inches and the pump (driven) has a shaft size of 1.75 inches. The L150 coupling has a maximum bore less than the driver shaft size. Continuing down the Maximum Bore column, in Chart 3 (pg. -7), the L190 size is found to have a maximum bore size of and is able to accommodate the driver/driven -5

6 Cyl. Cyl. Agitators Band Resaw (lumber) Barge Haul Puller Beaters Blowers Centrifugal Lobe, Vane Bottling Machinery Brew Kettles (distilling) Can Filling Machinery Car Dumpers Car Pullers Card Machine Chiller (oil) Compressors Centrifugal Screw, Lobe Reciprocating.. See Note Conveyors, Uniformly Fed Assembly, Belt, Screw Bucket, Sawdust Live Roll, Shaker, Reciprocating Conveyors, Not Uniformly Fed Assembly, Belt,...Oven, Screw Reciprocating Shaker Cookers Brewing, Distilling, Food Cranes & Hoist Crushers Cane (sugar), Stone, or Ore Dredges Cable reels Conveyors, Pumps, Maneuvering Winches Cutter Head Drives Dynamometer Evaporators Fans Centrifugal Cooling Towers Forced Draft, Propeller Induced draft w/damper control Induced draft w/o damper control Electric Motor w/ Standard Torque Electric Motor w/ High Torque Steam Turbines & Engines w/4 or more cyl.* Reciprocating Engines* 1-2- Cyl. Cyl. Feeders Belt, Screw Reciprocating Filter, Press-oil Generators Not Welding Welding Hoist Hammermills Kilns Laundry Washers Reversing Lumber Machinery Barkers, Edger Feeder, Live Roll Planer, Slab Conveyor Machine Tools Punch Press-gear Driven, Plate Planer Tapping Machinery, Bending Roll Main Drive Auxiliary Drives Metal Forming Machines Draw Bench-carriage & Main Drive Extruder, Forming Machine, Wire Drawing Table Conveyors Wire Winding, Coilers, Slitters Mills, Rotary Type Ball, Kilns, Pebble, Rolling, Tube Cement Kilns, Dryers, Coolers Tumbling Mixers Concrete, continuous Muller Paper Mills Agitator (mixers), Reel, Winder Winder Barker (mechanical), Log Haul, Chipper Barking Drum (spur gear) Selection Data Application Service Factors Chart 1 Service Factors Service Factors Service Factors Electric Motor w/ Standard Torque Electric Motor w/ High Torque Steam Turbines & Engines w/4 or more cyl.* Reciprocating Engines* Electric Motor w/ Standard Torque Electric Motor w/ High Torque Steam Turbines & Engines w/4 or more cyl.* Reciprocating Engines* 1-2- Cyl. Cyl. Beater, Pulper, Jordans, Dresses Calenders, Dryers, Washers, Thickener Converting Machines, Conveyors Printing Presses Pug Mill Pumps Centrifugal Gear, Rotary, Vane Reciprocating: 1 Cyl. Single or Double Acting Cyl. Single Acting Cyl. Double Acting or more Cyl Rubber Machinery Mixers Rubber Calender Screens Air washing, Water Rotary stone or gravel, Dewatering Vibrating Grizzly Shredders Steering Gears Stokers Suction Roll (paper) Textile Machinery Dryers, Dyeing Machinery, Mangle Loom, Spinner, Tenter frames Tumbling Barrels Windlass Woodworking Mach Caution: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational speeds which may damage the coupling and/or connected equipment. Contact Lovejoy Engineering with specific requirements.

7 Temperature Range -40º to +212º F -40º to +100º C -30º to +160º F -34º to +71º C -60º to +250º F -51º to 121º C -40º to +450º F -40º to +232º C Selection Data Spider Performance Data Chart 2 Characteristics SOX (NBR) Rubber Nitrile Butadiene (Buna N) Rubber is a flexible elastomer material that is oil resistant, resembles natural rubber in resilience and elasticity and operates effectively in temperature range of -40 to +212ºF (-40 to +100ºC). Good resistance to oil. Standard elastomer. (Also applies to SXB Cushions.) URETHANE Urethane has greater torque capability than NBR (1.5 times), provides less dampening effect, and operates at a temperature range of -30 to +160ºF (-34 to +71ºC). Good resistance to oil and chemicals. Not recommended for cyclic or start/stop applications. HYTREL Hytrel is a flexible elastomer designed for high torque and high temperature operations. Hytrel can operate in temperatures of -60F to +250ºF (-51 to+121ºc) and has an excellent resistance to oil and chemicals. Not recommended for cyclic or start/stop applications. BRONZE Bronze is a rigid, porous oil-impregnated metal insert exclusively for slow speed (maximum 250 RPM) applications requiring high torque capabilities. Bronze operations are not affected by extreme temperatures, water, oil, or dirt. Misalignment Angular Parallel Degree Inch Shore Hardness 1 Notes: 1. NBR standard shore hardness is 80A ±5A Except L035=60A. Other softer or harder designs are available in NBR material; consult Lovejoy. 2. Chemical Resistance chart shown in Engineering Data section. 80A 55D L050-L A L150-L225 Coupling Nominal Rated Torque Chart 3 Note: Maximum Spider Material Bore SOX(NBR) Torque Urethane Torque Hytrel Torque Bronze Torque Size Inch mm in-lbs Nm in-lbs Nm in-lbs Nm in-lbs Nm Bronze has a maximum RPM capability of 250 RPM. N/A indicates not available. 1º 1º 1 /2 º 1 /2 º 55D Dampening Capacity HIGH LOW LOW NONE Chemical Resistance 2 GOOD VERY GOOD EXCELLENT EXCELLENT 025L N/A N/A N/A N/A N/A N/A 025L050/025AL L070/025AL L075/025AL L090/025AL L095/025AL L099/025AL L100/025AL L110/025AL L AL N/A N/A N/A N/A N/A N/A 025L L L N/A N/A N/A N/A C N/A N/A C N/A N/A N/A N/A 025C N/A N/A N/A N/A 025C N/A N/A N/A N/A 025C N/A N/A C N/A N/A H N/A N/A H N/A N/A H N/A N/A H N/A N/A H N/A N/A Color BLACK BLUE TAN BRONZE -7

8 Item Selection L Type Coupling The L Type sizes range from L035 to L276. Ordering requires selecting Item (UPC) numbers for two standard L hubs and one standard open or solid center elastomer (spider). SW Type Coupling The SW Type sizes range from L090 to L190. Ordering requires selecting Item (UPC) numbers for two standard L hubs and one snap wrap spider. For both L and SW Type couplings, select hubs from the Standard Bore and Keyway chart (pgs. -9 and -10). Max. RPM for SW + Ring is 1750 RPM. LC coupling types must be used for speeds above 1750 RPM. The LC Type coupling uses a snap wrap spider with a collar instead of a retaining ring. Jaw In-Shear Coupling Ordering requires selecting item numbers for two standard hubs, one In-Shear elastomer and one In-Shear ring. See pages JIS-1 through JIS-4. L Type Coupling Spiders When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Type 025L L L L L090/025L L099/025L L L L L L276 SOX(NBR) (Solid) SOX(NBR) (open center) Urethane (Solid) Urethane (open center) Hytrel (Solid) Hytrel (open center) Bronze (open center) Snap Wrap (NBR) w/ring Snap Wrap (NBR) w/o ring SOX (NBR) Bulk - pk SOX (NBR) Bulk - pk Snap Wrap Urethane - solid ring In-Shear Elastomer In-Shear Ring L Type Hub Spline Bore Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Spline Bore Diameters Teeth Pitch SAE Major Minor Major Diam. 025L L L L L L L L L /32 A / /32 B /16 D, E /24 C /32 BB / / / /16 F Notes: All pressure angles on above splines = 30º. Class 5 fit is standard, unless otherwise specified. 2. All stock spline bore hubs are supplied standard with Lovejoy s exclusive Centaloc Spline Locking Feature. See page C-21 for description.

9 Item Selection L Type Metric Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Bore Notes: Keyway 3 x x x x x x x x x x x x x x x x x x x x x x x x x x x x L L L L L L L L L L L L L Tolerances for bore and keyways are found in Engineering Data section (pg. 14). All hubs supplied standard with one set screw. 2. Non-standard bores available consult Polígono Indutrial Lovejoy O Rebullón Engineering. s/n Mos - España - rodavigo@rodavigo.com -9

10 Item Selection L Type Inch Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Bore inch 1 /8 3 /16 1 /4 1 /4 5 /16 3 /8 3 /8 3 /8 7 /16 7 /16 7 /16 1 /2 1 /2 9 /16 9 /16 5 /8 5 /8 5 /8 11 /16 3 /4 3 /4 3 /4 13 /16 7 /8 7 /8 7 /8 15 / / / / / / / / / / / / / / / / / / / / / / / / / / / 8 Notes: -10 Keyway 1 /8 x 1 /16 3 /32 x 3 /64 1 /8 x 1 /16 3 /32 x 3 /64 1 /8 x 1 /16 1 /8 x 1 /16 1 /8 x 1 /16 5 /32 x 5 /64 3 /16 x 3 /32 3 /16 x 3 /32 1 /8 x 1 /16 3 /16 x 3 /32 3 /16 x 3 /32 3 /16 x 3 /32 1 /4 x 1 /8 1 /4 x 1 /8 1 /4 x 1 /8 3 /16 x 3 /32 1 /4 x 1 /8 1 /4 x 1 /8 1 /4 x 1 /8 1 /4 x 1 /8 5 /16 x 5 /32 5 /16 x 5 /32 5 /16 x 5 /32 5 /16 x 5 /32 7 /16 x 7 /32 1 /2 x 1 /4 1 /2 x 1 /4 1 /2 x 1 /4 1 /2 x 1 /4 1 /2 x 1 /4 1 /2 x 1 /4 1 /2 x 1 /4 1 /2 x 1 /4 5 /8 x 5 /16 5 /8 x 5 /16 3 /4 x 3 /8 025L L L L L L L L L L L L L Tolerances for bore and keyways are found in Engineering Data section (pg. 16). All hubs supplied standard with one set screw. 2. Non-standard bores available consult Lovejoy Engineering.

11 Item Selection LC Type Couplings LC Type couplings range in size from LC090 to LC225. The coupling design provides for a collar to be attached to our hub shielding the snap wrap spider. Ordering requires selecting Item (UPC)) numbers for one standard L Type hub (without collar attachment), (pgs. -9, -10), one LC Type hub (provides collar attachment), one standard snap wrap center insert and one collar with screws. Snap Wrap Spider and Collar Chart When referencing the Lovejoy Item(UPC) number, include as a prefix to the number shown in the table below. 025LC LC LC LC LC LC LC LC225 Snap Wrap Spider/No Ring * Collar Only w/screws Note: *indicates L225 snap wrap spider is urethane, solid ring. LC Type Metric Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC)) number, include as a prefix to the number shown in the table below. Bore Keyway mm mm 025LC LC LC LC LC LC LC LC x x x x x x x x x x x x x x x x x x x x x x x x x x 4.4 Notes: 1. These LC hubs are drilled and tapped to accept collar mounting screws but the collar and hardware are not included. 2. See L Type (inch or metric) coupling hub chart for standard hub (pgs. -9 and -10). 3. Tolerances for bore and keyways are found in Engineering Data section (pg. 15). 4. All hubs are supplied with one set screw. -11

12 Item Selection LC Type Couplings Ordering requires selecting Item (UPC) numbers for one standard L Type hub (without collar attachment), (pgs. -9, -10), one LC Type hub (provides collar attachment), one standard snap wrap center insert, (pg. -11), and one collar with screws, (pg. -11). LC Type Inch Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC)) number, include as a prefix to the number shown in the table below. Bore 1 /4 3 /8 1 /2 1 /2 5 /8 5 /8 5 /8 3 /4 3 /4 3 /4 13 /16 7 /8 7 /8 15 / / / / / / / / / / / / / / / / / / / 8 Keyway 1 /8 x 1 / 16 5 /32 x 5 / 64 3 /16 x 3 / 32 1 /8 x 1 / 16 3 /16 x 3 / 32 3 /16 x 3 / 32 3 /16 x 3 / 32 1 /4 x /4 x 1 / 8 1 /4 x 1 / 8 3 /16 x 3 / 32 1 /4 x 1 / 8 1 /4 x 1 / 8 1 /4 x 1 / 8 5 /16 x 5 / 32 5 /16 x 5 / 32 5 /16 x 5 / 32 3 /8 x 3 / 16 5 /16 x 5 / 32 3 /8 x 3 / 16 3 /8 x 3 / 16 3 /8 x 3 / 16 3 /8 x 3 / 16 7 /16 x 7 / 32 1 /2 x 1 / 4 1 /2 x 1 / 4 1 /2 x 1 / 4 1 /2 x 1 / 4 1 /2 x 1 / 4 5 /8 x 5 / LC LC LC LC LC LC LC LC Notes: 1. These LC hubs are drilled and tapped to accept collar mounting screws but the collar and hardware are not included. 2. See L Type (inch or metric) coupling chart for standard hub. 3. Tolerances for bore and keyways are found in Engineering Data section (pg. 16). 4. All hubs are supplied standard with one set screw. -12

13 Item Selection AL Type Couplings Ordering requires selecting Item (UPC) numbers for two hubs and one spider. AL Type Coupling Spiders When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Note: Type 025AL AL AL AL090/ AL099/ AL AL150 SOX (NBR) (solid) SOX (NBR) (open center) Urethane (solid) Urethane (open center) Hytrel (solid) Hytrel (open center) Bronze (open center) Snap Wrap w/ring Snap Wrap no ring AL Type couplings use the same spiders as L Type couplings, except AL150 which has four jaws instead of three. AL Type Metric Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Bore Keyway mm mm 025AL AL AL AL AL AL AL AL AL x x x x x x x x x x x x x x x x x x x x Notes: 1. Tolerances for bore and keyways are found in Engineering Data section (pg. 14). 2. Lovejoy does not recommend reboring AL hubs. 3. All hubs are supplied standard with one set screw, except the AL150 which is provided with two set screws. -13

14 Item Selection AL Type Couplings Ordering requires selecting Item (UPC) numbers for two hubs and one spider. -14 AL Type Inch Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Bore Keyway 025AL AL AL AL AL AL AL AL AL /4 5 /16 3 /8 7 /16 1 /2 1 /2 1 /8 x 1 /16 9 /16 9 /16 1 /8 x 1 /16 5 /8 5 /8 3 /16 x 3 /32 11 /16 3 /16 x 3 / 32 3 /4 1 /8 x 1 /16 3 /4 3 /16 x 3 / /16 3 /16 x 3 /32 7 /8 3 /16 x 3 /32 15 /16 1 /4 x 1 / /4 x 1 /8 1 1 / 16 1 /4 x 1 /8 1 1 / 8 1 /4 x 1 /8 1 3 / 16 1 /4 x 1 /8 1 1 / 4 1 /4 x 1 /8 1 5 / 16 5 /16 x 5 / / 8 5 /16 x 5 / / / / / / / / 16 1 /2 x 1 /4 1 7 / 8 1 /2 x 1 / Notes: 1. Tolerances for bore and keyways are found in Engineering Data section (pg. 16). 2. Lovejoy does not recommend reboring AL hubs. 3. All hubs are supplied standard with one set screw, except the AL150 which is provided with two set screws. SS Type Inch Hubs Standard Bore and Keyway Chart When reference the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table shown. Size RSB 1/4 1/2 5/8 3/4 7/8 1" 1-1/8 1-3/8 1-1/2 1-5/8 1-3/4 1-7/8 025SS SS SS SS SS

15 Item Selection Radially Removable Spacer RRS Couplings The RRS Type couplings range from sizes RRS090 to RRS225. Ordering requires selecting Item (UPC) numbers for: RRS090 RRS110: RRS150 RRS225: 2 Standard RRS Hubs 1 Standard RRS Hub 1 Spacer Assembly consisting of: 1 Standard RRSC Hub 2 snap wrap spiders w/o ring Drilled for Collar 2 collars with screws 1 Spacer Assembly consisting of: 1 spacer 2 snap wrap spiders w/o ring 2 collars with screws 1 spacer Note: RRS Type Inch Hubs provided standard with two set screws at 90º. Metric Hubs provided standard with one set screw. RRS Type Coupling Spacer Assembly When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Description 025RRS RRS RRS RRS RRS RRS RRS RRS / Spacer Assembly Spacer Assembly Spacer Assembly mm Spacer Assembly mm Spacer Assembly mm Spacer Assembly Note: Spacer length denotes separation between shaft ends. Assembly includes spacer, two snap wrap spiders w/o ring, and two collars with screws. See page -8 for ordering information on spiders. RRS Type Metric Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Bore Keyway mm mm 025RRS RRS RRS RRS RRS RRS RRS RRS x x x x x x x x x x x x x x x Note: DIN Metric Hubs are standard with one set screw only. -15

16 Item Selection Radially Removable Spacer RRS Couplings RRS Type Inch Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Note: Bore 7 /16 7 /16 1 /2 1 /2 1 /2 9 /16 5 /8 5 /8 3 /4 3 /4 7 /8 7 / / / / / / / / / / / / 8 Keyway 3 /16 x 3 /32 1 /8 x 1 /16 3 /16 x 3 /32 3 /16 x 3 /32 3 /16 x 3 /32 3 /16 x 3 /32 1 /4 x 1 /8 3 /16 x 3 /32 1 /4 x 1 /8 1 /4 x 1 /8 5 /16 x 5 /32 1 /4 x 1 /8 5 /16 x 5 /32 1 /2 x 1 /4 1 /2 x 1 /4 1 /2 x 1 /4 5 /8 x 5 /16 025RRS RRS RRS RRS RRS inch hubs are standard with two set screws, including those with no keyway. 025RRS RRS RRS RRS RRS Type Couplings RRSC Hubs (Collar Drilled) When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the tables below. Metric Hubs Inch Hubs Standard Bore and Keyway Chart Standard Bore and Keyway Chart Bore mm Note: Keyway mm 10 x x x RRSC RRSC RRSC RRSC hubs are standard with two set screws and are drilled to accept retaining collar. Collars are supplied with spacers. Bore 5 /8 3 /4 3 /4 7 / / / / / / / / 8 Keyway 3 /16 x 3 / 32 3 /16 x 3 / 32 1 /4 x 1 / 8 1 /4 x 1 / 8 5 /16 x 5 / 32 3 /8 x 3 / 16 3 /8 x 3 / 16 3 /8 x 3 / 16 1 /2 x 1 / 4 1 /2 x 1 / 4 1 /2 x 1 / 4 025RRSC RRSC RRSC Note: RRSC inch hubs are standard with two set screws and are drilled to accept retaining collar. Collars are supplied with spacers.

17 C Type Couplings Complete coupling selection includes two standard hubs, one cushion set, and one collar with hardware. Cushions and Collar Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Size 025C C C C C C2955 Number of Cushions SXB(NBR) cushion set Hytrel cushion set Bronze cushion set Collar with hardware Note: Chemical resistance and compatibility for cushions is described in Engineering Data section (pg. ED-13). C Type Metric Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Bore Keyway mm mm 025C C C C C C x x x x x x x x x x x x x x x C Type Inch Hubs Standard Bore and Keyway Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Bore Keyway 025C C C C C C2955 RSB /8 1 1 / 1 8 /4 x 1 / / 4 RSB / 4 1 /4 x 1 / / 8 5 /16 x 5 / RSB / 3 16 /8 x 3 / / / 3 2 /8 x 3 / / 3 8 /8 x 3 / / RSB / 4 3 /8 x 3 / / 8 1 /2 x 1 / /2 x 1 / / 8 1 /2 x 1 / / 4 1 /2 x 1 / / 8 5 /8 x 5 / / 2 5 /8 x 5 / / 8 5 /8 x 5 / /8 3/4 x 3/ /4 x 3 / / 8 7 /8 x 7 / / 2 7 /8 x 7 / / 8 7 /8 x 7 / / 4 7 /8 x 7 / / 8 1 x 1 / x 1 / Note: Note: Item Selection RSB (Rough Stock Bore) hub has no keyway or set screw hole, it is not useable as shown and must be machined to proper bore tolerances. Hub includes inside sleeve and is drilled and tapped for collar bolts. Nonstandard bores available consult Lovejoy Engineering. For RSB hub part numbers see the C Type Inch Hub chart. RSB (Rough Stock Bore) hub has no keyway or set screw hole, it is not useable as shown and must be machined to proper bore tolerances. Hub includes inside sleeve and is drilled and tapped for collar bolts. Nonstandard bores available consult Lovejoy Engineering. -17

18 Item Selection H Type Couplings Complete H Type coupling selection includes two hubs, two inside sleeves, one cushion set, and one collar with hardware. H Type coupling hubs are supplied with an inside sleeve. For technical assistance, please contact Lovejoy Engineering. Cushions and Collar Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Size 025H H H H H4567 No. of Cushions SXB cushion set Hytrel cushion set Collar w/hardware H Type Hubs Rough Stock Bore Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. Bore 025H H H H H / 8 RSB / 8 RSB RSB RSB RSB / / 2 Notes: 1. RSB (Rough Stock Bore) hub has no keyway or set screw hole. 2. RSB bores should not be used as shown and may need additional machining to reach proper tolerances. -18

19 Item Selection Radially Removable Spacer RRC Coupling The RRC Type sizes range from RRC226 to RRC2955. Ordering requires selecting Item (UPC) numbers for: 2 RRC Hub Adapters (includes bolts) 1 Spacer assembly consisting of: 2 RRC Jaw Rings 1 collar with hardware 1 set of SXB (NBR) cushions RRC Type Spacer Assembly When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. 3 1 / Description 025RRC RRC RRC RRC RRC RRC2955 Spacer Assembly Spacer Assembly Spacer Assembly Spacer Assembly RRC Type Adapter Hubs Standard Rough Stock Bore Chart When referencing the Lovejoy Item (UPC) number, include as a prefix to the number shown in the table below. 7 /8 1 1 / / / 4 Bore 025RRC RRC RRC RRC RRC RRC2955 RSB RSB RSB RSB

20 Coupling Ratings L, AL & LC TYPE 025L035 SOX (NBR) L050/025AL050 SOX (NBR) L050/025AL050 Hytrel L070/025AL070 SOX (NBR) L070/025AL070 Hytrel L075/025AL075 SOX (NBR) L075/025AL075 Hytrel L090/025AL090/025LC090 SOX (NBR) L090/025AL090 Hytrel L095/025AL095/025LC095 SOX (NBR) L095/025AL095 Hytrel L099/025AL099/025LC099 SOX (NBR) L099/025AL099 Hytrel L100/025AL100/025LC100 SOX (NBR) L100/025AL100 Hytrel L110/025AL110/025LC110 SOX (NBR) L110/025AL110 Hytrel L150/025LC150 SOX (NBR) L150 Hytrel AL150 SOX (NBR) L190/025LC190 SOX (NBR) L190 Hytrel L225/025LC225 SOX (NBR) L225 Hytrel L276 SOX (NBR) C Type 025C226 SXB (NBR) C226 Hytrel C276 SXB (NBR) C276 Hytrel C280 SXB (NBR) C280 Hytrel C285 SXB (NBR) C285 Hytrel C295 SXB (NBR) C295 Hytrel C2955 SXB (NBR) C2955 Hytrel H Type 025H3067 SXB (NBR) H3067 Hytrel H3567 SXB (NBR) H3567 Hytrel H3667 SXB (NBR) H3667 Hytrel H4067 SXB (NBR) H4067 Hytrel H4567 SXB (NBR) H4567 Hytrel RRS Type 025RRS090 SOX (NBR) RRS095 SOX (NBR) RRS099 SOX (NBR) RRS100 SOX (NBR) RRS110 SOX (NBR) RRS150 SOX (NBR) RRS190 SOX (NBR) Size Elastomeric Member Number of Jaws Basic HP Varying RPM Performance Data See chart on page -7 for Bronze and Urethane ratings. Torque Rating in-lbs Nm Maximum Bore inch mm + indicates exceeds RPM Polígono capacity; Indutrial see page O Rebullón -3 for s/n. other speed - Mos limits - España due to the - rodavigo@rodavigo.com elastomer type. Max. RPM x1000

21 Dimensional Data Elastomers In Compression (Spiders) Elastomer Dimensional Data Inch Solid Center Spiders Open Center Spiders Snap Wrap Spiders All Material Available Dimensions Material Available Dimensions Material Dimensions NBR Urethane Hytrel Bronze NBR Ureth. Hytrel Bronze Size SOX URE HYT BRZ A D H SOX URE HYT BRZ A H NBR AA HH W B 025L035 X 0.62 N/A L050 X X X 1.07 X N/A L070 X X 1.38 X X X X N/A L075 X 1.75 X X X X N/A L090/025L095 X X X X X X L099/025L100 X X X X X X L110 X X 3.31 NBR X X X X X HYT L150 X X 3.75 NBR X X X X X HYT L190 X X 4.50 NBR X X X X X HYT L225 X X 4.98 NBR X X X X URE HYT L276 X X N/A Notes: 1. X indicates Available See pages -3 and -7 for Polígono more information Indutrial O on Rebullón spiders. s/n Mos - España - rodavigo@rodavigo.com

22 Dimensional Data L Type, C Type & H Type Couplings Notes: -22 Dimensional Data Inch Style 1 Style 2 Style 3 Moment Length Set Set of Inertia Outer Overall Thru Hub Screw Collar Screw Weight lbs WR 2 Style Bore Dia. Length Gap Bore Dia. Clearance Location Dia. Size Min. Max. lb-in 2 Size No. Min. Max. OD OAL G LTB HD CL SL CD T Bore Bore (Solid) 025L N/A 0.13 N/A # L N/A 0.31 N/A 1 / L N/A 0.38 N/A 1 / L N/A 0.31 N/A 1 / L N/A 0.44 N/A 1 / L N/A 0.44 N/A 5 / L N/A 0.44 N/A 5 / L N/A 0.44 N/A 5 / L N/A 0.75 N/A 3 / L N/A 0.75 N/A 3 / L N/A 0.88 N/A 1 / L N/A 1.00 N/A 1 / L N/A 1.56 N/A 1 / C / C / C / C / C / C / H3067 SXB(NBR) / HYTREL / H3567 SXB(NBR) / HYTREL / H3667 SXB(NBR) / HYTREL / H4067 SXB(NBR) / HYTREL / H4567 SXB(NBR) / HYTREL / N/A indicates not applicable. 2. Maximum bore is less for H Type couplings with Hytrel due to increased torque capacity. 3. Jaw coupling hubs are standard with one set screw, for two set screws see RRS & RRC sections. 4. See pages -7 and -20 for Polígono Performance Indutrial Data. O Rebullón s/n Mos - España - rodavigo@rodavigo.com

23 Dimensional Data LC Type Couplings LC Type Dimensional Data Inch Style 1 Style 2 Moment Length Set Set of Inertia Outer Overall Jaw Thru Hub Clear- Screw Collar Screw WR 2 Style Bore Dia. Length Gap Bore Dia. ance Location Dia. Size Weight lbs lb-in 2 Size No. Min. Max. OD OAL G LTB HD CL SL CD T Solid Max. Bore (Solid) 025LC N/A / LC N/A / LC N/A / LC N/A / LC N/A / LC N/A / LC N/A / LC N/A / Note: N/A indicates not applicable AL Type Coupling AL Type Dimensional Data Inch Style 1 Moment Length Set Set of Inertia Outer Overall Jaw Thru Hub Clear- Screw Collar Screw WR 2 Style Bore Dia. Length Gap Bore Dia. ance Location Dia. Size Weight lbs lb-in 2 Size No. Min. Max. OD OAL G LTB HD CL SL CD T Solid Max. Bore (Solid) 025AL N/A.31 N/A 1 / AL N/A.38 N/A 1 / AL N/A.31 N/A 1 / AL N/A.34 N/A 1 / AL N/A.44 N/A 5 / AL N/A.44 N/A 5 / AL N/A.44 N/A 5 / AL N/A.75 N/A 5 / AL N/A.63 N/A 5 / Notes: 1. N/A indicates not applicable 2. Two set screws provided with AL See pages -7 and -20 for Performance Data. Style 2-23

24 Dimensional Data RRS & RRC Type Dimensional Data Inch Hub Length Hub Set Set Outer Overall Thru Step Screw Collar Screw Style Bore Diameter Length Spacer Bore Diameter Clearance Location Diameter Size Weight Size No. Min. Max. OD OAL S LTB HD CL SL CD T lbs. 025RRS / RRS / RRS / RRS / RRS / RRS / RRS / RRS / RRC N/A / RRC N/A / RRC N/A / RRC N/A / RRC N/A / RRC N/A / Notes: 1. N/A indicates not applicable. 2. See pages -7 and -20 for Performance Data. s s Style 1 Style 2 s -24 Style Polígono 3 Indutrial O Rebullón s/n Mos - España - rodavigo@rodavigo.com Style 4

25 Dimensional Data RRS Dimensional Data Metric Spacers Distance Overall Between Length Spacer Spacer Style Bore (mm) Shafts OAL Weight Weight Size No. Min. Max. S mm mm lbs. Kg. 025RRS RRS RRS RRS RRS RRS RRS RRS Note: See pages -7 and -20 for Performance Data. Special Length L Type Hubs Lovejoy has available special length versions of selected sizes of the L Type Jaw Coupling hubs. Standard Dimensions Special Dimensions Complete Couplings Hub Complete Couplings Hub Size Overall Length Length Thru Bore Overall Length Length Thru Bore (OAL) (LTB) (OAL) (LTB) 025L L L L L Notes: 1. For ordering information on any special length jaw hub, please contact Lovejoy Customer Service. 2. The Overall Length is calculated using two hubs with the same length thru bore. -25

26 -26

27 Jaw In-Shear Type JIS JIS-1

28 Jaw In-Shear Type Overview JIS JIS 6 Pin Saves Great Amounts Of Time, Maintenance, And Inventory Costs Lovejoy s commitment to continual product improvement is demonstrated in the next generation of the Jaw In-Shear (JIS) coupling the new Jaw In-Shear 6 Pin. This new design features a unique 6 pin locking system that allows for even easier locking of the element. Lovejoy s L-Type and C- Type Jaw hubs are utilized with this design. No tools are needed, because the element is radially removable, neither hub (for the driver or driven equipment) has to be moved to replace the element. Choose From 16 JIS 6 Pin Sizes and New Spacer Design The Jaw In-Shear 6 Pin coupling is available in bore sizes up to 9 inches. The JIS 6 Pin Spacer coupling is designed specifically as a drop-in replacement for a grid spacer coupling. The adapter hubs allow a grid spacer design to be replaced with a non-lubricated JIS 6 Pin Spacer coupling. The JIS 6 Pin Spacer coupling is available in sizes LS090-CS350. These sizes cover B.S.E. (between shaft end measurement) of 3.5, 5, 7, and 9 inches, depending on coupling size. Jaw In-Shear 6 Pin Assembled Shown With L-095 Straight Jaw Hubs JIS 6 Pin Stainless Steel Option For highly corrosive, heavy washdown environments, the JIS 6 Pin design combined with Lovejoy s stainless steel jaw hubs creates a totally stainless steel coupling. Benefits 2 degree angular misalignment capability.030"-.094" parallel misalignment capability Torsional wind-up of 5 degrees at full load 50D shore Urethane material maximum temperature of 200 F (93 C) The retaining ring is made from #347 cast stainless steel Stainless steel hubs are available for sizes SS075-SS150 from stock. All other stainless steel hub sizes are available as made to order Can be used with AL-type aluminum jaw coupling hubs for AL090/095, AL099,100 and AL110 The Original JIS locking ring is interchangeable with the new JIS 6 Pin elastomer Jaw In-Shear 6 Pin Element 50D Shore Urethane Material jaw In-Shear 6 Pin Ring Stainless Steel JIS-2

29 Jaw In-Shear Type Selection Process Jaw In-Shear Type Coupling Selection Process The selection process for determining the proper Jaw In-Shear coupling size requires using the charts shown in this section. There are four components to be selected, two hubs, one elastomer spider, and one ring. Information necessary before a coupling can be selected: n HP (or KW) and RPM or Torque of Driver n Shaft sizes of Driver and Driven equipment and corresponding keyways n Application description, including operation details n Environmental conditions (temperature, space limitations, or corrosive/chemicals) Steps in Selecting A Jaw In-Shear Coupling Step 1: Determine the Nominal/Torque (Tkn) of your application: in-lbs = Tkn = (HP x 63025) RPM Nm = Tkn = (KW x 9550) RPM List of Charts provided for Selection: Service Factor K 1 Service Factor K 2 Service Factor K 3 Jaw In-Shear Coupling Ratings (page JIS-4) Step 4: Use the Torque Ratings chart on the next page. Scan down this chart to the first entry where both the Tkn and Tkmax torque values for the coupling size are greater than your application. Once this coupling size is determined, ensure that your application does not exceed the Maximum RPM or Maximum Bore Size for that hub. JIS Step 2: Calculate your Application Service Factor using charts on this page. The total Service Factor (K) will be: K = K 1 x K 2 x K 3 Step 3: Calculate the Design Torque (Tkmax) of your application. Design Torque = Nominal Torque x Service Factor: Tkmax = Tkn x K Step 5: Using the Product Number Selection charts for hubs in the Jaw In- Shear Coupling Section find the appropriate bore and keyway sizes required along with the Spider and ring UPC number on page JIS-4 for ordering. Application Service Factor (K1) Prime Mover electric motor Driven machine examples std. torque high torque (a) Uniform operation, with small masses to be accelerated. Hydraulic and centrifugal pumps, light generators, blowers, fans, ventilators, belt/screw conveyors (b) Uniform operation, with medium masses to be accelerated. Sheet metal bending machines, wood working machines, mills, textile machines, mixers (c) Medium masses to be accelerated & irregular operation. Rotating ovens, printing presses, generators, shredders, winders, spinning machines, pumps for viscous fluids (d) Medium masses to be accelerated, irregular operation & shocks. Concrete mixers, drop hammers, cable cars, paper mills, compression pumps, propeller pumps, rope winders, centrifuges (e) Large masses to be accelerated, irregular operation & heavy shocks. Excavators, hammer mills, piston pumps, presses, rotary boring machines, shears, forge presses, stamping presses (f) Very large masses to be accelerated, irregular operation & heavy shocks. Piston type compressors and pumps without speed variations, heavy roll sets, welding machines, brick presses, stone crushers Service Factor (K2) for Operation Period Uninterrupted time of operation Factor Up to 8 hours per day 1.0 More than 8 hours, up to 16 hours/day 1.1 More than 16, up to 24 hours/day 1.15 Service Factor (K3) for Starts per Hour operation, per table K1: a-c d-f Up to 10 starts/stops per hour More than 10, up to 40 per hour More than 40, up to 125 per hour More than 125, up to 250 per hour JIS-3

30 Jaw In-Shear Type Performance Data JIS Step 1 Remove element and align hubs. Step 2 Insert new element. Step 3 Slide locking ring over element. Step 4 Twist locking ring to secure. Jaw In-Shear (JIS) Six Pin Coupling Ratings Coupling Max. Max. Bore Nom. Torque Max. Torque Weight speed Size Inch mm in-lbs Nm in-lbs Nm lbs. RPM 025LS , LS , LS , , LS , , LS , , , LS , , , LS , , , LS , , , LS , ,920 1, , CS ,300 1,503 26,600 3, , CS ,760 2,120 37,500 4, , CS ,000 3,728 66,000 7, , CS ,000 5, ,000 11, , CS ,333 9, ,666 18, , CS , ,334 28, , CS ,333 20, ,666 41, ,500 JIS-4

31 Jaw In-Shear Type Dimensional Data Jaw In-Shear Six Pin Coupling Dimensional Data Inch Size Style O.D. O.A.L. G LTB HD SL RD W T 025LS / LS / LS / LS / LS / LS / LS / LS / LS / CS / CS / CS CSL 025CS CSL 025CS CSL 025CS CSL 025CS CSL JIS Style 1 Style 2 JIS-5

32 Jaw In-Shear Type LTB OAL G JIS OD HD BSE JIS 6 Pin Spacer Coupling Dimensional Data Chart Inch Spacer Grid Max Coupling Hub Bore Size O.D. O.A.L. G B.S.E. Size LTB H.D. Size G LS G G G G LS G G G G LS G G G G LS G G G G LS G G G G LS G G LS G G LS G G LS G CS G CS G CS G CS G CS G JIS-6