BPC955 V0 Bliss Powercom Genset Controller. Kirloskar Electric Co. Ltd. User Manual

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1 BPC955 V0 Bliss Pwercm Genset Cntrller Kirlskar Electric C. Ltd User Manual This dcument applies t Prduct Build Versin Firmware Versin 5000-xxxx The infrmatin cntained in this dcument is cpyright, and shall nt be reprduced withut the written authrity f BPC 2008 EMS955V0 AMF CONTROLLER1.dc Page 1 f 19 8/06/2011

2 BPC955 V0 AMF Genset Cntrller 1. Intrductin The unit is a cntrller fr mid engine Gensets with Autmatic Mains Failure (AMF) functinality sld in the private market segment. The unit incrprates Manual, Autstart Start and AMF Autstart initiated start and stp sequencing, mnitrs engine and alternatr perating parameters and prvides bth engine and alternatr prtectin, in a single integrated package. The Mains and Alternatr status and perating parameters are shwn by scrlling screens n a backlit Graphics LCD. Alarms and warning are als shwn n the LCD and supplemented by status LEDs and a sunder utput. The unit prvides cmprehensive mnitring f the engine perating parameters and prvides autmatic shutdwn f the set in the event f damaging cnditins. In additin t standard engine safety prtectins the unit mnitrs battery vltage, battery status, charging cnditins, clant level and temperature, fuel level, canpy temperature, il pressure and temperature, engine speed and perating hurs. On the Alternatr side, the unit mnitrs and displays 1 r 3 phase vltages, fr L-N and L-L. It mnitrs the perating frequency, 3 individual phase currents, Average PF, KVA, KVAr fr each phase and Alternatr ttal. It maintains 3 phase Pwer meter functins which cmprise, Ttal Mains KWH, Ttal Alternatr KWH and Ttal Alternatr KVArH, The alternatr incrprates several prtectin features which include, Over-lad, Over-current, Lad imbalance, and IDMT prtectin. In the factry envirnment, the unit is cnfigured by clning thrugh a Persnal Cmputer (PC) system. Field specific parameters can be adjusted by using the frnt panel buttns and an inbuilt menu system. 2. Benefits Reduces system cst: Integrates engine gauges and AC metering int ne unit. Minimises cntrl panel wiring ffering reduced material and labur csts. Reduces warranty csts by prviding cmprehensive engine and generatr prtectin and a maintenance due timer. Flexibility, the unit can be custmised by PC clning fr individual genset mdel characteristics and fitments. Includes cmmunicatins prt fr remte mnitring applicatins, dual statin peratin and cmpanin auxiliary units. Inbuilt data lgs prvide perating histry in the event f engine r alternatr failure. 3. EMS955V0 AMF CONTROLLER1.dc Page 2 f 19 8/06/2011

3 BPC955V0 User Manual 4. Physical Frm Frnt View Rear View 5. R Y B N EMS955V0 Genset Cntrller R Y B N CT Cm CTR Cmms - + Inputs and Outputs CTY CTB EMS955V0 AMF CONTROLLER1.dc Page 3 f 19 8/06/2011

4 Functins System Functin Prtectin Shutdwn Manual Start Manual Stp Aut Start / Aut Stp AMF Start AMF Stp Emergency Stp Manual Transfer Cntrl Autmatic Transfer Cntrl Engine Mnitring Functin Over / Under Speed Lubricatin Oil Pressure Lubricatin Oil Temperature Descriptin Autmatic preventative engine and genset shutdwn in the event f abnrmal perating cnditins with ptinal cnfiguratin parameters and clear LCD status messages In respnse t the frnt panel pushbuttn, the unit perfrms a fully sequenced engine start with ptinal cnfiguratin parameters and clear LCD status messages In respnse t the frnt panel pushbuttn, the unit perfrms a fully sequenced engine stp with ptinal cnfiguratin parameters and clear LCD status messages In respnse t a digital input, the unit perfrms a fully sequenced engine start r stp with ptinal cnfiguratin parameters and clear LCD status messages. In respnse t a mains failure event, the unit perfrms a fully sequenced engine start with ptinal cnfiguratin parameters and clear LCD status messages In respnse t a mains restred event, the unit perfrms a fully sequenced engine stp with ptinal cnfiguratin parameters and clear LCD status messages In respnse t a digital input, the unit perfrms a fully sequenced engine stp with ptinal cnfiguratin parameters and clear LCD status messages Manually initiated and autmatically sequenced A and B cntactr cntrl with ptinal cnfiguratin parameters and clear LCD status messages Autmatically initiated and sequenced A and B cntactr cntrl with ptinal cnfiguratin parameters and clear LCD status messages Descriptin Mnitrs engine speed with ptinal cnfiguratin parameters and clear LCD status messages. This ensures the engine speed remains within cnfigured limits. Exceeding these limits will result in autmatic engine shutdwn t prevent damage. Mnitrs engine il pressure with ptinal cnfiguratin parameters and clear LCD status messages this ensures the il pressure remains within cnfigured limits. Exceeding these limits will result in autmatic engine shutdwn t prevent damage. Oil pressure mnitring can be frm an il pressure switch, r a resistive il pressure sensr, r bth. Mnitrs engine il temperature with ptinal cnfiguratin parameters and clear LCD status messages this ensures the il temperature remains within cnfigured limits. Exceeding these limits will result in autmatic engine shutdwn t prevent damage. EMS955V0 AMF CONTROLLER1.dc Page 4 f 19 8/06/2011

5 Functin Clant Temperature Clant Level Battery Vltage Battery Charging Fuel Level Descriptin Mnitrs clant temperature with ptinal cnfiguratin parameters and clear LCD status messages this ensures the clant temperature remains within cnfigured limits. Exceeding these limits will result in autmatic engine shutdwn t prevent damage. Mnitrs radiatr water level and prvides clear LCD status messages. Autmatic engine shutdwn if radiatr water is lw. Mnitrs engine battery vltage with ptinal cnfiguratin parameters and clear LCD status messages this ensures the battery vltage remains within cnfigured limits. Mnitrs engine battery charging during standby and peratin and shws the status with clear LCD status messages. Warnings are given if charging is under r ver charging. Mnitrs engine fuel level with clear LCD status messages. Lw fuel level will result in autmatic engine shutdwn t prevent damage. A fuel lss warning and event lg are included. Canpy Temperature Mnitrs engine canpy temperature with ptinal cnfiguratin parameters and clear LCD status messages this ensures the engine canpy temperature remains within cnfigured limits. Exceeding these limits will result in autmatic engine shutdwn t prevent damage. Running Hurs Service Timer Generatr Mnitring Functin AC Phase Vltage AC Phase Current AC Phase Frequency AC Phase Reversal AC Lading AC Pwer Metering Recrds engine run hurs with clear LCD status messages. A service timer is incrprated t ensure prper service schedules are maintained. The service message is displayed n the LCD at the preprgrammed times. An event lg is maintained fr service due and service taken. Descriptin Mnitrs 1, 2 r 3 phases f AC vltage with ptinal cnfiguratin parameters and clear LCD status messages. Measurements include L-N and L-L. Mnitrs 1 r 3 Delta phases f AC current with ptinal cnfiguratin parameters and clear LCD status messages. Uses externally fitted 5A CTs. Mnitrs 1, 2 r 3 phases f AC Frequency with ptinal cnfiguratin parameters and clear LCD status messages. Mnitrs Alternatr AC fr Phase reversal with ptinal cnfiguratin parameters and clear LCD status messages. Mnitrs AC lad as a percentage f full lad with ptinal cnfiguratin parameters and clear LCD status messages. Mnitrs AC pwer utput (KW, KVA, KVAr, KWH, KVArH and Avg PF) with ptinal cnfiguratin parameters and clear LCD status messages. EMS955V0 AMF CONTROLLER1.dc Page 5 f 19 8/06/2011

6 Mains AC Mnitring Functin AC Phase Vltage AC Phase Frequency AC Phase Reversal Mains Failure System LED Indicatins Functin Alarm Manual Mde Aut Mde Test Mde Transfer Cntrl LED Indicatins Functin Alternatr Phase 1 Available Alternatr Phase 2 Available Alternatr Phase 3 Available Alternatr Available Alternatr n Lad Mains AC Phase 1 Available Mains AC Phase 2 Available Mains AC Phase 3 Available Mains AC Available Mains AC n Lad System LCD Displays Functin Setup menu Start Up Shutdwn Transfer Descriptin Mnitrs 1, 2 r 3 phases f AC vltage with ptinal cnfiguratin parameters and clear LCD status messages. Measurements include L-N and L-L. Mnitrs 1, 2 r 3 phases f AC frequency with ptinal cnfiguratin parameters and clear LCD status messages. Mnitrs Mains AC fr Phase reversal with ptinal cnfiguratin parameters and clear LCD status messages. Mnitrs AC failure with ptinal cnfiguratin parameters and clear LCD status messages. Includes Under and Over Vltage, Under and Over Frequency, Descriptin Red LED indicatin f system alarm. Green LED indicatin that the unit is in Manual Start Mde. Green LED indicatin that the unit is in Autmatic Start Mde Green LED indicatin that the unit is in Test Mde Descriptin Red LED indicatin that the Alternatr phase 1 vltage is available. Yellw LED indicatin that the Alternatr phase 2 vltage is available. Blue LED indicatin that the Alternatr phase 3 vltage is available. Green LED indicatin that the Alternatr is available fr the lad. Green LED indicatin that the Alternatr is n lad. Red LED indicatin that the mains phase 1 vltage is available. Yellw LED indicatin that the mains phase 2 vltage is available. Blue LED indicatin that the mains phase 3 vltage is available. Green LED indicatin that the mains is available fr lad. Green LED indicatin that the mains is n lad. Descriptin System cnfiguratin menus Clear step-by-step start up sequencing messages Clear step-by-step shutdwn sequencing messages Clear step-by-step lad transfer messages EMS955V0 AMF CONTROLLER1.dc Page 6 f 19 8/06/2011

7 AC Inputs Functin Descriptin 3 Phase Mains AC Vltage Mains AC vltages. 3 Phase Alternatr AC Vltage Alternatr AC vltages. 3 Phase Alternatr Current Alternatr AC currents via external 5A CTs. Analg Inputs Functin Speed Lubricatin Oil Pressure Lubricatin Oil Temperature Clant Temperature Fuel Level Canpy Temperature Clant Level Battery Vltage (Internal) Digital Inputs Functin Aut Start / Stp Input Emergency Stp Input Oil Switch Input Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Descriptin Engine speed frm MPU r battery charging alternatr. Engine il pressure. Exciting current apprx 13mA Engine il temperature. Exciting Current apprx 5mA Engine clant temperature (Air r Water). Exciting current apprx 5mA Engine fuel level. Exciting current apprx 13mA Engine canpy temperature. Exciting Current apprx 5mA Engine Radiatr level. Exciting frequency 500Hz Battery Vltage is measured internally frm DC supply pint. Descriptin Aut start. Clse t cmmn. Current limited 10mA at 10V Emergency engine stp. Selectable Open r Clse t cmmn. Current limited 10mA at 10V Oil Pressure Switch sensr. Clse t cmmn. Current limited 10mA at 10V Cnfigurable. Default = Bypass. N lgic cntrl but full instrumentatin available. Cnfigurable. Default = Canpy dr pen. Clse t cmmn. Current limited 10mA at 10V Cnfigurable. Default = Fire. Shutdwn genset and pen bth cntactrs. Clse t cmmn. Current limited 10mA at 10V Cnfigurable. Status, Warning, Alarm, PC prgrammed message. Clse t cmmn. Current limited 10mA at 10V EMS955V0 AMF CONTROLLER1.dc Page 7 f 19 8/06/2011

8 Outputs Functin Excitatin Output Preheat Output Fuel Output Crank Output Idle Output Hter Output Cmmn Alarm Output Cntactr A Output Cntactr B Output Descriptin Alternatr excitatin cntrl and feedback. 200mA Pulsed Open drain engine preheat cntrl. Open Drain 300mA /36V DC Open drain fuel slenid cntrl. Open Drain 300mA /36V DC Open drain engine crank cntrl. Open Drain 300mA /36V DC Open drain engine idle cntrl. Open Drain 300mA /36V DC Open drain audible sunder cntrl. Open Drain 300mA /36V DC Open drain audible sunder cntrl. Open Drain 300mA /36V DC Open drain transfer cntactr A cntrl. Open Drain 300mA /36V DC Open drain transfer cntactr B cntrl. Open Drain 300mA /36V DC EMS955V0 AMF CONTROLLER1.dc Page 8 f 19 8/06/2011

9 6. Operatin Frnt Layut Buttns Buttn Functin Descriptin MODE Mde buttn Used t change mde between manual, aut and test START Start buttn / Menu Previus 1. Used t initiate generatr start sequence 2. Used as system menu previus buttn STOP Stp buttn / Menu Next 1. Used t initiate generatr stp sequence 2. Used as system menu next buttn Accept buttn / Setup Menu Entry 1. Used t accept system events and silence the sunder 2. Used t enter the Setup mde Mains Transfer Buttn Used t start transfer sequence f lad frm genset t mains EMS955V0 AMF CONTROLLER1.dc Page 9 f 19 8/06/2011

10 Buttn Functin Descriptin Genset Transfer Buttn Used t start transfer sequence f lad frm mains t genset Screen Scrll up / Setup menu up Buttn 1. Screen Scrll up Buttn 2. Used as the system menu up and value increment buttn Screen Scrll dwn / Setup menu dwn Buttn 1. Screen Scrll up 2. Used as the system menu dwn and value decrement buttn LEDs Buttn Functin Descriptin Alarm Indicates system alarm Genset Available Indicates that the genset is available t g n lad Genset On Lad Indicates that the genset is currently n lad Alternatr Phase Status Indicates the phases which are available frm the genset 1. Red Phase 1 2. Yellw Phase 2 3. Blue Phase 3 Mains Available Indicates that the mains supply is available t g n lad Mains On Lad Indicates that the mains supply is currently n lad Mains Supply Phase Status Indicates the phases which are available frm the mains 1. Red Phase 1 2. Yellw Phase 2 3. Blue Phase 3 Manual Mde Indicates that the system is in manual mde Aut Mde Indicates that the system is in autmatic mde EMS955V0 AMF CONTROLLER1.dc Page 10 f 19 8/06/2011

11 Buttn Functin Descriptin Test Mde Indicates that the system is in test mde Initial Pwer Up Ready On pwer up, the unit displays the Lg. The unit then displays the Serial number, Applicatin Cde and Firmware versin. After the initialisatin prcess is cmplete, the unit waits fr a Start request (Start Buttn, AMF failure r Aut Start Input), during which time it will display READY. When the unit is in READY all measuring systems and display systems are turned n. The unit remains n fr 1 minute and if the genset is nt started in that time the unit ges int sleep mde t cnserve battery pwer. In this mde the unit wakes peridically t check fr any unusual cnditins and if it finds nne it ges back t sleep, therwise it alarms accrdingly. Where awake mde has been selected the system parameters are cntinuusly scrlled. Any activity n the buttns immediately wakes the unit and the apprpriate actin is taken. Pressing the STOP buttn while the unit is asleep immediately wakes the unit and scrlls all engine and generatr parameter screens. This allws reading f battery vltage, fuel level, run hurs KWH etc. Manual Operatin T start the genset When the display is shwing READY, press the start START buttn mmentarily t start the genset. The READY state implies the engine and generatr parameters are as expected fr a statinary genset. If the cnditins are nt as expected, an apprpriate warning r alarm is displayed n the LCD. The warning r alarm cnditin must be cleared befre the genset can be started. The unit will perfrm the starting sequence as fllws: FUEL-ON. If ETR (Energise T Run) fuel cntrl is cnfigured, the unit will cntrl the fuel utput and display FUEL ON and the prceeds t the CRANK state. Fr ETS (Energise T Stp) the sequence des nt activate the utput but prceeds after a shrt delay t the CRANK state. CRANK. The crank utput is activated and the display shws Cranking with a cunt dwn time. The crank utput is deactivated when the unit has detected a speed signal abve the crank discnnect speed specified in the settings, r has detected il pressure abve the minimum il pressure specified in the settings r Excitatin is present If the genset des nt start, the LCD will shw Stpping, cntrl the Fuel and Crank utputs accrdingly, and return t READY. N retries are dne. EMS955V0 AMF CONTROLLER1.dc Page 11 f 19 8/06/2011

12 If the unit lses pwer due t battery vltage drp during cranking, and the engine fires, then n regaining adequate battery vltage, the unit will cntinue t allw the engine t run. This typically ONLY happens with ETS fuel systems. RUN UP. When the engine starts, the display shws Run Up with a cunt dwn in secnds. This allws the engine measurement system t stabilise. Over speed and lss f speed signal are the nly parameters checked during Run Up. WARM UP Allws the engine t stabilise at full speed befre ging n lad. Oil pressure and Overspeed are mnitred. The display shws Warm Up with a cuntdwn time. RUNNING The display shws Running. Operating parameters are scrlled nt the display. T stp the genset Push the STOP buttn briefly. The unit will perfrm a stpping sequence as fllws: STOPPING The display will shw Stpping with a cuntdwn time. If ETR fuel cntrl has been selected the Fuel utput will be de-energised. If ETS fuel cntrl has been selected then the Fuel utput will be energised fr the Max Fuel Time r until the engine stps. The stpping prcess will retry if the engine fails t stp the first time. During the ETS Rest perid the Fuel utput is deactivated. The fuel utput is cntrlled until the engine stps rtating and il pressure decays. If the Oil Pressure has nt decayed by the end f the Max Fuel Time, the fuel utput is deactivated and the cntrller waits until the il pressure has decayed, r fr the remainder f the Stp Time. The speed must remain at zer and the il pressure must be belw the alarm set pint fr the Stp Rest Time befre the engine is cnsidered stpped. If the genset des nt stp then the alarm utput is activated and STOP FAIL is displayed n the LCD. READY The engine has stpped and is ready t start again as required. 7. Display Operatin When the genset is running When the genset is starting and stpping, the display shws the state f the sequence tgether with the time remaining befre the next state will cmmence. Once the genset is fully running r if the genset is stpped and in READY, the running parameters are displayed. This includes generatr and engine parameters simultaneusly n separate displays. The unit sequentially scrlls thrugh screens as shwn belw: EMS955V0 AMF CONTROLLER1.dc Page 12 f 19 8/06/2011

13 Screen 1 Screen 2 Screen -3 Screen 4 Screen 5 Screen 6 Screen 7 EMS955V0 AMF CONTROLLER1.dc Page 13 f 19 8/06/2011

14 Screen 8 Screen 9 Screen 10 Screen 11 Screen 12 Screen 13 EMS955V0 AMF CONTROLLER1.dc Page 14 f 19 8/06/2011

15 Screen 14 Screen 15 Screen 16 Screen 17 Screen 18 Screen 19 Then returns t start scrll If Warnings r Alarms are present, the assciated messages are included in the LCD scrll list, and are shwn after the last screen has been displayed. 8. Alarms and Warnings EMS955V0 AMF CONTROLLER1.dc Page 15 f 19 8/06/2011

16 In the event f abnrmal perating cnditins the unit will issue a warning r an alarm and shut the genset dwn as required. The LCD shws an apprpriate message indicating the nature f the cnditin. T draw peratr attentin t the cnditin the flashing general alarm LED is used. In mst cases, Warnings d nt stp the genset and are self resetting. Alarms will nrmally stp the genset and require the peratr t clear the alarm by pressing the Stp r Accept buttn. The genset can nt be started if an alarm exists. Warnings are indicated by slw flashing f the alarm LED and displaying the apprpriate message n the LCD as fllws. Alarms are indicated by fast flashing f the ALARM LED and displaying the apprpriate message n the bttm LCD. Message Oil Pressure Lw Oil Temperature High Engine Temp High Clant Temp High Canpy Temp High Fuel Level Lw Fuel Lss Battery Vltage High Under Speed Over Speed Hirev Alarm Clant Level Lw Start Fail Functin descriptin The il pressure went belw the alarm setpint while running. Check il level and replenish. Check fr blcked il filter. The il temperature went abve the alarm setpint while the engine was running. Check fr ver lading. Check cling air flws, check clant and il level. The Engine / Clant temperature went abve the alarm setpint while the genset was running. Check fr ver lading. Check cling air flws, Check clant level. The Canpy Temperature went abve the alarm setpint. Check cling air flws. Check fr verlading. The Fuel Level is belw the alarm setpint. The engine is stpped t prevent air and dirt infiltratin t the engine. Replenish the fuel. The Fuel Level is unexpectedly ging dwn while the genset is nt running The battery vltage went abve the setpint. High battery vltage usually indicates that the battery charging alternatr has failed and it is prducing a vltage which might damage the battery, cntrl relays r the cntrller. Engine shutdwn is recmmended t minimise the risk f damage and fire. The engine was running belw the under speed setpint. Check fr verlading. Check fuel system. The engine was running abve the setpint. Check gvernr system. Check pwer takeff cuplings. The speed signal indicates the engine is grssly ver speed. Check Gvernr system. The radiatr water level is belw the required level. The water level needs tpping up. The engine has failed t start. Check Fuel supply, check battery cnditin, check air filters. EMS955V0 AMF CONTROLLER1.dc Page 16 f 19 8/06/2011

17 Message Stp Fail Belt Brken Oil-P Fault Oil-T Fault Eng-T Fault Can-T Fault Fuel-L Fault Speed Fault Speed Detected Oil Detected E-S Lck-ut Can Dr Fire Alarm Functin descriptin The engine has failed t stp. Check stp slenid, check rack peratin. If the belt break detectr has been activated. Check the belts The Oil Pressure sensr system is nt functining as expected. Check il pressure sensr and assciated wiring. The Oil Temperature sensr system is nt functining as expected. Check il temperature sensr and assciated wiring. The Engine Temperature Sensr is nt functining as expected. Check engine temperature sensr and assciated wiring. The Canpy Temperature Sensr is nt functining as expected. Check the canpy temperature sensr and assciated wiring. The Fuel Level Sensr is nt functining as expected. Check the Fuel Level Sensr and assciated wiring. The Speed Sensing system is nt wrking as expected. Check the assciated speed sensr wiring and external influences such as prly perating battery chargers and prly filtered UPS systems cnnect t the lad. Speed signal is unexpectedly present. Check the assciated speed sensr wiring and external influences such as prly perating battery chargers and prly filtered UPS systems cnnected t the lad. Check electrical safety earthing systems. Check assciated cmmunicatins netwrks are islated and nt part f an unexpected earth lp. Oil Pressure is unexpectedly present. Check the Oil Pressure Sensrs and assciated wiring. Check the Oil filter system is nt blcked. Check the engine is nt running with a failed speed sensing system. The emergency stp input has been activated. Deactivate the emergency stp input, then press the stp buttn t clear this alarm. The canpy dr input has been activated and the canpy dr unexpectedly pen The Fire Alarm input has been activated. The genset will be shutdwn as an emergency stp. Investigate the surce f the alarm then press the stp buttn t clear this alarm Alarms are indicated by fast flashing f the alarm LED and displaying the apprpriate message n the LCD. Message Oil Pressure Lw Functin descriptin The il pressure went belw the alarm setpint while running. Check il level and replenish. Check fr blcked il filter. EMS955V0 AMF CONTROLLER1.dc Page 17 f 19 8/06/2011

18 Message Oil Temperature High Engine Temp High Canpy Temp High Fuel Level Lw Battery Vltage High Under Speed Over Speed Hirev Alarm Water Level Lw Start Fail Stp Fail Oil-P Fault Oil-T Fault Eng-T Fault Can-T Fault Fuel-L Fault Functin descriptin The il temperature went abve the alarm setpint while the engine was running. Check fr ver lading. Check cling air flws, check clant and il level. The engine temperature went abve the alarm setpint while the engine was running. Check fr ver lading. Check cling air flws, Check clant level. The Canpy Temperature went abve the alarm setpint. Check cling air flws. Check fr verlading. The Fuel Level is belw the alarm setpint. The engine is stpped t prevent air and dirt infiltratin t the engine. Replenish the fuel. The battery vltage went abve the setpint. High battery vltage usually indicates that the battery charging alternatr has failed and it is prducing a vltage which might damage the battery, cntrl relays r the cntrller. Engine shutdwn is recmmended t minimise the risk f damage and fire. The engine was running belw the under speed setpint. Check fr verlading. Check fuel system. The engine was running abve the setpint. Check gvernr system. Check pwer takeff cuplings. The speed signal indicates the engine is grssly ver speed. Check Gvernr system. The radiatr water level is belw the required level. The water level needs tpping up. The engine has failed t start. Check Fuel supply, check battery cnditin, check air filters. The engine has failed t stp. Check stp slenid, check rack peratin. The Oil Pressure sensr system is nt functining as expected. Check il pressure sensr and assciated wiring. The Oil Temperature sensr system is nt functining as expected. Check il temperature sensr and assciated wiring. The Engine Temperature Sensr is nt functining as expected. Check engine temperature sensr and assciated wiring. The Canpy Temperature Sensr is nt functining as expected. Check the canpy temperature sensr and assciated wiring. The Fuel Level Sensr is nt functining as expected. EMS955V0 AMF CONTROLLER1.dc Page 18 f 19 8/06/2011

19 Message Speed Fault Speed Detected Oil Detected E-S Lck-ut Fire Alarm A-S Lck-ut AGF Phase Reversal AGF Lw V1 Vlts AGF Lw V2 Vlts AGF Lw V3 Vlts AGF High V1 Vlts AGF High V2 Vlts AGF High V3 Vlts AGF High Frequency AGF Lw Frequency Functin descriptin Check the Fuel Level Sensr and assciated wiring. The Speed Sensing system is nt wrking as expected. Check the assciated speed sensr wiring and external influences such as prly perating battery chargers and prly filtered UPS systems cnnect t the lad. Speed signal is unexpectedly present. Check the assciated speed sensr wiring and external influences such as prly perating battery chargers and prly filtered UPS systems cnnected t the lad. Check electrical safety earthing systems. Check assciated cmmunicatins netwrks are islated and nt part f an unexpected earth lp. Oil Pressure is unexpectedly present. Check the Oil Pressure Sensrs and assciated wiring. Check the Oil filter system is nt blcked. Check the engine is nt running with a failed speed sensing system. The emergency stp input has been activated. Deactivate the emergency stp input, then press the stp buttn t clear this alarm. The Fire Alarm input has been activated. The genset will be shutdwn as an emergency stp. Investigate the surce f the alarm then press the stp buttn t clear this alarm If the Stp buttn is pressed while running in aut mde, it is cnsidered an emergency stp and the unit will stp the engine and enter the Autstart Lckut state. This prevents the engine frm starting again, while the Autstart input remains activated. The Autstart Lckut state is self resetting upn deactivatin f the Autstart input. If the engine was stpped fr a real emergency, then the emergency stp switch shuld als be activated t ensure the engine will nt start inadvertently. If the unit is in the Autstart Lckut state, the engine can be restarted by pressing the Start buttn. This is nt cnsidered a manual start but rather a release frm the Autstart Lckut cnditin. The cntactrs will be cntrlled in the apprpriate way. The generatr has a phase reversal r the wiring is incrrect Vltage n Alternatr Phase V1 is Lw Vltage n Alternatr Phase V2 is Lw Vltage n Alternatr Phase V3 is Lw Vltage n Alternatr Phase V1 is High Vltage n Alternatr Phase V2 is High Vltage n Alternatr Phase V3 is High Alternatr frequency is high Alternatr frequency is lw EMS955V0 AMF CONTROLLER1.dc Page 19 f 19 8/06/2011

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