Groundsmaster 225 Traction Unit

Transcription

1 Form No Groundsmaster 225 Traction Unit Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2001 All Rights Reserved

2 Contents Page Page Frame and Cover Assembly Axle Assembly Frame Assembly No Steering Cylinder Assembly No Control Panel Assembly Engine Installation Assembly Power Steering and Brake Pedal Assembly... 6 Electric Clutch/Brake Assembly No Power Steering Valve Assembly No Electrical Schematic Traction Pedal Assembly Electrical Schematic(Continued) Battery and Engine Mount Assembly Differential Assembly PTO and Shaft Assembly Differential Carrier Assembly No Hydraulic Lift and Throttle Assembly Brake Assembly Hydraulic Lift and Throttle Assembly (Continued) 13 Hydraulic Schematic Lift Valve Assembly No Cylinder Assembly Connector Fitting Assembly No Crankshaft Assembly Radiator Assembly Cylinder Head Assembly Fuel Tank and Axle Assembly Intake and Exhaust Assembly Fuel Tank and Axle Assembly(Continued) Carburetor Assembly Transmission and Drive Coupling Assembly Rocker Arm Assembly Transmission and Drive Coupling Oil Pan and Dipstick Assembly Assembly(Continued) Cover Assembly Transmission Assembly No Gears and Housing Assembly Transmission Interlock Assembly Water Pump and Fan Assembly Seat Frame Assembly Governor Assembly Air Cleaner Components Assembly Alternator and Starter Assembly Air Cleaner Assembly No Gasket Set and Valve Overhaul Kit Rear Axle Assembly Carburetor Kit Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming 2

3 Frame and Cover Assembly Handle Door Screw HWH Flex Draw Latch ASM 3: Keeper Frame ASM Screen Hood Rear Foam Screw HH Decal Gm Hood ASM 9: Grommet 9: Decal Warning Screw HHF Screw HH Rubber Pad Screw & Washer ASM Cover Tower Rear Screw CARR Screw HHF Nut Lock Shield Pedal Stop Nut HF Latch Tool Box Decal Warning Tool Box ASM 24: Decal Refueling Sheet No.: Cover Tool Box Screw HWH Fender LH Panel Tower Fender RH Nut HF Rivet Pop Cover Tower, Front Decal Toro Box Control Decal Tower, LH Decal Tower, RH Plate ASM Hood Hinge, RH Plate ASM Hood Hinge, LH Washer Lock/Ext Screw HSBH Decal Service, Gm Decal Hood, RH Decal Hood, LH Trim Hood Pin Clevis Pin Cotter 3

4 Frame Assembly No Sheet No.:A Decal Footrest, RH Decal Torque Decal Oil Decal Toro Nut Insert Nut Insert Insert Threaded Insert Threaded Insert Threaded Tread Footrest, LH Tread Footrest, LH Tread Footrest, RH 4

5 Sheet No.:3 Control Panel Assembly Washer Flat Switch Key 2: Nut HH 2: Washer Lock, Internal Gauge Temp,Gas Screw Hbh Panel Control Light Warning Switch PTO 7: Nut HJ 7: Screw Set Control Panel Gauge Hourmeter 9: Washer Lock 9: Nut Hex Guage Fuel Control ASM Choke Nut Jam Washer Flat Washer Lock Key Ignition 5

6 Power Steering and Brake Pedals Assembly Nut Lock Screw HH Nut Lock, NI Washer Flat Washer Flat Pin Cotter Pin Clevis Link Brake Cable Screw HH Pin Brake Spring Compression Pin Cotter Rod Parking Brake Knob Decal Toro Clamp Column Powersteering Unit Protector Sleeve Footpad Brake Cable Brake Pedal Brake, LH 24: Bushing 24: Fitting Grease Pin Spring Pin Latch, Brake Pedal Brake, RH Sheet No.:4 27: Bushing 27: Fitting Grease Cable Brake Rack Cover Dust Foam Column Support Nut Lock NI Washer Flat Hose Hydraulic Tube Hydraulic Tube Hydraulic Clamp Hose Hydraulic Hose ASM Washer Flat Switch Proximity Bracket Sensor, Brake Collar Set Screw 44: Set Screw 8 32x Plate Switch, Neutral Screw CARR Washer Flat Nut Hex Wheel Steering 6

7 Power Steering and Brake Pedal Assembly(Continued) 50: Cap Wheel, Steering 50: Screw Spring Return O Ring O Ring Sheet No.:4 7

8 Parts not listed in part list are not serviced separately Power Steering Valve Assembly No Power Steering Unit 1: Bolt Special 1: Kit Spring 1: Kit Seal 1: Kit Roller, Needle Column ASM 2: Nut Jam 2: Seal Upper 2: Nut Push On 2: Seal Foam, Upper Cover 2: Kit Bushing Sheet No.:A2 T 1760 Not serviced 8

9 Traction Pedal Assembly Sheet No.: Nut Pin Cotter Pin Roll Bracket Pivot Nut Jam Bearing End, Rod Screw CARR Pin Spring Shaft Traction Pedal Washer Flat Wheel ASM Friction Pad Traction Pedal Pad Traction Pedal Pin Traction Pedal Support Pedal Footrest Bracket Footrest Bushing Flange Pad Footrest Nut HF Pin Cotter Nut Lock, NI Screw HH Washer Flat Tube Pump, Control 9

10 Battery and Engine Mount Assembly Nut HF Screw HH Screw HH Washer Lock Retainer Battery Battery Battery Base ASM Angle Base,Battery Bracket Engine Mount Mount Shock,Engine Bracket Base, Battery Screw HH Cable Positive Battery Cable Washer Lock Screw HH Clamp Hose Washer Lock Washer Flat Washer Flat Bracket Engine Mount Mount Shock, Engine Nut Lock Screw HH Washer Rebound Washer Lock/Ext Screw HHF Nut Lock, NI Clamp Wire Washer Flat Screw HSH Spacer Screw Sheet No.:6 10

11 PTO and Shaft Assembly PTO Shaft Nut Lock, NI Screw HH Nut Lock Screw HH Washer Lock Washer Lock Key Woodruff V Belt, PTO Screw HH Washer Flat Pulley PTO Bracket Bearing, PTO Plate Bushing Support Nut Bearing Flange 16: Bearing Lockcollar 16: Screw Set 16: Fitting Grease Screw HH Universal Shaft 19: Yoke End 19: Slip Yoke Shaft 19: Fitting Grease 19: Yoke End * Not illustrated 19: Slip Yoke Tube 19: U Joint Kit *19:6: Fitting Grease Washer Mount Screw CARR Pin Cotter Washer Flat Pin Roll Sheet No.:7 11

12 Hydraulic Lift and Throttle Assembly Nut Lock Washer Lock Screw HH Nut Lock, NI Washer Flat Washer Flat Fitting HYD, 90 7: O Ring 7: O Ring Pin Cotter Pin Clevis Pin Cotter Nut Lock NI Nut Lock Clamp Hose Fitting Tee, HYD 14: O Ring 14: O Ring Hydraulic Hose ASM Hydraulic Hose ASM Hydraulic Hose Fitting Special 18: O Ring Fitting Straight, Bulkhead 19: O Ring Sheet No.: Bracket Bulkhead Stem Hose 21: O Ring Cylinder Hydraulic Screw HH Lever Valve Clevis Nut Screw HH Lift Valve Clamp Pin Clevis Rod Valve Locknut Bulkhead Spring Compression Washer Flat Screw Knob Control Washer Flat Fitting HYD, Special 40: O Ring 40: O Ring Screw HHF Bracket Throttle Nut HF Nut Lock, NI 12

13 Hydraulic Lift and Throttle Assembly (Continued) Washer Friction Throttle Lever ASM Connector Fitting Cable Throttle Hydraulic Hose ASM Hydraulic Hose ASM Hydraulic Hose Clamp Worm Bracket Bellcrank, Throttle Bellcrank Throttle Link Throttle Screw Shoulder Washer Flat Cylinder Pin Pin Cotter Sheet No.:8 13

14 Parts not listed in part list are not serviced separately Lift Valve Assembly No Sheet No.:A3 T Wiper O Ring Bushing Washer Spring Cap Ring Spacer Plunger Spring Plug ASM Plug 14: O Ring 14

15 Connector Fitting Assembly No Sheet No.:A4 T Connector Sleeve Special Screw Spring Washer Flat Washer Internal Lockwasher Hex Nut 15

16 Sheet No.:9 Radiator Assembly Screw HHF Nut HF Support Radiator Grill Front Strip Magnetic Shield Radiator, Bottom Radiator ASM Nut Lock, NI Cap Radiator Clamp Worm Hose Expansion Tank Hose Tank, Recovery Screw Rivet Pop Bracket Bottle, Overflow Washer Flat Screw HH Plate Warning Shroud Fan Hose Radiator Hose Radiator, Lower Clamp Hose Vent Tube Clamp Screw Draincock Nut Hex Washer Back Rivet Pop Clamp 16

17 Fuel Tank and Axle Assembly Fitting 90, Barbed 2 2 Tire ASM 2: Tire 2: Wheel ASM 2: Stem Valve Hose Breather Hose Fuel Washer Lock Screw HH Washer Flat Nut Lock NI Washer Flat Nut Wheel Axle ASM Screw HH Grommet Dipstick Tank Fuel Cap Fuel Washer Lock Washer Lock/Sp Screw Pth Sender Fuel Shim Axle Screw HSH Not serviced Sheet No.: Bracket Carrier Gasket Clamp Worm Bushing Clamp Hose Hose Hydraulic Clamp Hose Fitting 45, Barbed Fitting HYD, Barbed Hose Differential Fill Coupling Nipple Pipe Clamp Worm Clamp Screw HH Nut Lock, NI Washer Flat Screw HH Clamp Wire Nut HF Nut HF Bracket Fuel Pump Hose Fuel Screw HH Hose Fuel 17

18 Fuel Tank and Axle Assembly(Continued) Clamp Sheet No.:10 18

19 :1 22:1 21: : : : Transmission and Drive Coupling Assembly Nut Lock, NI Washer Flat Washer Lock Spacer Drive Shaft Hub Pump Clamp Hose Screw SQH Filter Oil, Transmission Screw HH Spacer Mounting Screw HH Transmission Gasket Transmission Gear Pinion Ring Snap Pin Cotter Anchor Transmission Nut Jam Hose ASM Hydraulic Fitting HYD, Special 21: O Ring 21: O Ring Fitting HYD, 90 22: O Ring 27 33: : Sheet No.: Fitting Barb, Straight 23: O Ring Screw HHF Bushing Rubber Washer Flat Guard Rubber Clamp Worm Adapter Filter Union Filter Seal Filter Adapter Fitting HYD, 90 32: O Ring Fitting Hose, Barbed 33: O Ring Nut Jam Plug 35: O Ring Plug Hex, Hollow 36: O Ring Coupling Rubber Spacer Coupling, Rubber Spacer Coupling Screw HH Nut Conelock Screw HH 19

20 :1 22:1 21: : : : : : Sheet No.:11 Transmission and Drive Coupling Assembly(Continued) Washer Flat Washer Lock, Spring Screw HH Clamp Clamp Worm 20

21 Sheet No.:A6 T 0536 Parts not listed in part list are not serviced separately Transmission Assembly No Ring Retaining Shaft Trunnion Washer Flat Bearing Roller Bearing Housing Transmission Seal Lip Shaft Trunnion Seal Lip Bearing Ball Key Woodruff Shaft Pump Swashplate Variable Pin Coil Spring Plate Thrust Kit Cylinder Block Plate Valve, Pump Bearing Needle Check Valve Kit 22: O Ring 22: Ring Back Up 22: O Ring Plug HH O Ring Pack Shim Spring Cone Charge Relief Plug Pipe Screw HH Capscrew Seal Shaft Screw HH Washer Charge Pump Kit 37: O Ring 37: Pin 37: Bearing 37: Seal Lip 37: Ring Retaining Section Center Plug Pipe Plug Threaded Screw HH Spring Valve Plate Valve, Motor Pin Dowel Shaft Motor Pin Dowel Gasket 21

22 Transmission Interlock Assembly Nut Lock Screw HH Nut Lock, NI Washer Flat Stop Leaf Spring Leaf Spring ASM Bearing Screw HH Spring Leaf Lever Pump Screw HH Plate Pump Bracket Mounting Switch Micro Screw Screw CARR Shim Screw HH Nut Hex Washer Lock/Int Nut Hex Sheet No.:12 22

23 2: : : : Sheet No.:13 Seat Frame Assembly Decal Gas Plate Seat 2: Nut Insert Clevis Pin Pin Cotter Rod Support Washer Flat Pin Cotter Nut Lock Bracket ASM Fuse Block *11: Nut Insert Screw Washer Flat Screw HH Nut HF Relay Screw HH Washer Lock Latch Seat Washer Flat Nut Lock, NI Pin Hair Lanyard Screw HHF Seat Frame ASM * Not illustrated 32: Decal Warning 32: Decal Throttle & Lift Control 32: Nut Insert Screw HH Clamp R Tube Manual R Clamp Washer Flat Screw HH Grommet 23

24 Sheet No.:14 Air Cleaner Components Assembly Nut HF Screw HH Bracket Air Cleaner Air Cleaner ASM Cap ASM Screw HH Clamp Hose Clamp R Hose ASM Air Cleaner Clamp Hose Mounting Band ASM *11: Nut Square *11: Screw * Not illustrated 24

25 Air Cleaner Assembly No Sheet No.:A7 T Air Cleaner ASM Nut & Gasket ASM Clamp ASM Skirt Baffle Cup ASM A/C Decal Installation Gasket 25

26 Rear Axle Assembly Sheet No.:15 1 Rear Axle ASM Nut Jam Pin Cotter Wheel & Tire ASM 3: Tire 3: Rim 3: Valve Stem 3: Bearing Taper, Cup 3: Cap Dust 3: Seal 3: Bearing Taper, Cone Nut Retainer, Lock Washer Tab Screw HH Nut Lock, NI Washer Thrust Pin Masked Screw HH Nut Lock, NI Washer Flat Spacer Ring Bolt Flange Washer Flat Locknut Flange Washer Nut Lock NI Fitting HYD, Straight 41: O Ring 41: O Ring Cylinder Steering Fitting HYD, 45 43: O Ring 43: O Ring Locknut Screw HH Washer Thrust Frame Rear Weight 20 Lb Washer Lock Weight Rear Screw HH Washer Nut Lock, NI Not serviced 26

27 :3 7: Sheet No.:A8 Axle Assembly Washer Flat Screw HHF Cap Spindle Spindle ASM RH Washer Thrust Ring Retaining Steering Pivot ASM 7: Bushing Straight 7: Fitting Grease LH Ball Joint ASM Nut Jam, LH Thread Tie Rod Steering RH Ball Joint ASM Nut HJ Spindle ASM LH Washer Thrust Axle Rear 15: Fitting Grease 15: Bushing Nut Jam Ring Retaining, Ext Washer Thrust Washer Flat 27

28 Steering Cylinder Assembly No Sheet No.:A9 T Piston Rod ASM Tube Cylinder Locknut Piston Gland Seal Kit 28

29 Engine Installation Assembly * Manual Owners, Engine Engine Briggs Diahatsu Dm950g Bracket Mounting Screw Cap Washer Bracket Mounting Hub Clutch Key Square Screw HH Electric Clutch/Brake ASM Screw HH Spacer Nut Lock NI Washer Flat Locknut Anchor Lever, Clutch Bumper Electric Clutch Screw HH Cable Hood Stop Screw HHF Support Muffler Nut HF * Not illustrated Sheet No.: Washer Screw HH Nut Lock Washer Flat Bracket Mounting Ring Snap Spring Compression Bolt HH Pin PTO Tension Muffler Exhaust Screw CARR Bracket Mounting Sender Temperature Nut Shaft PTO Tension Pivot Plate ASM Washer Flat Pin Roll Washer Flat Clamp Washer Lock/Ext Screw HH Washer Flat 29

30 Parts not listed in part list are not serviced separately Electric Clutch/Brake Assembly No Sheet No.:B1 T Field & Rotor ASM Armature & Pulley ASM 5: Ring Retaining 5: Sleeve Bearing, Armature 5: Bearing Armature Bearing Armature Ring Retaining Nut Lock, NI Spring Plate Brake 30

31 I I Electrical Schematic F 1 15 A OFF F 4 OR B I RUN Y START A Y S VIO F A X GY Y PK F 3 15 A BU OPTIONAL LIGHT / FUSE BLOCK FUSIBLE LINK HARNESS R GY FL1 N.C. BK FL2 R GY FL3 POSITIVE BATTERY CABLE B+ TIE POINT ON STARTER NEGATIVE BATTERY CABLE B B R (+) ( ) ENGINE FRAME BATTERY GROUND GROUND ALL MAIN HARNESS GROUND POINTS MARKED AS BLACK WIRE ARE CONNECTED TOGETHER AND TO THE ENGINE GROUND B R R PK L W ALTERNATOR KEY TO WIRE COLORS BK = BLACK GN = GREEN BR = BROWN GY = GRAY BU = BLUE R = RED Y = YELLOW W = WHITE T = TAN OR = ORANGE PK = PINK VIO = VIOLET 7.5 A TO OVER TEMP SHUTDOWN RELAY ENGINE ENGINE BK ENGINE N.C. BN ENGINE OVER TEMP. (TEMPERATURE OK) BN TEMPERATURE SENDER FUEL SENDER BK OIL PRESSURE SWITCH (LOW PRESSURE) BN Y P22 B P22 J P22 K P22 E P22 C BU GY W P22 F P22 G BN BN Y BU BK GY W CLUSTER GAUGE PK 3 6 BK BK BK BK GLOW GN 2 ( ) G G PK OR 3 BN C B OR 2 5 BN HR Y TEMP BU FUEL OIL PRES GY VIO 1 4 N.C. S S F L L GLOW CONTROLLER PLUG (NOT USED) PK 8 7 BN (+) ALT W E PK PK PK PK PK D A PK BN OVER TEMP PK VIO GN HIGHTEMP OVERRIDE PLUG (NOT USED) CONTROL PANEL HARNESS P22 D P22 H P22 A PK N.C. N.C. IGNITION CONTROL MODULE N.C. 6 2 BU _ P31 P32 FUEL PUMP N.C. 3 _ 4 GN R/BK R/BK 30 IGN COIL 2 + BL 4 PULSAR COIL 3 W R/BK R/BK 85 BR 5 IGN COIL 3 + CRANK POSITION PULSAR COIL 87a 87 W FUEL PUMP BK 86 BU FUEL PUMP BK GROUND 2 1 OR R/BK IGN COIL 1 + R/BK POWER 1 RUN ENABLE 87a 30 FUEL SOLENOID OR 87 R/BK R/BK ENGINE SEAT SWITCH (OFF) OR Y Y ORANGE PINK W W PARKING BRAKE SWITCH (ON) BK P11 B P11 A SEAT SWITCH HARNESS PROTECTION DIODE (D3) W BU BK PTO SWITCH (OFF) PTO CLUTCH LOGIC DIODE (D2) PROTECTION DIODE (D1) BU BK Y 1 P29 2 BU BU BK P27 2 GN GN Y Y NEUTRAL SWITCH (NEUTRAL) START ENABLE Y BK STARTER OR 1 87 BU VIO 30 GY+BK BU B+ Start OVER TEMP SHUT DOWN 87a OR B+ TO FUSIBLE LINK HARNESS 87a 30 PK 87 PK PK BN TO OVER TEMPERATURE SWITCH SEE CONTROL PANEL HARNESS (CONNECTED TO GROUND ON OVER TEMP CONDITION) Sheet No.:17 31

32 Electrical Schematic(Continued) Harness Wire,Main Gm Harness Wire, Gauges Harness Wire, Seat Fuse 15 Amp, 32 Volt Fuse 7.5 Amp,Blade Style Bulb Harness Wire, Fusible Link Diode 32

33 Differential Assembly Sheet No.:1 T Lower Housing ASM Nut Hex Washer Lock/Ext Pin Dowel Screw HH Fitting 45, Barbed Vent Hose Hydraulic Clamp Hose Fitting HYD, Barbed Hose Differential Fill Nipple Pipe Coupling Clamp Hose * Differential Carrier ASM * Not illustrated 33

34 Parts not listed in part list are not serviced separately Differential Carrier Assembly No Sheet No.:A1 T Screw Gear, Drive Case Differential Shaft Pinion Mate Washer Thrust Gear Differential Pinion Differential Washer Thrust, Pinion Bearing Roller, Cone Taper Screw Cover Gear Gear Input, Transmission Shim Shim Shim Shim Upper Housing ASM 18: Screw HHF Bearing Cup Cone Bearing Ring Snap Cup Plug Shim Front Bearing,.031 * Shim Front Bearing,.033 * Shim Front Bearing,.035 * Shim Front Bearing,.037 * Shim Front Bearing,.039 * Shim Front Bearing,.041 * Shim Front Bearing,.043 * Shim Front Bearing,.045 * Shim Front Bearing,.047 * Shim Front Bearing,.049 * Shim Front Bearing,.051 * Shim Front Bearing,.053 * Shim Front Bearing,.055 * Not illustrated 34

35 Parts not listed in part list are not serviced separately Differential Carrier Assembly No (Continued) * Shim Front Bearing, Spacer Bearing Bearing Taper, Cup Cup Bearing, Roller Cone Bearing, Roller Pin Roll Shim Bearing, Diff. (.003) Shim Bearing, Diff. (.005) Shim Bearing, Diff. (.010) Shim Bearing, Diff. (.030) Gear And Pinion ASM Sheet No.:A1 T 3793 * Not illustrated 35

36 Brake Assembly * Flanged Axle Shaft RH Flanged Axle Shaft LH Seal Oil Bearing ASM Shield Dust Spider Torque Socket Adjusting, Screw Screw Adjusting Nut Pivot Stud Drive Locknut Drum Brake Locknut Seal Grease Spring Adjusting Screw Retainer Lever, Brake Shoe Brake Spring Shoe Return, RH Spring Return, Shoe Strut And Lever ASM Screw Brake Ring Retaining, Wheel Bearing * Not illustrated Sheet No.: Washer Hardened * Kit Liquid Gasket 36

37 Hydraulic Schematic

38 A A A 2 44A B 1019 LABEL KIT Cylinder Assembly ASM Cylinder Bushing Seal Oil Screw Hex Screw Hex 44A Screw Hex Plug Welch 127A Plug Welch Plug Welch (Camshaft) Bracket Mounting Pin Locating 718A Pin Locating 718B Pin Locating Stud Metric Label Kit Filter Oil Filter Oil Adapter Oil Filter Nozzle Oil Gasket Retainer Retainer Seal REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. Sheet No.: 3 38

39 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL A B C Crankshaft Assembly Crankshaft Flywheel Piston ASM, Standard Piston ASM,.010 Over Ring Set,.010 Over Ring Set, Standard Rod Connecting Screw Connecting Rod 44B Screw 10mm Hex Screw 8mm Hex Screw Hex Nut Hex Washer Thrust Washer Thrust 718C Pin Locating Gear Drive Shaft Gear Plate Idler Gear Pulley Crankshaft Bearing Rod 1076A Bearing Set Rod 1076A Bearing Set Rod,.010 Over Bearing Set Main Bearing Set Main,.010 Under Sheet No.: 4 39

40 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL A 1077A A B 49C B 112C 49A 493A 112A 127B B Cylinder Head Assembly 1036 LABEL KIT EMISSION Sheet No.: Head Cylinder Gasket Cylinder Head Tube Breather Screw Hex Cap Oil Fill 49A Screw Hex 49B Screw 8mm Hex 49C Screw 8mm Hex Stud Metric 62A Screw Hex 112A Stud Metric 112B Stud Metric 112C Stud Metric Plug Welch 127B Plug Welch Nut Metric Hex Plug Spark Washer Seal Wrench Spark Plug Bracket Mounting 493A Bracket Support Clip Wire Retainer Boot Spark Plug Coil Ignition Stud Rocker Arm Bushing Guide Gasket Rocker Cover Cover Rocker Label Kit Emission Bracket Lifting 1077A Bracket Lifting Connector 40

41 A A 51A A E Intake and Exhaust Assembly Screw Hex 10A Screw 6mm Hex Manifold Intake Gasket Intake 51A Gasket Intake Stud Carb. Mounting Spacer Carburator Stud Exhaust Manifold Nut Metric Hex 354A Nut Metric Hex 354D Nut Metric Hex 354E Nut Metric Hex Intake Elbow Manifold Exhaust Gasket Exhaust 883A Gasket Exhaust Hose Vaccum Tube Vent Cover Outlet Plug Vent 354D Sheet No.: 6 41

42 B A A C A 121 CARBURETOR KIT Sheet No.: 7 Carburetor Assembly Gasket Intake Valve Idle Adj Screw Idle Speed Pin Float Hinge Valve Needle Tube Jet Jet Main (High Altitude) Jet Main Carbuertor Kit Spacer Carburator Carburetor Shaft Throttle Float Carburetor Gasket Float Bowl Shaft Choke Nozzle Carburetor Screw Cross/Slotted Line Fuel Filter Fuel Drain Carb. Bowl 355A Washer Seal Pump Fuel Clamp Hose Solenoid Fuel Bowl Float 1084A Connector 1084B Connector 1084C Connector Cap Limiter 42

43 B 6 38A 44C A A Sheet No.: 8 Rocker Arm Assembly Washer Flat Valve Exhaust Valve Exhaust Spring Valve 38A Screw 6mm Hex Retainer Valve Keeper Valve 42A Keeper Valve 44C Screw Metric Tappet Valve 154B Nut Metric Hex Adjuster Rocker Arm Washer Spacer Cap Valve Key Woodruff Seat Valve Spring Shaft Cam 615A Retainer Gear Cam Seal Valve Screw Metric Rod Push Arm Rocker Shaft Rocker Arm Support Rocker Arm Spring Rocker Shaft Retainer Camshaft 43

44 D Oil Pan and Dipstick Assembly Plug Oil Drain (16mm) Switch Oil Pressure Washer Seal (16mm) Screw 6mm Hex Dipstick Tube Dipstick Stud Metric Nut Metric Hex Stud Metric Nut Metric Hex Screen Oil Pump Gasket Oil Strainer Gasket Oil Pan O Ring Seal (Dipstick) 1084D Connectorl Pan Oil (16mm Dual Drain) Sheet No.: 9 44

45 E A 38C 20 38E 38D 38E Cover Assembly Seal Oil 38C Screw Hex 38D Screw 6mm Hex 38E Screw 6mm Hex ASM Cover, Gear Gasket Cover 149A Nut Metric Hex Seal Governor Shaft 718B Pin Locating 718B Sheet No.: 10 45

46 616A A B E 88A 38G D F Gears and Housing Assembly 38F Screw 6mm Hex 38G Screw 6mm Hex 49D Screw 8mm Hex Seal Governor Shaft Gasket Cover 88A Gasket Gear Cover 112E Stud Metric Housing Gear Gear Governor 230A Washer Spacer 230B Washer Spacer Valve Oil Relief Screw Torx Hex Pin Cotter Retainer Crank Governor 616A Crank Governor Gear Drive Stud Metric Paddle Governor Sheet No.: 11 46

47 C C E 411B E B F A Sheet No.: 12 Water Pump and Fan Assembly Screw Hex 38F Screw 6mm Hex 49E Screw 8mm Hex 62C Screw Metric 154B Nut Metric Hex Hose Reserve Tank 193A Hose Reserve Tank Tank Reserve Thermostat Belt Vee Switch Water Temp. 411B Plug 411C Plug Clamp Hose Fan Radiator Spacer Gasket Outlet Pulley Pump Housing Outlet Gasket Inlet Housing Housing Inlet Gasket Water Pump ASM Hose Clamp 1084E Connector Pump Water Cap Surge Tank 47

48 F 209 Governor Assembly 38F Screw Hex Link Mech. Governor Spring Governor Link Choke Bracket Control Lever Governor Spring Link Clamp Casing Screw Phillips, Hex Sheet No.: 13 48

49 F G F B D C 1084G G 1084J 1084K 1084H 49H Alternator and Starter Assembly 38D Screw 6mm Hex 49C Screw 8mm Hex 49F Screw 8mm Hex 49G Screw Hex 49H Screw Metric Hex 149B Nut Metric Hex Motor Starter Clamp Nut Metric Hex Alternator Screw Phillips Bracket Support Screw 10mm Hex Bracket Adjusting 1084F Connector 1084G Connector 1084H Connector 1084J Connector 1084K Connector Trigger Ignition Sheet No.: 14 49

50 358 GASKET SET A 883A A VALVE OVERHAUL KIT Gasket Set and Valve Overhaul Kit Seal Oil Gasket Cylinder Head Seal Oil Gasket Intake 51A Gasket Intake Seal Governor Shaft Gasket Cover 88A Gasket Gear Cover Washer Seal (12mm) Washer Seal (16mm) Washer Seal Gasket Set Seal Valve Gasket Exhaust 883A Gasket Exhaust Gasket Rocker Cover Kit Valve Overhaul Gasket Outlet Gasket Inlet Housing Gasket Water Pump Gasket Oil Strainer Gasket Oil Pan Gasket Retainer Sheet No.: 15 50

51 121 CARBURETOR KIT 51A A Sheet No.: 16 Carburetor Kit 51A Gasket Intake Valve Idle Adj Pin Float Hinge Valve Needle Tube Jet Jet Main Carbuertor Kit Spacer Carburator Gasket Float Bowl Nozzle Carburetor Screw Cross/Slotted 355A Washer Seal Cap Limiter 51

52