53cm Rear Bagger Lawnmower

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1 Form No cm Rear Bagger Lawnmower Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2001 All Rights Reserved

2 Contents Page Page Deck Assembly Cylinder Head Assembly Engine and Belt Guide Assembly Crankshaft Assembly Blade and Brake Assembly Carburetor Assembly Handle Assembly Governor Assembly Bag Assembly Air Cleaner Assembly Rear Drive Assembly Fuel Tank Assembly Gear Case Assembly No Blower Housing and Flywheel Assembly Control Assembly Rewind Starter Assembly Cylinder Assembly Gasket Assembly Accessories Model / Model / Dethatcher Kit Leaf Shredder Kit Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming 2

3 : : Deck Assembly Door Bag 1: Decal Danger Cap Hinge Bolt, LH Screw HH Screw Allen Hd Cap Hinge Bolt, RH Screw HH Panel Screen Deck W/Decals 11: Decal Deck Panel Vertical Knob Arm Washer Screw HH Nut Lock, NI Front Spring Arm ASM Ramp Discharge Arm Pivot, Front Bolt Shoulder Wheel ASM 22: Bushing Bolt Shoulder Cover Top Cover Access Spacer Door Spring Door : Screw Washer Flat Retainer Belt Nut Sheet No.:2 3

4 Engine and Belt Guide Assembly Gas Cap ASM Decal Engine Plate Logo 6 1 Engine Gts Stop Rope Bracket Guide, Belt Screw HWH Screw HH 9 Sheet No.:3 Not serviced separately 4

5 Blade and Brake Assembly Screw HH Bracket Cable, Support Pulley Blade Driver ASM Shield Blade Screw Blade Washer Lock Screw Set Sheet No.:4 5

6 :3 17: Handle Assembly Handle Mount, LH Knob Screw Handle Dipped Panel Service 17: Decal Panel Ohv 17: Decal Instruction Control Ground Speed Handle Mount, RH Sheet No.:5 6

7 Sheet No.:6 Bag Assembly Screw PPH Handle Door Door Bag Frame Grass Bag W/Pan 7

8 Rear Drive Assembly 28 2:1:1 1 Sheet No.: Bolt Shoulder Wheel And Gear ASM 2:1 1 Wheel ASM 2:1: Bushing Ring Klip Washer Thrust, Keyed Key Rocking, LH Key Rocking, RH Ring Friction Pivot Arm ASM Spring Arm ASM Knob Arm Screw HH Retainer Cable Lever Shift Screw Tapping Bracket Guide, Belt Pin Cotter V Belt Gearcase ASM Cap End Screw HH Nut Washer Arm, Pivot O Ring Not serviced separately Washer Clutch Gear Pinion Spring Compression Cover Wheel Spacer Cover, Wheel 8

9 Gear Case Assembly No Pinion 25 T Pinion 20 T Gear 15t Spur, 37t Bevel Washer Thrust Bushing Bushing Output Washer Gear 49 T Gear 44 T Gear 39 T Sleeve Gear Pin Spring Shaft Intermediate Case Gear, Upper Cover Case, Gear Screw Tapping Bushing Yoke Retainer Fork, Shift Shaft Output Yoke Shift Spacer Pulley Half Gear Pinion, Bevel Nut Lock, NI Washer Flat Bearing Ball Bushing Output Collar Shift Clip Spring Sleeve Key, Shift Key Shift Sheet No.:A1 9

10 Control Assembly Nut Lock NI Bar Control Screw HH Spacer Support Screw Handle Screw Handle Support Cable Cable Traction Washer Flat Nut Lock, NI Lever Traction Lever Control Guide Rope Cable Brake 8 Sheet No.:8 10

11 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL OWNER S MANUAL Cylinder Assembly Cylinder Assembly Bushing/Seal Kit Oil Seal Breather Assembly Breather Gasket Screw (Breather Assembly) Breather Tube O Ring Seal(Dipstick) Screw (Oil FIll Tube) Shield Cylinder Screw(Cylinder Shield) Dipstick Dipstick Tube Breather Passage Cover Breather Passage Gasket Screw (Breather Passage) Pin Locating Dipstick/Tube Assembly Owner s Manual O Ring Seal(Dipstick Tube) Not Illustrated Block Short, ZS (Incl. Ref. # 1 3, 684, 584, 585, 9, 718. Page 23: 51, 122, 883, 1022, 7, 45, 933. Page 24: 4, 20, 15, 12, 25 29, 16, 146, 741, 32, 46, 43, 22. Page 26: 404, 615, 616. Included in Gasket Set See Ref Included in Valve Overhaul Gasket Set See Ref

12 Cylinder Head Assembly Cylinder Head Cylinder Head Gasket Screw(Cylinder Head) Exhaust Valve Intake Valve Valve Spring (Intake) Valve Spring (Exhaust) Valve Retainer Valve Tappet Intake Gasket Carburetor Spacer Cylinder Head Plate Rocker Arm Ball Valve Cap Spark Plug Wrench Screw (Cylinder Head Plate) Spark Plug Boot Screw (Rocker Cover) Stud(Rocker Arm) Seal Valve Exhaust Gasket Plate Gasket Rocker Cover Gasket Rocker Cover Push Rod Rocker Arm Push Rod Guide Plug Spark Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

13 Crankshaft Assembly Engine Sump Crankcase Gasket Oil Drain Plug Crankshaft Oil Seal Screw (Engine Sump) Note Screw (Engine Sump) (Used in Hole Nearest Breather) Flywheel Key Piston Assembly (Standard) Note Piston Assembly (.010 O/S) Piston Assembly (.020 O/S) Piston Assembly (.030 O/S) Ring Set (Standard) Note Ring Set(.010 O/S) Ring Set(.020 O/S) Ring Set(.030 O/S) Piston Pin Lock Included in Gasket Set See Ref Piston Pin Connecting Rod Screw(Connecting Rod) Governor/Oil Slinger Camshaft Timing Key Gear Timing 13

14 Carburetor Assembly Intake Gasket Screw(Throttle Valve) Float Hinge Pin Main Jet (Standard) Note Main Jet (High Altitude) Carburetor Spacer Carburetor 127 Welch Plug 1 (Sold in Kit Only) Throttle Valve Throttle Shaft Carburetor Float Needle/Seat Kit 137 Float Bowl Gasket 1 (Sold in Kit Only) Air Cleaner Gasket Sealing Washer Screw (Carburetor) Seal Dust Bowl Float Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

15 Governor Assembly Intake Gasket Carburetor Spacer Screw (Control Bracket) Governor Link Governor Spring Control Bracket Governor Control Lever Magneto Armature Screw.(Magneto Armature) Stop Wire Washer(Governor Crank) Nut(Governor Control Lever) Bolt(Governor Control Lever) Governor Shaft Retainer Governor Crank Stop Switch Screw (Brake) Spark Plug Terminal Brake Spring Brake Assembly Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

16 A A Air Cleaner Assembly Air Cleaner Gasket Casing Clamp Bracket Muffler Exhaust Screw(Air Cleaner Primer Base) Filter A/C Cartridge Grommet Knob Air Cleaner Screw (Exhaust Muffler) 613A Screw (ExhaustMuffler) Guard Muffler Screw (Muffler Guard) 836A Screw (Muffler Guard) Gasket Exhaust Air Cleaner Primer Base Filter Pre Cleaner Air Cleaner Cover Primer Carburetor Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

17 Fuel Tank Assembly Fuel Tank Bracket Fuel Line (Cut to Required Length) Screw (Fuel Tank) Clamp Hose Spacer Fuel Tank Screw (Fuel Tank Bracket) Fuel Tank Screw/Washer Kit 17

18 EMISSIONS LABEL Blower Housing and Flywheel Assembly Flywheel Flywheel Guard Screw (Rewind Starter) Screw (Flywheel Guard) Housing Blower Screw (Blower Housing) Screw (Rewind Guard) Nut (Flywheel) Flywheel Puller Cup Flywheel Nut (Rewind Starter) Rewind Guard Fan Flywheel Emissions Label 18

19 A 592A Rewind Starter Assembly Rewind Starter Housing Starter Pulley Starter Rope Starter Rope Grip 65A Screw (Rewind Starter) Retainer Spring Pawl Ratchet 592A Nut (Rewind Starter) Screw (Pawl Friction Plate) Starter Rewind Friction Spring 19

20 358 ENGINE OVERHAUL GASKET SET VALVE OVERHAUL GASKET SET 121 CARBURETOR KIT CARBURETOR GASKET SET Gasket Assembly Oil Seal Cylinder Head Gasket Breather Gasket Crankcase Gasket Oil Seal Intake Gasket Float Hinge Pin Carburetor Kit Carburetor Spacer Welch Plug (Sold in Kit Only) Needle/Seat Kit Float Bow lgasket (Sold in Kit Only) Air Cleaner Gasket O Ring Seal (Dipstick) Sealing Washer Engine Overhaul Gasket Set Breather Passage Gasket Seal Dust Seal Valve Exhaust Gasket Gasket Set Carburetor Plate Gasket Gasket Rocker Cover Valve Overhaul Gasket Set O Ring Seal (Dipstick Tube) Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

21 Maintenance Record Date 21

22 Maintenance Record Date 22

23 Maintenance Record Date 23

24

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