Form No Rev A. Greensmaster Flex 18 Traction Unit Model No Serial No and Up

Transcription

1 Form No Rev A Greensmaster Flex 18 Traction Unit Model No Serial No and Up Register at Original Instructions (EN)

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2010 The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

3 Contents Frame Assembly Reel Drive Assembly Drum Drive and Basket Assembly Gearbox and Engine Assembly Gearbox Assembly Differential Assembly No Handle Assembly Cylinder and Crankcase Assembly Piston and Crankshaft Assembly Valve and Camshaft Assembly Lubrication Equipment Assembly Cooling Equipment Assembly Electric Equipment Assembly Control Equipment Assembly Carburetor Assembly Air Filter and Muffler Assembly Fuel Tank and Fuel Valve Assembly Starter Assembly Label Set Attachments and Accessories

4 Frame ASM 1: Decal-Warning, Belt (Japan) Frame-Front Bushing-Flange Link ASM Nut-HF Base-Engine Washer-Flat Washer-Plain Nut-HF, Lock Pin-Clevis, Ring Pin-Hair Strap-Support, Cable Arm-Handle Frame Assembly Grommet-Handle Kickstand Screw-HH Bushing-Support, Handle Spacer Spacer-Hub Spacer-Support, Handle Screw-HH Screw-HH Screw-HH Spacer-Kickstand, Long Spring-Torsion Screw-HH Screw-HH A 4 02

5 Shaft-Hex Coupling-Flex Pin-Spring Shaft-Drive, Reel Seal-Oil Ring-Retaining Bearing-Ball Spacer Screw-CARR Housing-Bearing Spacer Reel Drive Assembly Key-Woodruff Nut-HF, Lock Washer-Plain Pulley-22 Tooth Belt Nut-HHF, Lock Belt Cover ASM 19: Decal-Oil, HYD Tube-Hex Washer-Pulley Tab-Retainer A

6 Drum Drive and Basket Assembly Drum-Traction, RH Hub-Drum Bearing-Ball Spindle-Drum Spacer Nut-Lock, NI Shaft-Drum, RH Spacer Flange-Triangular Bearing-Race, Extended Idler ASM Nut-Shoulder Shaft-Drum, LH Washer-Plain Belt-Traction Shaft-Wheel, Transport (RH) Pulley-Driven, Traction (LH) Pulley-Driven, Traction (RH) Seal-Cover, Drum Cover-Drum, RH Screw-HH Nut-HHF, Lock Pulley-Driver, 22 Tooth Seal Cover-Drum, LH Flangette-Bearing Grass Basket ASM 31: Basket-Grass 31: Basket Frame ASM 31: Rivet-Pop Screw-CARR Nut-HF, Lock Washer-Lock Screw-HH Key-Woodruff Shaft-Wheel, Transport (LH) Drum-Traction, LH Spacer-Shaft, Drum Washer-Tab Screw-HH Decal-Europe Noise, 96Db A 6 04

7 Drum Drive and Basket Assembly (continued) Nut Tab-Retainer A

8 Gearbox Service ASM 1:1 1 Gearbox ASM 1: Nut-HF, Lock 1: Gasket-Flange 1: O-Ring 1: Adapter-Vent 1: Vent-Breather Gear-Engine, 28 Tooth Adapter-Engine Engine ASM 5: Decal-Surface, Hot 5: Decal-Danger 5: Decal-Fuel 5: Screw-HWH 5: Bracket-Guard, Muffler 5: Shield-Muffler, Inner 5: Guard-Muffler 5: Decal-Arrester, Spark Washer-Plain Not serviced separately Gearbox and Engine Assembly Nut-HF, Lock Screw-HH Plate-Harness, Wire Damper-13Lbs Screw-HH Harness-Wire Module-Interlock Screw-HH Screw-Set Screw-HH Washer-Lock Washer Washer-Flat Nut-Lock Screw-HH Mount-Isolator Nut-HF Washer-Tab Washer-Lock A 8 05

9 Housing-Gearbox Bearing-Ball Bearing-Needle, Caged Bushing Bushing Bushing Bushing Bushing-Keyed, Flanged Seal-Oil, Non-Vented Gearbox Seal-Oil Pin-Dowel Fitting-Plug, Magnetic 12: O-Ring Washer-Wave, Spring Fork-Clutch Shaft-Fork Washer-Thrust Lever-Bellcrank Link Ring-Retaining Gearbox Assembly Shaft-Clutch, Reel Ring-Retaining Washer-Thrust Bearing-Thrust Washer-Thrust Gear-Clutch, 55 Tooth (Reel Crowned) Bearing-Needle Key Cone ASM Nut-Lock Hub-Plunger Screw-HH Washer-Thrust Washer-Plain Shaft-Sun Key-Woodruff Gear-Traction, 78 Tooth (Crowned) Ring-Snap Carrier ASM 05A A

10 38: Bushing-Carrier 38: Pin-Dowel Bushing-Flanged Plug-Hex 40: O-Ring Gear-Spur Bearing-Roller Gear-Ring, Planetary Pin-Clevis, Long Band-Brake Shaft-Brake Pin-Clevis, Short Plug-Hex, Hollow 48: O-Ring Washer-Thrust Drum-Clutch, Traction Washer-Thrust Screw-HH Clutch Band ASM Shaft-Clutch, Traction Gearbox Assembly (continued) Bearing-Ball Ring-Retaining Differential ASM Gasket-Gearbox Cover-Gearbox Bushing-Keyed E-Ring Lever-Gearbox Screw-HSH Screw-HSBH Drive Plate ASM 65: Decal-Warning, Belt (Japan) 65: Decal-Warning, Belt Washer-Lock, Internal Seal-Oil Hub-Clutch, Traction Seal-Oil, Vented Gearbox Lever-Gearbox Collar Assembly A 10 05A1

11 Differential Assembly No Axle-Short Axle-Long Ring-Retaining Gear Set-Differential Pin-Drive Washer Washer-Thrust Pin-Roll 05A A

12 Handle Lever-Brake, Console Brake Bracket ASM Console ASM 4: Decal-Lever, Traction 4: Decal-Lever, Brake 4: Decal-Warning 4: Decal-Throttle Decal-Console Ring-Retaining Ring-Retaining Switch-Proximity Rod-Handle Cable-Clutch, Traction 10: Ring-Retaining, External Clamp-Handle Pin Hub-Mount, Handle Knob-Black Screw-HSH, Special Pin-Roll Handle Assembly Lever-Control, Traction Bushing Lever-Reel Cable-Clutch, Reel 20: Ring-Retaining, External Wiper Control Bracket ASM Pin-Lever, Reel Washer-Friction Pin-Dowel Cable-Throttle Screw-HH, Lock Washer-Plain Lever-Throttle Handle-Crossmember Nut-Lock Spacer-Cable, Brake Switch-Engine Cable-Brake 34: Ring-Retaining, External Nut-Lock, NI A 12 06

13 Knob-Red Screw-HHF Nut-Lock Screw-HH Screw-HHF, W/Lock Spring-Detent Screw-HWH Tie-Cable Bushing-Flanged Handle Assembly (continued) Bushing-Bronze Ball-Detent Plug-Hole Switch Screw Nut-Lock Meter-Hour Washer-Flat Nut-Flange, NI A

14 Cylinder and Crankcase Assembly Bolt-Flanged (6X30) 130A Bolt-Flanged (8X45) Bolt-Upset, Wsp (6X16) Pin-Dowel (6X12) Bearing-Ball Gasket-Head Head-Cylinder Case-Rocker Gasket-Cover, Crankcase 11060A Gasket-Case, Rocker Breather Cover-Crankcase Crankcase Pin Seal-Oil Stud A 14 4

15 Piston and Crankshaft Assembly Piston Pin-Piston Set-Ring, Piston Piston Ring Set (.05Mm) Piston (0.5 O S) Connecting Rod ASM Crankshaft ASM Gear-Helical Ring-Retaining Key 92038A Key Bolt (6X30) A

16 Valve-Intake Valve-Exhaust Retainer-Spring, Valve Arm-Rocker Tappet Guide Rod-Push Decompressor Spring-Valve, Engine Valve and Camshaft Assembly Camshaft ASM Nut 92015A Nut Pin 92043A Pin Seal-Oil Spring Bolt A 16 6

17 Lubrication Equipment Assembly Gasket-Plug, Drain (14.2X19X2) Cap-Filler, Oil O-Ring (20Mm) Plug (14X12) A

18 Cooling Equipment Assembly Bolt-Flanged (6X8) 130A Bolt-Flanged (6X14) Shroud-Engine 49089A Shroud-Engine Fan Housing-Fan Collar (6.8X10X6) Bolt-Flanged A 18 8

19 Electric Equipment Assembly Bolt-Flanged (6X25) Nut-Hex, Fine Coil-Lighting KW Cap-Sparkplug Ignition Coil ASM Flywheel ASM Harness Screw Washer Clamp Key Tube (5X6X75) Sparkplug (Bpr5Es) (Ngk) Solid Grommet Clamp A

20 Bolt-Flanged (6X12) Screw-Pan (4X14) Nut-Hex Pin-Snap (1.2X21.2) Lever Plate Arm-Pivot Spring-Governor Control Panel ASM Sleeve Rod-Governor Arm-Governor Governor ASM Panel-Control Control Equipment Assembly Bolt (6X28) Nut 92015A Nut 92015B Nut Washer (6.2X20X0.5) 92022A Washer Spacer Spring Spring Spring Bolt Bolt (4X22) Washer (6.5X11.5X2.0) A 20 10

21 Bolt-Stud (6X18) 172A Bolt-Stud (6X73) Gasket Gasket Carburetor ASM Pipe-Intake Insulator Float ASM Float Chamber ASM Throttle Valve ASM Choke Valve ASM Screw ASM Carburetor Assembly 23013A Screw ASM Limiter Nozzle-Main Screw Nut Clamp 92037A Clamp Jet-Main (No.65) Jet-Pilot (No.40) Bolt Tube A

22 Bolt-Stud (6X16) Nut-Hex (6Mm) Washer-Plain Washer-Spring Air Filter ASM Case-Filter, Air Cap-Filter, Air Element-Filter, Air 11013A Element-Filter, Air Gasket-Muffler Air Filter and Muffler Assembly 11060A Gasket-Filter, Air Plate-Filter, Air Pipe-Exhaust Pipe Muffler Nut Collar Bolt Tube Washer (.5X18X2.0) A 22 12

23 Fuel Tank and Fuel Valve Assembly Bolt-Flanged (5X8) 130A Bolt-Flanged (8X18) Bolt-Upset, Wsp (6X16) Washer-Plain, Small Gasket 11009A Gasket Bracket Canister Bracket-Tank Filter-Tapper, Fuel 49019A Filter-Fuel Fuel Tank ASM,Carb Fuel Tapper ASM Cup-Tapper, Fuel Tank Cap ASM Joint Screw 92009A Screw Nut 92015A Nut Clamp 92037A Clamp-Clip, Hose 92037B Clamp 92037C Clamp 92037D Clamp O-Ring Band Damper Spring Clamp Clamp Tube Tube (6.2X13.2X200) 92192A Tube (4X11X160) 92192B Tube 92192C Tube 92192D Tube A

24 Starter Assembly Bolt-Flanged (6X8) Cap-Grip Guide-Pawl Pawl-Starter, Recoil Case-Starter, Recoil Grip-Starter, Recoil Pulley-Recoil Recoil Starter ASM Reel-Starter, Recoil Rope (4X1500) Screw Ring-Retaining Spring-Return 92144A Spring A 24 14

25 Label Set Label-Recoil 56030A Decal-Choke Decal-Instructions 56031A Decal-Maintenance Label-Kawasaki Decal-Warning A

26 Attachments and Accessories For Greensmaster Flex 18 Traction Unit Product Name Model/Part Light Kit Out Front Brush Kit Wheel Kit Blade Cutting Unit Blade Cutting Unit Operator Presence Kit Spark Arrestor Kit MVP Filter and Spark Plug Kit Jet-Main, No. 62 (High Altitude) Jet-Main, No. 60 (High Altitude)

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