Wheel Horse 12 32XL Lawn Tractor

Transcription

1 Form No Wheel Horse 12 2XL Lawn Tractor Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X means that two of the parts identified by reference number are indicated. The TORO Company 2000 All Rights Reserved

2 25 49 Contents Page Page Frame & Body Assembly Assembly Hood & Tower Assembly Height Of Cut Components Assembly Rear Body & Seat Assembly Electrical Components Assembly Steering Components Assembly L Engine System Components Assembly Fixed Steering Assembly Deck & Blade Assembly Engine System Components Assembly Deck & Blade Assembly Traction Clutching Assembly Peerless Transaxle Model MST Shifting Components Assembly Schematic Speed Transaxle Engine Briggs & Stratton 2 Deck Components Assembly Deck Blade Drive & Braking Components Model E Maintenance Accessories Model / Model / Easy Empty Bagging Kit.. Model 0095 or 9096 Tire Chains Twin Bag Bagger Kit Model 9085 or 9086 Headlight Kit Model 9180 Recycler Kit Model Snowblade Kit Model 9150 Hi Sail Bagging Blade Wheel Weight Kit Model (Std. on this Model) Wet Grass Bagging Kit Exhaust Deflector Kit Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required INC incorporated ASM assembly LH left hand CARR carriage NI nylon insert DEG degrees PPH Phillips pan head FH flat head PTH Phillips truss head GA gauge PTO power take off HF hex flange RH right hand HH hex head SFH slotted fillister head HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head SPH slotted pan head HS hex socket SRH slotted round head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping HSH hex socket head TTH Torx truss head HWH hex washer head WH wing head HWHTF hex washer head thread forming 2

3 Frame & Body Assembly Cap Protector Screw HH Washer Flat Spring Compression Panel Rear Hitch Nut Lock Screw HH Plate Switch Switch Single Pole Brkt Tran Mntg Bracket Idler Pivot Screw HH Rail LH Frame Nut Lock NI Screw HHF Nut Lock Shield Exhaust Pipe Shield Muffler Screw Support Front Axle Plate Eng Mtg Rail RH Frame Body ASM Rear Decal Instruction Decal Rear Body Washer Flat Sheet No.:2

4 X : z X X Hood & Tower Assembly Tower Steering Knob Shift Screw HWH Nut Lock NI Screw HH Bolt Shoulder Bracket LH Hinge Nut Retainer Latch Pin Duct Air Screw Plastite Hood V Chassis Toro 14: Decal Air Duct Toro Foil Tape Shield Heat Bracket RH Hinge Pin Hair Rod Tower Pivot Washer Flat Nut Jam Nut Cap Washer Flat Deck Engage Lev Wa Nut Lock Washer Flat Sheet No.: Screw HH Decal 122xl Decal Ignition Decal Throttle Decal Deck Engage Decal Hood Left Decal Hood Right Foam Hood Decal Service,

5 X 1 2X 1 :2 : X x 9 1 6X X X 12 6X 6 Rear Body & Seat Assembly Bolt Shoulder Key Ignition Support ASM Seat : Decal Danger : Decal Washer Pivot Knob Fastener Panel Cover HOC Rivet Pop, Steel Gate HOC Screw HH Bracket Seat Hinge Nut Lock Washer Flat Switch Starter Mat LH Foot Mat RH Foot Washer Flat Plate Shift Gate Rivet Pop, Steel Cover Shift Gate Fastener Panel Seat Nut HH Washer Lock, Internal 16 Sheet No.:4 5

6 X X 20 2X X 20 2X :1 29:2 14 2X 1 11 Steering Components Assembly Nut Lock Screw HH Screw CARR Screw CARR Bracket Steering Rack Screw CARR Spacer Steering Rack Zerk Bushing Eccentric Steering Rack Wa Bushing Steering Link Bearing Washer Washer Flat Pin Cotter Nut Lock, NI Bracket Module Washer Pivot LH Spindle Wa Module Nmir Washer Flat Washer Thrust Spacer Front Axle Washer Thrust Screw HWH Not serviced * Not illustrated 29:2: 29:2:2 29:2: X 1 Sheet No.: Cap Hub Pin Cotter Washer 29 2 Wheel&tire ASM Front 29: Tire 29: Rim Assembly 29:2: Stem Valve 29:2: Bearing Wheel 29:2: Fitting Grease * Tube RH Spindle Wa Axle Wa Front Tie Rod Steering E Ring Link Drag Rod Parking Brake Bracket Parking Brake Grip Bag Handle

7 : Sheet No.: Fixed Steering Assembly Wheel Steering 1: Cover Wheel Steering Pin Roll Bushing Sliding Washer Flat Screw HH Nut Lock NI Bearing Flange Washer Thrust E Ring Decal Toro Plug Shaft Long Steering

8 : 2X 2 1 1: :1 4 :2 5 2X Engine System Components Assembly Control Throttle 1: Knob Screw Special Gas Tank ASM : Bushing : Valve Fuel Hose Gas Clamp Pulley Engine Screw HH Washer Lock/Sp Washer Flat Washer Lock/Ext Nut Rod Gas Tank Cable Throttle Gas Cap ASM 1: Gasket Cap, Gas Bracket Ground Screw HWH Latch Hood Screw Forming, Thread Sheet No.:8 8

9 x Traction Clutching Assembly Spring Return Spring Brake 22 1 Screw HH Screw HH Washer Pivot Bracket Belt Guide Spring Extension Guide Cable Washer Flat Nut Lock Tubing Spacer Screw HH Clamp Shift Pivot Screw HH Rod Pedal Pivot Bellcrank Washer Flat Nut Lock, NI Pad Pedal Pedal Clutch/Brake Screw HH Washer Flat Pin Cotter Spacer Switch Nut Lock Nut Lock Sheet No.: Nut Lock, NI Rod Clutch/Brake Arm Idler Bolt Shoulder Guide Idler Belt Pulley Idler Screw HH Washer Pivot Bracket Belt Guide 22 1 Screw HH Nut Lock 9

10 X X Shifting Components Assembly 1 Sheet No.: Wa Shift Lever Screw HH Nut Lock Clamp Shift Pivot Cable Clutch 6 22 Screw HH Nut Lock NI Wa Shift Pivot Link Shift Screw HH Washer Lock Spacer Lever Shift Washer Flat Keeper Cable Screw CARR Nut Lock, NI Washer Flat Lever Shift Pivot Knob Shift Guide Cable Bushing Shift Lever 10

11 21 2X X :1 9:2 15 9:2:1 5 Speed Transaxle Sheet No.: Nut Lock Ring Snap, External Key Woodruff Pulley Transmission V Belt, Traction Transaxle 9 2 Wheel&tire ASM Rear 9: Tire 9: Rim Assembly 9:2: Stem Valve * Tube Washer Thrust Key Washer E Ring Cap Hub Screw HH Washer Flat Nut Lock Washer Flat Strap Torque Spring Brake Return Screw HH Screw HWH Not serviced * Not illustrated 11

12 :4 14: : (2) 2 Deck Components Assembly Spring Screw HH Post Pivot ASM Deck Dom (Service) Nut Lock Baffle Deck Nut Lock, NI Bolt Shoulder ASM Deflector, 2 14: Decal Danger 14: Kicker 14: Screw PPH Rod Deflector Hinge Spring Torsion Washer Flat Nut Lock NI Pivot Hinge Deflector Decal Deflector Danger Decal Decal Danger Decal Danger Ramp Deflector Washer Flat Sheet No.:14 12

13 X :2 2: X 9 1 yzyz Sheet No.:15 2 Deck Blade Drive & Braking Components Assembly Nut Hex Pulley Deck Guide Deck Belt Nut Lock NI Spring Extension Screw HH Washer Pivot Nut Retainer Nut Lock Pin Hair Washer Flat Plate Idler Mtg Screw HH Spring Brake Return Screw HHF Idler Arm Wa Nut Lock, NI Pulley Idler Bolt Shoulder Post Linkage Mounting Rod Deck Engage Rod Deck Brake Washer Flat Brake Arm ASM 2: Rivet Pop, Steel 2: Pad Brake Bolt Shoulder V Belt Spring Cable ASM Ball Swivel Stop 1

14 X 14 4X X 11 2X 4 2X 5 Height Of Cut Components Assembly Lever Wa Screw HH Link HOC Pin Hair Washer Flat Link HOC Adjusting Washer Hardened Bolt Shoulder Rod Hanger Rear Trunnion HOC Nut Lock Clamp HOC Pivot Spring Extension Screw HH Pivot Wa Spacer Knob Shift Washer Pivot 6 8 4X Sheet No.:19 14

15 (TO STARTER) :1 24: z 1 2X Electrical Components Assembly Boot Terminal Screw HH Battery 155 Cca Wire ASM Switch Seat Clip Wire Retainer Nut Solenoid Screw HWH Lens Headlight Nut Washer Lock/Ext Screw HH Nut Speed Nut Keps Switch Micro Relay Speedometer Harness Wire, Gear Switch Ignition 24: Washer Lock, Internal 24: Nut HH Key Ignition Nut Wing Box Battery Emblem Grille Whlhorse Sheet No.: Clip Boot Terminal Insulator Light Indicator Clip Retainer Screw HSH Switch Single Pole Nut Lock 15

16 Sheet No.:25 L Engine System Components Assembly Nut Lock Screw HH Guide LH Belt Anchor Belt Guide Guide Belt RH Muffler Wa Screw HH Washer Lock 10 1 Engine 12hp B&s Model E Gasket Muffler Washer Lock Screw HSH Not serviced 16

17 X 2 2X X X Deck & Blade Assembly Sheet No.: Screw HH Nut Lock Bearing Spindle Spacer Bearing Spacer Hardned Shield Bearing Shaft Spindle Blade Stiffener Washer Belleville Screw Blade Susp Front Pan Bolt Shoulder Screw HH Cam Washer Flat RH Bracket Wa LH Bracket Wa Screw HH Fitting Washout O Ring Screw CARR Washer Flat Nut Lock, NI Connector hose 1

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19 Peerless Transaxle Model MST Transaxle Cover A 2 Needle Bearing Transaxle Case Countershaft Output Shaft Spur Gear (8 teeth) 6A 82 1 Spur Gear (15 teeth steel) 80 1 Spur Gear (11 teeth steel) A 2 Shift Key Shift Collar Shift Rod & Fork Bevel Gear (0 teeth) Input Bevel Pinion (1 teeth) 1 82 Bevel Gear (16 teeth steel) 2 (Incl. 14) Bevel Gear (16 teeth steel) 2 (Incl. 1) A 1 Ring Gear (4 teeth) Drive Pin Spacer 18A Spacer Ball 5/16 dia Set Screw Spring Screw Retaining Ring (pkg of 2) Retaining Ring Retaining Ring Washer 29A Washer Washer Washer (.056 wide) 2 (USE AS NEEDED) 1A Flat Washer (.062 wide) Oil Seal Bushing Flanged Bushing Brake Disk Brake Pad Plate Brake Pad (pkg of 2) Dowel Pin A 1 Flat Washer Brake Lever Screw Locknut Brake Pad Holder Brake Lever Bracket Axle (11 15/16 long) Axle (16 1/2 long) Spur Gear (29 teeth steel) Spur Gear (2 teeth steel) Spur Gear (20 teeth) Spur Gear (16 teeth steel) Spur Gear (15 teeth steel) Spur Gear (11 teeth steel) Spur Gear (1 teeth steel) Spur Gear (20 teeth) Spur Gear (24 teeth steel) Spur Gear (25 teeth) Countershaft Spacer Brake Shaft Spacer Washer Input Shaft Shifter & Brake Shaft Retaining Ring Spacer Square Cut Ring 1A O Ring Washer 8808A 1 Inverted Retaining Ring Spring Spur Gear (2 teeth) 82 8 Bevel & Spur Gear 1 (0 & 1 teeth) Pipe Plug Oil Seal 8A Oil Seal Liquid Gasket RTV Silicone 150A Liquid Gasket Loctite # A 1 Gear Oil 80W90

20 25 49 Wiring Schematic GND BK BK BN 1 BN BK GN T GY VIO S LAMP (LIGHT SWITCH) (OVER RIDE) (KILL RELAY) SWITCH OPENS IN REVERSE 2 K1 5 S6 (REVERSE) OR 4 NMIR MODULE GY 6 VIO Y GNW 10A F Y SHOWN IN 1 NEUTRAL GN SOLENOID Y S1 (NEUTRAL SW) 2 OR VIO T S OVER RIDE MOMENTARY KEY SWITCH S5 T SEAT CLOSED WHEN OPERATOR IS IN THE SEAT R 10A F1 GY S2 SHOWN WITH (PTO) PTO DISENGAGED 2 PK GY 1 10A R PK BU OR R F2 A B KEY SW R RED OR ORANGE VIO VIOLET GN GREEN X B I Y S W WHITE T TAN A I S GY GREY Y YELLOW S4 (IGNITION) BU BLUE BK BLACK XL SCH. BN BROWN PK PINK OFF NO CONNECTION ON B I A AND X Y START B I S WIRE COLOR CODES KEY SWITCH PN R BATTERY GND BU FUEL SOLENIOD VIO R ALTERNATOR STARTER W MAGNETO OR LIGHT COIL HEADLIGHT HARNESS Sheet No.: 20

21 25 49 Sheet No.: Engine Briggs & Stratton Model E Cylinder Assembly Bushing Seal Oil Head Cylinder Gasket Cylinder Head Breather Assembly Gasket Breather Screw Sem Tube Breather Screw Cylinder Head Seal Governor Shaft Lever Governor Washer Flat Screw Shoulder Screw Hex Shield Cylinder Screw Hex. Head Cover Cylinder Head Plug Spark Wrench Spark Plug Dipstick Seal Fill Tube Tube Oil Fill Bushing Gov. Crank Note: Includes Seal, Bolt Governor Lever Nut Hex Pin Cotter Crank Governor Boot Spark Plug Seal O Ring Dipstick/Tube Assembly Seat Intake Valve Seat Exhaust Valve Bushing Valve Guide 1 (Exhaust) Note: Bushing 1 Valve Guide (Intake) Label Kit Emission Owner s Manual Included in Gasket Set Included in Valve Overhaul Gasket Set

22 Engine Briggs & Stratton Model E Crankshaft Key Flywheel Governor/Oil Slinger Gear Cam Key Timing Gear Timing Link Counterweight Counterweight Pin Counterweight Screw Counterweight Sheet No.: 22

23 25 49 Engine Briggs & Stratton Model E Sump Engine Gasket Crankcase 1 (.015 Thick) 2199 Gasket Crankcase 1 (.005 Thick) Gasket Crankcase 1 (.009 Thick) Plug Oil Drain Seal Oil Screw Base Mtg. Sem Piston Assy. (Std.) Piston Assy. (.010 O.S.) Piston Assy. (.020 O.S.) Piston Assy. (.00 O.S.) Ring Set Piston (Std.) Ring Set Piston (.010 O.S.) Ring Set Piston (.020 O.S.) Ring Set Piston (.00 O.S.) Lock Piston Pin Included in Gasket Set Sheet No.: Pin Assy. Piston (Standard) Pin Assy. Piston (.005 O.S.) Rod Assembly Connecting Rod Connecting 1 (020 U.S. Crankpin Bore) Screw Connecting Rod Valve Exhaust Valve Intake Spring Intake Valve Spring Exhaust Valve Retainer Intake Valve Retainer Exhaust Valve Keeper Valve Tappet Valve 2

24 A A 64A A REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 18 Sheet No.: Engine Briggs & Stratton Model E Manifold Intake Gasket Carburetor 1 (Carb. to Manifold) 51A Gasket Carburetor 1 (Manifold to Cylinder) Stud Carb. Mtg Bushing Throttle Shaft Valve Needle Screw Throttle Screw Idle Speed Pin Float Hinge Valve Float Needle Inlet Valve Seat Valve Choke 108A Valve Choke Screw Elbow Mtg Carburetor Assembly 12 Plug Welch 1 (Sold in Kit Only) Valve Throttle Shaft Kit Throttle Float Carburetor Gasket Float Bowl Washer Float 1 Bowl Screw Shaft Kit Choke (Manual) 141A Shaft Kit Choke (Remote) Nozzle Carburetor 1 (Standard) 4956 Nozzle Carburetor 1 (High Alt.) Connector Fuel Line Fuel Filter Fuel Clamp Hose Seal Spring Assembly 64A Seal Spring Assembly Screw Fuel Bowl Nut Hex Bowl Float Seal Throttle Shaft Cap Limiter Included in Gasket Set Included in Valve Overhaul Gasket Set Included in Carburetor Gasket Set Included in Carburetor Kit

25 Engine Briggs & Stratton Model E1 Sheet No.: Nut Air Cleaner Screw Hex. Head 284A Screw Hex. Head Filter A/C Element Nut Air Cleaner Gasket Air Cleaner Brace Air Cleaner Screw Hex. Hd Cover Air Cleaner Base Air Cleaner Included in Gasket Set Included in Valve Overhaul Gasket Set

26 Engine Briggs & Stratton Model E Link Governor Spring Governor Link Choke Bracket Control Spring Link Clamp Casing Armature Magneto Screw Hex Wire Stop Alternator Screw Sem Screw Sem Screw Hex. Head Terminal Ignition Cable Wire Alternator Sheet No.: 26

27 Sheet No.: Engine Briggs & Stratton Model E Flywheel Guard Flywheel Screen Rotating Washer Flywheel Screw Phillips Screw Sem Screw Shoulder Housing Blower Screw Hex. 05A Screw TorxRHex Screw Hex Puller Flywheel Cup Flywheel Spacer Gear Ring 1 (Includes Mtg Hardware) Cover Starter Drive Clip Wire Fan Flywheel Retainer Fan Screw Shoulder 2

28 A A Engine Briggs & Stratton Model E Washer Flat Motor Starter Bolt Thru Brush Set Strap Starter Drive Starter Armature Starter 592A Nut Hex Ring Retaining Screw TorxR 29A Clip Wire Gear Starter Cap Drive Cap End Housing Starter Retainer Brush Sheet No.: 28

29 A 1095 VALVE OVERHAUL GASKET SET 9 51A 5 Sheet No.: Engine Briggs & Stratton Model E Seal Oil Gasket Cylinder Head Gasket Valve Cover Gasket Crankcase 1 (.015 Thick) 2199 Gasket Crankcase 1 (.005 Thick) Gasket Crankcase 1 (.009 Thick) Seal Oil Gasket Carburetor 1 (Carb. to Manifold) 51A Gasket Carburetor 1 (Manifold to Cylinder) Seal Governor Shaft Bushing Throttle Shaft Washer Float 1 Bowl Screw Nozzle Carburetor Gasket Set Seal Fill Tube Gasket Air Cleaner Seal Spring Assembly 64A Seal Spring Assembly Seal O Ring Carburetor Gasket Set Seal Throttle Shaft Gasket Set Valve Overhaul Screw Throttle Pin Float Hinge Valve Float Needle Seat Inlet Carburetor Kit 12 Plug Welch 1 (Sold in Kit Only) Gasket Float Bowl Included in Gasket Set Included in Valve Overhaul Gasket Set Included in Carburetor Gasket Set Included in Carburetor Kit

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