21Inch Heavy-Duty Recycler Rear Bagger Lawn Mower

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1 Form Number Rev B 21Inch Heavy-Duty Recycler Rear Bagger Lawn Mower Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Housing, Chute and Wheel Assembly Housing Assembly No Front Wheel and Tire Assembly No Gear Case Assembly No Engine and Blade Assembly Fuel Hose and Tank Assembly Handle Assembly Control Panel Assembly Rear Drive and Wheel Assembly Rear Wheel Assembly No Grass Bag Assembly No Cylinder and Crankcase Assembly Kawasaki FJ180V-AS30 Piston and Crankshaft Assembly Kawasaki FJ180V-AS30 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain from your local Kawasaki dealer Page Description Page Valve and Camshaft Assembly Kawasaki FJ180V-AS Lubrication Equipment Assembly Kawasaki FJ180V-AS Cooling Equipment Assembly Kawasaki FJ180V-AS Electric Equipment Assembly Kawasaki FJ180V-AS Control Equipment Assembly Kawasaki FJ180V-AS Carburetor Assembly Kawasaki FJ180V-AS Air Filter and Muffler Assembly Kawasaki FJ180V-AS Starter Assembly Kawasaki FJ180V-AS Label Assembly Kawasaki FJ180V-AS HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately

3 Rev B Housing, Chute and Wheel Assembly Housing Discharge Plug ASM Nut-Lock 27: Rivet-Head, Flat Washer 27: Latch-Plug, Discharge Nut-Lock, Cone 27: Grip-Latch Spring Arm ASM Screw-Plastite Washer-Thrust Latch-Plate Arm-Pivot, Front Discharge Door ASM Spacer-Wheel Retainer-Door Bolt-Wheel Spring-Door Wheel And Tire ASM Bracket-Spring Screw-HH Label-Grease Knob-HOC Tunnel-Discharge Quadrant-Front, LH Screw And Washer ASM Screw-HWH Screw-HWHTF Shield- Trailing Quadrant-Front, RH Rod-Shield Decal Quadrant-Rear, LH Screw-HH Gear Case ASM Shield-Retainer Cover-Belt Nut-Lock, NI Screw-HH Guard-Engine Nut-Lock, NI Screw-HWHTF Quadrant-Rear, RH Decal-Warning Washer-Flat Decal-Blade Screw-HH 3

4 Rev B A Kicker-Rear Kicker-Front Kicker-RH Screw-PPH Decal-Danger Caplug Bearing Housing Assembly No

5 A Rev B Front Wheel and Tire Assembly No Tire 2 1 Wheel ASM 2:1 1 Hub And Bearing ASM 2:1: Hub-Bearing 2:1: Spacer-Bearing 2:1: Bearing-Wheel 2: Plate-Wheel, Half 2: Screw-HH 2: Nut-Lock, NI 5

6 Rev B A3 Gear Case Assembly No Case-Gear, Lower Screw-HWHTF Bracket-Guide, Belt Washer Shaft-Output Gear Ring-Retaining Key-Woodruff Washer-Thrust Bearing-Roller Input Shaft ASM Washer 7: Zerk Bearing-Closed Pulley Washer-Thrust Upper Gearcase ASM Gear-18T 9: Seal Gear-14T 9: Bearing Gear-12T Nut-Lock Gear-Bevel Pinion-Bevel Shaft-Intermediate Key-Shift Washer Collar-Shift Key Gear-38T Bracket-Engage, Traction Gear-42T Washer-Flat Yoke-Shift Bushing-Yoke Seal-Oil Sleeve-Gear Sleeve Retainer-Key Pin-Groove 6

7 Rev B Engine and Blade Assembly Engine-Kawasaki Sleeve-Bellcrank Decal Lever Spacer-Output Shaft Screw-HH Screw-Taptite Spring-Torsion Bracket-Guide, Belt Washer Key-Woodruff Bearing Pulley-Driver Spring-Torsion Flywheel-BBC Arm-Idler Bolt-Blade V-Belt Brake Drum ASM Pulley-Idler 13: Dampener-Vibration Hub-Pulley, Idler Hub ASM Screw-HH 14: Bearing-Ball Nut-Lock, NI Shield Screw-HWHTF Spacer-Blade Brake Plate ASM Screw-HH Pin-Cotter Blade-21 Inch Pin-Spring Stiffener-Blade Retainer-Spring Washer-Spring Spring Nut-Lock Screw-HWHTF Screw-HH Guide-Spring Washer-Flat Bracket-Spring Link-Control Pin-Cable Bellcrank Screw-HH 7

8 Rev B Nut-Lock, NI Engine and Blade Assembly (continued) 8

9 Rev B Gas Cap ASM Tank-Fuel Screw-HWH Tank Mount ASM Hose-Fuel Valve-Fuel Clamp Hose-Fuel Screw-HWH Fuel Hose and Tank Assembly 9

10 Rev B Handle Tie-Cable Nut-Cap Nut-Lock, NI Washer-Belleville Latch-Handle, LH Screw-HH Screw-HH Bracket-Adjustment, Traction Retainer-Cable Spacer-Latch, Handle Screw-Shoulder Rod-Support, Bag Decal-Position, Gear Latch-Handle, RH Screw-HWHTF Nut-Lock, NI Decal-Protection, Ear Screw-Shoulder Washer-Flat Handle Assembly 10

11 Rev B Control Panel Assembly Bar-Control Nut-Lock, NI Spring-Control Lever-BBC Screw-PPH Pin-Cable Control-Throttle Spacer-Bracket, Control Cable-Traction Screw Cable-Clutch Nut-Lock Spacer Spacer Screw-HH Screw-Handle Tie-Cable Nut-Lock, NI Bracket-Control Nut-Lock, NI Panel ASM 17: Decal-Panel, Danger 17: Decal-Panel 17: Decal-Panel, Proline Spacer-Support Screw Bushing-Flange Lever-Traction Pin-Cotter 11

12 Rev B 7 Rear Drive and Wheel Assembly V-Belt Grass Bag ASM Ring-Retaining Washer Cap-End Nut-Lock, Cone Washer-Thrust, Outer Gear-Pinion Cover-Wheel Wheel And Tire ASM Screw-HH Spacer-Cover, Wheel Spring-Compression Key Ring-Retaining Washer-Thrust, Outer Pivot Arm ASM 16: Seal-Oil 16: Bearing-Roller 16: Bearing-Wheel 16: Zerk Rear Spring Arm ASM Knob-HOC Lever-Shift Pin-Coil 12

13 A Rev B Tire 2 1 Wheel ASM 2:1 1 Hub And Bearing ASM 2:1: Hub-Bearing 2:1: Spacer-Bearing 2:1: Bearing-Wheel 2: Screw-HH 2: Nut-Lock, NI 2: Plate-Wheel, Half 2: Wheel Half And Gear ASM Rear Wheel Assembly No

14 Rev B A Hinge-Door, Bag Frame-Bag, Upper Nut-Push Spring Frame-Bag Bag-Grass Door-Bag, Grass Grass Bag Assembly No

15 E Rev B Gasket-Head Head-Cylinder Case-Rocker Gasket-Case, Rocker 11061A Gasket-Breather 11061B Gasket-Cover, Crankcase Cover Cover-Breather Valve-Breather Crankcase Pin Bearing-Ball (62/28) Seal-Oil ( T C) Bolt (6X12) Clamp CA Bolt-Flanged (8X40) 130A 130G Bolt-Flanged (6X25) 130B 130G Bolt-Flanged (6X35) 130C 130G Bolt-Flanged,6X B Screw-Pan (5X10) A Pin-Dowel (6X12) Cylinder and Crankcase Assembly Kawasaki FJ180V-AS30 15

16 Rev B E Piston-Engine Pin-Piston Ring Set-Piston Ring Set-Piston (L 0.50) Piston-Engine (L 0.50) Crankshaft Connecting Rod ASM Spacer Ring-Snap Washer (28X41.5X2.5) G Bolt-Flanged (6X30) Piston and Crankshaft Assembly Kawasaki FJ180V-AS30 16

17 E Rev B Valve-Intake Valve-Exhaust Retainer-Spring, Valve Collet Arm-Rocker Tappet Camshaft Valve ASM Weight Guide Rod-Push Rotor-Pump Arm Spring-Valve, Engine Screw Nut Pin Spring Bolt Valve and Camshaft Assembly Kawasaki FJ180V-AS30 17

18 Rev B E Gasket Cap ASM Rotor-Pump Pipe Filter-Oil Filler Plug Bolt 92153A Bolt Clamp D O-Ring (16Mm) Lubrication Equipment Assembly Kawasaki FJ180V-AS30 18

19 E Rev B Bracket, Fan Screen Cover Fan Bolt 92153A Bolt (6X12) Cooling Equipment Assembly Kawasaki FJ180V-AS30 19

20 Rev B E Cover Cover Insulator Terminal Ignition Coil ASM Flywheel Wire-Lead Key Spark Plug, B P R 5E S (N G K) Solid Bolt 92153A Bolt (4X16) 92153B Bolt (12X30) B Bolt-Flanged (6X20) B Nut-Hex (4Mm) B Washer-Plain, S (4Mm) Electric Equipment Assembly Kawasaki FJ180V-AS30 20

21 E Rev B Control Equipment Assembly Kawasaki FJ180V-AS Lever B Bolt-Flanged 13168A Lever B Screw-Pan +- (4X20 ) Link-Choke A Pin-Snap (1.2X21.2) Link-Throttle Arm-Pivot Spring-Governor Panel-Assy-Control Sleeve Arm-Governor Governor ASM Bolt (6X28) Nut 92015A Nut Washer (6X19X1.2) Collar (6X13X2.3) Spring Spring-Throttle 92145A Spring 92145B Spring Bolt (5X18) Bolt (6X12) Clamp Washer (6.5X11.5X2.0) 92200A Washer (6.2X20X0.5) 21

22 Rev B E Gasket Gasket-Screw 11061A Gasket-Insulator Shaft Carburetor ASM Needle-Jet Screw-Air, Pilot Chamber-Float Valve-Throttle Shaft-Carburetor 16041A Shaft-Carburetor Insulator Float ASM Choke Valve ASM Limiter Nozzle-Main Screw 92009A Screw Jet-Main (No 70) Spring Seal Spring Screw Main Jet K H I Parts Kit 22 Carburetor Assembly Kawasaki FJ180V-AS30

23 E Rev B Air Filter ASM Element-Filter, Air Air Filter Element ASM Gasket-Muffler 11061A Gasket-Pipe, Intake Cap Pipe-Intake Muffler Cover-Muffler Nut Spacer Bolt (6X10 ) Tube Washer G Bolt-Stud (6X80) Air Filter and Muffler Assembly Kawasaki FJ180V-AS30 23

24 Rev B E Guide 13070A Guide Pawl-Starter, Recoil Case-Starter, Recoil Grip Starter-Recoil Reel-Starter, Recoil Rope (1500Mm) Spring 92145A Spring Bolt (M6) Screw Starter Assembly Kawasaki FJ180V-AS30 24

25 E Rev B Label-Manual Label-Warning Label Assembly Kawasaki FJ180V-AS30 25

26 NOTES

27 NOTES

28

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