Greensmaster 1000 Traction Unit and Cutting Unit

Transcription

1 Form No Greensmaster 1000 Traction Unit and Cutting Unit Model No and Up Model No TE and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 1999 All Rights Reserved

2 Contents Page Page Frame Assembly Engine Crankcase Assembly Reel Drive Assembly Engine Camshaft and Valves Assembly Reel Assembly Engine Ignition Assembly Drum Drive Assembly Engine Governor Assembly Drum and Basket Assembly Carburetor Assembly Differential Assembly Peerless Mod. No Engine Air Cleaner and Muffler Assembly Countershaft Assembly Engine Fuel Tank Assembly Engine and Bellcrank Assembly Decals Handle Assembly Special Tools GR1000 Roller and Scraper Options Accessories Model / Model /.. Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required INC incorporated ASM assembly LH left hand CARR carriage NI nylon insert DEG degrees PPH Phillips pan head FH flat head PTH Phillips truss head GA gauge PTO power take off HF hex flange RH right hand HH hex head SFH slotted fillister head HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head SPH slotted pan head HS hex socket SRH slotted round head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping HSH hex socket head TTH Torx truss head HWH hex washer head WH wing head HWHTF hex washer head thread forming 2

3 Frame Assembly RH Side Plate ASM 1:1 1 RH Sideplate/Bushing ASM 1:1: Bushing 1: Decal Warning, Belt (Japan) 1: Decal Warning, Belt Washer Flat Mount Engine Washer Flat Screw HH Washer Lock Grommet Handle Arm Handle Support, LH Arm Handle Support, RH Bushing Handle Support Pin Hair Pin Clevis, Ring LH Side Plate ASM 16:1 1 LH Sideplate/Bushing ASM *16:1: Bushing 16: Decal Warning, Belt * Not illustrated Sheet No.:2 16: Decal Warning, Belt (Japan) Nut Lock, NI Rear Frame Tube Tube Front Screw HH Screw HH Screw HOC Screw Set, SQH Nut Jam Nut HF Arm HOC Bracket HOC, LH Bracket HOC, RH Mnt Rod Grass Catcher Washer Lock/Ext Screw HH Screw CARR Wiehle Roller ASM, 34: Bearing Front Roller 34: Fitting Lube Bolt Tapered Face Seal Grass Catcher Rod Frame Support Bushing Nylon 3

4 Frame Assembly (Continued) Washer Lock, Int Screw HH Spacer RH Spacer LH Spring Detent Frame Adjuster, Bedbar Screw ASM Channel Adjuster, Bedbar Washer Hardened Washer Belleville Spring Nut Spring Washer Nut Lock NI Screw HH Kickstand Spring Extension Spacer Bracket Nut Flange Retainer Spring Screw HH Sheet No.:2 4

5 Reel Drive Assembly Housing Clutch Screw HH Nut Lock, NI Bearing Ball Fitting Lube Oil Seal Spring Wave Ring Retaining Shaft Power Key End Radius Clutch Jaw Slider Clutch & Pulley ASM 12: Bearing 12: Ring Retaining 12: Ring Retaining, Bowed Washer Lock/Int Nut Hex Jam Seal Felt Pin Clutch, Actuator Spring Detent, Clutch Nut Lock Washer Lock/Sp Screw Drive, Hardened Lever Clutch Sheet No.: Spacer Clutch Belleville Washer Screw HH Boot Clutch Knob Cover Groomer Arm Seal Strip Cover Capscrew Nut Lock, NI Housing Bearing Oil Seal Standoff Cover Bearing Ball Ring Retaining Seal Washer Wave Belt Pulley & Drive ASM 39: Ring Retaining Idler Pulley ASM 40: Bearing Ball 40: Spacer Pulley Support, Shaft 40: Ring Retaining 40: Washer Flat 40: Washer 5

6 Reel Drive Assembly (Continued) 40: Screw HH Washer Cover Reel Drive Seal Strip Front Seal Strip Upper Seal Strip Lower Plug Rubber Decal Reel Engagement Decal Reel Engagement (Japan) Screw HH Washer Lock Int Screw HH Sheet No.:3 6

7 Grass Shield ASM 1: Decal Warning (Japan) 1: Decal Danger 1: Decal Service (Finnish) 1: Decal Service (German) 1: Decal Service (Norwegian) 1: Decal Service (Swedish) 1: Decal Service (Japan) 1: Decal Service (Portuguese) 1: Decal Service (Spanish) 1: Decal Service (French) 1: Decal Service (Italian) 1: Decal Service (Danish) 1: Decal Service (Dutch) 1: Decal Service Bracket LH Bracket RH Reel Assembly Sheet No.: Screw HH Washer Flat Nut Lock Bar Off, Cut Screw HWH Bedknife Micro Bedknife Tournament Bedknife 1/8 Cut Screw Blade Reel ASM Blade Reel ASM Bedbar Special Bedbar Standard Washer Bolt Bedbar Nut HH Flange Washer 7

8 Drum Drive Assembly Spacer Washer Backup Pulley Drum, LH Housing LH Screw HH Nut Lock, NI Seal Grease Bearing Spacer Pulley Fitting Lube Belt Pulley Nut Lock NI Washer Plastic Seal V Ring Cover Reel End Screw HH Washer Flangette Bearing Self Aligning Flangette Nut Bearing, Lock Seal Bearing Ball Housing Bearing Closure Side Plate Sheet No.:5 T Clamp Bearing Oil Seal Nut Lock, NI Screw HH Cover Drum Belt LH Seal Strip Drum Cover Screw HH Washer Lock Int Idler Pulley ASM 35: Bearing Ball 35: Spacer Pulley Support, Shaft 35: Ring Retaining 35: Washer Flat 35: Washer 35: Screw HH Pulley Drum, RH Housing RH, Cover Drum Belt RH Fitting Grease Shaft Transport Wheel Shaft Transport Wheel 8

9 Drum and Basket Assembly Drum Spindle Drum Seal Spring Loaded Lip Bearing Ball Spacer Bearing Center Spacer Seal Ride Nut Lock NI Hub Drum Washer Screw HH Shaft Drum Extension Shaft Drum Extension Screw HH Differential Pulley Differential Housing Grass Basket Nut Lock, NI Key Woodruff Sheet No.:6 9

10 Differential Assembly Peerless Model No T Housing Differential Carrier (Incl. Ref.# 13 & 14) 1A Housing Differential Carrier (Incl. Ref.# 13 & 14) Axle (20 17/32 Long) Axle (6 19/32 Long) Diffrerential Gear Kit Pin Drive Washer Thrust Washer Ring Retaining (Pkg. of 2) Screw Flanged HH Screw HH Seal Oil * Betonite Grease 32 oz. Bottle * Not Illustrated 10

11 Sheet No.:7 T 3470 Countershaft Assembly Housing Counter Shaft Screw HH Washer Lock Washer Flat Plate Screw Flangette Lube 6: Zerk Flangette Bearing Ball Washer Nut Jam Screw Shoulder Nut Lock Pulley Shaft Input Nut Lock NI Key Woodruff Lever Brake Pin Clevis Support Brake Washer Lock, Int Pin Cotter Cotter Pin Band Brake Spacer Pulley Housing Bearing Fitting Grease Seal Grease Bearing Spacer Pulley Countershaft Key Square Seal V Ring Belt Screw HH Cover Box, Front Cover Box, Rear Screw HH Washer Lock/Sp Seal Strip Cover Clamp Hose Boot Differential Idler Pulley ASM 41: Bearing Ball 41: Spacer Pulley Support 41: Ring Retaining 41: Washer Flat 41: Washer 41: Screw HH Clamp Hose Seal Strip Cover 11

12 Sheet No.:7 T 3470 Countershaft Assembly (Continued) Seal Strip Cover Bracket ASM Cover Screw HH Washer Flat Clip 12

13 Engine and Bellcrank Assembly Bellcrank Cover ASM 1: Decal Danger 1: Decal Danger (Japan) Stud 1/4 Turn, Phillips Washer Flat Retainer Screw HH Washer Lock Module Interlock (Europe) (only on: 04052te) Module Interlock (only on: 04052) Lever ASM 8: Fitting Lube 8: Bushing Bellcrank Nut Lock Spring Torsion Screw Shoulder Switch Clutch 12: Nut Jam Clutch Bracket ASM 13: Fitting Lube 13: Bushing Bellcrank R Clamp Sheet No.: Washer Lock/Ext Screw HH Harness Wire (Europe) (only on: 04052te) Wire Harness Module (only on: 04052) Engine ASM 20: Decal Hot Surface (Japan) 20: Decal Hot Surface 20: Decal Danger (Japan) 20: Decal Danger 20: Decal Fuel Screw HH Washer Flat Bracket Throttle Cable Screw HH Screw HWH Nut Lock, NI Washer Spring Torque,Clutch Lever Shield Belt 13

14 Sheet No.:8 Engine and Bellcrank Assembly (Continued) Washer Screw HH Lever Clutch Pulley Input Drive Cable ASM Link Idler Pulley ASM 35: Pulley Idler 35: Bearing Ball 35: Bushing Pulley 35: Ring Retaining Nut Lock, NI V Belt, Matched Set Screw HH Washer Spacer Engine Shaft Bracket Module Screw HH Washer Flat Guide Belt Guard Muffler (only on: 04052te) Screw HH (only on: 04052te) 14

15 Lever Throttle Bracket Skid Clutch Screw HH Bracket Console, RH Screw HWH (only on: 04052) Screw HWH (only on: 04052te) Cable ASM Clutch Bracket Console, LH Screw Shoulder (only on: 04052) Screw Shoulder (only on: 04052te) Cable ASM Brake Brake Lever ASM 10: Bushing Nut Lock Bracket Brake Bracket Skid Brake Bracket (only on: 04052te) Nut Lock, NI Clutch Lever ASM 16: Bushing Handle Assembly Sheet No.: Spacer Control Lever Washer Flat Washer Screw HH Shift Knob Cover Console Decal Throttle Decal Console (only on: 04052) Decal Console (Europe) (only on: 04052te) Decal Console (Japan) Screw HH Washer Lock Washer Flat Pin Handle, Pivot Nut Lock NI Shift Knob Black Handle Nut Lock, NI Spring Compression Washer Retaining T

16 Handle Assembly (Continued) Washer Friction, Throttle Cable Throttle ASM Screw HH Tie Cable (only on: 04052) Tie Cable (only on: 04052te) Bail ASM (only on: 04052te) 41: Decal Bail Operation (only on: 04052te) Spacer (only on: 04052te) Bracket Switch (only on: 04052te) Switch Clutch (only on: 04052te) 44: Nut Jam (only on: 04052te) Sheet No.:9 T

17 GR1000 Roller and Scraper Options Full Front Roller ASM 1: Bearing Front Roller 1: Fitting Lube Swaged Roller ASM *2: Bearing Front Roller *2: Fitting Lube Wiehle Roller ASM *3: Fitting Lube *3: Bearing Front Roller Wiehle Roller ASM *4: Fitting Lube *4: Bearing Front Roller Wiehle Roller ASM *5: Fitting Lube *5: Bearing Front Roller Scraper Smooth Scraper Brush ASM Scraper Comb Assy 8: Comb 8: Semi Rivet Scraper Wiehle (Gr 1000) Scraper Wiehle,.20 Spacing Washer Lock Int Nut Hex * Not illustrated Sheet No.: HOC Bar ASM (only on: 04052te) 15: Bar HOC (only on: 04052te) 15: Screw (only on: 04052te) 15: Nut Wing (only on: 04052te) 17

18 Engine Crankcase Assembly Ring Retaining Pin Piston Piston Piston 0.5 O/S Piston Ring Set Piston Ring Set.05mm Gasket Head Head Cylinder Bolt Flanged Bolt Flanged Case Rocker Gasket Rocker Breather Seal Oil Pin Plug Drain Gasket Drain Plug Crankcase Pin Bearing Ball Crankshaft ASM 19: Key 19: Gear Helical Connecting Rod ASM 20: Bolt Rod Sheet No.: Cover Crankcase Bolt Flanged Seal O Ring Cap Oil Filter Stud Gasket Crankcase 18

19 Engine Camshaft and Valves Assembly Valve Exhaust Spring Valve Retainer Spring Valve Intake Nut Nut Arm Rocker Bolt Guide Rod Push Tappet Key Camshaft ASM 13: Pin 13: Decompressor 13: Pin 13: Spring Sheet No.:51 19

20 Engine Ignition Assembly Sheet No.: Switch Ignition Coil ASM Bolt Flanged Screw Bolt Flanged Housing Fan Recoil Starter ASM 7: Screw 7: Pawl Recoil 7: Spring Return 7: Reel Recoil 7: Spring 7: Grip Recoil Starter 7: Case Recoil 7: Rope 7: Ring Retaining 7: Guide Pawl 7: Cap Grip Clamp Tube Spring Terminal Cap Spark Plug Spark Plug Clamp Grommet Wire Lead Bolt Flanged Fan Shroud Engine Collar Shroud Engine Bolt Flanged Pulley Recoil Nut Washer Flywheel ASM Key Coil Lighting 20

21 Engine Governor Assembly Sheet No.: Washer Governor ASM Sleeve Arm Pivot Washer Pin Snap Bolt Govenor Spring Nut Arm Governor Rod Governor Spring Control Panel ASM 13: Panel Control 13: Spring 13: Bolt 13: Washer 13: Spring 13: Plate 13: Spring 13: Spacer 13: Nut 13: Nut 13: Lever Bolt Flanged 21

22 Carburetor Assembly Sheet No.: Gasket Insulator Carburetor ASM 3: Throttle Valve ASM 3: Valve Choke 3: Jet Pilot #40 3: Screw ASM 3: Nozzle Main 3: Jet Main #65 3: Jet Main No 62 High Alt 3: Jet Main No 60 High Alt 3: Float ASM 3: Gasket 3: Float Chamber ASM 3:10: Screw ASM 3: Bolt Clamp Screw Pipe Intake Bolt Stud Nut Tube Clamp Bolt Stud 22

23 Engine Air Cleaner and Muffler Assembly Air Filter ASM 1: Case Filter ASM 1: Element Air Filter 1: Element Air Filter 1: Cap Air Filter Tube Pipe Gasket Air Filter Nut Hex Washer Bolt Nut Plate Air Filter Muffler ASM 10: Washer 10: Bolt 10: Cover Muffler 10: Screw 10: Pipe Tail 10: Cover Muffler Washer Spring Gasket Muffler Bolt Stud Pipe Exhaust Collar Washer Sheet No.:55 23

24 Engine Fuel Tank Assembly Fuel Cap ASM 1: Screw 1: Gasket 1: Spring Screw Gauge Fuel Filter Fuel Clamp Clamp Tube Nut Washer TAP ASM 10: Screw 10: Seal O Ring 10: Filter TAP 10: Gasket 10: Cup TAP 10: Nut Bolt Tank Fuel Bracket Bolt Flanged Bolt Flanged Bracket Tank Clamp Tube Sheet No.:56 24

25 OVER HEAD VALVE ADVANCED SPARKTIMING CAST IRON CYLINDER LINER Decals Sheet No.: Decal Choke Label Recoil Decal Instructions Decal Maintenance Label Kawasaki Decal warning 25

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27 Maintenance Record Date 27

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