66cm Heavy-Duty Rear Bagger Lawn Mower

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1 Form Number Rev B 66cm Heavy-Duty Rear Bagger Lawn Mower Model No TE and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Housing Assembly Bag and Door Assembly Handle Assembly Gear Case and Pinion Assembly Gear Case Assembly No Engine Assembly Blade Drive Assembly Cutter Housing Assembly No Rear Wheel Assembly Wheel Assembly No Front Wheel Assembly Cylinder and Crankcase Assembly Kawasaki FJ180V-AS64 Piston and Crankshaft Assembly Kawasaki FJ180V-AS64 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not serviced separately Page Description Page Valve and Camshaft Assembly Kawasaki FJ180V-AS Lubrication Equipment Assembly Kawasaki FJ180V-AS Cooling Equipment Assembly Kawasaki FJ180V-AS Electric Equipment Assembly Kawasaki FJ180V-AS Control Equipment Assembly Kawasaki FJ180V-AS Carburetor Assembly Kawasaki FJ180V-AS Air Filter and Muffler Assembly Kawasaki FJ180V-AS Starter Assembly Kawasaki FJ180V-AS Label Assembly Kawasaki FJ180V-AS HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Obtain from your local Kawasaki dealer

3 Rev B Screw-HWH Cover Plate-Skid Screw Quadrant-Front Deck ASM 10: Decal-Danger Handle-Deck Nut-Flange, NI Screw Decal Chute-Plastic Washer-Flat Clip Housing Assembly 3

4 Rev B Washer-Plastic Bolt-Shoulder Spring-Torsion Door ASM 4: Decal-Danger Bracket-Mount, Bag/Door Frame-Bag Rod-Pivot, Door Grass Bag ASM Cover-Spindle Nut-Push Screw-HWHTF Screw-HWHTF Bag and Door Assembly 4

5 Rev B Handle Assembly Bolt-Handle Nut-Lock, NI Screw-Taptite E-Ring Decal-Protection, Ear Screw-HH Washer-Belleville Nut-Hex Bushing Nut-Lock, NI Control-Throttle Cable-Shifter Decal-Throttle / Choke Nut-Flange, NI Nut-Flange, NI Cable-Traction Handle Nut-Handle Bracket-Control Traction Bail With Grip ASM Bail-BBC (With Grip) Control-BBC Control-Shift Screw-HH Screw-HH Screw-CARR Screw-HHF Screw-PPH Tie-Cable Nut-Lock NI 5

6 Rev B Gear Case ASM Spring-Compression Bracket-Bearing Washer-Thrust, Outer Screw-TAP Belt-V, Traction Lever-Shift Screw-Tp Gear-Pinion, 14 Tooth Plate-Bearing Nut-Flange, NI Bearing-Ball, Rf Screw-CARR Pin-Coil Ring-Retaining Key Screw-HSBH Nut-Lock, NI Gear Case and Pinion Assembly 6

7 A Rev B Gear Case Assembly No Upper Gearcase ASM Bearing-Roller 1: Seal Washer-Plain 1: Bearing Washer Washer-Thrust Sleeve-4 Dog Bearing-Roller, Caged Key-Shift Seal Collar-Shift Washer-Thrust Yoke-Shift Input Shaft ASM Bushing-Yoke 6: Zerk Sleeve Key-Woodruff Pin-Groove Pinion-Bevel Retainer-Key Ring-Retaining Screw-HWHTF Sheave Case-Gear, Lower Washer-Flat Bracket-Guide, Belt Nut-Lock Gear Shaft-Intermediate Washer Bearing-Closed Gear-42T Key Gear-38T (High Strength) Gear-Bevel Washer Gear-18T Guide-Belt Gear-14T Nut-HF Gear-12T Shaft-Axle Seal-Oil 7

8 Rev B 6 Engine Assembly Gas Cap ASM Washer-Flat Washer-Clutch Screw-HH Bushing-Lever, Lift Clip Key-Square Valve-Fuel Hose-Fuel Hose-Fuel Screw Fuel Tank ASM Ring-Retaining Valve-Drain, Oil Screw-Taptite Adapter Guide-Belt, Blade Guide-Belt, Transmission Pulley-Engine Engine-Kawasaki, Fj180V-As Nut-HF Nut-Flange, NI Decal Plate-Engine Screw-HH Screw-HH Clamp Screw-HH Washer-Flat Washer-Flat 8

9 Rev B Blade Drive Assembly Pad-Brake Screw-CARR Washer-Spring Screw-CARR Key-Rectangle Screw-CARR Ring-Retaining Screw-CARR Rivet-Pop Washer-Flat Screw-Cap Washer-Flat Washer Nut-Lock, NI Pulley-Idler Spacer Bearing Cup-Scalp, Anti Belt-Blade Nut-HHF, Whiz Bushing-Arm, Idler Washer-Flat Spring-Brake Nut-Jam Sheave-Spindle Arm-Idler Plate-Adapter, Housing Cutter Housing ASM Nut-Flange, NI Nut-Flange, NI Bushing-Latch, Seat Blade Shaft-Spindle Screw-HH Screw-HH Nut-HH 9

10 Rev B A2 Cutter Housing Assembly No Housing-Cutter 1: Housing-Spindle 1: Bearing-Ball 1: Spacer-Bearing 1: Ring-Snap Guard-Bearing, Top Spacer-Guard, Bottom 10

11 Rev B Rear Wheel Assembly Inch Wheel ASM Screw-HH Washer Bolt-CARR Bracket-Pivot, Lift Bolt-CARR Screw Nut-Lock, NI Cover-Handle Shield-Rear Cover-Gear Spring-Assist, Lift Spring-Latch Lever-Lift Arm-Axle, LH Arm-Axle, RH Nut-Flange, NI Nut-Flange, NI Rod-Torque Rod-Shield LH Bearing Support ASM 28: Bearing-Axle, Rear 28: Seal-Axle 28: Fitting-Grease RH Bearing Support ASM 29: Bearing-Axle, Rear 29: Seal-Axle 29: Fitting-Grease 11

12 Rev B A Gear-Driven Bearing-Ball Screw Wheel Assembly No

13 Rev B Knob-Arm Inch Wheel ASM 2: Bearing-Wheel 2: Spacer-Wheel, Front Spacer Washer-Flat Bushing-Pivot, Wheel LH Front Spring Arm ASM RH Front Spring Arm ASM Nut-Flange, NI Nut-Flange, NI Front Pivot Arm ASM Screw-HH Screw-HH Screw-CARR Nut-Lock, NI Washer-Thrust, Nylon Front Wheel Assembly 13

14 Rev B E Gasket-Head Head-Cylinder Case-Rocker Gasket-Case, Rocker 11061A Gasket-Breather 11061B Gasket-Cover, Crankcase Cover Cover-Breather Valve-Breather Crankcase Pin Seal-Oil ( T C) Bolt (6X12) Clamp Tube (12X16X49) CA Bolt-Flanged (8X40) 130A 130G Bolt-Flanged (6X25) 130B 130G Bolt-Flanged (6X35) B Screw-Pan (5X10) A Pin-Dowel (6X12) Cylinder and Crankcase Assembly Kawasaki FJ180V-AS64 14

15 E Rev B Piston-Engine Pin-Piston Piston Ring Set Piston Ring Set (L 0.50) Piston-Engine (L 0.50) Crankshaft Connecting Rod ASM Ring-Snap G Bolt-Flanged (6X30) Piston and Crankshaft Assembly Kawasaki FJ180V-AS64 15

16 Rev B E Valve-Intake Valve-Exhaust Retainer-Spring, Valve Collet Arm-Rocker Tappet Camshaft Valve ASM Weight Guide Rod-Push Rotor-Pump Arm Spring-Valve, Engine Screw Nut Pin Spring Bolt Valve and Camshaft Assembly Kawasaki FJ180V-AS64 16

17 E Rev B Gasket Cap ASM Rotor-Pump Pipe Filter-Oil Filler Plug Bolt 92153A Bolt Clamp D O-Ring (16Mm) Lubrication Equipment Assembly Kawasaki FJ180V-AS64 17

18 Rev B E Bracket-Fan Screen Cover Fan Housing-Fan Bolt 92153A Bolt (6X12) Cooling Equipment Assembly Kawasaki FJ180V-AS64 18

19 E Rev B Cover Cover Insulator Terminal Ignition Coil ASM Flywheel Wire-Lead Key Spark Plug, B P R 5E S (N G K) Solid Bolt 92153A Bolt (4X16) 92153B Bolt (12X30) B Bolt-Flanged (6X20) B Nut-Hex (4Mm) B Washer-Plain, S (4Mm) Electric Equipment Assembly Kawasaki FJ180V-AS64 19

20 Rev B E7 Control Equipment Assembly Kawasaki FJ180V-AS Lever B Screw-Pan +-(4X20) 13168A Lever A Pin-Snap (1.2X21.2) Link-Choke Link-Throttle Arm-Pivot Spring-Governor Control Panel ASM Sleeve Arm-Governor Governor ASM Bolt (6X28) Nut 92015A Nut Washer (6X19X1.2) Clamp Collar (6X13X2.3) Spring Spring-Throttle 92145A Spring Bolt (5X18) Bolt (6X12) Washer (6.5X11.5X2.0) 92200A Washer (6.2X20X0.5) B Bolt-Flanged 20

21 E Rev B Gasket Gasket-Screw 11061A Gasket-Insulator Shaft Carburetor ASM Needle-Jet Screw-Air, Pilot Chamber-Float Valve-Throttle Shaft-Carburetor 16041A Shaft-Carburetor Insulator Float ASM Choke Valve ASM Limiter Nozzle-Main Screw 92009A Screw Jet-Main, No Spring Seal Spring Screw Main Jet K H I Parts Kit Carburetor Assembly Kawasaki FJ180V-AS64 21

22 Rev B E Case-Filter, Air Element-Filter, Air Air Filter Element ASM Gasket-Pipe, Intake 11061A Gasket-Muffler Pipe-Intake Muffler Cover-Muffler Nut Bolt (6X12) Washer (6.4X17X3) Nut G Bolt-Stud (6X80) B Bolt-Upset, Wp (6X80) B O-Ring (32Mm) Air Filter and Muffler Assembly Kawasaki FJ180V-AS64 22

23 E Rev B Guide Grip Starter-Recoil Rope (1500Mm) Bolt (M6) Starter Assembly Kawasaki FJ180V-AS64 23

24 Rev B E Label-Warning Label Assembly Kawasaki FJ180V-AS64 24

25 NOTES

26 NOTES

27 NOTES

28

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