53cm Recycler Rear Bagger Walk Power Lawn Mower

Transcription

1 Form No cm Recycler Rear Bagger Walk Power Lawn Mower Model No and Up Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2002 All Rights Reserved

2 Contents Page Page Housing, Handle Brackets and Wheel Assembly. 3 Engine GTS 200 (only on: 20789) Housing Assembly No Gasket Assembly Gearcase Assembly No Engine GTS 200 (only on: 20789) Gearcase and Wheel Assembly Engine Assembly Cylinder Assembly Engine GTS 200 (only on: 20791) Handle Assembly and Controls Switch and Battery Assembly (only on: 20791).. 9 Cylinder Head Assembly Engine GTS 200 (only on: 20791) Rear Bag Discharge Chute Assembly Crankshaft Assembly Rear Grass Bag Assembly No Engine GTS 200 (only on: model 20791) Cylinder Assembly Carburetor Assembly Engine GTS 200 (only on: 20789) Engine GTS 200 (only on: 20791) Cylinder Head Assembly Engine GTS 200 (only on: 20789) Governor Assembly Engine GTS 200 (only on: 20791) Crankshaft Assembly Engine GTS 200 (only on: 20789) Air Cleaner Assembly Engine GTS 200 (only on: 20791) Carburetor Assembly Engine GTS 200 (only on: 20789) Fuel Tank Assembly Engine GTS 200 (only on: 20791) Governor Assembly Engine GTS 200 (only on: 20789) Blower Housing Assembly Engine GTS 200 (only on: 20791) Air Cleaner Assembly Engine GTS 200 (only on: 20789) Starter Assembly Engine GTS 200 (only on: 20791) Fuel Tank Assembly Engine GTS 200 (only on: 20789) Starter Motor Assembly Engine GTS 200 (only on: 20791) Blower Housing and Flywheel Assembly Gasket Assembly Engine GTS 200 (only on: 20789) Engine GTS 200 (only on: 20791) Rewind Starter Assembly Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming 2

3 : Housing, Handle Brackets and Wheel Assembly Wheel ASM 1: Bushing Washer Nut Screw HH Nut Lock, NI Screw HH Housing ASM Decal Deck Screw Tapping Screw HWHTF Bracket Transmission Actuator Bushing Plate, Actuator Gear Case ASM Bracket Cable, Traction Rod Shield Cover Belt Screw HH (only on: 20789) Screw HH (only on: 20791) Shield Trailing Knob Arm 34 Sheet No.: Front Spring Arm ASM Arm Pivot, Front Bolt Shoulder Bolt Shoulder 3

4 Housing Assembly No Kicker Rear Kicker Front Kicker RH Screw PPH Screw HH Shield Fitting Washout O Ring Screw HWH Sheet No.:A1 4

5 Gearcase Assembly No Sheet No.:A Casting Case, Gear Cover Case, Gear Screw HWH Ring Retaining Washer Flat Pin Groove Nut Lock NI Washer Washer Thrust Bushing Bushing Output Shaft Intermediate Pulley Half Bearing Ball Spacer Gear 15t Spur, 37t Bevel Gear Pinion, Bevel Gear Shaft Output 5

6 : : : :1: Sheet No.:3 Gearcase and Wheel Assembly Bolt Shoulder Wheel ASM 2:1 1 Wheel ASM 2:1: Bushing Ring Klip Washer Thrust, Keyed Key Rocking, RH Key Rocking, LH Ring Friction Pivot Arm ASM 8: Bushing 8: Bushing 8: Fitting Zerk Knob Arm Cap End Screw HH Spring Arm ASM Nut Washer Arm, Pivot Washer Clutch Gear Pinion Spring Compression Cover Wheel Spacer Cover, Wheel V Belt Not serviced Cover Wheel Label Wheel, Smart 6

7 Engine Assembly Washer Lock Accelerator Blade Retainer Blade (only on: 20789) Retainer Blade (only on: 20791) Screw Set 5 1 Engine GTS 200 (only on: 20791) 5 1 Engine GTS 200 (only on: 20789) Plate Logo Stop Rope Gas Cap ASM Decal Engine Pulley ASM Screw HWH Guide Belt Screw HH Blade Recycler Screw Blade Sheet No.:5 Not serviced 7

8 Handle Assembly and Controls Bail Brake Handle Control Retainer Cable, Brake Screw HWH Lever Traction Bar Control, Traction Retainer Control Rod, Traction Screw PPH Cable Brake Screw Handle Anchor Cable Washer Flat Nut Lock, NI Cable Traction Latch Handle Screw Shoulder Nut Lock, NI Nut Lock, NI Spacer Latch, Handle Screw Shoulder Handle Lower Knob Handle Screw CARR Screw Handle Handle Upper Sheet No.: Guide Rope Guide Handle, Control Cover Handle Spring Torsion, RH Decal Automatic Decal Panel, Rear Tie Cable (only on: 20789) 8

9 1 7:2 2 6:2 7 7:3 6: : Sheet No.:8 Switch and Battery Assembly (only on: 20791) Screw Plastite Key Ignition Switch Holder Switch Starter 6: Washer Lock, Internal 6: Nut HH Panasonic Battery ASM 7: Box Battery 7: Cover Battery 7: Battery Panasonic, 12v Harness Wire, Tc Screw Special Screw * Fuse 40 Amp * European Charger, 12v DC * Decal Harness * Not illustrated 9

10 Sheet No.:9 Rear Bag Discharge Chute Assembly Screw & Washer ASM Tunnel Discharge Discharge Door ASM Spring Door Latch Plate Screw Plastite Retainer Door Bracket Spring Screw HWH Discharge Plug ASM 10: Rivet Head, Flat 10: Latch Plug, Discharge 10: Grip Latch 10

11 10: :7 10:4 10:5 10:6 10:1 10:2 Sheet No.:10 Rear Grass Bag Assembly No Grass Bag ASM 10: Nut Push 10: Hinge Door, Bag 10: Spring 10: Door Bag 10: Frame Bag 10: Frame Bag, Upper 10: Bag Grass 11

12 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL OWNER S MANUAL Cylinder Assembly Engine GTS 200 (only on: 20789) Sheet No.: Short Block Cylinder ASM Bushing Seal Oil Breather ASM Gasket Breather Screw HH Tube Breather O Ring Screw HH Shield Cylinder Screw HH Dipstick Oil Tube Filter, Oil Baffle Cylinder Gasket Breather Screw HH Sleeve Dowel Alternator O Ring Included in Gasket Set See Ref Included in Valve Overhaul Gasket Set See Ref

13 Cylinder Head Assembly Engine GTS 200 (only on: 20789) Head Cylinder Gasket Head, Cylinder Screw HH Valve Exhaust Valve Intake Spring Valve Spring Valve Retainer Spring, Valve Tappet Valve Gasket Intake Spacer Carburetor Plate Head, Cylinder Ball Arm, Rocker Cap Valve Plug Spark Wrench Plug, Spark Screw HH Elbow Plug, Spark Screw Hex Stud Arm, Rocker Seal Valve Gasket Exhaust Gasket Plate Sheet No.: Gasket Cover, Rocker Cover Rocker Rod Push Arm Rocker Guide Rod, Push Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

14 Crankshaft Assembly Engine GTS 200 (only on: 20789) Sump Engine Gasket Crankcase Plug Drain, Oil Crankshaft Seal Oil Screw Hex Note Screw HH (Used in Hole Nearest Breather) Key Flywheel Piston ASM Piston ASM (.010 O/S) Piston ASM (.020 O/S) Piston ASM (.030 O/S) Set Ring Ring Set (.010 O/S) Ring Set (.020 O/S) Ring Set (.030 O/S) Lock Pin, Piston Pin Piston Rod Connecting Screw Rod, Connecting Included in Gasket Set See Ref Sheet No.: Slinger Oil, Governor Gear Cam Key Timing Gear Timing 14

15 Carburetor Assembly Engine GTS 200 (only on: 20789) Gasket Intake Screw SPH Pin Hinge, Float Jet Main, High Altitude Jet Main Spacer Carburetor Carburetor 127 Welch Plug 1 (Sold in Kit Only) Valve Throttle Shaft Throttle Float Carburetor Valve Float 137 Float Bowl Gasket 1 (Sold in Kit Only) Gasket Cleaner, Air Washer Sealing Screw Shoulder Seal Dust Bowl Float Sheet No.:5 Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

16 Governor Assembly Engine GTS 200 (only on: 20789) Sheet No.: Gasket Intake Spacer Carburetor Screw Control Bracket Link Governor Spring Governor Bracket Control Governor Lever ASM Armature Magneto Screw HH Wire Stop Washer Crank, Governor Nut Hex Screw HH Fastener Crank Governor Switch Stop Screw HH Terminal Plug, Spark Spring Brake Brake Assembly Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

17 A A Air Cleaner Assembly Engine GTS 200 (only on: 20789) Gasket Cleaner, Air Grommet Muffler Exhaust Screw Hex Element Filter, Air Grommet Screw Cover, Air Cleaner Screw HH Guard Muffler Screw HH Gasket Exhaust Base Cleaner, Air Wrap Foam, Pre Filter Cover Cleaner, Air Primer 613A Screw HH 836A Screw HH Sheet No.:7 Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

18 Fuel Tank Assembly Engine GTS 200 (only on: 20789) Bracket Tank, Fuel Line Fuel Screw HH Clamp Hose Spacer Tank, Fuel Screw Bracket, Tank Tank Fuel Screw Shoulder Sheet No.:8 18

19 EMISSIONS LABEL Blower Housing and Flywheel Assembly Engine GTS 200 (only on: 20789) Flywheel Guard Flywheel Screw HH Screw HH Housing Blower Screw HH Screw Shroud Nut Flywheel Puller Flywheel Cup Flywheel Nut Hex Guard Rewind Fan Flywheel Kit Label, Emissions Sheet No.:9 19

20 608 65A 592A Rewind Starter Assembly Engine GTS 200 (only on: 20789) Sheet No.: Housing Starter Pulley Starter, Rewind Rope Starter Handle Starter, Rewind Retainer Starter, Rewind Pawl Starter Screw Shoulder Rewind ASM 65A Screw HH Spring Torsion 592A Nut Hex 20

21 358 ENGINE OVERHAUL GASKET SET VALVE OVERHAUL GASKET SET 121 CARBURETOR KIT CARBURETOR GASKET SET Gasket Assembly Engine GTS 200 (only on: 20789) 708 Sheet No.: Seal Oil Gasket Head, Cylinder Gasket Breather Gasket Crankcase Seal Oil Gasket Intake Pin Hinge, Float Carburetor Kit Spacer Carburetor Welch Plug (Sold in Kit Only) Valve Float Float Bow lgasket (Sold in Kit Only) Gasket Cleaner, Air O Ring Washer Sealing Engine Overhaul Gasket Set Gasket Breather Seal Dust Seal Valve Gasket Exhaust Gasket Set Carburetor Plate Gasket Gasket Cover, Rocker Valve Overhaul Gasket Set O Ring Included in Gasket Set See Ref Included in Carburetor Gasket Set See Ref Included in Carburetor Kit See Ref Included in Valve Overhaul Gasket Set See Ref

22 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL Assemblies include all parts shown in frames. 524 Cylinder Assembly Engine GTS 200 (only on: 20791) Sheet No.: Short Block ASM Cylinder ASM Screw HH Tube Breather Bushing Screw HH Seal Oil Shield Cylinder Screw HH Dipstick Oil O Ring Tube Filter, Oil Baffle Cylinder Gasket Breather Screw HH Sleeve Dowel Breather ASM O Ring Dipstick Tube ASM Gasket Breather Included in Engine Gasket Set Ref

23 Cylinder Head Assembly Engine GTS 200 (only on: 20791) Gasket Cover, Rocker Cover Rocker & Gasket Rod Push Arm Rocker Guide Rod, Push Spacer Carburetor Screw HH Plate Head, Cylinder Ball Arm, Rocker Cap Valve Valve Exhaust Plug Spark Valve Intake Spring Valve Spring Valve Wrench Plug, Spark Retainer Spring, Valve Tappet Valve Head Cylinder Gasket Intake Screw HH Elbow Plug, Spark Gasket Head, Cylinder Stud Arm, Rocker Seal Valve Gasket Exhaust Screw Hex Gasket Plate Sheet No.:3 Included in Valve Overhaul Gasket Set Ref Included in Carburetor Overhaul Kit Ref Included in Engine Gasket Set Ref Included in Carburetor Gasket Set Ref

24 Crankshaft Assembly Engine GTS 200 (only on: model 20791) Sheet No.: Gasket Crankcase Key Timing Plug Drain, Oil Crankshaft Gts Seal Oil Screw Hex Key Flywheel Piston ASM Piston ASM (.010 O/S) Piston ASM (.020 O/S) Piston ASM (.030 O/S) Set Ring Ring Set (.010 O/S) Ring Set (.020 O/S) Ring Set (.030 O/S) Lock Pin, Piston Pin Piston Rod Connecting Screw Rod, Connecting Sump Engine Slinger Oil, Governor Gear Cam Gear Timing Included in Engine Gasket Set Ref

25 Carburetor Assembly Engine GTS 200 (only on: 20791) Pin Hinge, Float Jet Main, High Altitude Jet Main Spacer Carburetor Carburetor Valve Throttle Float Carburetor Valve Float Gasket Cleaner, Air Washer Sealing Screw Shoulder Gasket Intake Seal Dust Screw SPH Shaft Throttle Bowl Float Sheet No.:5 Included in Valve Overhaul Gasket Set Ref Included in Carburetor Overhaul Kit Ref Included in Engine Gasket Set Ref Included in Carburetor Gasket Set Ref

26 Governor Assembly Engine GTS 200 (only on: 20791) Screw HH Spacer Carburetor Screw Control Bracket Link Governor Spring Governor Bracket Control Governor Lever ASM Armature Magneto Screw HH Wire Stop Washer Crank, Governor Alternator Nut Hex Gasket Intake Screw HH Fastener Crank Governor Switch Stop Screw HH Terminal Plug, Spark Stud Mounting, Starter Spring Brake Brake Assembly Included in Valve Overhaul Gasket Set Ref Included in Carburetor Overhaul Kit Ref Included in Engine Gasket Set Ref Included in Carburetor Gasket Set Ref Sheet No.:6

27 A Air Cleaner Assembly Engine GTS 200 (only on: 20791) 836A Sheet No.: Gasket Cleaner, Air Grommet(Brkt. Clam p) Muffler Exhaust Screw Hex Element Filter, Air Screw Cover, Air Cleaner Grommet Screw HH 613A Screw HH Guard Muffler Screw HH 836A Screw HH Gasket Exhaust Base Cleaner, Air Wrap Foam, Pre Filter Cover Cleaner, Air Primer Included in Valve Overhaul Gasket Set Ref Included in Carburetor Overhaul Kit Ref Included in Engine Gasket Set Ref Included in Carburetor Gasket Set Ref

28 Fuel Tank Assembly Engine GTS 200 (only on: 20791) Screw Shoulder Bracket Tank, Fuel Line Fuel Screw HH Clamp Hose Spacer Tank, Fuel Screw Bracket, Tank Tank Fuel Sheet No.:8 28

29 Blower Housing Assembly Engine GTS 200 (only on: 20791) 1036 EMISSIONS LABEL Sheet No.: Fan Flywheel Kit Label, Emissions Flywheel Housing Blower Screw HH Screw Shroud Nut Flywheel Puller Flywheel Cup Flywheel Nut Hex Screw HH Guard Rewind 29

30 Starter Assembly Engine GTS 200 (only on: 20791) Retainer Starter, Rewind Pawl Starter Housing Starter Pulley Starter, Rewind Rope Starter Nut Hex Screw Shoulder Handle Starter, Rewind Rewind ASM Screw HH Spring Torsion Sheet No.:10 30

31 A Starter Motor Assembly Engine GTS 200 (only on: 20791) Motor Starter Screw Drive Set Clutch Drive Armature Starter Washer Assembly Screw Screw Retainer Lock Gear Starter 783A Gear Starter Cover Gear Gasket Cover Cap Drive Cap End Housing Starter Spline Starter Sheet No.:11 31

32 358 ENGINE GASKET SET VALVE GASKET SET 121 CARBURETOR OVERHAUL KIT CARBURETOR GASKET SET Gasket Assembly Engine GTS 200 (only on: 20791) Gasket Cover, Rocker Pin Hinge, Float Valve Overhaul Gasket Set Gasket Crankcase Carburetor Kit Spacer Carburetor Valve Float Gasket Cleaner, Air Seal Oil Washer Sealing Seal Oil Engine Overhaul Gasket Set Gasket Intake O Ring Gasket Breather Seal Dust Gasket Head, Cylinder O Ring Seal Valve Gasket Exhaust Gasket Breather Gasket Set Carburetor Plate Gasket Included in Valve Overhaul Gasket Set Ref Included in Carburetor Overhaul Kit Ref Included in Engine Gasket Set Ref Included in Carburetor Gasket Set Ref Sheet No.:12

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