21in Heavy-Duty Recycler

Transcription

1 Form Number Rev A 21in Heavy-Duty Recycler /Rear Bagger Lawn Mower Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Housing Assembly Housing Assembly No Front Wheel and Tire Assembly No Gear Case Assembly No Engine and Fuel Tank Assembly Handle Assembly Rear Drive and Wheel Assembly Rear Wheel Assembly No Grass Bag Assembly No Cylinder and Crankcase Assembly Kawasaki FJ180V-AS31 Piston and Crankshaft Assembly Kawasaki FJ180V-AS31 Valve and Camshaft Assembly Kawasaki FJ180V-AS31 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain from your local Kawasaki dealer Page Description Page Lubrication Equipment Assembly Kawasaki FJ180V-AS Cooling Equipment Assembly Kawasaki FJ180V-AS Electric Equipment Assembly Kawasaki FJ180V-AS Control Equipment Assembly Kawasaki FJ180V-AS Carburetor Assembly Kawasaki FJ180V-AS Air Filter and Muffler Assembly Kawasaki FJ180V-AS Starter Assembly Kawasaki FJ180V-AS Brake and Cover Assembly Kawasaki FJ180V- AS Label Assembly Kawasaki FJ180V-AS HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately

3 Rev A Housing Assembly Housing Discharge Plug ASM Nut-Lock 27: Rivet-Head, Flat Washer 27: Latch-Plug, Discharge Nut-Lock, Cone 27: Grip-Latch Spring Arm ASM Screw-Plastite Washer-Thrust Latch-Plate Arm-Pivot, Front Discharge Door ASM Spacer-Wheel Screw-HWH Screw-Shoulder Retainer-Door Wheel And Tire ASM Spring-Door Screw-HH Bracket-Spring Knob-HOC Label-Grease Quadrant-Front, LH Tunnel-Discharge Screw-HWHTF Screw And Washer ASM Shield-Trailing Screw-HWHTF Rod-Shield Quadrant-Front, RH Quadrant-Rear, LH Decal Gear Case ASM Screw-HWHTF Cover-Belt Wld, Engine Guard Screw-HHFTF Screw-HH Nut-Lock, NI Nut-Lock, NI Quadrant-Rear, RH Decal-Blade Washer-Flat Screw-HH 3

4 Rev A A Kicker-Rear, Sp Kicker-Front Kicker-RH Screw-PPH Decal-Danger Decal-Warning Housing Assembly No

5 A Rev A Front Wheel and Tire Assembly No Tire 2 1 Wheel ASM 2:1 1 Hub And Bearing ASM 2:1: Hub-Bearing 2:1: Spacer-Bearing 2:1: Bearing-Wheel 2: Plate-Wheel, Half 2: Screw-HH 2: Nut-Lock, NI 5

6 Rev A A3 Gear Case Assembly No Case-Gear, Lower Screw-HWHTF Bracket-Guide, Belt Washer Shaft-Output Gear Ring-Retaining Key-Woodruff Washer-Thrust Bearing-Roller Input Shaft ASM Washer 7: Zerk Bearing-Closed Pulley Washer-Thrust Upper Gearcase ASM Gear-18T 9: Seal Gear-14T 9: Bearing Gear-12T Nut-Lock Gear-Bevel Pinion-Bevel Shaft-Intermediate Key-Shift Washer-Plain Collar-Shift Key Gear-38T Bracket-Engage, Traction Gear-42T Washer-Flat Yoke-Shift Bushing-Yoke Seal-Oil Sleeve-Gear Sleeve Retainer-Key Pin-Groove 6

7 Rev A Engine and Fuel Tank Assembly Engine-Kawasaki, Fj180V-As Decal Screw-Taptite Key-Square Spacer-Retainer, Blade Bolt-Blade Stiffener-Blade Blade-21 Inch Retainer-Blade ASM Screw-HWHTF Washer-Lock, Internal Protector-Crankshaft Pulley-Driver Tank Mount ASM Gas Cap ASM Tank-Fuel Screw-HWH Screw-HWH Hose-Fuel Valve-Fuel Clamp Hose-Fuel Decal-Air Cleaner 7

8 Rev A 4 Handle Assembly Handle Nut-Lock, NI Screw-HH Nut-Lock, NI Guide-Rope Decal-Traction Screw-HH Lever-Control Washer Bar-Control Screw-HH Cable-Brake, Control Screw-Shoulder Support-Cable Spacer-Latch, Handle Washer-Flat Nut-Lock, NI Rod-Support, Bag Nut-Lock, NI Latch-Handle, RH Screw-HWHTF Retainer-Cable Bracket-Adjustment, Traction Cable-Traction Screw-HH Throttle Cable ASM Washer-Belleville Decal-Position, Gear Screw-HH E-Ring Latch-Handle, LH Decal-Protection, Ear Tie-Cable Screw-Shoulder Nut-Cap Washer-Flat Screw-HH Screw-Shoulder Screw-HH Nut-Lock, Flange Control-Head, Throttle Spacer-Support Spacer-Nylon Lever-Control 8

9 Rev A Rear Drive and Wheel Assembly V-Belt Grass Bag ASM Ring-Retaining Washer Cap-End Nut-Lock, Cone Washer-Thrust, Outer Gear-Pinion Cover-Wheel Wheel And Tire ASM Screw-HH Spacer-Cover, Wheel Spring-Compression Key Ring-Retaining Washer-Thrust, Outer Pivot Arm ASM 16: Seal-Oil 16: Bearing-Roller 16: Bearing-Wheel 16: Zerk Rear Spring Arm ASM Knob-HOC Lever-Shift Pin-Coil 9

10 Rev A A Tire 2 1 Wheel ASM 2:1 1 Hub And Bearing ASM 2:1: Hub-Bearing 2:1: Spacer-Bearing 2:1: Bearing-Wheel 2: Screw-HH 2: Nut-Lock, NI 2: Plate-Wheel, Half 2: Wheel Half And Gear ASM Rear Wheel Assembly No

11 A Rev A Hinge-Door, Bag Frame-Bag, Upper Nut-Push Spring Frame-Bag Bag-Grass Door-Bag, Grass Grass Bag Assembly No

12 Rev A E Gasket-Head Head-Cylinder Case-Rocker Gasket-Case, Rocker 11061A Gasket-Breather 11061B Gasket-Cover, Crankcase Cover Cover-Breather Valve-Breather Crankcase Pin Bearing-Ball (62/28) Seal-Oil ( T C) Bolt (6X12) Clamp CA Bolt-Flanged (8X40) 130A 130G Bolt-Flanged (6X25) 130B 130G Bolt-Flanged (6X35) 130C 130G Bolt-Flanged,6X B Screw-Pan (5X10) A Pin-Dowel (6X12) Cylinder and Crankcase Assembly Kawasaki FJ180V-AS31 12

13 E Rev A Piston-Engine Pin-Piston Piston Ring Set Piston Ring Set (L 0.50) Piston-Engine (L 0.50) Crankshaft Connecting Rod ASM Spacer Ring-Snap Washer (28X41.5X2.5) G Bolt-Flanged (6X30) Piston and Crankshaft Assembly Kawasaki FJ180V-AS31 13

14 Rev A E Valve-Intake Valve-Exhaust Retainer-Spring, Valve Collet Arm-Rocker Tappet Camshaft Valve ASM Weight Guide Rod-Push Rotor-Pump Arm Spring-Valve, Engine Screw Nut Pin Spring Bolt Valve and Camshaft Assembly Kawasaki FJ180V-AS31 14

15 E Rev A Gasket Cap ASM Rotor-Pump Pipe Filter-Oil Filler Plug Bolt 92153A Bolt Clamp D O-Ring (16Mm) Lubrication Equipment Assembly Kawasaki FJ180V-AS31 15

16 Rev A E Bracket-Fan Screen Cover Fan Bolt 92153A Bolt (6X12) Cooling Equipment Assembly Kawasaki FJ180V-AS31 16

17 E Rev A Cover Cover Insulator Terminal Ignition Coil ASM Flywheel Wire-Lead Key Spark Plug, B P R 5E S (N G K) Solid Bolt 92153A Bolt (4X16) 92153B Bolt (12X30) B Bolt-Flanged (6X20) B Nut-Hex (4Mm) B Washer-Plain, S (4Mm) Electric Equipment Assembly Kawasaki FJ180V-AS31 17

18 Rev A E7 Control Equipment Assembly Kawasaki FJ180V-AS Lever B Bolt-Flanged 13168A Lever B Screw-Pan +- (4X20 ) Link-Choke A Pin-Snap (1.2X21.2) Link-Throttle Arm-Pivot Spring-Governor Panel-Assy-Control Sleeve Arm-Governor Governor ASM Bolt (6X28) Nut 92015A Nut Washer (6X19X1.2) Collar (6X13X2.3) Spring Spring-Throttle 92145A Spring 92145B Spring Bolt (5X18) Bolt (6X12) Clamp Washer (6.5X11.5X2.0) 92200A Washer (6.2X20X0.5) 18

19 E Rev A Gasket Gasket-Screw 11061A Gasket-Insulator Shaft Carburetor ASM Needle-Jet Screw-Air, Pilot Chamber-Float Valve-Throttle Shaft-Carburetor 16041A Shaft-Carburetor Insulator Float ASM Choke Valve ASM Limiter Nozzle-Main Screw 92009A Screw Jet-Main (No 70) Spring Seal Spring Screw Main Jet K H I Parts Kit Carburetor Assembly Kawasaki FJ180V-AS31 19

20 Rev A E Air Filter ASM Element-Filter, Air Air Filter Element ASM Gasket-Muffler 11061A Gasket-Pipe, Intake Cap Pipe-Intake Muffler Cover-Muffler Nut Spacer Bolt (6X10 ) Tube Washer G Bolt-Stud (6X80) Air Filter and Muffler Assembly Kawasaki FJ180V-AS31 20

21 E Rev A Guide 13070A Guide Pawl-Starter, Recoil Plate Case-Starter, Recoil Grip Starter-Recoil Reel-Starter, Recoil Rope (2200Mm) Spring 92145A Spring Bolt (M6) Screw Starter Assembly Kawasaki FJ180V-AS31 21

22 Rev A E Lever Arm Brake Panel ASM Nut Spring 92145A Spring Bolt 92153A Bolt (6X10 ) Brake and Cover Assembly Kawasaki FJ180V-AS31 22

23 E Rev A Label-Manual Label-Warning Label Assembly Kawasaki FJ180V-AS31 23

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