1000 Mower. Greensmaster. Parts Catalog. Form Number Rev B. Model No and up.

Transcription

1 Form Number Rev B Greensmaster 1000 Mower Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Frame Assembly Engine Mount and Frame Assembly Reel Drive Assembly Reel Assembly Drum Drive Assembly Drum and Basket Assembly Differential Assembly No Inner Countershaft Assembly Outer Crankshaft Assembly Engine Assembly Bellcrank Assembly Handle Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage CCW counter clock wise CW clockwise DEG degrees ECM electronic control module EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head Footnotes Not serviced separately Page Description Cylinder and Crankcase Assembly Piston and Crankshaft Assembly Valve and Camshaft Assembly Lubrication Equipment Assembly Cooling Equipment Assembly Electric Equipment Assembly Control Equipment Assembly Carburetor Assembly Air Filter and Muffler Assembly Fuel Tank and Valve Assembly Starter Assembly Label Set Attachments and Accessories List HWHTF hex washer head thread forming HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Page

3 Rev B Frame Assembly Kickstand ASM Washer-Lock, Internal Washer-Flat Screw-HH Nut-HF Washer-Lock Nut-Lock, NI Screw-HH Spacer Bracket Nut-Lock Spring-Extension Spring-Compression Screw-HH Washer Retainer-Spring Screw-Adjuster, Bedbar Screw-HH Ring-Retaining Washer-Wave Bushing-Flange, Keyed Crossmember Shaft-Adjuster Detent Washer-Lock Screw-HH Rod-Support, Frame Bushing-Nylon RH Side Plate ASM 20:1 1 RH Sideplate/Bushing ASM 20:1: Bushing 20: Decal-Warning, Belt 20: Decal-Warning, Belt (Japan) 3

4 Rev B 3 Engine Mount and Frame Assembly Mount-Engine Screw-HHF Washer-Lock Washer-Flat Grommet-Handle Arm-Support, Handle (LH) Arm-Support, Handle (RH) Bushing-Support, Handle Pin-Hair Pin-Clevis, Ring Nut-Lock, NI Screw-HH Screw-HH LH Side Plate ASM 16:1 1 LH Sideplate/Bushing ASM 16:1: Bushing 16: Decal-Warning, Belt 16: Decal-Warning, Belt (Japan) Screw-HOC Screw-Set, SQH Nut-Jam Nut-HF Arm-HOC Bracket-HOC, RH Bracket-HOC, LH Rod-Mounting Wiehle Roller ASM (.20 Inch Spacing) 25: Bearing-Roller, Front 25: Fitting-Grease Washer-Lock Screw-HH Screw-CARR Bolt-Face, Tapered Seal-Catcher, Grass Tube-Frame, Rear

5 Rev B Reel Drive Assembly Housing-Clutch Washer-Belleville Screw-HH Screw Nut-Lock, NI Boot-Clutch Bearing-Ball Knob Fitting-Grease Cover-Arm Seal-Oil Seal-Cover, Strip Spring-Wave Capscrew Ring-Retaining Nut-Lock, NI Shaft-Power Housing-Bearing Key Seal-Oil Clutch-Slider, Jaw Standoff-Cover Clutch And Pulley ASM Bearing-Ball 12: Bearing-Ball Ring-Retaining 12: Ring-Retaining Seal 12: Ring-Retaining, Bowed Washer-Wave Washer-Lock/Int Belt Nut-Hex Pulley And Drive ASM Seal-Felt 39: Ring-Retaining Pin-Clutch, Actuator Idler Pulley ASM Spring-Detent, Clutch 40: Bearing-Ball Nut-Lock, NI 40: Spacer Screw-Drive 40: Ring-Retaining Lever-Clutch 40: Washer-Flat Spacer 40: Screw-HHF 5

6 Rev B Washer-Lock, Internal Cover-Drive, Reel Strip-Seal, Front Strip-Seal, Upper Strip-Seal, Lower Plug-Rubber Decal-Engagement, Reel (Japan) Decal-Engagement, Reel Screw-HH Washer-Lock Fitting-Lube, 45 DEG Reel Drive Assembly (continued) 6

7 Rev B Grass Shield ASM 1: Decal-Warning (Japan) 1: Decal-Danger, Ce Bracket-LH Bracket-RH Screw-HH Washer-Flat Nut-Lock, NI Bar-Off, Cut Screw-HWH Bedknife-Tournament Cut Screw-Special Blade Reel ASM Bedbar-Standard Washer-Plastic Bolt-Bedbar Nut-Lock, HHF Washer Reel Assembly 7

8 Rev B 6 Drum Drive Assembly Spacer Housing-Bearing Washer-Backup Closure-Plate, Side Pulley-Drum, LH Clamp-Bearing Housing-Support, Differential (LH) Seal-Oil Screw-HH Nut-Lock, NI Nut-Lock, NI Screw-HH Seal-Grease Cover-Belt Drum, LH Bearing-Ball Seal-Strip, Drum Cover Spacer-Pulley Screw-HH Fitting-Grease Washer-Lock Belt Idler Pulley ASM Pulley 35: Bearing-Ball Nut-Lock, NI 35: Spacer Washer-Plastic 35: Ring-Retaining Seal-V-Ring 35: Washer-Flat Cover-End, Reel 35: Screw-HHF Screw-HH Pulley-Drum, RH Washer-Lock, Internal Housing-Support, Differential (RH) Flangette-Bearing Cover-Drum, Belt (RH) Bearing Fitting-Grease, 90 DEG Flangette Shaft-Wheel, Transport (LH) Nut-Bearing, Lock Shaft-Wheel, Transport (RH) Seal Fitting-Lube, 45 DEG Bearing-Ball Fitting-Lube 8

9 Rev B Screw-HHF Drum Drive Assembly (continued) 9

10 Rev B Drum Spindle-Drum Seal Bearing-Ball Spacer Spacer Nut-Lock, NI Hub-Drum Washer-Lock Screw-HH Shaft-Extension, Drum (LH) Shaft-Extension, Drum (RH) Screw-HH Differential Pulley-Housing, Differential Basket-Grass Nut-Flange, NI Key-Woodruff Drum and Basket Assembly 10

11 A Rev B Carrier-Differential 2: Bearing-Needle 2: Seal-Oil Washer Axle (Long) Gear Set-Differential Washer-Flat Pin-Drive Ring-Retaining Axle (Short) Carrier-Differential 12: Bearing-Needle 12: Seal-Oil Screw Grease Differential Assembly No

12 Rev B 8 Inner Countershaft Assembly Clamp-Hose Key-Square Boot-Differential Pulley-Countershaft Clamp-Hose Belt Screw-HH Seal-V-Ring Washer-Lock Cover-Box, Rear Cover-Box, Front Strip-Seal, Cover Strip-Seal, Cover Strip-Seal, Cover Plate-Screw Screw-HH Washer-Flat Bracket Cover ASM Housing-Shaft, Counter Screw-HH Washer-Lock, Internal Idler Pulley ASM 18: Bearing-Ball 18: Spacer-Pulley 18: Ring-Retaining 18: Washer-Flat 18: Screw-HHF Spacer 12

13 Rev B Outer Crankshaft Assembly Clip Washer-Lock, Internal Washer-Lock Support-Brake Nut-Keps Flangette-Bearing Bearing-Race, Extended Flangette-Lube 6: Fitting-Grease Screw-Shoulder Nut-Lock, NI Pin-Cotter Pin-Cotter Lever-Brake Key-Woodruff Nut-Lock NI Pulley-Shaft, Input Band-Brake Spacer-Pulley Pin-Clevis Housing-Bearing Fitting-Grease Seal-Grease Bearing-Ball Screw-HHF Screw-HH 13

14 Rev B Engine ASM 1: Decal-Surface, Hot 1: Decal-Danger 1: Decal-Fuel 1: Screw-HWH 1: Bracket-Guard, Muffler 1: Muffler Shield ASM 1: Guard-Muffler Screw-HH Washer-Lock Nut-Lock Bracket-Module Washer-Flat Screw-HH Module-Interlock Harness-Wire Clamp-R Screw-HWH Bracket-Cable, Throttle Screw-HH Screw-HWH Nut-Flange, NI Washer-Plain Engine Assembly 14

15 Rev B Bellcrank Assembly Bellcrank Cover ASM Lever-Clutch 1: Decal-Danger, Japan Guide-Belt 1: Decal-Danger Cable Link ASM Stud Idler Pulley ASM Washer-Flat 23: Pulley-Idler Washer-Nylon 23: Bearing-Ball Screw-HH 23: Bushing-Pulley Washer-Lock 23: Ring-Retaining Lever ASM Washer-Flat 7: Fitting-Grease Nut-Lock, NI 7: Bushing-Bellcrank Pulley-Drive, Input Nut-Lock, NI V-Belt (Matched Set) Spring-Torsion Washer Screw-Shoulder Screw-HH Clutch Bracket ASM 12: Fitting-Grease 12: Bushing-Bellcrank Washer Spring-Torque, Clutch Lever Shield-Belt Spacer-Shaft, Engine Washer-Lock Screw-HH Screw-HH 15

16 Rev B 12 Handle Assembly Throttle Lever ASM Washer-Flat Control Bracket ASM Pin-Handle, Pivot Switch-Proximity Nut-Lock, NI Switch-Engine Knob-Black Screw-HWH Handle Cable Clutch ASM Nut-Lock, NI Cable Brake ASM Washer-Flat Brake Lever ASM Washer-Friction Brake Bracket ASM Throttle Cable ASM Nut-Flange, NI Screw-HWH Lever-Traction Tie-Cable Bushing-Flanged Screw-HH Clamp-Handle Screw Screw-HHF W/Lock Nut-Lock, NI Knob-Red Nut-HF Console ASM Spring-Compression 16: Decal-Lever, Traction Screw-Shoulder 16: Decal-Lever, Brake Nut-Lock, NI 16: Decal-Warning Screw-Shoulder 16: Decal-Throttle Plug-Hole Decal-Console Screw-HH Washer-Lock 16

17 E Rev B Bolt-Flanged (6X30) 130A Bolt-Flanged (8X45) Bolt-Upset, Wsp (6X16) Pin-Dowel (6X12) Bearing-Ball Gasket-Head 11008B Head-Cylinder Case-Rocker Gasket-Cover, Crankcase 11060A Gasket-Case, Rocker Breather Cover-Crankcase Crankcase Pin Seal-Oil Stud Cylinder and Crankcase Assembly 17

18 Rev B E Piston Pin-Piston Set-Ring, Piston Piston Ring Set (.05Mm) Piston (0.5 O S) Connecting Rod ASM Crankshaft ASM Gear-Helical Ring-Retaining Key Bolt (6X30) Piston and Crankshaft Assembly 18

19 E Rev B Key Valve-Intake Valve-Exhaust Retainer-Spring, Valve Arm-Rocker Tappet 13070A Guide Rod-Push Decompressor Spring-Valve, Engine Camshaft ASM Nut 92015A Nut Pin 92043A Pin Seal-Oil Spring Bolt Valve and Camshaft Assembly 19

20 Rev B E7 Lubrication Equipment Assembly Gasket-Plug, Drain (14.2X19X2) Cap-Filler, Oil O-Ring (20Mm) 92066A Plug (14X12) 20

21 NONE Rev B Bolt-Flanged (6X8) 130A Bolt-Flanged (6X14) Shroud-Engine 49089A Shroud-Engine Fan Housing-Fan Collar (6.8X10X6) Bolt Cooling Equipment Assembly 21

22 Rev B NONE Bolt-Flanged (6X25) Nut-Hex, Fine (14Mm) Coil-Lighting KW Cap-Sparkplug Ignition Coil ASM Flywheel ASM Harness Screw Washer Clamp Key Tube (5X6X75) Sparkplug (Bpr5Es) (Ngk) Solid 92071A Grommet Clamp Electric Equipment Assembly 22

23 NONE Rev B Control Equipment Assembly Bolt-Flanged (6X12) Bolt Screw-Pan (4X14) Bolt (4X22) Nut-Hex (4Mm) Washer (6.5X11.5X2.0) Pin-Snap (1.2X21.2) Lever Plate Arm-Pivot Spring-Governor Control Panel ASM Sleeve Rod-Governor Arm-Governor Governor ASM Panel-Control Bolt (6X28) Nut 92015A Nut 92015B Nut Washer (6.2X20X0.5) 92022A Washer Spacer Spring Spring Spring 23

24 Rev B NONE Bolt-Stud (6X18) 172A Bolt-Stud (6X73) Gasket Gasket Carburetor ASM Pipe-Intake Insulator Float ASM Float Chamber ASM Throttle Valve ASM Choke Valve ASM Screw ASM 23013A Screw ASM Limiter Nozzle-Main Screw Nut Clamp 92037A Clamp Jet-Main (No.65) Jet-Pilot (No.40) Bolt Tube Carburetor Assembly 24

25 NONE Rev B Bolt-Stud (6X16) Nut-Hex (6Mm) Washer-Plain (5Mm) Washer-Spring (6Mm) Air Filter ASM Case Filter ASM Cap-Filter, Air Element-Filter, Air 11013A Element-Filter, Air Gasket-Muffler 11060A Gasket-Filter, Air Plate-Filter, Air Pipe-Exhaust Pipe Muffler Nut Collar Bolt Tube Washer (.5X18X2.0) Air Filter and Muffler Assembly 25

26 Rev B NONE Fuel Tank and Valve Assembly Bolt-Flanged (5X8) Clamp 130A Bolt-Flanged (8X18) Screw (5X12) Bolt-Upset, Wsp (6X16) Tube (6.2X13.2X200) Washer-Plain (10Mm) 92192A Tube (4X11X160) Gasket 11009A Gasket Bracket Gasket-Gauge, Fuel Bracket-Tank Filter-Tapper, Fuel 49019A Filter-Fuel Tank-Fuel Fuel Tapper ASM Cup-Tapper, Fuel Fuel Cap ASM Gauge-Fuel Screw 92009A Screw Nut 92015A Nut Clamp-Clip, Hose O-Ring Spring Clamp 26

27 NONE Rev B Bolt-Flanged (6X8) Cap-Grip Guide-Pawl Pawl-Starter, Recoil Case-Starter, Recoil Grip-Starter, Recoil Pulley-Recoil Recoil Starter ASM Reel-Starter, Recoil Rope (4X1500) Screw Ring-Retaining Spring-Return 92144A Spring Starter Assembly 27

28 Rev B NONE Label-Recoil 56030A Decal-Choke Decal-Instructions 56031A Decal-Maintenance Label-Kawasaki Decal-Warning Label Set 28

29 Attachments and Accessories For Greensmaster 1000 Mower Product Name Model/Part Light Kit Dethatcher Kit Dethatcher Kit Out Front Brush Kit Wheel Kit Groomer Reel Kit Full Roller ASM (21 Inch) Hour Meter Kit Operator Presence Kit Brush-Groomer Bedbar-Aggressive Smooth Scraper Kit Scraper Brush Kit Comb Scraper Kit Wide Wiehle Scraper Kit Narrow Wiehle Scraper Kit Swaged Roller ASM Auxiliary Roller Kit Inch Clip Kit Wiehle Roller ASM (Cast Iron) Wiehle Roller ASM (.43 Inch Spacing) Bedknife-Microcut Bedknife-Low Cut Blade Reel ASM Wiehle Roller ASM (2.5 Inch Diameter) Decal Kit Height-of-Cut Bar ASM Jet-Main, #62 High Altitude Jet-Main, #60 High Altitude

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