Dingo 220 Compact Utility Loader

Transcription

1 Form No. -0 Dingo 0 Compact Utility Loader Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number, the tire by :, the valve by :, and the wheel by :. When you order the assembly identified by reference number, you receive all parts identified by reference numbers :, :, and :. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number X means that two of the parts identified by reference number are indicated. The TORO Company 00 All Rights Reserved

2 0 Contents Page Page Frame and Loader Arm Assembly Electrical Assembly Front Wheel Assembly Electrical Schematic Rear Wheel Assembly Hydraulic Schematic Hydraulic Motor Assembly No Crankshaft Engine Assembly Crankcase Hydraulic Assembly Oil Pan/Lubrication Hydraulic Assembly (Continued) Head/Valve/Breather Hydraulic Valve Assembly No Ignition/Electrical Hydraulic Valve Assembly No Blower Housing and Baffles Hydraulic Valve Assembly No Starting System Hydraulic Traction Assembly Fuel System Hydraulic Valve Kit Assembly No. 0.. Engine Controls Hydraulic Cylinder Assembly Air Intake/Filteration Kit Hydraulic Cylinder Assembly No. 00 Exhaust Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming

3 : 9: 9: 9 0 0: 0: 0: 0: 0: 0: 0: Frame and Loader Arm Assembly Sheet No.: Cover Chain 0 Screw HH Bushing Tension 99 Frame ASM 0 Fitting Grease 99 0 Bolt Shoulder 99 Pin Pivot Grip Cushion Loader ASM 9: 0 Screw HH 9: 98 8 Bushing Tension Quick Attach ASM 0: 0 Fitting Grease 0: 9 Pin Special 0: Mount Attach, Quick 0: 98 9 Cam Attach, Quick 0: 00 Pin 0: 98 9 Spring Compression 0: 98 8 Bushing Tension 99 8 Decal Panel, Instrument 0 Decal Toro 98 8 Decal Caution 00 Decal Pinch Decal Danger 98 8 Decal Selector 98 Decal Power, Auxiliary Decal Throttle Decal Dingo Decal Choke Decal Limiter, Speed 0 Decal Oil, 0w Tread Foot

4 0 : RH : LH : RH : LH 8 : RH : LH 9: 9 :: : : : : 0 : Front Wheel Assembly 0 0 Nut Lug 98 LH Wheel & Tire ASM : Stem Valve : 98 8 Wheel : 98 9 Tire,Loader Style Cap Protector, Bearing 00 9 Buddy Bearing Nut Slotted 8 Washer Flat 9 Bearing Taper, Cone 0 9 Nut Lock, NI Sprocket t 0 Screw HH Pin Cotter Bracket Axle 8 8 Washer Flat Chain Roller 9: Link Connecting 0 8 Washer Flat 98 0 Bolt Tension 8 Nut Jam 98 8 Axle Shaft 99 RH Wheel & Tire ASM : Stem Valve : 98 8 Wheel Not serviced Sheet No.: : 98 9 Tire,Loader Style 8 Screw HH Hub Front : Cup Bearing, Tapered : Hub ASM, Front :: 0 80 Stud Type, Drive : 0 Cup Bearing, Tapered : 0 Cone Bearing, Tapered : 98 0 Seal Bearing, Wheel

5 0 : 0: RH 8: LH 0: RH 8: LH 0 0: Rear Wheel Assembly 0 0 Nut Lug Rear Hub ASM : 0 80 Stud Type, Drive Sprocket t 8 Screw Flange 99 0 Hydraulic Motor ASM 0 Screw HH 9 0 Nut Lock, NI 8 98 LH Wheel & Tire ASM 8: Stem Valve 8: 98 8 Wheel 8: 98 9 Tire,Loader Style 9 90 Nut Lock 0 99 RH Wheel & Tire ASM 0: Stem Valve 0: 98 8 Wheel 0: 98 9 Tire,Loader Style 8 8: 9 Sheet No.:

6 0 Parts not listed in part list are not serviced separately Hydraulic Motor Assembly No Sheet No.: A C Kit Seal Coupling Shaft Screw Cap, HH Key Woodruff

7 0 8 9 : : : 0 : : : Sheet No.: Engine Assembly 9 9 Nut Lock, NI 98 0 Mount Engine 9 Screw Taptite W/Patch 9 8 Valve Drain, Oil 9 Screw HH Engine Kohler Ch0s Ps : 9 80 Nut HF : 9 00 Gasket Exhaust 0 00 Key Square 0 00 Muffler Kohler Screw HH 9 9 Nut Lock, NI 90 Hub Engine Spacer 0 Coupling Rubber Screw SQH 98 0 Hub Pump 8 Screw HH Mount Pump 900 Screw HF 98 0 Pump Gear, Tandem : Key Square *: 99 Kit Seal, Pump 9 Nut Lock, NI * Not illustrated 8 90 Control Choke / Throttle Screw HHF 0 0 RH Fuel Tank ASM : 0 Bushing : 008 Valve Fuel 0 8 Cap Fuel, Gas : 0 0 Gasket Vented 8 98 Bolt Mount Plate Mount Mount Bottom, Tank 0 Screw HH 98 Hose Drain, Oil 98 8 Line Fuel 9 9 Clamp Hose 00 Screw HH

8 0 8 8:: 8: 8:: 8: :: 8 9 : : : : :: 8 9 : 0 0 : Hydraulic Assembly 988 Plug Hex, Hollow : 9 O Ring 8 Pin Clevis 90 Pin Hair Tie Cable 98 0 Lock Cylinder Hose Aux 0 Locknut Bulkhead 8 00 Bulkhead Coupler ASM 8: 9 Coupler Face, Flush 8: 00 Fitting Adapter, Bulkhead 8:: O Ring 8:: 80 O Ring Cap Dust, Coupler Cap Dust, Nipple 00 8 Bulkhead Nipple ASM : 9 Nipple Face, Flush : 00 Fitting Adapter, Bulkhead :: O Ring :: 80 O Ring 8 0 Breather Air Clamp Hose Hose Vent Fitting HYD, : 9 O Ring Screw 9 98 Plug Plastic 8 O Ring Dipstick Oil 0 90 Filter Screen Gasket Cover Cover 00 Filter Oil, Transmission Fitting Thread, Straight : 8 O Ring 9 8 Filter Head ASM Elbow : 8 O Ring Hose HYD 8 9 Clamp Hose Sheet No.: 8

9 : D : E : 9 9 : : : 0 0 A B A B 8 D E : 0: 0 0: C : C : : : : : : : 0 : 0 : 8 Sheet No.: Hydraulic Assembly (Continued) 98 Hose ASM 98 Valve Check, HYD : 0 O Ring : 9 O Ring Tube HYD Tube Spacer 9 0 Fitting HYD : 0 O Ring 0 98 Fitting HYD, 90 : 9 O Ring : 0 O Ring 0 Kit Valve, HYD Fitting Thread, Straight 8: 9 O Ring Valve Selector Nut Hex 98 9 Lever Valve Adapter Tee, Adjustable : 0 O Ring : 9 O Ring 99 0 Valve HYD, Auxiliary 99 Mount Control 0 00 Screw HHF Screw * Not illustrated Grip Control 8 8 Nut 9 98 Tube HYD 0 0 Adapter 0: 0 O Ring 0: 9 O Ring Screw HH 98 Hose HYD, Pressure, High 98 9 Tube Spacer Screw HH Washer Flat 9 9 Nut Lock, NI Washer Flat 8 9 Nut Lock, NI Sleeve Guard, Hose 0 9 Clamp Hose 0 0 Fitting 90 : 80 O Ring : 0 O Ring Fitting : 8 O Ring 98 Hose Suction, HYD * 99 9 Spring Compression 9

10 0 Parts not listed in partslist are not serviced seperately. Hydraulic Valve Assembly No. 0 Sheet No.: A C 98 Valve Flow, Hydraulic : 0 Kit Seal, Valve : Kit Hardware, Handle 9 Nut Lock NI Not serviced 0

11 0 Parts not listed in part list are not serviced separately Hydraulic Valve Assembly No Sheet No.: A C Kit Seal : 99 0 Gasket : 99 0 Gasket

12 0 Parts not listed in part list are not serviced separately Sheet No.: A C 8 Hydraulic Valve Assembly No Kit Seal : 99 0 Gasket : 99 0 Gasket

13 9 : : : : : : : : : 0 8 9: 9 9: Hydraulic Traction Assembly 00 Tube Manual R Clamp 0 Screw HH Washer Flat 0 Adapter : 0 O Ring : 9 O Ring 98 9 Tube Spacer 0 Kit Valve, Spool, HYD Nut Hex 9 98 Cylinder Handle ASM Drive Handle ASM Fitting Thread, Straight : O Ring : 9 O Ring 99 0 Tube HYD 9 9 Nut Lock, NI 98 Tube HYD 98 Tube HYD 98 0 Tube HYD 98 Tube HYD 8 98 Tube HYD 9 0 Adapter 9: O Ring * Not illustrated Sheet No.: 8 9: 80 O Ring 0 98 Tube HYD 0 8 Fitting HYD : 9 O Ring : O Ring Valve Counterbalance *: 98 Kit Seal, Valve : 99 Valve Cartridge *:: 98 Kit Seal, Valve 0 Fitting HYD : 9 O Ring : O Ring 98 8 Tube HYD 98 9 Tube HYD

14 0 Hydraulic Valve Kit Assembly No Standard Spring ASM Kit Spring, High Force Screw Cap, End Valve Relief Screw Operator Operator ASM Boot Operator Kit Seal, Sd : 99 0 Gasket : Gasket Sheet No.: A C 99

15 8 8: 8: 0 9 E F A B B D C A : : : 9 B A 0 E F D C : : C D Hydraulic Cylinder Assembly 00 Kit Cylinder, Hydraulic 99 0 Bolt Shoulder 0 Fitting Grease 99 Pin Pivot 0 8 Adapter : O Ring : O Ring 98 8 Hose Pressure, Low 0 Adapter : 9 O Ring : O Ring 8 0 Adapter 8: O Ring 8: 9 O Ring 9 98 Hose HYD 0 98 Hose HYD 98 Hose HYD 9 9 Nut Lock, NI Washer Flat Clamp Tube 0 Screw CARR 0 Fitting : O Ring Sheet No.: 9

16 0 Parts not listed in part list are not serviced separately Kit Hydraulic Cylinder Assembly No. 00 Sheet No.: A C Kit Seal, Hydraulic Cylinder

17 0 8 : A B A B Electrical Assembly 0 Cable Black 8 Washer Lock/Ext 00 Screw HH 8 Screw Forming, Thread 98 9 Relay 98 0 Harness Electrical 9 08 Hourmeter 8 80 Key Ignition 8 Key Switch ASM : 088 Nut O Ring 0 Switch Wire 9 Screw CARR Clamp Battery 9 9 Pad Footrest 8 0 Nut Wing Battery Boot Terminal Screw HHF Washer Flat Sheet No.:

18 0 Electrical Schematic F 0A F A VIOLET RED BLACK GND HOUR METER GREEN + START RELAY GREEN VIOLET AUX. VAVLE CLOSED WHEN IN DETENT VIOLET BLACK GREEN WHITE IGNITION B R G S M WHITE BLUE GREEN VIOLET RED IGNITION SWITCH OFF M+G START B+S RUN B+R ENGINE SCHEMATIC MAG START OIL REG B+ SPARK PLUG SPARK PLUG IGNITION MODULES AC AC OIL SWITCH SOLINOID SHIFT STARTER FUEL SOLINIOD + 8

19 Hydraulic Schematic 0 AB LOADER DRIVE BUCKET L M R M AUX P P CBV CBV CBV CBV PT AB PT AB PT AB PT AB PT CF EX P AB PT RV RV 0 9 SD SD PSI CRACK B SD 99 0 DISPLACEMENT AND PRESSURE CHART COMPONENTDISPLACEMENT PRESSURE FLOWRATE* COMPONENTCU IN/REV CU CM/REVPSI BARS GPM LPM P 0. CU IN 9 CC 8..8 P 0. CU IN CC..0 M 9. CU IN CC M 9. CU IN CC RV 000 PSI 0 BARS RV 000 PSI 0 BARS CBV 000 PSI 9 BARS CBV 000 PSI 9 BARS * FLOWRATE CALCULATED AT 00 RPM AND 98% EFFICIENCY. 9

20 0 Crankshaft 0 90 S Crankshaft assembly (Includes ) 9 09 S Plug, cup Obtain Parts From Kohler 0

21 Crankcase Crankcase(USE: Miniblock 8 ) 9 0 S Plug, hex. hd. /8 N.P.T.F. 0 0 S Seal, oil front 80 S Pin, dowel locating 0 S Connecting Rod (Std.) 0 S Connecting Rod (.) 8 S Piston w/ring Set (Std.) (Includes, 8) 8 8 S Piston w/ring Set (.) 8 9 S Piston w/ring Set (.0) 8 S Piston w/ring Set (.08) 08 0 S Retainer, piston pin 8 08 S Ring Set (Std.) 08 S Ring Set (.) 08 S Ring Set (.0) 9 09 S A.R. Shim, camshaft S A.R. Shim, camshaft 0 S A.R. Shim, camshaft 08 S A.R. Shim, camshaft 0 S Shim, camshaft S A.R. Shim, camshaft S A.R. Shim, camshaft S Camshaft Obtain Parts From Kohler S Ring, retainer M 900 S Washer, nylon (top) S Seal, governor cross shaft 8 S Washer, (bottom) S Shaft, governor cross 9 09 S Plug, cup

22 Oil Pan/Lubrication S Kit, closure plate (Includes ) S Kit, dipstick & tube (Includes ) 08 0 S Dipstick 0 S Kit, governor gear w/pin (Includes ) 80 0 S Pin, governor regulating 8 0 S Tab, locking 0 S Shaft, governor gear S Seal, oil (PTO end) S Plug, allen hd. /8 pipe 0 08 S O Ring 9 0 S Oil pump assembly (Includes, ) 0 S O Ring, oil pick up 8 0 S Pick up, oil M 00 S Washer, plain mm M 0 S Screw, hex. flange Mx.0x 00 0 S Filter, oil 0 S Nipple, oil filter 8 0 S Connector S Switch, oil pressure Obtain Parts From Kohler 0 08 S 9 Screw, hex. flange M8x.x 08 S Screw, hex. flange M8x.x

23 Head/Valve/Breather S Kit, valve cover plain (Includes, ) 08 S Screw, shoulder S O Ring 0 S Strap, lifting 0 S Kit, retainer 0 S Cap, valve spring S Spring, valve 8 0 S Retainer, spring S Seal, valve stem S Head assembly, # cylinder 0 0 S Valve, intake (Std.) 0 0 S Valve, intake (.) 0 0 S Valve, exhaust (Std.) 0 0 S Valve, exhaust (.) S Kit, valve train (Includes, 8, 9) 0 S Lifter, valve 0 S Rod, push 0 08 S Gasket, cylinder head 8 0 S Head assembly, # cylinder S Arm, rocker S Pivot, rocker arm 0 M 00 S Screw, hex. flange Mx.0x 08 S 8 Screw, hex. flange M0x.x9 S Kit, valve cover oil fill (Includes,, ) 09 S O Ring S Kit, oil fill cap (Includes ) 0 S O Ring, oil fill cap 0 0 S Reed, breather 08 0 S Retainer, breather reed 8 M 00 S Screw, hex. flange Mx0.8x S Filter, breather S Kit, breather (Includes, ) 0 S Gasket, breather 09 8 S Cover, breather M 00 S Screw, hex. flange Mx.0x0 S Clamp, breather S Hose, breather Obtain Parts From Kohler

24 Ignition/Electrical 09 S Kit, amp stator (Includes ) S Bracket, stator wire M 80 S Screw, hex. cap Mx0.8x 8 0 S Module, ignition M 00 S Screw, hex. flange Mx0.8x0 0 S Spark Plug 0 0 S Flywheel 8 X S Key S Washer, plain / S Screw, hex. flange M0x.x 0 S Fan 08 S Bolt, shoulder 08 8 S Screw, phillips hd. x/8 X 9 S Washer, plain / 0 0 S Rectifier regulator amp 0 S Connector S Clip, cable 8 X S Washer, plain / S Clip, cable (for B+ lead) Obtain Parts From Kohler * Not Illustrated *0 08 S Harness, wiring * 8 S Lead, black ( gauge insulated grip barrel eyelet terminals) * 0 S Tie * 08 9 S Screw, sems hex. cap 0 x/ (mounts wire connector of wiring harness to barrel baffle above starter) * X S Washer, lock /

25 Blower Housing and Baffles 0 9 S Housing, blower ASM (Includes, and Insert 0 S qty. ) 9 S Plug, button 9/ 00 0 S Nut, plastic 00 0 S Nut, plastic 8 S Kit, fixed guard (Includes,, and Insert 0 S qty. 8 0 S Washer, plain / 08 S Screw, pan hd. Mx0.8x0 8 M 0 S Screw, hex. flange Mx0.8x 9 M 0 S Screw, hex flange Mx0.8x 0 M 00 S Screw, hex flange Mx0.8x0 S Plate, backing # side M 0 S Screw, hex. flange Mx.0x 0 0 S Baffle, cylinder barrel # side Obtain Parts From Kohler * Not Illustrated 0 S Baffle, valley # side M 00 S Screw, hex. flange Mx0.8x0 0 S Baffle, valley # side 0 8 S Baffle, cylinder barrel # side 8 0 S Plate, backing # side *9 S Decal, small round *0 9 S Decal, HP

26 0 Starting System M S Screw, hex. flange M8x.x S Starter, solenoid shift assembly (Includes ) M 8080 S Nut, hex. flange M8x. 0 S Kit, solenoid S Kit, pinion drive (Includes ) 0 S Ring 0 S Kit, brush Obtain Parts From Kohler

27 Fuel System S Line, fuel 9 / S Clamp, hose 8 S Kit, carburetor w/gasket (Includes ) 0 S Gasket, carburetor 0 Carburetor assembly (For information only, not available separately) (Service with: 0 S, 0 S, 0 S, 0 S) 0 0 S Gasket, air cleaner M 00 S Screw, hex. flange Mx.0x S Filter, fuel S Nut, plastic 0 9 S Pump, fuel pulse 08 S Screw, hex. cap 8 mm 0 S Line, fuel / M 00 S Screw, hex. flange Mx.0x0 0 S Clip, cable Obtain Parts From Kohler * Not Illustrated * 0 S Kit, solenoid * 0 S Kit, float * 0 S Kit, carburetor repair *8 0 S Kit, choke repair

28 Engine Controls M 00 S Nut, hex. lock Mx S Spring, choke return M 0 S Screw, hex. flange Mx.0x S Bracket, control 8 0 S Washer, plain / S Lever, throttle actuator 0 S Clamp, cable 8 M 0 S Screw hex. flange Mx0.8x S Lever, throttle control 0 M 00 S Nut, hex. flange Mx0. M 000 S Screw, hex. flange Mx0.x S Linkage, choke S Lever, choke 8 0 S Washer, spring / M 00 S Screw, hex. flange Mx0.8x0 089 S Spring, throttle limiter 089 S Spring, governor 8 0 S Bolt, rd. hd. sq. neck Mx.0x S Lever, governor 0 M 00 S Nut, hex. flange Mx.0 8 S Bushing, linkage retaining S Spring, linkage 8 08 S Bushing, throttle linkage 09 0 S Linkage, throttle 8 0 S Panel, control 08 0 S Screw, phillips hd. x/ M 00 S Nut, hex. flange Mx0.8 8 X 0 S Washer, lock / Obtain Parts From Kohler 8

29 Air Intake/Filteration 0 S Kit, air cleaner cover (Includes, ) 0 S Kit, knob w/seal (Includes, ) 0 S Knob, cover 0 S O Ring, cover knob 09 S Cover, air cleaner 00 0 S Wing Nut 09 0 S Cover, inner air cleaner S Seal S Precleaner S Element M 90 S Screw, hex. flange Mx.0x S Bracket, air cleaner 09 0 S Base, air cleaner 08 8 S Screw, hex. flange Mx.0x S Manifold, intake 0 0 S Gasket, intake manifold 0 0 S Gasket, air cleaner base Obtain Parts From Kohler 9

30 0 Exhaust M 8080 S Nut, hex. flange M8x. 0 0 S Gasket, exhaust 0 0 S Stud, M8x.x 8 Short Block 8 Miniblock 0 S Gasket Set Obtain Parts From Kohler 0

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