Groundsmaster 228 D 2 and 4 Wheel Drive Traction Units

Transcription

1 Form No Groundsmaster 228 D 2 and 4 Wheel Drive Traction Units Model No and Up Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2002 All Rights Reserved

2 Contents Page Page Frame and Hood Assembly Wheel Drive Rear Axle Assembly No Frame Assembly No Bevel Pinion Shaft Assembly (only on: 30242) 50 Control Panel Assembly Wheel Drive Rear Axle Assembly No Power Steering and Brake Pedal Assembly... 8 Differential Assembly (only on: 30242) Power Steering Unit Assembly No Wheel Drive Rear Axle Assembly No WD Traction Pedal Assembly (only on: 30241) 11 Axle Support Assembly (only on: 30242) WD Traction Pedal Assembly (only on: 30242) 12 4 Wheel Drive Rear Axle Assembly No Battery and Engine Mount Assembly Bevel Gear Case Assembly (only on: 30242) 53 PTO Shaft and Assembly Wheel Drive Rear Axle Assembly No Hydraulic Lift and Throttle Assembly Bevel Gear Shaft Assembly (only on: 30242) 54 Lift Valve Assembly No Wheel Drive Rear Axle Assembly No Connector Fitting Assembly No Axle Case Assembly (only on: 30242) Radiator Assembly Wheel Drive Rear Axle Assembly No Axle Assembly (only on: 30242) Fuel Tank Assembly Engine and Mounting Components Assembly. 57 Water and Fuel Filter Assembly No Electric Clutch/Brake Assembly No Transmission and Drive Coupling Assembly Crankcase Assembly Transmission Assembly No Oil Pan Assembly Transmission Interlock Assembly Cylinder Head Assembly (ROPS) Roll Over Protection System Assembly (only on: 30242) Gear Case, Oil Filter and Cover Assembly Seat Frame Assembly Head Cover Assembly WD Rear Axle Assembly (only on: 30242) Dipstick and Guide Assembly Rear Axle Assembly (only on: 30242) Main Bearing Case Assembly Bi Directional Clutch Assembly No Camshaft and Idler Gear Shaft Assembly (only on: 30242) Piston and Crankshaft Assembly Tie Rod Assembly No Flywheel Assembly (only on: 30242) Fuel, Camshaft and Governor Shaft Assembly 70 Cylinder Assembly No Idle Apparatus and Stop Solenoid Assembly.. 71 (only on: 30242) Injection Pump Assembly Driveshaft Assembly No Injection Pump Assembly No (only on: 30242) Governor Assembly Engine Installation Assembly Speed Control Plate Assembly Air Cleaner Assembly No Nozzle Holder Glow Plug Assembly Electrical Schematic Nozzle Holder Assembly No Hydraulic Schematic Alternator and Pulley Assembly Differential Assembly Alternator Assembly Differential Carrier Assembly No Starter Mount Assembly (Only On: 30241) Starter Assembly No Brake Assembly Water Flange and Thermostat Assembly Differential Carrier Assembly No Water pump and Water Pipe Assembly (Only on: 30242) Valve and Rocker Arm Assembly Differential Carrier Assembly No Inlet and Exaust Manifold Assembly (Only On: 30242)

3 Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming 3

4 : : :2 13: : : : :1 13 Frame and Hood Assembly Hood Screen Hood Latch Frame ASM RH Hinge Pin ASM LH Hinge Pin ASM RH Hood Hinge ASM LH Hood Hinge ASM Decal RH Screw HHF Tower Panel ASM 11: Nut Retainer 11: Decal Brake, Parking 11: Decal Steering, Tilt Pad Rubber Latch Locking 13: Key Latch, Locking 13:2 1 Washer Switch 13:3 1 Nut Switch Screw CARR Screw HHF Decal LH Nut Lock Screw PPH Nut HF Latch Box, Tool Not serviced separately : LH 7 RH 6 LH 5 RH Sheet No.: Tool Box Cover ASM 23: Decal Danger 23: Decal Service Tool Box ASM 24: Decal Refueling Decal Danger Screw HWH Fender LH Handle Door Screw Plastite Cable Hood Bracket Cable, Hood Washer Lock Fender RH Rivet Nut HF Washer Flat Nut (only on: 30241) Nut (only on: 30242) Clamp Hose (only on: 30242) Screw HH (only on: 30241) Screw HH (only on: 30242) 4

5 : : :2 13: : : : :1 13 Frame and Hood Assembly (Continued) Decal Logo, Toro Box Control Washer Lock Washer Flat Rivet Pop Strip Foam Pin Clevis Pin Cotter Decal Warning Decal 4wd (only on: 30242) R Clamp (only on: 30242) Clamp (only on: 30241) Decal Logo, Toro : LH 7 RH 6 LH 5 RH Sheet No.:2 5

6 Frame Assembly No Decal Footrest, RH Decal Torque, Intl Decal Oil, HYD Decal Logo, Toro Insert Nut Insert Nut Insert Threaded Insert Threaded Insert Threaded Pad Floor Tread Footrest, LH 7 Sheet No.:A1 6

7 24: :2 21:1 24: :2 1 5:3 6: : : :2 35 5:1 6:1 5:2 6:2 17:1 17:2 Sheet No.:3 Control Panel Assembly Plate Control Decal Panel, Control Washer Flat Screw HSBH Gauge Temperature 5: Washer Lock, Internal 5: Nut Hex 5: Bulb And Lamp ASM Gauge Fuel 6: Washer Lock, Internal 6: Nut Hex 6: Bulb And Lamp ASM Light Warning 12: Washer Lock, Internal 12: Nut Hex 12: Bulb And Lamp ASM Gauge Hourmeter 17: Washer Lock 17: Nut Hex Switch PTO 21: Nut HJ 21: Washer Lock,Internal Switch Key 24: Nut HH 24: Washer Lock, Internal Key Ignition Switch Bracket Controller Controller Glow Ring Key Screw SHH Nut Lock 7

8 52: : : : : : Power Steering and Brake Pedal Assembly Bracket Pivot Hose Hydraulic Nut Lock, NI Washer Flat Support Column Pin Cotter Pin Clevis Link Cable, Brake Spring Extension Screw HH Pin Brake Plate Pivot Pin Cotter Disc Friction Knob Washer Flat Bracket Tilt Disc Friction Power Steering Unit ASM Protector Sleeve Clamp Adhesive Backed Footpad Brake Cable Brake Pedal Brake, LH Sheet No.:4 24: Bushing 24: Fitting Grease Pin Spring Pin Latch, Brake Pedal Brake, RH 27: Bushing 27: Fitting Grease Cable Brake Rack ASM Screw HH Lever Steering, Tilt Grip Handle Nut Flange, NI Screw HH Spacer Clamp Hose Spacer Screw HHF Spacer Tower Washer Flat Nut Flange, NI Screw HHF Washer Flat Nut Jam Rod ASM 8

9 52: : : : : : Sheet No.:4 Power Steering and Brake Pedal Assembly (Continued) Spring Compression Switch Screw PPH Nut Keps Collar Foam Wheel Steering 52: Cover Wheel, Steering Decal Toro HYD Hose ASM HYD Hose ASM Hose ASM HYD (only on: 30242) HYD Hose ASM (only on: 30241) HYD Hose ASM (only on: 30241) Hose ASM HYD (only on: 30242) Fitting Reducer 58: O Ring Nut HHF Washer Flat 9

10 Parts not listed in part list are not serviced separately 10 Power Steering Unit Assembly No Power Steering Unit 1: Bolt Special 1:3 1 Ring Valve 1:4 1 Plate Valve 1:6 9 Pin Alignment 1:7 1 Manifold Isolation 1:8 1 Ring Metering 1:9 1 Hex Drive ASM 1:10 1 Link Drive 1:11 11 Screw HSH 1:13 1 Cover Commutator 1:14 1 Commutator 1:15 1 Ring Commutator 1:16 1 Stator 1:18 1 Rotor 1:19 1 Spacer Link, Drive 1:20 1 Plug 1:22 1 Ball 1:23 4 Nut Hex 1:24 1 Cover Port 1:27 1 Manifold Port 1:30 1 Plate Cover, Upper 1:31 1 Spacer Bearing, Thrust 1:32 1 Spacer Seal 1:34 1 Bearing Thrust Not serviced separately * Not illustrated T 1760 Sheet No.:A2 1:35 1 Plate Drive *1: Spring Kit 1:36:1 3 Spring 1:36:2 3 Spring *1: Seal Kit 1:37:1 5 Ring Seal 1:37:2 1 Seal Commutator 1:37:3 1 O Ring 1:37:4 5 O Ring 1:37:5 1 Seal Face *1: Needle Roller Kit 1:38:1 9 Pin Alignment Column ASM 2: Nut Jam 2: Seal Upper 2: Nut Push On 2: Seal Foam, Upper Cover 2: Bushing 2:6 1 Cover Upper 2:7 1 Washer Retaining 2:8 1 Shaft Input O Ring O Ring

11 WD Traction Pedal Assembly (only on: 30241) Sheet No.: Pedal ASM Pin Cotter Pin Roll Bracket Pivot Nut Jam Bearing End, Rod Screw Adjustment, Level Pin Spring Shaft Pedal, Traction Washer Flat Friction Wheel ASM Pad Pedal, Traction Pad Pedal, Traction Pin Pedal, Traction Nut Hex Bushing Flange Nut HF Pin Cotter Nut Lock, NI Screw HH Washer Flat Tube Pump, Control 11

12 WD Traction Pedal Assembly (only on: 30242) Pedal ASM Pin Cotter Pin Roll Bushing Flange Nut Jam Bearing End, Rod Screw Adjustment, Level Pin Spring Shaft Pedal, Traction Washer Flat Friction Wheel ASM Pad Pedal, Traction Pad Pedal, Traction Pin Pedal, Traction Nut Hex Bushing Flange Nut HF Pin Cotter Nut Lock, NI Washer Flat Link Traction Bushing Arm Traction Shaft Pedal, Traction Nut HHF 35 Sheet No.: Link Traction Arm Pivot Screw HH Tube Control, Pump 12

13 BATTERY Battery and Engine Mount Assembly Nut HF Screw HH Screw HH Washer Lock Retainer Battery Battery Base ASM Bracket Base, Battery Bracket Mount, Engine Mount Shock, Engine Bracket Base, Battery Screw HH Cable Battery, Positive Cable Battery, Negative Decal Battery Washer Lock Screw HH Decal Danger Washer Lock Washer Flat Washer Flat Bracket Mount, Engine Mount Shock, Engine Sheet No.: Nut Lock, NI Screw HH Washer Rebound Screw Screw HHF Nut Lock, NI Clamp Wire Air Cleaner Mount ASM Engine Bracket ASM Spacer Trim Frame, Rear Nut Lock 13

14 : :3 16: : :5 19:3 19:6 19: :6: :2 19: PTO Shaft and Assembly Shaft PTO Nut Lock, NI Screw HH Nut Lock, NI Screw HH Washer Lock Washer Lock Key Woodruff V Belt, PTO Screw HH Washer Flat Pulley PTO Bracket Bearing, PTO Plate Support, Bushing Nut Bearing Flange 16: Lockcollar Bearing 16: Screw Set 16: Fitting Grease Screw HH Screw HH Shaft Universal 19: Yoke End 19: Shaft Yoke, Slip 19: Fitting Grease : Yoke End 19: Tube Yoke, Slip 19: U Joint Kit 19:6: Fitting Grease Washer Mount Screw CARR Pin Cotter Washer Flat Pin Roll Bolt Shoulder R Clamp Nut Lock, NI Sheet No.:8 14

15 :1 7:2 21: : : : : : :2 21: : Hydraulic Lift and Throttle Assembly Nut Lock, NI Washer Lock Screw HH Nut Lock, NI Washer Flat Washer Flat Fitting HYD, 90 7: O Ring 7: O Ring Pin Cotter Pin Clevis Pin Cotter Nut Lock NI Nut Lock Clamp Hose Fitting HYD, Tee 14: O Ring 14: O Ring Hydraulic Hose ASM Hydraulic Hose ASM Hose Hydraulic Fitting Special 18: O Ring Fitting HYD, Straight 19: O Ring 19: O Ring Sheet No.: Bracket Bulkhead Stem Hose 21: O Ring Pin Cylinder Cylinder Hydraulic Screw HH Lever Valve Clevis Nut Screw HH Valve Lift Fitting Straight, Bulkhead 30: O Ring Pin Clevis Rod Valve Nut Lock Spring Compression Pin Cotter Washer Flat Screw Knob Control Washer Flat Protective Sleeve Screw HHF Bracket Throttle 15

16 :1 7:2 21: : : : : : :2 21: Hydraulic Lift and Throttle Assembly (Continued) Nut HF Nut Lock, NI Washer Friction Throttle Lever ASM Fitting Connector Cable Throttle Hydraulic Hose ASM Hydraulic Hose ASM Hose Hydraulic Clamp Worm Bracket Bellcrank, Throttle Bellcrank Throttle Link Throttle Screw Shoulder Washer Flat 14: Sheet No.:9 16

17 Lift Valve Assembly No Wiper O Ring 3 1 Spool 4 1 Body Bushing Washer Spring Cap Ring Spacer Plunger Spring Plug ASM Plug 14: O Ring T 0532 Sheet No.:A3 Not serviced separately 17

18 Connector Fitting Assembly No Sleeve Connector Screw Special Washer Spring Washer Flat Washer Lock, Int Nut Hex T 3791 Sheet No.:A4 18

19 :1 7: :3 7:4 7: Radiator Assembly Grommet Rubber Nut HF Radiator Support ASM Screen ASM Strip Magnetic Shield Radiator, Bottom Radiator/Oil Cooler ASM 7: Radiator 7: Cooler Oil 7: Washer Lock 7: Nut Hex 7: O Ring Nut Lock, NI Cap Radiator Clamp Worm Hose Bracket Filter Clamp Screw Latch Hood Strip Foam Washer Flat Screw HH Decal Warning 7: Sheet No.: Fan Shroud ASM Hose Radiator, Upper Hose Radiator, Lower Clamp Hose Tube Vent Clamp Draincock Washer Back Rivet Pop Decal Cap, Radiator Clamp Hose Reservoir Coolant 19

20 :1 17: Fuel Tank Assembly Fitting 90, Barbed 2 2 Tire ASM 2: Tire 2: Wheel ASM 2: Stem Valve Hose Fuel Hose Fuel Washer Lock Screw HH Washer Flat Nut Lock NI Washer Flat Nut Wheel Front Axle ASM (only on: 30242) Front Axle ASM (only on: 30241) Pipe Stand Hose Fuel Screw HH Grommet Dipstick ASM Tank Fuel 17: Clamp Hose 17: Draincock 10 2:3 2 2:1 2:2 Sheet No.: Cap Fuel Washer Lock Washer Lock/Sp Screw Pth Sender Fuel Shim Axle Screw HSH Hose Fuel Bracket Carrier Gasket Clamp Worm Bushing Hose Fuel Pump Fuel, Electric Screw Hose Hydraulic Fitting 45, Barbed Tube Oil Fill Coupling Nipple Pipe Clamp Worm Fitting Fitting Screw HH Hose Fuel 20

21 :1 17: Fuel Tank Assembly (Continued) Filter Fuel Washer Flat Filter Water/Fuel Screw HH Nut HF Bracket Filter Plug Pipe 10 2:3 2 2:1 2:2 Sheet No.:11 21

22 Water and Fuel Filter Assembly No Head Filter Element O Ring Base, Filter Base Filter Plug Base, Filter O Ring O Ring Plug Head, Filter Drain Valve ASM Plug Pipe T 3330 Sheet No.:A6 22

23 : :1 21: : : : : Transmission and Drive Coupling Assembly Nut Lock, NI Washer Flat Washer Lock Spacer Drive Shaft ASM Hub Pump Clamp Hose Screw SQH Filter Oil, Transmission Screw HH Spacer Mounting Screw HH Transmission Gasket Transmission Gear Pinion Ring Snap Pin Cotter Anchor Transmission Nut Jam HYD Hose ASM Fitting HYD, Special 21: O Ring 21: O Ring Fitting HYD, 90 22: O Ring :1 28 Sheet No.: Fitting Barbed, Straight 23: O Ring Bushing Rubber Washer Flat Guard Rubber Clamp Worm Adapter Filter Union Filter Seal Adapter, Filter Fitting HYD, 90 32: O Ring Fitting Hose, Barbed 33: O Ring Nut Jam Plug 35: O Ring Plug Hex, Hollow 36: O Ring Coupling Rubber Spacer Coupling, Rubber Spacer Coupling Screw HH Nut Conelock Screw HH

24 : :1 21: : : : : : Sheet No.:12 47 Transmission and Drive Coupling Assembly (Continued) Washer Flat Washer Lock, Spring Screw HH Clamp Clamp Worm 24

25 7 51: : : T 0536 Sheet No.:A :7 48 Parts not listed in part list are not serviced separately :2 16: : : :3 22:2 22:1 51: :1 51:3 Transmission Assembly No Ring Retaining Shaft Trunnion Washer Flat Bearing Roller Bearing Needle Housing Transmission Seal Lip Shaft Trunnion Seal Lip Bearing Ball Key Woodruff Shaft Pump Swashplate Variable Pin Spring, Coil Plate Thrust Cylinder Block Kit 16:1 1 Retainer Slipper 16:2 9 Piston ASM Plate Valve, Pump Bearing Needle Check Valve Kit 22: O Ring 22: Ring Back Up 22: O Ring Plug HH O Ring Not serviced separately * Not illustrated :1 51:3 37: , 51: :1 51: :2 37:4 51: :3 37: Pack Shim Spring Cone Relief, Charge Plug Pipe Screw HH Capscrew Washer Charge Pump Kit 37: O Ring 37: Pin 37: Bearing 37: Seal Shaft 37: Ring Retaining 37: Screw HH Section Center Plug Pipe Plug Threaded 42: O Ring Screw HH Spring Valve Plate Valve, Motor Pin Dowel Shaft Motor Pin Dowel Gasket * Seal Kit (15 Series) 25

26 4 7 51:2 6 51: : T 0536 Sheet No.:A :7 48 Parts not listed in part list are not serviced separately :2 16: : : :3 22:2 22:1 51: :1 51: :1 51: , 51:4 Transmission Assembly No (Continued) 51: Seal Shaft 51: Seal Lip 51: O Ring 51: O Ring 51: O Ring 51: O Ring 51: Gasket 51: Seal Lip 37: :1 51: :2 37:4 51: :3 37:5 26

27 Transmission Interlock Assembly Nut Lock, NI Screw HH Nut Lock, NI Washer Flat Stop Spring, Leaf Leaf Spring ASM Bearing Screw HH Spring Leaf Lever Pump Screw HH Plate Pump Bracket Mounting Switch Micro Screw Bolt CARR Shim Screw HH Nut Hex Washer Lock/Int Nut Hex Sheet No.:13 27

28 (ROPS) Roll Over Protection System Assembly (only on: 30242) Roll Bar ASM Screw HH Nut HF Screw HH Screw HH Washer Lock Washer Flat Nut Lock NI Washer Belt Seat Mount Strap, Tether Strap Tether Screw HH Sheet No.:14 28

29 3 2 2: : :2 36: : : : Seat Frame Assembly Decal Diesel Plate Seat 2: Insert Nut Pin Clevis Pin Cotter Rod Support Washer Flat Pin Cotter Tube Manual R Clamp Nut Lock Fuse Block Bracket ASM 11: Insert Nut Screw HH Screw Washer Flat Screw HH Screw HH Screw SHH Nut HF Relay Screw HH Washer Lock Latch Seat Washer Flat Sheet No.: Nut Lock, NI Pin Hair Lanyard Screw HHF Decal Warning, Intl Screw HH Grip Handle Seat Frame ASM 32: Insert Nut 32: Decal Warning 32: Decal Throttle And Lift Control Relay Capacitor 36: Screw 36: Washer Lock, Internal R Clamp Decal Instructions, Starting (Int l) Decal Instructions, Starting Latch Spring Washer Flat Nut Lock, NI Decal Lock, Lift Clamp R 29

30 3 2 2: : :2 36: : : : Seat Frame Assembly (Continued) Grommet Sheet No.:15 30

31 :2 14: : : :6 2 WD Rear Axle Assembly (only on: 30241) Nut Jam Pin Cotter 3 2 Wheel And Tire ASM 3: Tire 3: Rim 3: Stem Valve 3: Bearing Cup, Tapered 3: Cap Dust 3: Seal 3: Bearing Cone, Taper Nut Lock, Retainer Washer Tab Washer Locknut Flange Washer Thrust Screw HH Spacer Ring Locknut Fitting HYD, 45 14: O Ring 14: O Ring Cylinder Steering Fitting HYD, Straight 16: O Ring 16: O Ring Screw HH Not serviced separately 3:1 3:2 3: :3 3: : Washer Thrust Washer Flat Nut Lock, NI Bolt HF Nut Lock, NI Frame Rear Pin Masked Washer Flat Screw HH Screw HH Nut Lock, NI Sheet No.:16 31

32 :3 7: Axle Assembly (only on: 30241) Washer Flat Screw HHF Cap Spindle RH Spindle ASM Washer Thrust Ring Retaining Steering Pivot ASM 7: Bushing Straight 7: Fitting Grease LH Ball Joint ASM Nut HJ, LH Thread Tie Rod Steering RH Ball Joint ASM Nut Jam LH Spindle ASM Washer Thrust Axle Rear 15: Fitting Grease 15: Bushing Nut Jam Ring Retaining, Ext Washer Thrust Washer Flat Washer Sheet No.:A8 32

33 T 0541 Sheet No.:A9 Steering Cylinder Assembly No (only on: 30241) 1 1 Rod Piston Seal Kit 2:1 1 Seal 2:2 1 O Ring 2:3 1 O Ring 2:4 1 O Ring 2:5 1 U Cup 2:6 1 Wiper 3 1 Nut Lock 4 1 Piston 5 1 Gland Fitting Grease Fitting Grease Not serviced separately 33

34 : :1 8: : : WD Rear Axle Assembly (only on: 30242) 1 1 Rear Axle ASM Driveshaft ASM 3 2 Tire And Wheel ASM 3: Wheel 3: Tire 3: Stem Valve Nut Lug Screw HSH Washer Lock Decal Lube Fitting HYD, 90 8: O Ring 8: O Ring Bolt HF Nut Lock, NI Screw HH Fitting HYD, 45 12: O Ring 12: O Ring 3:2 3:3 Sheet No.:17 Not serviced separately 34

35 Rear Axle Assembly (only on: 30242) Rear Axle ASM Adaptor Locator, Clutch Clutch Bidirectional Spacer Clutch Washer Flat Washer Lock Screw HH Axle Support ASM Stop Oscillation Nut Lock NI Rear Axle Pin ASM Screw HWH Washer Thrust Washer Thrust Washer Thrust Nut Jam Washer Bumper Rear Screw HH Nut Lock, NI Tie Rod ASM 22 1 Steering Cylinder ASM 22: Cylinder Hydraulic 22: Joint Ball 22: Ring Retaining, Ext Not serviced separately Sheet No.:B Pin Cotter Fitting Lube, Nut Jam Screw HH Bracket Support, Cylinder Fitting Grease Stop Rear Axle, LH Screw HH Nut Lock, NI Screw HH Washer Flat Fitting Grease 35

36 Parts not listed in part list are not serviced separately Bi Directional Clutch Assembly No (only on: 30242) Seal Oil Seal Oil Ring Snap,Internal Screw PPH Ring Snap, External Roller Bearing Needle, Thrust Spring Wave Bearing Bearing Screw HSH Ring Snap, External Seal Oil Roll Cage ASM Washer Thrust T 3802 Sheet No.:B7 36

37 Tie Rod Assembly No (only on: 30242) Rod And Clamp ASM Screw HH Nut Lock, NI End Rod, Tie 4: Nut Hex, Slotted 4: Seal 4: Fitting Grease T 3803 Sheet No.:B8 37

38 Parts not listed in part list are not serviced separately Cylinder Assembly No (only on: 30242) Locknut Seal Repair Kit 2:1 1 Uniring 2:2 1 O Ring 2:3 1 Seal Rod 2:4 1 O Ring 2:5 1 Ring Backup 2:6 1 O Ring 3 1 Piston 4 1 Rod 5 1 Head 7 1 Collar Internal T 3111 Sheet No.:B9 Not serviced separately 38

39 Driveshaft Assembly No (only on: 30242) Joint And Shaft ASM 1: Yoke Flange 1: U Joint Kit 1:2: Fitting Grease 1: Shaft Slip, Yoke Tube Slip, Yoke Fitting Grease T 3804 Sheet No.:C1 39

40 Engine Installation Assembly Sheet No.: Engine ASM Hose Outlet, Air Clamp Hose Hose Inlet, Air Screw HH Air Cleaner ASM Washer Flat Nut Lock, NI 40

41 Air Cleaner Assembly No Sheet No.:B Nipple Pipe Cover ASM Bracket Cleaner, Air Valve Vacuator * Element ASM Indicator Mini * Not illustrated 41

42 Sheet No.:19 Electrical Schematic Wire Harness Main Harness Wire, Gauges Harness Wire, Seat Fuse 15 Amp, 32 Volt Fuse 7.5 Amp (Blade Style) Bulb Harness Wire, Fusible Link Diode 42

43 HYDROSTATIC TRANSMISSIONCHARGE PUMP 800 PSI PSI LIFT CYLINDERS 4 GAL/MIN.3 CID OIL COOLER Hydraulic Schematic STEERING VALVE LIFT VALVE 43 Sheet No.:20 STEERING CYLINDER

44 Differential Assembly Sheet No.:1 T Lower Housing ASM Nut Hex Washer Lock/Ext Pin Dowel Screw HH Fitting 45, Barbed Vent Hose Hydraulic Clamp Hose Fitting HYD, Barbed Hose Differential Fill Nipple Pipe Coupling Clamp Hose * Differential Carrier ASM (only on: 30241) * Differential Carrier ASM (only on: 30242) * Not illustrated 44

45 Parts not listed in part list are not serviced separately Sheet No.:A1 Differential Carrier Assembly No (Only On: 30241) Screw Gear, Drive Case Differential Shaft Pinion Mate Washer Thrust Gear Differential Pinion Differential Washer Thrust, Pinion Bearing Roller, Cone Taper Screw Cover Gear Gear Input, Transmission Shim Shim Shim Shim Upper Housing ASM 18: Screw HHF Bearing Cup Cone Bearing Ring Snap Cup Plug Shim Front Bearing,.031 * Shim Front Bearing,.033 * Shim Front Bearing,.035 * Shim Front Bearing,.037 * Shim Front Bearing,.039 * Shim Front Bearing,.041 * Shim Front Bearing,.043 * Shim Front Bearing,.045 * Shim Front Bearing,.047 * Shim Front Bearing,.049 * Shim Front Bearing,.051 * Shim Front Bearing,.053 * Shim Front Bearing,.055 T 3793 * Not illustrated 45

46 Parts not listed in part list are not serviced separately Differential Carrier Assembly No (Continued) (Only On: 30241) Sheet No.:A1 T 3793 * Shim,Front Bearing, Spacer Bearing Bearing Taper, Cup Cup Bearing, Roller Cone Bearing, Roller Pin Roll Shim Bearing, Diff. (.003) Shim Bearing, Diff. (.005) Shim Bearing, Diff. (.010) Shim Bearing, Diff. (.030) Gear And Pinion ASM * Not illustrated 46

47 Brake Assembly * RH Flanged Axle Shaft LH Flanged Axle Shaft Seal Oil Bearing ASM Shield Dust Spider Torque Socket Adjusting, Screw Screw Adjusting Nut Pivot Stud Drive Locknut Drum Brake Locknut Seal Grease Spring Adjusting Screw Retainer Lever, Brake Set 4 Shoes, Brake Spring Return, RH Spring Return, LH Strut And Lever ASM Screw HH, Brake Ring Retaining, Wheel Bearing Washer Hardened * Kit Liquid Gasket Sheet No.:2 * Not illustrated 47

48 Parts not listed in part list are not serviced separately Differential Carrier Assembly No (Only on: 30242) Screw Drive Gear Differential Case Shaft Pinion Mate Washer Thrust Gear Bevel, Differential Gear Pinion Washer Thrust 12 1 Drive Pinion Cone Bearing, Tapered Screw HH Screw Thread Forming Cover Gear Gear Spur A/R Shim Adjusting Differential Bearing A/R Shim Adjusting Differential Bearing A/R Shim Adjusting Differential Bearing A/R Shim Adjusting Differential *Not Illustrated Bearing Asm Upper Housing (lncl. Ref. #14) Cup Bearing Cone Bearing Flange Washer A/R Shim.094 Diff. Adjust. * A/R Shim.096 Diff. Adjust. * A/R Shim.098 Diff. Adjust. * A/R Shim.100 Diff. Adjust. * A/R Shim.102 Diff. Adjust. * A/R Shim.104 Diff. Adjust. * A/R Shim.106 Diff. Adjust. * A/R Shim.108 Diff. Adjust. * A/R Shim.110 Diff. Adjust. * A/R Shim.112 Diff. Adjust. * A/R Shim.114 Diff. Adjust. 48

49 Parts not listed in part list are not serviced separately Differential Carrier Assembly No (Continued) (Only On: 30242) * A/R Shim.118 Diff. Adjust. * A/R Shim.120 Diff. Adjust. * A/R Shim.125 Diff. Adjust. * A/R Shim.127 Diff. Adjust. * A/R Shim.129 Diff. Adjust. * A/R Shim.131 Diff. Adjust. * A/R Shim.116 Diff. Adjust A/R Shim.133 Diff. Adjust. * A/R Shim.135 Diff. Adjust. * A/R Shim.137 Diff. Adjust. * A/R Shim.139 Diff. Adjust. * A/R Shim.141 Diff. Adjust. * A/R Shim.143 Diff. Adjust. * A/R Shim.145 Diff. Adjust. * A/R Shim.147 Diff. Adjust. * A/R Shim.149 Diff. Adjust. * A/R Shim.151 Diff. Adjust Spacer Bearing Cup Bearing Cup Bearing Cone Bearing Pin Roll A/R Differential Adjust. Shim A/R Differential Adjust. Shim A/R Differential Adjust. Shim A/R Differential Adjust. Shim Gear Ring Nut Seal Asm Gear & Pinion *Not Illustrated 49

50 4 Wheel Drive Rear Axle Assembly No Bevel Pinion Shaft Assembly (only on: 30242) Bolt Bearing Taper Roller Case Bearing O Ring Collar Oil Seal O Ring Seal Oil Washer Lock Nut Lock Shim 0.1 * Shim 0.2 Sheet No.:83 * Not illustrated 50

51 4 Wheel Drive Rear Axle Assembly No (Continued) Differential Assembly (only on: 30242) Differential ASM Ring And Pinion Matched Set Case Differential Bolt Washer Spring Shaft Differential Pinion Differential Washer Differential Gear Differential Washer Differential * Washer Differential * Washer Differential Pin Spring Bearing Ball Shim 0.1 * Shim 0.2 * Shim 0.4 Sheet No.:84 * Not illustrated 51

52 4 Wheel Drive Rear Axle Assembly No (Continued) Axle Support Assembly (only on: 30242) Support Axle Support Axle O Ring Bushing Flanged Plug Washer Seal Oil Plug ASM Bolt O Ring Sheet No.:85 52

53 4 Wheel Drive Rear Axle Assembly No (Continued) Bevel Gear Case Assembly (only on: 30242) Case Bevel Gear Seal Oil Bearing Needle Pin Knuckle 5: Knuckle 5: O Ring Bolt Support Axle Case, LH * Support Axle Case, RH Bushing Shim 0.1 * Shim 0.2 * Shim Pin Dowel Bolt Bolt Stud Nut Washer Spring Nipple Grease * Not illustrated Sheet No.:86 53

54 4 Wheel Drive Rear Axle Assembly No (Continued) Bevel Gear Shaft Assembly (only on: 30242) Sheet No.: Shaft Gear, Differential Shaft Gear, Differential Gear 18 Bevel Bearing Ball Shim 0.1 * Shim 0.2 * Shim Clip Shaft Bevel Gear Bearing Taper Roller Spacer Collar Thrust Collar * Not illustrated 54

55 4 Wheel Drive Rear Axle Assembly No (Continued) Axle Case Assembly (only on: 30242) Case Axle Seal Oil Plug Washer Seal Gear 27 Bevel Bearing Taper Roller Cover Axle O Ring Plug Washer Seal Bolt Sheet No.:88 55

56 4 Wheel Drive Rear Axle Assembly No (Continued) Axle Assembly (only on: 30242) Axle Seal Oil Clip Spacer Shim 0.3 * Shim 0.2 * Shim Gear 27 Bevel Bearing Ball Cover Axle O Ring Bearing Ball Clip Bolt Stud Sheet No.:89 * Not illustrated 56

57 : : X 22 4X 23 Sheet No.:1 Engine and Mounting Components Assembly Engine ASM Kubota Belt V Adaptor Front Drive Screw HSH Screw HHF Fan Engine Spacer Fan Pulley Fan Brace Alternator, Upper Nut HF Muffler Exhaust Gasket Sender Temperature Washer Flat Nut Lock, NI Shaft PTO Tension Screw HH Bearing Flange 18: Lockcollar Bearing 18: Screw Set 18: Fitting Grease Nut Pin Roll Lr Engine Mount ASM 21: Fitting Grease 21: Bushing Straight Screw HH Lockwasher Spring Engine Mount ASM Washer Flat Washer Flat Washer Spring Nut Clamp Extension Tailpipe 57

58 Negative Battery Cable Sheet No.:2 Engine and Mounting Components Assembly (Continued) Hub Clutch Lockwasher Spring Screw HH Key Square Screw PPH Electric Clutch/Brake ASM Spacer Screw HH Washer Flat Nut Lock, NI Screw HH Lever Clutch Anchor Screw HH Bumper Nut Lock, NI Angle Clutch Anchor Bolt Washer Lock Ballend Female Nut Lock, NI Nut Ring Snap Pin PTO Tension Spring Compression Washer Flat Screw HH Screw Washer Lock Muffler Mount ASM Screw HH Washer Hardened Nut HF Swivel Throttle Cable Nut Lock Bracket Throttle Screw HH Washer Spring Screw Screw Engine Mount ASM Mount Engine Washer Lock/Ext Washer Lock Screw Cap Nut Lock, NI Screw HH 58

59 Parts not listed in part list are not serviced separately Electric Clutch/Brake Assembly No Sheet No.:A4 T Field And Rotor 2 1 Bearing Field 3 1 Ring Retaining 4 1 Field Coil ASM Armature And Pulley ASM 5: Ring Retaining 5: Sleeve Bearing, Armature 5: Bearing Armature 6 1 Collar Bearing Bearing Armature Ring Retaining Nut Lock, NI Spring Plate Brake Not serviced separately 59

60 Sheet No.:53 Crankcase Assembly Crankcase ASM Cap Sealing Cap Sealing Cap Sealing Plug Plug Plug Plug Plug Pin Straight Pin Straight Pin Straight Pin Pipe Pin Pipe Plug Pin Spring, Start Plug Bushing Governor, Gear Plug Gasket O Ring Drain Cock ASM Switch Oil 60

61 Sheet No.:54 Oil Pan Assembly Pan Oil Bolt Plug Gasket Filter Oil Pickup Bolt O Ring 61