3500-D. Groundsmaster. Parts Catalog. Form Number Rev A. Model No and up.

Transcription

1 Form Number Groundsmaster 35-D Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company - 28 All Rights Reserved

2 Contents Description Frame and Platform Assembly Front Wheel and Brake Assembly Hydraulic Wheel Motor Assembly No Hydraulic Motor Assembly No Brake Assembly No Steering Column Assembly Steering Control Assembly No Rear Fork and Tire Assembly Hydraulic Cylinder Assembly No Hydraulic Motor Assembly No Control Panel Assembly Front Platform Assembly Traction Pedal Assembly Control Valve Installation Assembly Valve Assembly No Rear Liftarm Assembly Hydraulic Cylinder Assembly No Neutral Arm Assembly Engine Assembly Air Cleaner and Muffler Assembly Radiator Assembly Hood-Screen Assembly Fuel System Assembly Water / Fuel Filter Assembly No Manifold Block Installation Assembly Manifold Block Assembly No Hydraulic Tank Assembly Hydrostat Assembly Piston Pump Assembly No Gear Pump Assembly No Carrier Assembly Scissor Assembly Page Description Deck Motor Assembly Hydraulic Motor Assembly No Battery Assembly Parking Brake Assembly Crankcase Assembly Oil Pan Assembly Cylinder Head Assembly Grease and Oil Filter Assembly Filter, Oil Cooler, and Pipe Assembly Head Cover Assembly Dipstick Assembly Main Bearing Case Assembly Camshaft Assembly Piston and Crankshaft Assembly Flywheel Assembly Fuel Camshaft Assembly Engine Stop Lever Assembly Stop Solenoid and Fuel Pump Assembly Injection Pump Installation Assembly Injection Pump Assembly No Governor Assembly Speed Control Plate Assembly Nozzle Holder and Glow Plug Assembly Nozzle Holder Assembly No Alternator and Pulley Assembly Alternator Assembly No Starter Mount Assembly Starter Assembly No Water Flange and Thermostat Assembly Water Pump Assembly Valve and Rocker Arm Assembly Exhaust Manifold and Gasket Assembly Turbo Charge Assembly Page

3 Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not serviced separately HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head * Not Illustrated

4 Frame and Platform Assembly Frame Toolbox ASM Frame-Lower Toolbox Cover ASM Screw-HH Decal-Danger Screw-HHF Decal-Danger, Ce Nut-HHF Step Clip-Closed, Insulated Tube-Breather Screw-HWH Screw-HHF Cover-Frame Screw Tube-ROPS Screw-HF Insert-Threaded Bracket-Bulkhead, Scissor Tube-Manual R-Clamp Screw-HH Washer-Flat Clamp-Worm Decal-Noise, Ce Insert-Nut Indicator-Angle 4

5 Front Wheel and Brake Assembly HYD Motor ASM Nut-Lug Adapter Screw-HH 2: O-Ring Nut-Lock, NI 2: O-Ring Brake ASM HYD Motor ASM Shield-Wheel Screw-HH Spacer Washer-Flat Lever-Brake Nut-Lock, NI Yoke Clamp-Tube Pin-Yoke Tube ASM Pin-Cotter Plug Rod-Adjusting 9: O-Ring Pin-Cotter Tube ASM Nut Screw-HSH Brake Pivot Shaft ASM Bracket-Brake Bracket-Pivot, Brake Nut-Lock, NI Screw-HHF 15 2 Wheel Hub / Stud ASM Nut-Flange 15: Hub-Wheel Bushing-Flange 15: Stud-Type, Drive Screw-HSBH Nut-Lock Drum-Brake 19 2 Tire & Wheel ASM 19: Stem-Valve 19: Tire 19: Rim-Wheel 5

6 Hydraulic Wheel Motor Assembly No Seal Kit Key-Woodruff 1:1 1 Seal-Dirt & Water Commutator ASM 1:2 1 Washer-Back-Up 23:1 1 Seal-Commutator 1:3 5 Ring-Seal 23:2 1 Commutator 1:4 1 Washer-Back-Up 23:3 1 Ring-Commutator 1:5 1 Seal-Inner 1:6 1 Seal-Commutator Screw Link-Drive Housing ASM 1:1 1 Bearing 1:2 1 Housing 1:3 2 Washer-Thrust 1:4 1 Bearing-Thrust 1:5 1 Bearing End Cover ASM Set-Rotor 17:1 1 Rotor 17:2 7 Vane 17:3 1 Stator Manifold Bearing-Thrust Shaft-Coupling Plate-Wear 6

7 Hydraulic Motor Assembly No Shaft-Coupling 12:1 1 Bearing Bearing-Thrust 12:2 1 Housing Link-Drive 12:3 2 Washer-Thrust Screw 12:4 1 Bearing-Thrust Key-Woodruff 12:5 1 Bearing Plate-Wear Manifold End Cover ASM Set-Rotor 9:1 1 Rotor 9:2 7 Vane 9:3 1 Stator Commutator ASM 1:1 1 Seal-Commutator 1:2 1 Commutator 1:3 1 Ring-Commutator Seal Kit 11:1 1 Seal-Dirt & Water 11:2 1 Washer-Back-Up 11:3 5 Ring-Seal 11:4 1 Washer-Back-Up 11:5 1 Seal-Inner 11:6 1 Seal-Commutator Housing ASM 7

8 Plate-Backing Shaft-Cam, Brake E-Ring-Bowed Spring-Return Shoe-Brake Brake Assembly No

9 Steering Column Assembly Arm-Steering 19: O-Ring Nut-Flange Decal-Toro Screw-HHF Hose ASM Bracket-Valve, Steering Hose ASM Screw-HH Hose ASM Hub-Pivot Hose ASM Cover-Valve, Steering Hose ASM Screw-HWH Boss Decal-Toro Disc-Friction Knob Disc-Friction Lever-Steering Washer-Flat Control-Steering Nut-Jam Bracket-Tilt Nut-Lock, NI Screw-HH Washer-Flat Washer-Flat Shield-Steering Nut Nut-HF Wheel-Steering Slope Indicator ASM 17: Cap-Wheel, Steering 4: Decal-Danger 17: Screw 4: Decal-Danger Adapter Screw-HH 18: O-Ring Nut-Lock, NI 18: O-Ring Washer-Flat Fitting-Straight, HYD 19: O-Ring 9

10 Steering Control Assembly No Cartridge-Valve, Relief 1:1 1 Spring-Coil Bolt-Special Spring Kit 5:1 3 Spring 5:2 3 Spring Seal Kit 6:1 5 Ring-Seal 6:2 1 Seal-Commutator 6:3 1 O-Ring 6:4 5 O-Ring 6:5 1 Seal-Face Needle Roller Kit 7:1 9 Pin-Alignment Column ASM 8: Nut-Push On 8:2 1 Shaft-Input 8:3 1 Ring-Retaining 8:4 1 Upper Cover & Jacket 8:5 1 Bushing 8: Nut 1

11 Rear Fork and Tire Assembly 1 1 Steering Cylinder/Balljoint ASM HYD Motor ASM 1: HYD Cylinder ASM Hose ASM 1: Joint-Ball Hose ASM 1: Ring-Retaining, EXT Nut-Lug Fitting-Grease Clamp Plug-Threaded Spacer Nut-Jam Clamp-Drain, Case Fork-Rear Fitting-HYD, 9Ø Screw-HH 25: O-Ring Washer-Lock/EXT 25: O-Ring Washer-Thrust Rear Casting ASM 11 1 Tire & Wheel ASM 26:1 1 Rear Casting ASM 11: Tire 26:1: Fitting-Grease 11: Rim-Wheel Screw-HHF 11: Stem-Valve Bushing Screw-HSH Screw-HH Nut-Lock, NI Nut-Lock, NI 15 1 Wheel Hub / Stud ASM 15: Hub-Wheel 15: Stud-Type, Drive Nut-Lock Fitting-HYD, 45Ø 17: O-Ring 17: O-Ring 11

12 Hydraulic Cylinder Assembly No Seal Repair Kit 1:1 1 Uniring 1:2 1 O-Ring 1:3 1 Seal-Rod 1:4 1 O-Ring 1:5 1 Ring-Backup 1:6 1 O-Ring 2 1 Rod 3 1 Piston 4 1 Gland 5 1 Nut-Lock 6 1 Ring-Retaining 12

13 Hydraulic Motor Assembly No Housing ASM Shaft-Coupling Bearing-Thrust Plate-Wear Link-Drive Set-Rotor Manifold Commutator ASM 12:1 1 Seal-Commutator End Cover ASM 14:1 1 Spring Cap And O-Ring ASM 14: Spring 14: Ball Screw-HH Key-Woodruff Seal Kit 2:1 1 Seal-Dirt And Water 2:2 1 Backup-Ring 2:3 1 Seal-Shaft 2:4 1 Washer-Back Up 2:5 5 Seal-Square, Ring (Inner) 2:6 1 Seal-Commutator 13

14 Control Panel Assembly Nut-HHF 2: Nut-HH Washer-Flat Key-Ignition Panel-Control Switch Screw-PPH Decal-Console Nut-Lock Harness-Wire Relay Lever-Valve, Lock Nut-Flange Washer-Curved Screw-HHF Screw-Shoulder Capacitor Screw-HWH 9: Screw Controller-Glow 9: Washer-Lock, Internal Diode R-Clamp Decal-Console, Ce Screw-HHF Nut-HF Nut-HF Harness-Wire,Jumper Control-Throttle Tie-Cable Plate-Stop, Throttle Hourmeter Screw-HH Cluster-Lamp, Warning 19: Bulb 19: Washer-Lock, Internal 19: Nut-Hex Key Switch ASM 2: Washer-Lock, Internal 14

15 Front Platform Assembly Nut Decal-Sidewinder Screw-CARR Nut-Square Washer-Flat Nut-Hex Washer-Flat Washer-Flat Spring Nut-Lock, NI Tube-Arm, Rocker Clamp Screw Bracket-Switch, Neutral Nut-Lock, NI Plate-Switch, Neutral Arm-Rocker Screw-CARR Switch Washer-Flat Bolt-CARR Washer-Lock/EXT Nut-Jam Nut-Lock Screw-HH Screw-CARR Screw-CARR Washer-Flat Bracket-Pedal, Traction Washer-Lock/EXT Bar-Deflector Nut-Hex Screw-HSH Switch-Proximity Floorplate ASM Screw-HH 19: Tread-Foot Washer-Flat 19: Decal-Mow/Transport Tube-Latch Decal-Mow/Transport Nut-Flange Tread-Foot Plate-Support, Red Screw 15

16 Traction Pedal Assembly Cable-Control, Traction Bearing 1: Nut-Jam Screw-HH Lever Damper ASM Nut-Lock, NI Nut-HF Nut-Lock, NI Nut Ring-Grip, EXT Screw-HH Fitting-Grease Washer-Flat Screw-CARR Screw-CARR Screw-HH Clamp-Cable Washer-Flat Joint-Ball Spacer R-Clamp Washer-Flat Nut-Flange Washer-Thrust Screw-HH Nut-Lock, NI Slide Ring-Shaft, EXT Washer Pad-Pedal, Forward Traction Pedal ASM Bearing-Flange Pedal-Reverse Pad-Pedal, Reverse Spacer-Bearing Spring-Extension 16

17 Control Valve Installation Assembly Valve-2 Spool Pushnut-Tinnerman Adapter Reducer-Adapter 2: O-Ring 18: O-Ring 2: O-Ring Screw-CARR Fitting-9Ø Nut-HHF 3: O-Ring 3: O-Ring Fitting-Straight, HYD 4: O-Ring 4: O-Ring Nut-HF Knob Fitting-HYD, 9Ø 7: O-Ring 7: O-Ring Bracket-Valve, Actuator Bolt-Shoulder Pin-Cotter Lever-Valve Trunnion-Valve, Actuator Bolt-Shoulder Link Bolt Nut-Lock 17

18 Valve Assembly No Poppet Plug Plunger 19: O-Ring Spacer Wiper Seat Plunger 5: O-Ring Plunger Plug Spring 6: O-Ring Seal Kit 6: Washer 31: Poppet Plug ASM 31: O-Ring 7: O-Ring 31: Ring 7: Washer-Backup 31: Wiper Bushing 31: O-Ring Spring 31: O-Ring Cap 31: O-Ring O-Ring 31: O-Ring Ring 31: O-Ring Washer 31: Washer-Backup Plug ASM 15: O-Ring 15: Washer-Backup Spring Disc Plug-Hex, Hollow 18: O-Ring 18

19 Rear Liftarm Assembly Tube ASM Screw-HH Nut-Lock Nut-Lock, NI Fitting-Tee, Bulkhead Shaft-Pivot, Rear 3: O-Ring Nut-Jam Hose ASM Washer Fitting-HYD, 9Ø Rear Lift Arm ASM 5: O-Ring 27: Bushing-Castor 5: O-Ring Screw-Flange Hose ASM Washer-Thrust Tube ASM Fitting-Grease Fitting-Straight, Bulkhead Shaft-Pivot, Cutting Unit 8: O-Ring Screw-HH Cylinder-HYD Screw-HH Washer-Thrust Washer-Rebound Locknut-Bulkhead Washer-Thrust Fitting-HYD, Bulkhead, 9Ø Pin-Lynch 14: O-Ring Guard Hose ASM Screw-HH Hose ASM Screw-HH Tube ASM Nut-HF Tube-ASM Ring-Retaining Tube ASM Pin Clamp-Tube Tie-Cable Washer-Flat Rear Carrier Frame ASM 19

20 Strip-Wear Rivet-Pop, Steel Fitting-Grease Washer-Lock/Int Rear Liftarm Assembly (continued) 2

21 1 1 Nut-Lock Nut-Jam 3 1 Head 4 1 Piston 5 1 Collar Clevis 7 1 Shaft Seal Repair Kit Hydraulic Cylinder Assembly No

22 Neutral Arm Assembly Bracket-Neutral Screw-HH Nut-Flange Washer Screw-HHF Screw-Head, Button Neutral Arm ASM Mount 8: Bushing-Flange Nut-Lock, NI Washer-Thrust Washer-Flat Fitting-Grease Nut-Lock, NI Spacer-Bearing Stud-Traction Washer-Flat Spring-Extension Screw-HH Washer-Flat Hub ASM Nut Screw Bracket-Support, Cable Bearing Joint-Ball Nut-Lock, NI Screw-HSBH Hose Lever-Pump 22

23 Engine Assembly Engine-Kubota Clamp Mount-Engine Nut-Lock Mount-Engine Washer-Lock/EXT Nut-HF Washer-Flat Screw-HH Screw-HHF Screw Washer-Flat Washer-Lock R-Clamp Nut-Lock, NI Washer-Spring Washer-Hardened Nut Screw-HH Harness-Wire, Fusible Link Washer-Hardened Clamp-Hose Screw-HH Tie-Cable Mount-Engine, Front Spacer Mount-Engine, LH Gasket Mount-Engine Washer-Flat Screw-Cap Pulley Bolt Nut Swivel-Throttle Nut-Lock, NI Screw-HH Clamp-Cable Screw-SHH 23

24 Air Cleaner and Muffler Assembly Hose-Air Intake, Upper Screw-HWH Hose-Air Intake, Lower Screw-HHF Nut Clamp-Hose Screw Washer-Flat Screw-HH Mount-Filter, Air Clamp-Hose Air Cleaner ASM 9: Plug-Pipe 9: Cover ASM 9: Valve-Vacuator *9: Element ASM *9: Gasket Nut-Hex Washer-Lock, Spring Band-Mounting, Air Cleaner 13:1 1 Clamp ASM 13: Bolt 13: Spring 13: Nut Muffler Bracket-Muffler Guard-Exhaust 24

25 Radiator Assembly Draincock Screw-SHH Screw Hose Nut Tube ASM Bolt-CARR Nut-Lock, Flange Radiator Decal-Warning, Fan 5: Cap-Radiator Nut-HF Shroud-Fan, Top Nut-Bulkhead Shroud-Fan, Bottom Grommet Screw-HHF Form-Wire Clamp-Hose Bracket-Cooler, Keeper Radiator Frame ASM Bracket-Clamp Clamp-Hose Screw-HH Screw Nut-Lock, NI Bracket-Reservoir Seal-Foam Shield-Radiator, Lower Magnet Cooler-Oil Hose-Radiator, Upper Hose-Radiator, Lower Clamp-Hose Filter Head Tube ASM Fitting-Bulkhead Hose-Cooler, Oil Relay 25

26 Screw-HHF Trim-Seal Nut-Lock, NI Hood Screen ASM Hood Bracket-Pivot, Hood Washer-Flat Flex Draw Latch ASM 8: Keeper Rivet Rivet-Pop Washer-Back Decal-Hood Screw-HH Pin-Hair Decal-Instructions, Service Rivet-Pop Bracket-Lock,Ce Screw-HH Washer-Flat Nut-Lock, NI Decal-Warning Decal-Logo, Toro Hood-Screen Assembly 26

27 Fuel System Assembly Screw-HH Fitting Tank-Fuel Screw-HHF 2: Guage-Fuel Nut 2: Grommet Strap-Support, Seat Strap-Line, Fuel Foam Screw-HWH Screw-HHF Diesel Gas Cap ASM Hose-Fuel Support-Tank, Fuel Return-Line, Fuel Fitting-HYD, 9Ø Hose-Fuel Standpipe Hose-Fuel Clamp-R Hose-Fuel Connector-Hose Hose Screw-HH Hose-Fuel Nut-HF Clamp-R Washer-Lock/EXT Pump-Fuel Washer-Flat Spacer-Tube Fitting-Tee Screw-HH Fitting-Barb Hose-Formed Fitting-Barb Clamp-Hose Bushing Washer-Flat Spacer-Brake, Parking Shield-Heat Clamp-Worm Filter-Fuel Filter-Water/Fuel 27

28 Water / Fuel Filter Assembly No Head-Filter Element O-Ring-Base, Filter Base-Filter Plug-Base, Filter O-Ring O-Ring Plug-Head, Filter Drain Valve ASM Plug-Pipe 28

29 Manifold Block Installation Assembly Clamp-Hose Nut-HF Fitting-Barb 3: O-Ring Stud Fitting-Straight, HYD 5: O-Ring 5: O-Ring Adapter 6: O-Ring 6: O-Ring Fitting-HYD, 9Ø 7: O-Ring 7: O-Ring Adapter 9: O-Ring 9: O-Ring Fitting-HYD 1: O-Ring 1: O-Ring Manifold ASM Hose ASM Hose ASM Tube ASM Hose ASM 29

30 Cartridge ASM 1: Seal Kit Solenoid Nut-Solenoid Cartridge-Logic Kit-Seal Valve-Braking Kit-Seal Manifold Block Assembly No

31 Hydraulic Tank Assembly Grommet-Mount, Tank Hose ASM Screw-HHF Fitting-Tee Fitting-HYD, 9Ø Hose ASM 3: O-Ring Fitting-Check 4: O-Ring 4: O-Ring Washer Tank-HYD Clamp-Hose Fitting-Barbed, Straight 9: O-Ring Screw-HHF Fitting-HYD, 9Ø 11: O-Ring 11: O-Ring Filter-Oil, Transmission Screw-Shoulder Strainer-Tank 15: O-Ring Dipstick Filter Head ASM Cap-Oil, HYD Clamp-Hose 31

32 Hydrostat Assembly Pump-Piston, 1.44 Cid Shaft-Pivot, Idler Adapter Fitting-Grease 2: O-Ring Nut-HF 2: O-Ring Ring-Retaining Screw-HH Screw-HH Nut-Lock, NI Washer Fitting-HYD, 9Ø Pulley-Idler 5: O-Ring Spacer-Idler 5: O-Ring Spring-Torsion Fitting-HYD, 9Ø Arm-Idler 6: O-Ring Clamp-Hose 6: O-Ring Nut-Flange Fitting-HYD, 9Ø Screw-HH 7: O-Ring Screw-HHF 7: O-Ring Support-Pump Fitting-HYD, 9Ø Spacer 8: O-Ring Screw-HH 8: O-Ring Washer-Flat Fitting-Elbow Plate-Mount, Pump 9: O-Ring Spacer-Mount, Pump Washer-Hardened Pulley-3V, Pump Hose ASM Screw-HH Hose Washer-Lock Nut-Flange Bushing-Lock, Taper 32

33 Belt-3V Trim O-Ring Gear Pump ASM Screw-HH Washer-Flat Bushing-Flange Spacer-Arm, Idler Washer-Hardened Washer Hydrostat Assembly (continued) 33

34 Piston Pump Assembly No Key 29: Bearing Shaft-Drive Washer-Thrust Bearing-Cup Bearing-Thrust Screw-Cap Washer Plate-Cover Insert-Plate, Cam Washer Coupler Shim Kit Seal Repair Kit Bearing-Cone 43: Ring-Retaining Key 43: Ring-Retaining Swashplate 43: Gasket-Housing Rotating Kit 43: Seal-Shaft Plate-Cam 43: O-Ring Pin-Dowel Endcover Sub ASM 16: Bearing 16:2 1 Pin-Roll Plug ASM Relief Valve ASM Valve-Check Valve-Bypass Capscrew Capscrew Plate-Cover Housing ASM 34

35 Seal Kit 1:1 4 O-Ring 1:2 4 E-Seal 1:3 4 Seal-Backup Gear Pump Assembly No

36 Carrier Assembly Fitting-HYD, 9Ø Bar-Support, Slide 1: O-Ring Pin 1: O-Ring Spacer-Cylinder Cylinder-HYD Ring-Retaining Sidewinder Carrier ASM Locknut-Bulkhead Nut-HF Tube ASM Screw-HHF Locknut-Bulkhead Hose ASM Bracket-Stop, Carrier Wire-Center RH Liftarm ASM Hose ASM LH Liftarm ASM Hose ASM Screw-HH Hose ASM Shaft Bracket-Slide Washer-Thrust Slide-Plastic Pin-Lynch Screw-HHF Rod Shaft-Pivot, Liftarm Screw-HH Pin-Roll Pin-Hair Screw-Flange Stop-Deck, LH Screw-HH Stop-Deck, RH Cap-Bearing Rivet Nut-Jam Bumper-Rubber Screw-HH Nut-Flange Nut-Lock, NI Screw-HHF Washer-Thrust Fitting-Grease 36

37 Front Carrier Frame ASM Washer-Flat Tube-Latch Rod-Latch Clip-Rod Rivet-Pop Bracket-Actuator Screw-CARR Nut Actuator, RH Actuator, LH Bracket-Pivot, LH Bracket-Pivot, RH Screw-HH Screw-HH Spring-Torsion Carrier Assembly (continued) 37

38 Bushing-Plastic Link-Scissor Mount-Scissor Screw-HH Washer-Flat Nut-Lock, NI Frame-Scissor Cylinder-HYD Spacer Washer Screw-HH Nut-Lock NI Pin Screw-HHF Nut-Lock, NI Spacer Tube ASM Tube ASM Union-Bulkhead 19: O-Ring Nut-Lock Fitting-Orificed 21: O-Ring 21: O-Ring Scissor Assembly Hose ASM Fitting-HYD, 9Ø 23: O-Ring 23: O-Ring Hose ASM Scissors Link ASM 25: Decal-Point, Pinch Ring-Retaining 38

39 Deck Motor Assembly Motor-HYD Bushing-Flange Hose ASM Nut-Flange Adapter 6: O-Ring 6: O-Ring Hose ASM Fitting-HYD, Straight 8: O-Ring 8: O-Ring Hose ASM Hose ASM Fitting-Tee 11: O-Ring Hose ASM Fitting-HYD, 9Ø 13: O-Ring 13: O-Ring RH Foot Guard ASM LH Foot Guard ASM Foot Guard ASM Screw-HSH Washer-Flat Screw-HHF Washer-Hardened 39

40 1 1 Flange Seal Kit 2:1 1 Ring-Retaining 2:2 1 Seal-Shaft 2:3 2 Seal 2:4 2 O-Ring 2:5 1 Seal-Shaft 2:6 2 O-Ring Relief Valve Kit 3:1 1 Cap-Valve, Relief 3:2 1 O-Ring 3:3 1 Spring 3:4 1 Poppet 3:5 1 Seat-Valve, Relief 4 2 Block-Bushing 5 4 Pin-Dowel 6 1 Housing 7 1 Gear-Drive 8 1 Gear-Idler 9 1 Block-Valve 1 4 Bolt Hydraulic Motor Assembly No

41 Knob-3 Star Nut-Flange Screw-CARR Screw-HHF Washer-Flat Nut-Lock, NI Retainer-Battery Screw Support-Battery Cover-Battery 14: Decal-Danger 14: Shield-Terminal, Battery 14: Rivet-Snap Cable-Battery, Positive Cable-Battery, Negative Insert-Nut Tray-Battery Battery Assembly 41

42 Parking Brake Assembly Rivet Pin-Cotter Cover-Dash Nut-HHF Bracket-Hold Down, Cover Nut-Flange Screw-HHF Support-Magnet Screw-HWH Bracket-Strike, Magnet Catch-Magnetic Washer-Flat Nut-Lock, NI Pin-Cotter Pad-Bumper Screw-FH Link-Brake, Parking Pin-Clevis Pin-Clevis Lever-Brake Spacer-Brake, Parking Screw Switch Washer-Flat Nut-Lock, NI Screw-HH 42

43 Crankcase ASM 1: Bushing-Governor, Gear 1: Gasket 1: Plug 1: Plug 1: Pin-Straight 1: Pin-Straight 1: Pin-Spring, Start 1: Cap-Sealing 1: O-Ring 1: Pin-Pipe 1: Pin-Straight 1: Cap-Sealing 1: Plug 1: Plug 1: Cap-Sealing 1: Joint-Pipe, Drain 1: Plug 1: Plug 1: Pin-Pipe 1: Plug 1: Switch-Oil Drain Cock ASM Crankcase Assembly 43

44 Bolt Filter-Oil O-Ring Gasket-Pan, Oil Drain-Oil Bolt Gasket Plug-Drain Gasket Plug Oil Pan Assembly 44

45 Cylinder Head ASM 1: Cap-Sealing 1: Cap-Sealing 1: Guide-Valve, Inlet 1: Guide-Valve, Exhaust 1: Cap-Sealing 1: Plug Bolt-Head, Cylinder Gasket-Head, Cylinder O-Ring Bolt-Head, Cylinder Cylinder Head Assembly 45

46 Grease and Oil Filter Assembly Nut Plug-Packing Washer-Spring O-Ring Stud Plug-Filler, Oil Stud 5 1 Gear Case ASM 5: Screw 5: Cover-Pump, Oil 5: Oil Pump Rotor ASM 5: Spring 5: Ball 5: Seat-Valve 5: Plug Gasket-Case, Gear O-Ring O-Ring Bolt Bolt Bolt Seal-Oil Bolt Bolt Plug-Gearcase Bolt Plug 46

47 Gasket Bolt-Joint, Eye Bolt-Joint, Eye Oil Pipe ASM Gasket-Oil Return, Turbo Pipe Line ASM Bolt Pin-Band Clamp-Pipe Clamp-Hose Pipe-Oil Holder ASM Pipe-Cooler, Oil Pipe-Return, Water Band-Pipe Collar Oil Cooler ASM O-Ring Oil Pipe ASM 19: O-Ring Filter-Oil Filter, Oil Cooler, and Pipe Assembly 47

48 Cylinder Head Cover ASM 1: Joint-Pipe, Breather 1: Screw-W/Washer 1: Shield-Oil, Breather 1: Plate-Element, Breather 1: Element-Breather 1: Plate-Element, Breather 1: Gasket-Cover, Head O-Ring Plug-Filler, Oil Nut-Cap Gasket Pipe-Breather Head Cover Assembly 48

49 Dipstick Dipstick Assembly 49

50 Main Bearing Case ASM Bolt-Case, Bearing Gasket-Case, Bearing Gasket-Cover, Bearing Case Bolt Bolt Seal-Oil Cover-Case, Bearing Case-Bearing, Main Bolt-Case, Bearing Case-Bearing, Main Main Bearing Case Assembly 5

51 Tappet Rod-Push Camshaft ASM 3: Gear-Cam 3: Stopper-Camshaft 3: Key-Feather 3: Screw-Set 3: Bolt Bolt Shaft-Gear, Idle Collar-Gear, Idle Idle Gear ASM 7: Bushing-Gear, Idle Collar-Gear, Idle Clip-Circular, Idle Gear Camshaft Assembly 51

52 Piston and Crankshaft Assembly Connecting Rod ASM Bearing-Thrust (.4Mm) 1: Bolt-Rod, Connecting Bearing-Main (.2Mm) 1: Bearing-Rod (.2Mm) Bearing-Main (.4Mm) 1: Bearing-Rod (.4Mm) Bearing-Main (STD) 1: Bearing-Rod (STD) Bearing-Main (.2Mm) 1: Bushing-Pin, Piston Bearing-Main (.4Mm) Crankshaft ASM Bearing-Main (STD) 2: Gear-Drive, Oil Pump Bearing-Main (.2Mm) 2: Gear-Crankshaft Bearing-Main (.4Mm) 2: Key Bearing-Main (STD) 2: Ball O-Ring 2: Sleeve-Crankshaft Collar-Crankshaft 2: Pin-Straight Clip-Circular, Piston Pin Pin-Piston Piston Ring ASM (.5Mm) Piston Ring ASM (STD) Piston (STD) Piston (.5Mm) Bearing-Thrust (STD) Bearing-Thrust (.2Mm) Bearing-Thrust (.4Mm) Bearing-Thrust (STD) Bearing-Thrust (.2Mm) 52

53 Plate-End, Rear Bolt Bolt-Flywheel Flywheel ASM 4: Gear-Ring Flywheel Assembly 53

54 Nut-Cap Gear-Pump, Injection Bolt Stopper-Fuel, Camshaft Bearing-Ball Key-Woodruff Camshaft-Fuel Bearing-Ball Clip-Circular, Governor Shaft Screw-Set Governor Shaft ASM 13: Bearing-Ball 13: Washer-Thrust 13: Sleeve-Governor 13: Shaft-Weight, Governor 13: Roller 13: Governor Weight ASM 13: Gear-Governor 13: Holder-Gear, Governor 13: Holder-Weight, Governor Governor Weight ASM Fuel Camshaft Assembly 54

55 Nut-Cap Adjusting Bolt ASM Gasket Nut Gasket Bolt-Adjusting Packing Bolt Bolt Cover-Pump Nut Cap Gasket Engine Stop Lever Assembly 55

56 Stop Solenoid and Fuel Pump Assembly Gasket-Pump, Fuel Washer-Spring Nut Cover Gasket-Cover, Solenoid Solenoid-Stop Bolt 56

57 Injection Pump ASM Joint-Eye Bolt-HSH Washer-Spring Shim-Injection (.25Mm) Shim-Injection (.2Mm) Shim-Injection (.3Mm) Stud Nut-Cap Injection Pump Installation Assembly 57

58 Injection Pump Assembly No Element-Pump Screw O-Ring Pin-Guide, Tappet Pin-Joint Pin-Clamp Flange-Sleeve Valve-Delivery Spring-Valve, Delivery Gasket-Valve, Delivery O-Ring Holder-Valve, Delivery Screw Tappet ASM Shim Seat-Spring, Lower Spring-Plunger Seat-Spring, Upper Sleeve-Control Plug Gasket Gasket Bolt-Joint Gasket Screw Control-Rack Plate 58

59 Collar Spring-Governor Spring-Start Fork Lever ASM 4: Clip-Circular, External 4: Bearing-Miniaturize 4: Fork Lever ASM 4:3: Roller 4:3: Lever-Thrust 4: Washer-Plain 4: Lever-Fork 4: Shaft-Lever, Fork Collar Bearing-Miniaturize Gasket Cover-Shaft, Fork Lever Bolt Governor Assembly 59

60 Bolt Gasket Nut Washer-Spring Control Plate ASM 5: Nut 5: Washer-Plain 5: Lever-Control, Speed 5: Pin-Spring 5: Lever-Control, Speed 5: O-Ring 5: Governor Lever ASM 5: Shaft-Lever, Stop 5: Spring-Return 5: Seal-Oil 5: Lever-Stop, Engine Stud Gasket Bolt Speed Control Plate Assembly 6

61 Nozzle Holder and Glow Plug Assembly Screw W/Washer Clamp-Pipe Pipe-Injection Pipe-Injection Pipe-Injection Overflow Pipe ASM 6: Clip-Pipe Nut-Flange Overflow Pipe ASM Nozzle Holder ASM Cord-Plug, Glow Plug-Glow Gasket Seal Gasket Screw-Bleeder Clamp-Pipe Washer-Plain 61

62 Nut Washer-Plain Washer-Adjusting Spring-Nozzle Rod-Push Spacer-Distance Piece-Nozzle Nut-Nozzle Washer-Adjust (.54Mm) Washer-Adjust (.56Mm) Washer-Adjust (.58Mm) Washer-Adjust (.8Mm) Washer-Adjust (.52Mm) Washer-Adjust (.5Mm) Washer-Adjust (.4Mm) Washer-Adjust (.3Mm) Washer-Adjust (.2Mm) Washer-Adjust (.1Mm) Adjusting Washer ASM Nozzle Holder Assembly No

63 Bolt Washer-Plain Bolt Stay-Dynamo Pulley-Fan Bolt Washer-Spring Washer-Plain Nut Alternator ASM V-Belt Pulley-Drive, Fan Bolt Fan-Engine Spacer-Fan Screw-HHF Alternator and Pulley Assembly 63

64 Alternator Assembly No Nut Spring-Brush Pulley-Dynamo Brush Collar Screw-Head, Round Frame-End, Drive Bolt-Through Screw-Head, Round Rotor Bearing-Ball Cover-Bearing Washer-Thrust Plate-Retainer Bearing-Ball Frame-End Nut Bolt Rectifier ASM Bushing-Insulation Nut Regulator ASM Screw-Head, Round Screw-Head, Round Bolt Cover-End Holder-Brush 64

65 Bolt Starter ASM Starter Mount Assembly 65

66 Starter Assembly No Armature ASM Pipe-Drain 3: Bearing 3: Bearing Yoke ASM Brush Holder ASM 7: Spring-Brush Frame-End Bolt Bolt ASM Band-Cover Nut-Hex Cord-Solenoid, Stop Magnetic Switch ASM Spring Ball Clutch-Running, Over Bolt Frame-End, Drive Retainer Roller Gear Cover O-Ring Nut-Hex 66

67 Water Flange and Thermostat Assembly Band-Pipe Pipe-Return, Water Water Flange ASM 3: Pipe-Return, Water Thermoswitch Bolt Outlet-Water Gasket Thermostat ASM Gasket-Flange, Water Bolt Bolt Adapter Thermoswitch Packing Bottle-Overflow 67

68 ASM-Pump, Water Gasket-Pump, Water Screw-HHF Bolt Clamp Pipe-Water Pipe-Water Water Pump Assembly 68

69 Washer-Shaft, R-Arm Washer-Flat Nut Rocker Arm ASM 4: Nut 4: Screw-Adjusting R-Arm Shaft ASM 5: Screw-Set Clip-Circular, External Washer-Shaft, R-Arm Bracket-Arm, Rocker Spring-Arm, Rocker Screw-Set, Rocker Arm Seat-Valve Stem Spring-Valve Retainer-Valve Collet-Set, Valve Spring Cap-Valve Stud Valve-Exhaust Valve-Inlet Valve and Rocker Arm Assembly 69

70 Exhaust Manifold and Gasket Assembly Bolt Manifold-Inlet Band-Pipe Hose-Inlet Band-Pipe Nut Manifold-Exhaust Gasket-Manifold, Exhaust Stud Gasket-Manifold, Intake Bolt Bolt 7

71 Turbo Charger ASM Gasket Bolt Flange-Muffler Bolt Bolt Nut Washer-Spring Gasket Stud Stud Gasket-Muffler Turbo Charge Assembly 71

72