Z449 Z Master With 48in TURBO FORCE Side Discharge Mower

Transcription

1 Form Number Rev A Z449 Z Master With 48in TURBO FORCE Side Discharge Mower Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Front Frame Assembly Caster Wheel Assembly No Height-of-Cut Assembly Main Frame Assembly Fuel System Assembly Parking Brake Assembly Motion Control Assembly Hydraulic System Assembly Hydraulic Pump Assembly No Pump Idler and Belt Assembly Engine, Clutch and Muffler Assembly Deck Connection Assembly Deck Assembly No Deck Decal Assembly No Spindle Assembly No Rubber Deflector Assembly No Idler Assembly Electrical System Assembly Seat and Bracket Assembly Seat Assembly No Roll-Over-Protection-System Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC Blade Brake Clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head Footnotes Page Not illustrated Obtain parts from your local Kawasaki dealer Description Page Roll-Over-Protection System Assembly No Fuel Tank/Fuel Valve Assembly Kawasaki FH580V AS Cylinder/Crankcase Assembly Kawasaki FH580V AS Piston/Crankshaft Assembly Kawasaki FH580V AS Valve/Camshaft Assembly Kawasaki FH580V AS Lubrication Equipment Assembly Kawasaki FH580V AS Cooling Equipment Assembly Kawasaki FH580V AS Electric Equipment Assembly Kawasaki FH580V AS Control Equipment Assembly Kawasaki FH580V AS Carburetor Assembly Kawasaki FH580V AS Air-Filter/Muffler Assembly Kawasaki FH580V AS Starter Assembly Kawasaki FH580V AS Label Assembly Kawasaki FH580V AS Attachments and Accessories List HWHTF hex washer head thread forming HYD hydraulic INC incorporated LH left hand NI nylon insert NPTF national pipe thread fine PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power take off RH right hand ROPS roll over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head Not serviced separately

3 Rev A Front Frame Assembly Caster Wheel ASM Washer-Belleville Caster Screw-HH Seal-Grease Nut-Jam Bearing-Cone, Tapered Screw-HSH Washer-Bellville Front Frame Spring ASM Nut-Lock, NI 31: Rod-Lift, Deck Cap-Grease 31: Swivel-Deck Mount, Rear Floor Pan 31: Nut-Hex Bushing-Flange 31: Nut-Jam Nut-Lock, NI 31: Washer-Flat Washer-Flat 31: Spring-Support, Deck Screw-HH Fitting-Grease Decal-STD, Safety Plug Front Frame ASM Bearing-Cup, Tapered 20:1 1 Frame-Front 20:1: RH Lift Arm ASM 20:1: LH Lift Arm ASM 20:1: Ring-Snap 20: Decal-Warning 20: Decal 20: Decal-Warning Ring-Snap Washer-Flat Nut-HHF 3

4 Rev A A Wheel And Tire ASM 1: Tire 1: Wheel 1: Bearing-Cup Spacer-Bearing Seal-Bearing Bearing-Cone, Taper Spacer-Caster, Front Screw-HH Nut-Lock, NI Caster Wheel Assembly No

5 Rev A Screw-HH Ring-Snap Nut-HHF Nut-Lock, NI Plate-Lift, Deck Bushing-Lever, Lift Plate-Lift, Deck Screw-HH Screw-HH Bushing-Lever, Lift Handle-Lift Grip-Lever, Lift Hitch Pin ASM Fitting-Grease Bushing Lift Arm ASM Spring-Compression Washer-Flat Arm-Lift, Deck Screw-HH Decal-Deck Height, Outer Decal-Deck Height, Inner Screw-HH Height-of-Cut Assembly 5

6 Rev A Bumper Panel ASM 2: Decal-Protection, Ear 2: Decal-Cover, Panel Screw-HH Washer-Flat Screw-HH Bracket Nut-HF Console ASM 13: Decal-Warning Bumper Main Frame ASM 25: Decal-Surface, Hot Nut-HF Clip-Loom Screw-HH Washer-Flat Nut-Lock, NI Screw-CARR Cover-Shaft, Drive Main Frame Assembly 6

7 Rev A Fuel System Assembly LH Fuel Tank ASM Clip-Loom 1: Fitting-Fuel, Bulkhead Screw-HH RH Fuel Tank ASM Nut-HF 2: Fitting-Fuel, Bulkhead Knob-Ball Washer-Flat Throttle Cable ASM Washer-Lock Nut-Lock Screw-HH Control-Choke 6 1 Fuel Line ASM Bolt-CARR 6: Valve-Check, Fuel 6: Fitting-Tee, Barbed 6: Valve-Fuel 6: Hose-Fuel 6: Hose-Fuel 6: Hose-Fuel 6: Clamp Control Panel ASM 7: Decal-Panel, Control Grommet Screw-PTH Gas Cap ASM 20: Gasket-Cap, Gas Stud Spring-Tank, Fuel Nut-Lock, NI 7

8 Rev A 6 Parking Brake Assembly Crank-Brake, Park Nut-Square Pin-Cotter Bearing-Flange, Side Pin-Clevis Nut-HHF Nut-Hex Shaft-Brake, Parking Spacer-Wheel Fitting-Grease Screw-HH Washer-Belleville Band-Brake Washer-Spacer Hub And Wheel ASM Motor-Wheel 11: Wheel Hub ASM E-Ring 11: Stud-Wheel Washer-Flat Pin-Spring, Clevis Brake Rod ASM Pin-Cotter 37: Yoke-Linkage, Brake Retainer-Band, Brake 37: Linkage-Handle, Brake Spacer 37: Nut-Hex Screw-HH Brake Rod ASM Bracket-Brake 38: Yoke-Linkage, Brake Pin-Trunion 38: Rod-Brake Washer-Flat 38: Nut-Hex Spring-Brake Wheel And Tire ASM Screw-HH 39: Tire Handle-Brake, Park 39: Wheel Grip-Lever, Brake 39: Stem-Valve Spacer-Wheel Nut-Lug Washer-Lock 8

9 Rev A Motion Control Assembly Screw-HH Screw-Set Pin-Damper Control-Motion, RH Washer-Flat Nut-Lock, NI E-Ring Arm-Shaft, Control Damper-Control, Motion Washer-Belleville Bearing-Flange, Side Screw-HH Control-Motion, LH RH Lever ASM Nut-HF 28: Grip-Control, Motion Tracking Rod ASM Screw-HH 10: Balljoint-RH Bolt-Return, Neutral 10: Nut-Hex Spring-Return, Neutral 10: Knob-Tracking Bushing-Flanged 10: Nut Washer-Flat 10: Spring-Compression Nut-Jam 10: Balljoint-Thread, LH Yoke-Adjustable 10: Link-Rod, Tracking Pin-Clevis Washer-Flat Pin-Cotter Screw-HH Tracking ASM Nut-HHF 41: Balljoint-RH LH Lever ASM 41: Balljoint-Thread, LH 15: Grip-Control, Motion 41: Nut Nut-Hex 41: Link-Rod, Tracking Screw-HH 41: Nut-Hex Arm-Control 9

10 Rev A 8 Hydraulic System Assembly Pump-HYD 23: O-Ring Elbow-90 DEG HYD Reservoir ASM 3: O-Ring 24:1 1 Reservoir-HYD Clamp-Hose 24:1: Cap-Reservoir, HYD Pulley 24:1: Gasket-Cap Screw-Set 24: Decal-Tank, HYD Key Stand-Reservoir Screw-HH Screw-HH Nut-HHF Screw-HH Decal-Exhaust HYD Hose ASM Fitting-HYD, 90 DEG HYD Hose ASM 16: O-Ring Filter Head ASM Adapter-HYD, Straight 32: Adapter-Straight 17: O-Ring 32:1: O-Ring 17: O-Ring Nut-HF Fitting-HYD, 90 DEG Filter-HYD 18: O-Ring Filter-HYD, Winter 18: O-Ring Screw-HH Hose-Front Washer-Lock Hose-Rear, RH Clamp-Hose HYD Hose ASM Screw-HH Adapter-Straight Hose-LH 22: O-Ring Fitting-Straight Adapter-Straight 40: O-Ring 10

11 Rev A 40: O-Ring Washer-Flat Hydraulic System Assembly (continued) 11

12 Rev A A Seal Kit Plate-Valve Input Shaft Kit Bearing-Thrust Cylinder Block Kit Shock Valve Kit Hydraulic Pump Assembly No

13 Rev A Screw-HH Washer-Flat Bushing Fitting-Grease Nut-HHF Spring-Extension Screw-HH Washer Washer-Belleville Nut-Lock, NI Washer-Flat Pulley-Idler Belt Idler Arm ASM 15: Sleeve-Bearing Screw-HHF Pump Idler and Belt Assembly 13

14 Rev A 10 Engine, Clutch and Muffler Assembly Screw-HH 36 1 Engine-Kawasaki, FH580V-As Washer-Spring Washer-Spring Clutch Screw-HH Pulley Screw-HH Key Washer-Lock Spacer-Crankshaft Guard-Tailpipe Screw-HH Spacer Nut-HF Screw-CARR Screw-HH Washer-Flat Nut-Lock, NI Rod-Belt Strap-Guard, RH Muffler Kit Guard-Rear Strap-Guard, LH Screw-HH Washer-Lock Adapter Valve-Drain, Oil Washer-Flat Bracket-Muffler, LH Bracket-Muffler, RH Deflector-Short Screw-CARR Washer-Flat Nut-HF 14

15 Rev A Deck ASM Screw-HH Chain-Lift, Deck Nut-Hex Washer-Lock Screw-HH LH Strut ASM 8: Strut-Compact 8: Nut-Hex 8: Balljoint-Spherical RH Strut ASM 9: Strut-Compact 9: Balljoint-Spherical 9: Nut-Hex Bushing Screw-HH Nut-Lock, NI Nut-HF Base-Strut Nut-Lock, NI Screw-HH Deck Connection Assembly 15

16 Rev A A3 Deck Assembly No Deck Decal ASM Nut-Lock, NI Spindle ASM Screw-HH Rubber Deflector ASM Washer-Flat Bracket-Cover, Tall Screw Cover-Belt Screw-CARR Latch-Swell Screw-HH Washer Spacer Plate-Idler Spring-Torsion Pulley Nut-Lock, NI Mount-Pulley Blade-Rotary, 16.5In High Flow Idler-Flat Baffle ASM Bushing-Idler Baffle ASM Screw-HH Belt-V Screw-HH 35 1 Spring Idler ASM Lever ASM Tube-Spacer 15: Screw-Lock Skid 15: Cap-Lock Baffle-Discharge 15: Lever-Lock Bracket-Cover 15: Nut-Lock, NI Roller-Scalp, Anti Screw-HH Tube-Spanner Nut-HHF Spacer-Wheel Screw-HH Washer-Blade Bolt, Heavy Screw-CARR Screw-Cap Spacer Blade-Rotary, 16.5In Low Flow 16

17 A Rev A Deck Assembly No (continued) Blade-Rotary, 16.5In Med Flow Blade-Rotary, 16.5In Atomic Blade-Rotary, 16.5In Recycling 17

18 Rev A A Decal-Danger Decal-Danger Decal-Missing, Cover Decal-Danger Decal-Torque Decal-Grease Decal-Scalp, Anti Decal-Grease Decal-Warning Decal-Aid, Service Decal-Adjustment, Baffle Decal Deck Decal Assembly No

19 A Rev A Key-Square Hub-Pulley Washer-Blade Bolt, Heavy Shield-Bearing 5 1 Spindle Bearing ASM 5: Housing-Spindle 5: Bearing-Ball 5: Spacer-Bearing 5: Fitting-Grease Washer-Thrust Spindle ASM Nut-Hex Spindle Assembly No

20 Rev A A6 Rubber Deflector Assembly No Screw-CARR Deflector Strap-Discharge Deflector-Rubber Plate-Hinge, Rear Plate-Hinge, Front Nut-Lock, NI 20

21 A Rev A Idler Arm ASM 1: Sleeve-Bearing Bushing-Idler Bushing Spring-Extension Washer-Flat Idler-Flat Screw-CARR 8 1 Stop Pad ASM 8: Pad-Bumper 8: Plate-Stop 8: Rivet Nut-HHF Fitting-Grease Screw-CARR Guide-Belt Screw-CARR Screw-HH Washer Washer-Flat Spacer-Rubber Idler Assembly 21

22 Rev A 15 Electrical System Assembly Wingnut Insulator-Solenoid Strap-Holddown Relay Bolt-Holddown Wire-Starter Cable-Ground, Negative Switch-Solenoid Insulator-Battery Grommet Screw-HH Clip-Loom Washer-Flat Switch-Open, Normally Nut-HF Tie-Plastic Battery Meter-Hour 9: Decal-Battery Switch 9: Decal-Battery Module-Delay, Seat Cable-Battery, Positive Key Switch ASM Screw-HH 34: Washer-Tooth Spring-Switch, Seat 34: Nut-HH Screw-Head, Truss Key-Ignition Bracket-Switch, Seat Switch-Delta Screw-HH Nut-Lock Nut-HF Bolt-CARR Washer Decal-Instructions, Charging Switch-Closed, Normally Harness-Electrical, Control Panel Plate-Tapped Fuse-Blade Type, 20 Amp Harness-Electrical Tie-Plastic 22

23 Rev A Seat Support Frame ASM Screw-HH Nut-Lock, NI Rod-Retainer, Seat Seat ASM Decal R-Clamp Cap-Housing Screw Housing-Manual Screw-HH Catch-Latch, Seat Nut-Lock, NI Screw-HH Spring-Torsion Bushing-Latch, Seat Latch ASM Grip-Handle Washer-Flat Screw-HH Seat and Bracket Assembly 23

24 Rev A A Cushion-Seat, Bottom Cushion-Seat, Back Spacer-Track Track-Seat Frame-Seat Screw-HH Nut-HF Washer-Flat Armrest Kit 18: Cushion-Armrest 18: Washer-Flat 18: Screw-HH 18: Channel-Armrest 18: Nut-Lock, Side 18: Bracket-Armrest, RH 18: Bracket-Armrest, LH 18: Screw-HH 18: Nut-Lock, NI 18: Screw-HH 18: Nut-Lock, NI Seatbelt Kit 20: Screw-HH 20: Nut-Lock NI Seat Assembly No

25 Rev A ROPS ASM Roll-Over-Protection-System Assembly 25

26 Rev A A9 Roll-Over-Protection System Assembly No Nut-HF Decal-Warning, Folding ROPS ROPS Fold Pin ASM Clip Knob Screw-HH Grip-Handle Latch ASM Washer-Flat Screw-HH Bushing-Latch, Seat Spring-Torsion Nut-Lock, NI Nut-Lock, NI Washer-Belleville Screw-HH Nut-HHF Catch-Latch, Seat Screw-HH Nut-Push Seat Support Frame ASM Seatbelt Kit 29: Screw-HH 29: Nut-Lock NI Decal-Warning, Folding ROPS 26

27 E Rev A Bracket-Complete 9H Filter-Fuel Pump-Fuel Clamp Tube 92191A Tube (6.35X12.7X160) 92191B Tube B Bolt-Flanged Fuel Tank/Fuel Valve Assembly Kawasaki FH580V AS30 27

28 Rev A Cylinder/Crankcase Assembly Kawasaki FH580V AS30 E1 28

29 Cylinder/Crankcase Assembly Kawasaki FH580V AS Gasket-Head Head-Cylinder, No A Head-Cylinder, No Case-Rocker Gasket-Case, Rocker 11060A Gasket-Cover, Crankcase Gasket-Breather Plate Cover Cover-Crankcase Element-Breather Crankcase-Complete Ring-Snap Pin Seal-Oil, Rvc2 (6X11X10.2) 92049A Seal-Oil, Sd (35X62X8 L Hs) 92049B Seal-Oil, Sd (35X48X8 R Hs) 92049C Seal-Oil, So (8X14X5 Hs) Plug B Bolt-Flanged 130A 130B Bolt-Flanged 130B 130T Bolt-Flanged 130C 130T Bolt-Flanged G Bolt-Stud 29

30 Rev A Piston/Crankshaft Assembly Kawasaki FH580V AS30 E2 30

31 Piston/Crankshaft Assembly Kawasaki FH580V AS Piston-Engine Pin-Piston Ring Set-Piston Crankshaft-Complete Connecting Rod ASM Ring-Snap Bolt (6X35) 31

32 Rev A Valve/Camshaft Assembly Kawasaki FH580V AS30 E3 32

33 Valve/Camshaft Assembly Kawasaki FH580V AS Valve-Intake Valve-Exhaust Retainer-Spring, Valve Collet Arm-Rocker Tappet Guide 13070A Guide Rod-Push Plate 13271A Plate-Governor Sleeve Spring-Valve, Engine Camshaft-Complete Screw Nut Ring-Snap Ball Spring Bolt Washer 33

34 Rev A Lubrication Equipment Assembly Kawasaki FH580V AS30 E4 34

35 Lubrication Equipment Assembly Kawasaki FH580V AS Shaft Plate Cap ASM Rotor-Pump (In) 16154A Rotor-Pump (Out) Filter-Oil 49065A Filter-Oil Gear-Spur Filler Pin Plug Ball Spring B Bolt-Flanged D O-Ring (16Mm) 35

36 Rev A Cooling Equipment Assembly Kawasaki FH580V AS30 E5 36

37 Cooling Equipment Assembly Kawasaki FH580V AS Plate Screen 9H Bracket Shroud-Engine 49089A Shroud-Engine 49089B Shroud-Engine Guard Fan Housing-Fan Stud Spacer Bolt 92153A Bolt Nut B Bolt-Flanged 130A 130B Bolt-Flanged 130B 130B Bolt-Flanged 130C 130B Bolt-Flanged B Nut-Hex 37

38 Rev A Electric Equipment Assembly Kawasaki FH580V AS30 E6 38

39 Electric Equipment Assembly Kawasaki FH580V AS Regulator-Voltage Ignition Coil ASM Flywheel ASM Harness Harness Switch Coil-Charging Stud Screw Plug-Spark (Rcj8Y, Solid) Band Bolt (12X30) Washer B Bolt-Flanged B Screw-Pan B Nut-Hex A Key-Woodruff 39

40 Rev A Control Equipment Assembly Kawasaki FH580V AS30 E7 40

41 Control Equipment Assembly Kawasaki FH580V AS Shaft Plate Link-Choke Link Spring-Governor Arm-Governor Panel-Control Screw (4X35) Spring 92145A Spring 92145B Spring Bolt (5X18) Bolt (6X35) Clamp B Bolt-Flanged B Screw-Pan B Nut-Hex b Washer-Plain 41

42 Rev A Carburetor Assembly Kawasaki FH580V AS30 E8 42

43 Gasket-Insulator 11061A Gasket-Chamber 11061B Gasket-Screw 11061C Gasket-Cleaner, Air 11061D Gasket Shaft Carburetor ASM Screw-Air, Pilot Chamber-Float Valve-Throttle Valve-Float Float Shaft-Choke, Carburetor 16041A Shaft-Throttle, Carburetor Insulator Choke Valve ASM Solenoid Limiter Nozzle-Main Manifold-Intake Screw 92009A Screw Jet-Main, No Spring Seal 92093A Seal Spring B Bolt-Flanged G Bolt-Stud B Screw-Pan Carburetor Assembly Kawasaki FH580V AS30 43

44 Rev A Air-Filter/Muffler Assembly Kawasaki FH580V AS30 E9 44

45 Air-Filter/Muffler Assembly Kawasaki FH580V AS Case-Filter, Air Element-Filter, Air 11013A Element-Filter, Air Gasket-Muffler Pipe-Intake Nut O-Ring Tube Nut 92210A Nut R Nut-Hex, Small F Washer-Spring 45

46 Rev A Starter Assembly Kawasaki FH580V AS30 E11 46

47 Gear ASM Brush Armature Starter-Electric Bracket ASM Bolt B Bolt-Flanged Starter Assembly Kawasaki FH580V AS30 47

48 Rev A E Label-Manual Label-Warning Label-Brand Label Assembly Kawasaki FH580V AS30 48

49 Attachments and Accessories For Z449 Z Master, With 48in TURBO FORCE Side Discharge Mower Product Name Model/Part Striping Kit Deck Lift Assist Kit Deluxe Suspension Seat Suspension Kit for Standard Seat Z Stand Kit, 400 Series Z Master Bagging Enhancement Kit Recycler Kit Twin Bagger DFS Vac Collection System in Finishing Kit Hitch kit

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