Commercial Walk-Behind Mower Floating Deck Pistol Grip Hydro with 36in TURBO FORCE Cutting Unit

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1 Form Number Rev A Commercial Walk-Behind Mower Floating Deck Pistol Grip Hydro with 36in TURBO FORCE Cutting Unit Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Page Engine and Clutch Assembly Fuel System, Hydro Pump and Filter Assembly Hydraulic Pump Assembly No and Pump Drive and Wheel Motor Assembly Hydraulic Wheel Motor Assembly No Lower Control Assembly Hydraulic Hose Assembly Upper Control Assembly Control Panel Assembly Battery Assembly Parking Brake Assembly Power-Take-Off Idler and Weight Assembly Carrier Frame Assembly Deck Drive and Baffle Assembly Deck Assembly No Lever Assembly No Spindle Assembly No Spindle Assembly No Outer Deck Assembly Deflector Assembly No Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Obtain from your local Kawasaki dealer Description Page Cylinder and Crankcase Assembly Kawasaki FH541V-CS Piston and Crankshaft Assembly Kawasaki FH541V-CS Valve and Camshaft Assembly Kawasaki FH541V-CS Lubrication Equipment Assembly Kawasaki FH541V-CS Cooling Equipment Assembly Kawasaki FH541V-CS Electric Equipment Assembly Kawasaki FH541V-CS Control Equipment Assembly Kawasaki FH541V-CS Carburetor Assembly Kawasaki FH541V-CS Air Filter and Muffler Assembly Kawasaki FH541V-CS Fuel Tank and Valve Assembly Kawasaki FH541V-CS Starter Assembly Kawasaki FH541V-CS Label Assembly Kawasaki FH541V-CS Attachments and Accessories List HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately

3 Rev A Engine and Clutch Assembly Screw-HWH 27 1 Engine-Kawasaki, FH541V-Cs Nut-Jam Clamp-Cable Harness-Wire Washer-Lock Switch-Solenoid Cable-Battery, Pos Grommet Nut-Keps Nut-HF Filter-Fuel Washer Clip-Closed, Insulated Tube-Retainer Screw Grommet-Brake Washer-Lock Strap-Clutch, Brake Screw-HH Spacer Fuse-25 Amp Screw-HH Fuse-30 Amp Washer-Spring Hose-Drain, Oil Screw-HH Screw-HH Washer Clutch / Brake Pulley Key-Square Washer-Flat Cover-Pulley Valve-Drain, Oil Adapter Decal-Warning 3

4 Rev A 4 Fuel System, Hydro Pump and Filter Assembly Gas Cap ASM Screw-HH 1: Gasket-Cap, Gas Fitting-HYD, 45 DEG Fuel Tank ASM 16: O-Ring 2: Fitting-Fuel, Bulkhead Filter-Oil, HYD Screw-HH Filter-HYD, Winter HYD Reservoir ASM Head-Filter 4:1 1 Reservoir-HYD Clamp 4:1: Cap-Reservoir, HYD Hose-Fuel 4:1: Gasket-Cap Valve-Fuel 4: Decal-Tank, HYD Screw-HH Elbow-90 DEG Washer-Lock 5: O-Ring Hose-Fuel Nut-HF Grommet Washer-Flat Washer-Lock Stud-Threaded Screw-HH Spring-Tank, Fuel Pump-HYD Nut-Lock, NI Nut-HF Fitting-Straight 12: O-Ring Pump-HYD Fitting-HYD, 45 DEG 14: O-Ring 14: O-Ring 4

5 A Rev A Hydraulic Pump Assembly No and Housing Kit Charge Relief Valve Kit End Cap Kit (W/Poppets) Trunnion Seal / Retainer Kit Pin-Headless, Straight Plug-HSH Bolt-HF Plug-HSH O-Ring Seal Overhaul Kit Charge Pump Kit Gerotor ASM O-Ring Screw-HSH Bypass Valve Kit Input Shaft Kit Bearing-Ball Seal-Lip Spacer Ring-Retaining Cylinder Block Kit Spring-Block Washer-Block, Thrust Plate-Valve Swashplate-Variable Bearing-Thrust Arm-Trunion Guide-Slot Valve-Check (W/Poppet) 5

6 Rev A 5 Pump Drive and Wheel Motor Assembly Nut-Lock Belt-V Decal-Caution Bolt-Wheel Decal-Shut Off, Fuel Nut-Lock, NI Frame ASM Idler Lever ASM Shield-Trailing Pulley-Idler Motor-Wheel Screw-HH Fitting-HYD, Straight Screw-Set 7: O-Ring Key 7: O-Ring Washer Key-Woodruff Nut-HHF Rod-Shield Plate-Frame Wheel Hub / Stud ASM Nut-HF 10: Stud-Type, Drive Washer-Flat Wheel And Tire ASM Link-Spring 11: Tire 11: Wheel 11: Stem-Valve Nut-Motor, Wheel Nut-Lug Screw-HH Screw-HHF Sheave ASM Screw-HHF Spring-Extension 6

7 A Rev A Hydraulic Wheel Motor Assembly No Seal Kit 1:1 1 Ring-Back Up 1:2 1 Seal-Commutator 1:3 1 Seal-Shaft (Viton) 1:4 1 Washer-Back Up, Steel 1:5 5 Ring-Seal (Viton) 1:7 1 Seal-Dirt And Water Key-Woodruff Nut-Motor, Wheel Bolt-Special Shaft-Coupling 7

8 Rev A 6 Lower Control Assembly RH Control Arm ASM Nut-HF Link-Control, Speed Tab-Spring, Extension Nut-Hex Spring-Extension Washer-Flat Plate-Side Spring-Compression Screw-HH Swivel-Adjustable, Short Screw-HH Spacer Bearing-Flange, Side Knob-Tracking Spacer-Shield Nut-Jam Fitting-Grease Yoke-Adjustable Swivel-Lever, Drive Decal-Tracking LH Control Arm ASM Pin-Clevis Ring-Retaining Pin-Hair Screw-HSH Speed Control Crank ASM Bolt-CARR Pin-Cotter Screw-HH Nut-Lock, NI Bracket-Neutral Screw Switch-Open, Normally Nut-Lock Washer-Flat Spring-Return, Neutral Nut-Lock, NI Bushing-Nylon, Flanged Plate-Switch Stud-Adjustment Screw-Taptite Bracket-Mount, Spring Crank Support ASM Screw-HH Washer-Flat Nut-HF Bolt-TAP, HH 8

9 Rev A Screw-CARR Lower Control Assembly (continued) 9

10 Rev A HYD Hose ASM HYD Hose ASM HYD Hose ASM HYD Hose ASM HYD Hose ASM HYD Hose ASM HYD Hose ASM Hydraulic Hose Assembly 10

11 Rev A Rod-Lever, Drive Screw-HHF Screw-HHF Nut-HF Rod-Control, Speed Pin-Hair Spring-Compression Nut-Lock, NI Knob Lever-Shift Tie-Cable Bushing-Lever, Drive Pin-Clevis LH Drive Lever ASM 14: Sleeve-Bushing Bushing-Nylon Screw-Set LH Operator Presence Control Lever ASM Screw-HH Nut-Lock, NI Grip-Foam Nut-HF Washer-Flat Upper Control Assembly Washer-Spring Latch-Thumb, LH Screw-HH Latch-Thumb, RH Spring-Extension RH Drive Lever ASM 28: Sleeve-Bushing Screw-HH Screw-HH Rod ASM RH Operator Presence Control Lever ASM Nut-HF Plate-Lever, Shifter Washer-Friction Washer-Friction Washer-Flat 11

12 Rev A 9 Control Panel Assembly Screw-SHH Housing-Manual Decal-Lock, Neutral Gasket-Throttle Hourmeter Cap-Housing Key-Ignition Handle ASM Switch-PTO 28: Decal-Panel, Control Control-Choke 28: Decal-Protection, Ear Decal-Control, Throttle Nut-Lock Control-Throttle Screw-Taptite Plate-Switch Switch-Open, Normally Washer-Flat Plate-Mounting, Switch Relay Screw-HWH R-Clamp Key Switch ASM 20: Washer-Tooth 20: Nut-HH Screw-HWH R-Clamp Screw Bracket-Cover 12

13 Rev A Boot-Terminal, Red Boot-Terminal, Black Nut-Lock, NI Plate-Hold Down, Battery Washer-Flat Nut-Keps Cable-Battery, Black Cable-Battery, Red Screw-HH Battery Pad-Skid, Anti Battery Tray ASM Holdown-Battery Battery Assembly 13

14 Rev A 11 Parking Brake Assembly Nut-Lock, NI Washer-Conical, Spring Support-Handle Decal-Brake Nut-Lock, NI Plate-Tapped Screw-HWH Switch-Closed, Normally Pin-Clevis Handle-Brake Bearing-Thrust Screw-HH Yoke-Linkage, Brake Grip-Lever Pin-Hair Screw-HH Rod-Brake Nut-HJ Screw-HH Nut-Lock, NI Parking Brake ASM Nut-HHF, Whiz Bolt-Shoulder Spring-Brake Bolt-Wheel 14

15 Rev A Power-Take-Off Idler and Weight Assembly Nut-Lock, NI Washer Tube-Idler Idler Arm ASM 6: Sleeve-Bearing 6: Fitting-Grease Screw-HH Screw-HH Washer-Belleville Washer-Flat Pulley-Idler Spring-Extension Screw-HH Nut-HHF, Whiz Nut-HF Weight-Cast Screw-HH Washer-Flat Nut-Lock, NI 15

16 Rev A D1 Carrier Frame Assembly Carrier Frame ASM Bushing-Spanner 1: Insert-Nut Screw-HH 1: Bushing Pin-Lynch 1: Fitting-Grease Washer-Thrust Cover-Frame, Carrier Decal Nut Bushing-Latch, Swell Washer Handle-Latch, Swell Shield-Belt Spacer-Support, Deck Bushing-Deck Screw-HH Washer-Flat Ring-Retaining Spacer Decal-HOC Castor Fork ASM Nut-Lock, Side Wheel And Tire ASM 19: Bearing-Roller 19: Bushing 19: Zerk 16

17 D Rev A Deck Drive and Baffle Assembly Deck ASM Washer-Blade Bolt, Heavy Nut-HHF, Whiz Stiffener-Blade Lever ASM Blade-18 Inch (Hi Flow) Screw-HH Spindle ASM Pulley-Idler Adjust Baffle ASM Washer-Flat Baffle-Discharge Washer-Belleville Screw-HH Screw-HH Nut-Lock, NI Pulley-Idler Spring-Extension Nut-HF Idler Arm ASM Sleeve-Pivot, Idler Belt-V Belt-V Plate-Skid Screw-CARR Screw-HH Baffle-Front, LH Spindle ASM Screw-HH Screw Screw-Blade 17

18 Rev A DA Decal-Warning Decal-Danger Decal Decal-Cover, Missing Decal-Torque Decal-Danger Decal-Scalp, Anti Decal-Adjustment, Baffle Decal-Setting, Baffle Deck Assembly No

19 DA Rev A Screw-Lock Cap-Lock Lever-Lock Nut-Lock, NI Lever Assembly No

20 Rev A DA Nut-Hex Washer Pulley And Hub ASM Shield-Bearing Bearing Housing-Spindle Spacer-Bearing Shaft-Spindle Spindle Assembly No

21 DA Rev A Nut-Hex Washer Pulley ASM Shield-Bearing Bearing Housing-Spindle Spacer-Bearing Shaft-Spindle Spindle Assembly No

22 Rev A D Deflector ASM Spacer Spring-Torsion Nut-Lock, NI Cover ASM Handle-Latch, Swell Washer Front Pin ASM Nut-HJ Nut-Lock, NI Balljoint Spacer Screw-HH Rear Pin ASM Pin-Hair Screw-HH Roller-Scalp, Anti Spacer-Wheel Screw-HH Nut Bushing-Latch, Swell Outer Deck Assembly 22

23 DA Rev A Screw-CARR Deflector Strap-Discharge Deflector-Rubber Bracket-Mounting, Deflector Nut-Lock, NI Deflector Assembly No

24 Rev A E Gasket-Head Head-Cylinder, No A Head-Cylinder, No Case-Rocker Gasket-Case, Rocker 11060A Gasket-Cover, Crankcase Gasket-Breather Plate Cover Cover-Crankcase Element-Breather Crankcase Ring-Snap Pin Seal-Oil, R V C2 (6X11X10.2) 92049A Seal-Oil, S D (35X62X8 L HSH) 92049B Seal-Oil, S D (35X48X8 R HSH) 92049C Seal-Oil, S O (8X14X5 HSH) Plug Bolt (6X12) 92153A Bolt (8X50) B Bolt-Flanged (6X40) 130A 130CA Bolt-Flanged (8X75) G Bolt-Stud (8X18) 24 Cylinder and Crankcase Assembly Kawasaki FH541V-CS24

25 E Rev A Piston-Engine Pin-Piston Ring Set-Piston Crankshaft Connecting Rod ASM Ring-Snap Bolt (6X35) Piston and Crankshaft Assembly Kawasaki FH541V-CS24 25

26 Rev A E Valve-Intake Valve-Exhaust Retainer-Spring, Valve Collet Arm-Rocker Tappet Guide 13070A Guide Rod-Push Plate 13271A Plate-Governor Sleeve Spring-Valve, Engine Camshaft Screw Nut Ring-Snap Ball Spring Bolt Washer Valve and Camshaft Assembly Kawasaki FH541V-CS24 26

27 E Rev A Shaft Plate Cap ASM Rotor-Pump (In) 16154A Rotor-Pump (Out) Filter-Oil 49065A Filter-Oil Gear-Spur Filler Pin Plug Ball Spring Bolt (6X12) D O-Ring (16Mm) Lubrication Equipment Assembly Kawasaki FH541V-CS24 27

28 Rev A E Plate Screen 9H Bracket Shroud-Engine 49089A Shroud-Engine 49089B Shroud-Engine Guard Fan Housing-Fan Stud Spacer Bolt 92153A Bolt 92153B Bolt (6X12) Screw-Socket (6X12) Nut B Bolt-Flanged (6X16) 130A 130B Bolt-Flanged (6X25) 130B 130B Bolt-Flanged (8X16) B Nut-Hex (6Mm) Cooling Equipment Assembly Kawasaki FH541V-CS24 28

29 E Rev A Regulator-Voltage Ignition Coil ASM Flywheel ASM Harness Harness Coil-Charging Stud Screw Plug Plug-Spark (R C J 8 Y, Solid) Band Bolt (12X30) Screw (5X20) Washer B Bolt-Flanged (6X20) B Nut-Hex (6Mm) A Key-Woodruff Electric Equipment Assembly Kawasaki FH541V-CS24 29

30 Rev A E Shaft Plate Link-Choke Link Spring-Governor Arm-Governor Panel-Control Screw (4X35) Spring 92145A Spring Bolt (5X18) Bolt (6X35) 92153A Bolt (6X12) Clamp B Screw-Pan (4X8) B Nut-Hex (6Mm) B Washer-Plain (6Mm) Control Equipment Assembly Kawasaki FH541V-CS24 30

31 E Rev A Carburetor Assembly Kawasaki FH541V-CS Gasket-Insulator 92063B Jet-Main, No A Gasket-Chamber Spring 11061B Gasket-Screw Seal 11061C Gasket-Cleaner, Air 92093A Seal 11061D Gasket Spring Shaft B Bolt-Flanged (6X35) Carburetor ASM G Bolt-Stud (6X90) Screw-Air, Pilot B Screw-Pan (5X10) Chamber-Float Valve-Throttle Valve-Float Float Shaft-Choke, Carburetor 16041A Shaft-Throttle, Carburetor Insulator Choke Valve ASM Solenoid Limiter Nozzle-Main Manifold-Intake Screw 92009A Screw Jet-Main No A Jet-Main, No

32 Rev A E Case-Air Filter Element-Filter, Air 11013A Element-Filter, Air Bracket 9H Gasket-Muffler Plate Pipe-Intake Pipe-Exhaust Muffler Nut O-Ring Band Clamp Tube Nut 92210A Nut 92210B Nut (M8) B Bolt-Flanged (8X16) B Screw (4X16) B Nut-Hex (4Mm) F Washer-Spring (8Mm) Air Filter and Muffler Assembly Kawasaki FH541V-CS24 32

33 E Rev A Bracket 9H Sleeve Filter-Fuel Pump-Fuel Clamp Tube Tube (6.35X12.7X170) 92192A Tube (6.35X12.7X160) B Bolt-Flanged (6X20) Fuel Tank and Valve Assembly Kawasaki FH541V-CS24 33

34 Rev A E Gear ASM Brush 21080A Armature 21163A Starter-Electric Bracket ASM Bolt B Bolt-Flanged (8X16) Starter Assembly Kawasaki FH541V-CS24 34

35 E Rev A Label-Manual Label-Warning 56080A Label-Brand Label Assembly Kawasaki FH541V-CS24 35

36 Attachments and Accessories For Commercial Walk-Behind Mower, Floating Deck Pistol Grip Hydro with 36in TURBO FORCE Cutting Unit Product Name Model/Part Blade-Recycler, 18 Inch Blade-Med Flow, 18 Inch Blade-Low Flow, 18 Inch Blade-Atomic, 18 Inch Blade-Hi-Flow, 18 Inch (6 Pack) Blade-Atomic, 18 Inch (6 Pack) Blade-Lo-Flow, 18 Inch (6 Pack) Blade-Recycler, 18 Inch (6 Pack) Blade-Med-Flow, 18 Inch (6 Pack) Inch Bagger Enhancement Kit Inch Recycler Kit Weight-Cast Weight Kit Soft Bag (3 Bushel) Tru Trak Sulky

37 NOTES

38 NOTES

39 NOTES

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