2100 Utility Vehicle

Transcription

1 Form Number Rev A Workman 2100 Utility Vehicle Model No and up. Model No TC and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Page Hood and Fender Assembly Pedal Assembly Shifter Assembly Frame Assembly Seatbase Assembly Front Tire and Steering Assembly Engine and Clutch Assembly Clutch Assembly No Starter Generator Assembly No Rear Tire and Transaxle Assembly Transaxle Assembly No Clutch Assembly No Right Hand Brake Assembly No Left Hand Brake Assembly No Drivetrain Mount Assembly Air Cleaner Assembly No Upper Steering Assembly Steering Gearbox Assembly No Box Assembly Box and Tailgate Assembly Cylinder Assembly Briggs and Stratton Engine E Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Description Crankcase Assembly Briggs and Stratton Engine E1 Crankshaft Assembly Briggs and Stratton Engine E1 Cylinder Head Assembly Briggs and Stratton Engine E1 Cylinder Head Assembly Briggs and Stratton Engine E1 Oil Filter, Tube and Pump Assembly Briggs and Stratton Engine E1 Carburetor Assembly Briggs and Stratton Engine E1 Intake Manifold Assembly Briggs and Stratton Engine E1 Flywheel Assembly Briggs and Stratton Engine E1 Blower Housing Assembly Briggs and Stratton Engine E1 Gasket Assembly Briggs and Stratton Engine E1 Carburetor Overhaul Kit Assembly Briggs and Stratton Engine E1 HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not illustrated Not serviced separately Included in Engine Gasket Set-Ref Included in Valve Gasket Set-Ref Included in Carburetor Overhaul Kit-Ref Obtain from your local Briggs & Stratton dealer Page

3 Rev A Hood and Fender Assembly Point-Power Screw-Forming, Thread Cap Hood Switch-Ignition Tube-Manual 4: Nut-Switch, Plastic Screw-HHF 4: Washer-Lock, Internal R-Clamp 4: Spacer-Switch Dash ASM Key-Ignition 30: Decal-Warning, Dash Plug-Hole 30: Decal-Danger Light-Oil Washer-Flat Switch Screw-HHF Hourmeter Nut-Flange, NI Screw-HHF Cover-Channel Nut-Flange, NI LH Fender ASM RH Fender ASM Screw-HHF Decal Reflector Washer-Flat Screw-HH Bumper-Plastic Headlight Mount-Headlight Decal 3

4 Rev A 0 Pedal Assembly Frame-Pedals Pawl-Brake Pedal-Throttle Cable-Brake Pedal-Brake Rod-Threaded Screw-HH Pin-Pivot Nut-Keps Pivot-Brake Spring-Return, Pedal Screw-HH Pin-Cotter Screw-HH Switch Nut-Flange, NI Screw-PPH Pivot-Pedal Plate-Tapped Screw Spring-Brake Spring-Extension Bushing-Link, Steering Screw-HH Screw-HHF Ring-Retaining, External Pin-Clevis Pin-Cotter Pin-Clevis Yoke-Linkage, Brake Bushing-Flange Pedal-Park Rod-Park Detent-Brake 4

5 Rev A Cable-Choke Plate-Shifter Pin-Cotter Knob-Grip, Soft Lever-Shifter Nut-Flange, NI Cable-Shift Spring-Return, Pedal Detent Bearing-Ball Nut-Lock, NI E-Ring Screw-HH Bracket-Shift Switch-Micro Decal-Shifter Screw Screw Nut-Speed Screw-Ph Plunger-Seal Shifter Assembly 5

6 Rev A 0 Frame Assembly Nut-Flange, NI Tie-Cable Hitch-Duty, Light Front Frame ASM Screw-HHF Pivot Yoke ASM Decal-Information Screw-HHF Rear Frame ASM Washer-Flat 6: Decal-Warning Washer-Hardened Ring-Retaining, External Decal-Information, Capacity Decal-Information, Boxlatch Trim Clamp Screw-HH Nut-HF Screw-HH Bumper-Rubber Nut-HF Screw-HH LH A-Arm ASM 20: Bushing Fitting-Grease Nut-Lock, NI Screw-HH Washer-Lock, Int Screw-HH RH A-Arm ASM 26: Bushing 6

7 Rev A Seat Bracket-Seat Screw-HH Seat Base ASM Hose-Fuel Clamp Pipe-Stand Bushing Unleaded Gas Cap ASM Fuel Tank ASM 10: Gauge-Fuel 10: Grommet 10: Vent-Air Strapping-Web, 48 Inch Screw-HHF Washer-Flat Conduit-Line, Fuel Rubber Receptical ASM Post-Holding Screw-FH Rivet Mat-Floor Seatbase Assembly 7

8 Rev A 0 Front Tire and Steering Assembly Wheel & Tire ASM Screw-HH 1: Wheel ASM Spindle-LH 1:1: Spacer Pin-Cotter 1:1: Bearing-Ball 1: Tire 1: Stem-Valve Washer-Flat Washer Screw-HH Cap-Dust Nut-Lock, NI Washer-Thrust Spindle-RH 10 2 Rod-Tie 10: Joint-Ball, RH 10:1: Nut 10: Joint-Ball, LH 10:2: Nut 10: Rod-Tie 10: Nut-Jam 10: Nut-Jam Sleeve-Kingpin Fitting-Grease, 90 DEG Fitting-Grease 8

9 Rev A Engine and Clutch Assembly Clamp-Hose Screw Hose-Intake Screw-HH Bracket-Cable Mount-Engine Clamp-Cable Washer-Lock Screw-HH Nut-HHF Insert-Threaded Pulley-Starter Nut-Lock Pivot-Starter Washer-Lock Generator-Starter Screw-Cap Nut-Flange, NI Nut-Hex Cable-Negitive Torque Arm ASM Harness-Wire, Engine Washer-Flat Nut-Lock, NI Washer-Lock Cable-Positive Screw-HH Rod-Starter V-Belt-Starter Screw-HH Screw-HH Filter-Fuel Washer-Lock Hose-Fuel Pulley-Engine Clamp Belt-Drive Bracket-Cable, Throttle Spacer-Starter Engine-16Hp, Briggs & Str Clutch-Drive Bracket-Intake Washer Screw Screw-HH Clamp-Hose Nut-Flange, NI Muffler-Engine 9

10 Rev A 0 Engine and Clutch Assembly (continued) Manifold-Engine Coupler-Exhaust Spring-Coupler, Exhaust Screw Conduit-Line, Fuel Tie-Cable 10

11 Rev A Spring Screw Cap Spider Roller Kit Arm-Cam Button Kit Spacer Cover Lubricant-Dry Clutch Assembly No

12 Rev A 0 Starter Generator Assembly No Yoke 25 2 Brush Connector ASM Armature Kit 26 2 A Terminal ASM Bearing-Ball, Rear Screw And Mold ASM Retainer 28 1 Cover Set Bearing-Ball, Front 29 1 Cover B Spacer 30 1 Bracket-Rear Bolt 8 1 Nut And Screw Set Washer-Plain Washer-Spring Nut-Hex 12 3 Screw-Flange Set-Screw Bracket-Front 15 4 Pole Set-Pole And Screw Field Stator Coil ASM 18 2 F Mold Set-Screw 20 1 D F Mold Set-Screw Brush Holder Kit Spring-Brush Brush And Screw Set 12

13 Rev A Rear Tire and Transaxle Assembly Cable-Governor R-Clamp Bracket-Tamper Screw-HHF Bracket-Cables Washer-Flat (Only On: 38053) Cable-Throttle Nut-Lock Nut-Lock Screw-SQH Bracket-Governor Rivet-Annodized Clutch-Driven Tie-Cable Washer-Stepped Nut-Castle Screw-HH Transaxle Nut-Flange, NI Pin-Cotter Pin-Clevis Brake-RH Brake-LH Screw-HHF Drum-Brake Wheel And Tire ASM 21: Wheel 21: Tire 21: Stem-Valve Nut-Lug Pin-Cotter Nut-Flange, NI 13

14 Rev A 0 Transaxle Assembly No Case-LH, Complete Sleeve-Governor Seal-Oil Bearing-Ball Seal-Oil Spacer Ring-Snap Gear Spacer Bracket-Wire, Change Shaft-Selector Clutch-Pin Seal-Oil Shaft-Center Bolt-Flange Gear Plug-Check, Oil Collar Gasket Gear Plug-Drain, Oil Bolt-Flange Gasket Bearing-Ball Plug-Filler, Oil Bearing-Ball Case-Complete, RH Spacer Seal-Oil Gear Shaft-Governor Shaft-Counter Fork-Governor Case-Differential Stopper Gear-Side, Differential Screw And Washer ASM Pinion-Differential Shaft-Input, Complete Shaft-Differential Base-Governor Pin Pin-Lock Bearing-Ball Unit-Plate, Governor Bearing-Needle Bearing-Ball Gear-62 14

15 Rev A Transaxle Assembly No (continued) Bolt Washer Shaft-Axle, LH Hub Shaft-Axle, RH Lever-Select Bearing-Ball Bolt-Flange Case-Axle, LH Stud Case-Axle, RH Ring-Snap Nut-Castle Ring-Snap Shaft-Shift, Complete Knock-Pipe Ball-Steel Spring Gasket Bolt Gasket Bolt-Flange Bolt-Flange Bolt Collar Nut-HF Bracket-Axle Nut-Lock Washer-Spring 15

16 Rev A Pivot Bolt And Nut Kit Lubricant-Dry Clutch Assembly No

17 Rev A Right Hand Brake Assembly No Shoe And Lining Kit Spring Kit RH Adjuster Kit 17

18 Rev A 0 Left Hand Brake Assembly No Shoe And Lining Kit Spring Kit LH Adjuster Kit 18

19 Rev A Drivetrain Mount Assembly Battery (Dry)(Only On: 07253) 23: Diode Battery (Only On: 07253Tc) Screw-SHH 1: Decal-Danger (Only On: 07253) Regulator Cable-Negitive Screw-SHH Cable-Positive Washer-Lock Screw-HHF Nut-Jam Cover-Electrical Nut-Keps Filter-Air Solenoid Nut-Flange, NI Alarm-Audio Screw-HHF 31: Nut-Plastic, Knurled Washer-Flat Fitting-90 DEG Mount-Iso Hose-Breather Screw-HH Decal-Information Clamp-Hose Clamp-Hose Hose-Intake Clamp-Battery Nut-Flange, NI Hook-Retain, Battery Bracket-Mounting Nut-HF Screw-HHF Pad-Battery Nut-Lock Nut-HHF Mount-Component Screw-Cap Harness-Wire, Main 23: Fuse-10 Amp 19

20 Rev A Body Filter Cover ASM Valve-Vacuator 5 1 Plug 6 1 Marking Air Cleaner Assembly No

21 Rev A Nut-Hex Washer-Lock Wheel-Steering 3: Cover-Wheel, Steering Nut-Flange, NI Steering Gearbox ASM Screw-HH Washer-Lock Shaft-Steering Screw-HH Bushing-Upper, Steering Bolt-CARR Column-Steering Cover-Dust Decal Collar 16: Screw-HSH Upper Steering Assembly 21

22 Rev A 0 Steering Gearbox Assembly No Gasket Screw-HWH Seal Sector-Gear Washer-Flat Bearing-Ball Spacer-Shaft, Output Washer-Stepped Screw-HHF Bearing-Ball Spacer-Shaft, Input Washer Screw-HH Fitting-Grease Cover-Housing, Steering Housing-Steering Gear-Pinion Seal-Oil Arm-Pitman 22

23 Rev A 1 1 Box And Tailgate ASM Knob-Soft Grip, Push-On Decal Screw-HHF RH Pivot Bracket ASM LH Pivot Bracket ASM Screw-HHF Brace-Box Shield-Heat Rod-Prop Bracket-Rod, Prop Washer-Flat Nut-Push Screw-HHF Bracket-U, Prop Rod Rod-Latch Spring-Tension Nut-Insert Bracket-Latch Hook-Latch, RH Nut-Flange, NI Shield-Heat Decal Box Assembly 23

24 Rev A Rod-Latch, Right Bracket-Tailgate Latch, Right Tailgate ASM Screw Plate-Striker Rod-Latch, Left Bracket-Tailgate Latch, Left Screw Washer-Latch Spring Bracket-Pivot, Tailgate Screw-HHF Channel-Tailgate Box ASM 14: Decal-No Riders 14: Rivet Box and Tailgate Assembly 24

25 Rev A Cylinder Assembly Briggs and Stratton Engine E Cylinder ASM Bushing / Seal Kit Seal-Oil Breather ASM Gasket-Breather Screw Plug-Drain, Oil Plug-Spark Wrench-Spark Plug Baffle-Breather Boot-Spark Plug Pin-Locating Label Kit 25

26 Rev A 0 Crankcase Assembly Briggs and Stratton Engine E Gasket-Crankcase Bearing-Ball Crankcase Cover Seal-Oil Screw Seal-O Ring 26

27 Rev A Crankshaft Assembly Briggs and Stratton Engine E Crankshaft Piston ASM (Standard) Piston ASM (.010 Oversize) Piston ASM (.020 Oversize) Piston ASM (.030 Oversize) Ring Set (Standard) Ring Set (.010 Oversize) Ring Set (.020 Oversize) Ring Set (.030 Oversize) Lock-Pin, Piston Pin-Piston Rod-Connecting (Standard) Piston ASM (.020 Oversize) Screw Camshaft Key-Timing Key-Woodruff Shim-Play, End Gear-Timing 27

28 Rev A 0 Cylinder Head Assembly Briggs and Stratton Engine E Head-Cylinder 5A Head-Cylinder Gasket-Head, Cylinder Screw Valve-Exhaust Valve-Intake Spring-Valve Spring-Valve Retainer-Valve Keeper-Valve Valve-Tappet Adjuster-Arm, Rocker Washer-Sealing Gasket-Dipstick Plug-Dipstick / Fill Stud-Arm, Rocker Seal-Valve Bushing-Guide, Valve Gasket-Cover, Rocker Cover-Valve 1023A Cover-Valve Rod-Push Rod-Push Arm-Rocker Pivot-Arm, Rocker Screw 28

29 Rev A Cylinder Head Assembly Briggs and Stratton Engine E1 5B Head-Cylinder (Cylinder No. 1) 5C Head-Cylinder (Cylinder No. 2) Gasket-Head, Cylinder Screw Valve-Exhaust Valve-Intake Spring-Valve Spring-Valve Retainer-Valve Keeper-Valve Valve-Tappet Adjuster-Arm, Rocker 276A Washer-Sealing Gasket-Dipstick Plug-Dipstick / Fill Nut Stud-Rocker Arm Seal-Valve Bushing-Guide, Valve Gasket-Cover, Rocker Cover-Valve 1023A Cover-Valve Rod-Push Rod-Push Arm-Rocker Pivot-Arm, Rocker 29

30 Rev A 0 Oil Filter, Tube and Pump Assembly Briggs and Stratton Engine E Deflector-Oil Switch-Pressure, Oil Seal-O Ring Screw Screw Pump-Fuel Seal-O Ring Screw Dipstick Seal-Tube, Dipstick Tube-Dipstick Stud Screw Screw Screw Screw Bracket-Pump, Fuel Washer Gasket-Adapter, Oil Filter Screen-Pump, Oil Pump-Oil Filter-Oil Adapter-Filter, Oil Washer 30

31 Rev A Carburetor Assembly Briggs and Stratton Engine E Gasket-Intake Body-Carburetor, Upper Idle Mixture Kit Screw Shaft-Throttle Gasket-Body, Carburetor Pin-Hinge, Float Valve-Needle, Float Valve-Choke Shaft-Choke Washer Jet-Main Screw Carburetor Valve-Throttle Float-Carburetor Nozzle-Carburetor Line-Fuel (Cut To Required Length) Spring-Return, Choke Screw 276B Washer-Sealing Clamp-Hose Discontinued New Rider Loose Parts Pkg A-81 (23-08Bx01 & 23-08Bp02) 633A Seal-Shaft, Choke / Throttle Washer (Throttle Shaft) 637A Discontinued Retainer-E Ring Seal-O Ring Line-Vacuum Solenoid-Fuel Plug-Carburetor New Rider Loose Parts Pkg A- 111 (23-11Bp02) Cap-Limiter 31

32 Rev A 0 Intake Manifold Assembly Briggs and Stratton Engine E Manifold-Intake Gasket-Intake 51A Gasket-Intake Screw Spacer-Carburetor Gasket-Cleaner, Air Screw Gasket-Exhaust Tie-Cable 32

33 Rev A Flywheel Assembly Briggs and Stratton Engine E Flywheel Flywheel Guard Screen-Rotating Screw Screw Nut Armature-Magneto Screw Washer Puller-Flywheel Nut Insulator Terminal-Ground Grommet Wire ASM Spacer Clip-Wire Terminal-Spark Plug Module-Ignition Screw 33

34 Rev A 0 Blower Housing Assembly Briggs and Stratton Engine E Housing-Blower Screw 305A Screw 305B Screw Cover-Head, Cylinder (Cyl. #1) 308A Cover-Head, Cylinder (Cyl. #2) Screw Screw Screw Plate-Back Washer Cover-Guide, Air Decal-Emission Plug-Housing, Blower Nut Screw 34

35 Rev A Gasket Assembly Briggs and Stratton Engine E Seal-Oil Gasket-Head, Cylinder Gasket-Breather Gasket-Crankcase Seal-Oil Gasket-Intake 51A Gasket-Intake Gasket-Cleaner, Air Seal-O Ring 276A Washer-Sealing Gasket-Dipstick Engine Gasket Set Seal-O Ring Seal-O Ring Seal-Tube, Dipstick Seal-Shaft, Governor Seal-Valve Gasket-Exhaust Gasket-Adapter, Oil Filter Gasket-Cover, Rocker 35

36 Rev A 0 Carburetor Overhaul Kit Assembly Briggs and Stratton Engine E Gasket-Head, Cylinder Gasket-Intake 51A Gasket-Intake Idle Mixture Kit Gasket-Body, Carburetor Pin-Hinge, Float Valve-Needle, Float Carburetor Overhaul Kit 276A Washer-Sealing Gasket-Dipstick Seal-Shaft, Choke / Throttle 633A Seal-Shaft, Choke / Throttle Seal-Valve Gasket-Exhaust Gasket-Cover, Rocker Cap-Limiter Valve Gasket Set 36

37 NOTES

38 NOTES

39 NOTES

40