Engine Replacement Kit Kubota Tier II Compliant Diesel Engine

Transcription

1 Form Number Rev A Engine Replacement Kit Kubota Tier II Compliant Diesel Engine Model No Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Engine and Jumper Harness Assembly Crankcase Assembly Oil Pan Assembly Cylinder Head Assembly Gear Case Assembly Head Cover Assembly Dipstick and Guide Asssembly Main Bearing Case Assembly Camshaft and Idle Gear Shaft Assembly Piston and Crankshaft Assembly Flywheel Assembly Fuel Camshaft and Governor Shaft Assembly Idle Apparatus Assembly Injection Pump Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming HYD hydraulic Footnotes Not serviced separately Page Description Governor Assembly Speed Control Plate Assembly Nozzle Holder and Glow Plug Assembly Nozzle Holder Assembly Alternator and Pulley Assembly Alternator (Component Part) Assembly Starter Assembly Starter (Component Part) Assembly Water Flange and Thermostat Assembly Water Pump and Pipe Assembly Valve and Rocker Arm Assembly Inlet Manifold Assembly Fuel Filter and Pump Muffler Gasket and Engine Operator Manual Gasket Kit Assembly INC incorporated LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over-protection-system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Page

3 Rev A Engine and Jumper Harness Assembly 1 1 Engine-Kubota Jumper-Harness, Stop Solenoid 3

4 Rev A Crankcase ASM Cap-Sealing Cap-Sealing Plug Plug Plug Plug Plug Plug Pin-Straight Pin-Straight Pin-Straight Pin-Pipe Pin-Pipe Plug Pin-Spring, Start Plug Bushing-Governor, Gear Plug Gasket Plug Gasket Switch-Oil Crankcase Assembly 4

5 Rev A Pan-Oil Bolt Plug-Drain Gasket Filter-Oil Pickup Bolt O-Ring Oil Pan Assembly 5

6 Rev A Hook-Engine Bolt Gasket-Head, Cylinder Cylinder Head ASM Cap-Sealing Plug Guide-Valve, Inlet Guide-Valve, Exhaust Cap-Sealing Bolt-Head, Cylinder Bolt-Head, Cylinder Plug Cylinder Head Assembly 6

7 Rev A Gear Case Assembly Gear Case ASM Filter-Oil Plug Plug Washer-Plain Joint-Pipe Spring Seat-Valve Ball Oil Pump Rotor ASM Cover-Pump, Oil Screw Pin-Straight Gasket-Case, Gear Bolt Bolt Bolt Bolt Bolt Stud Nut Washer-Spring Seal-Oil Stud Cover 7

8 Rev A Cylinder Head Cover ASM Shield-Breather Gasket-Cover, Head Breather Valve ASM Cover-Breather Screw-PPH Pipe-Return, Water Nut-Cap Gasket Tube-Beather Clamp-Hose Clamp-Hose Plug-Filler, Oil O-Ring Head Cover Assembly 8

9 Rev A Gauge-Oil Guide-Gauge, Oil Plug-Gauge, Oil Dipstick and Guide Asssembly 9

10 Rev A Main Bearing Case ASM Bolt-Case, Bearing Gasket-Case, Bearing Cover-Case, Bearing Seal-Oil Gasket-Cover, Bearing Case Bolt Bolt Main Bearing Case ASM Bolt-Case, Bearing Bolt-Case, Bearing Main Bearing Case ASM Bolt-Case, Bearing Main Bearing Case Assembly 10

11 Rev A Tappet Rod-Push Camshaft ASM Screw-Set Gear-Cam Key-Feather Stopper-Camshaft Bolt Idle Gear ASM Bushing-Gear, Idle Collar-Gear, Idle Collar-Gear, Idle Clip-Circular, Idle Gear Shaft-Gear, Idle Bolt Camshaft and Idle Gear Shaft Assembly 11

12 Rev A 61 Piston and Crankshaft Assembly Piston (0.5Mm) Bearing-Main (0.2Mm) Piston (STD) Bearing-Main (0.4Mm) Piston Ring ASM (0.5Mm) Bearing-Main (STD) Piston Ring ASM (STD) Metal-Crankshaft (.2Mm) Pin-Piston Metal-Crankshaft (.4Mm) Clip-Circular, Piston Pin Bearing-Thrust (STD) Connecting Rod ASM Bearing-Thrust (0.2Mm) Bushing-Pin, Piston Bearing-Thrust (0.4Mm) Bolt-Rod, Connecting Bearing-Thrust (STD) Bearing-Rod (0.4Mm) Bearing-Thrust (0.2Mm) Bearing-Rod (0.2Mm) Bearing-Thrust (0.4Mm) Metal-Crankpin (STD) Crankshaft ASM Ball Gear-Crankshaft Key Gear-Drive, Oil Pump Sleeve-Crankshaft Collar-Crankshaft O-Ring Metal Crankshaft (STD) Bearing-Main (0.2Mm) Bearing-Main (0.4Mm) Metal-Crankshaft (STD Set) 12

13 Rev A Flywheel ASM Gear-Ring Bolt-Flywheel Plate-End, Rear Bolt Flywheel Assembly 13

14 Rev A 63 Fuel Camshaft and Governor Shaft Assembly Camshaft-Fuel Bearing-Ball Bearing-Ball Nut-Cap Key-Woodruff Gear-Pump, Injection Stopper-Fuel, Camshaft Bolt Governor Shaft ASM Holder-Gear, Governor Gear-Governor Holder-Weight, Governor Governor Weight ASM Shaft-Weight, Governor Roller Sleeve-Governor Washer-Thrust Bearing-Ball Clip-Circular, Governor Shaft Screw-Set 14

15 Rev A Idle Apparatus ASM Adjusting Bolt ASM Nut Nut-Cap Gasket Cap Bolt-Adjusting Nut Nut-Cap Gasket Gasket Solenoid-Stop Bolt-HSH Washer-Spring Cover Gasket-Pump, Fuel Nut Washer-Spring Cover-Pump Idle Apparatus Assembly 15

16 Rev A Joint-Eye Injection Pump ASM Shim-Injection (0.25Mm) Shim (0.2Mm) Shim-Injection (0.30Mm) Bolt-HSH Stud Nut-Cap Washer-Spring Bolt-Joint Gasket Screw Gasket Plug Gasket Injection Pump Assembly 16

17 Rev A Spring-Start Spring-Governor Fork Lever ASM Roller Lever-Thrust Lever-Fork Shaft-Lever, Fork Shaft-Lever, Fork Bearing-Miniaturize Cover-Shaft, Fork Lever Gasket Bolt Collar Bearing-Miniaturize Governor Assembly 17

18 Rev A Control Plate ASM Lever-Control, Speed Lever-Control, Speed O-Ring Pin-Spring Washer-Plain Nut Governor Lever ASM Lever-Stop, Engine Seal-Oil Spring-Return Shaft-Lever, Stop Gasket Bolt Bolt Gasket Stud Nut Washer-Spring Speed Control Plate Assembly 18

19 Rev A Nozzle Holder and Glow Plug Assembly Over Flow Pipe ASM Screw-Bleeder Gasket Nozzle Holder Kit Gasket Seal Pipe-Injection Pipe-Injection Pipe-Injection Clamp-Pipe Clamp-Pipe Screw (W/Washer) Plug-Glow Cord-Plug, Glow Nut-Flange Over Flow Pipe ASM Clip-Pipe 19

20 Rev A Nozzle Holder Kit Nut Washer-Adjusting Spring-Nozzle Spacer-Distance Rod-Push Nut-Nozzle Washer-Plain Piece-Nozzle Adjusting Washer ASM Washer-Adjust (0.10Mm) Washer-Adjust (0.20Mm) Washer-Adjust (0.30Mm) Washer-Adjust (0.40Mm) Washer-Adjust (0.50Mm) Washer-Adjust (0.52Mm) Washer-Adjust (0.54Mm) Washer-Adjust (0.56Mm) Washer-Adjust (0.58Mm) Washer-Adjust (0.80Mm) Gasket Seal Nozzle Holder Assembly 20

21 Rev A Alternator ASM Stay-Dynamo Bolt Bolt Nut Washer-Flat Washer-Spring Washer-Plain Bolt Pulley-Drive, Fan Bolt Alternator and Pulley Assembly 21

22 Rev A 73 Alternator (Component Part) Assembly Alternator ASM Nut Pulley-Dynamo Bolt Nut Nut Collar Regulator ASM Rotor Cover-Bearing Bearing-Ball Washer-Thrust Drive End Frame ASM Plate-Retainer Screw-Head, Round Bolt-Through Bearing-Ball Frame-End Cover-End Rectifier ASM Bushing-Insulation Holder-Brush Brush Spring-Brush Screw-Head, Round Screw-Head, Round Screw-Head, Round Bolt 22

23 Rev A Starter ASM Bolt Starter Assembly 23

24 Rev A 75 Starter (Component Part) Assembly Starter ASM Pipe-Drain Yoke ASM Band-Cover Armature ASM Cover ASM Bearing Bearing Clutch-Running, Over Frame-End, Drive Magnetic Switch ASM Frame-End Brush Holder ASM Spring-Brush Gear Retainer Roller Spring Ball Bolt O-Ring Bolt Bolt ASM Cover Nut-Hex Cord-Solenoid, Stop Nut-Hex 24

25 Rev A Water Flange and Thermostat Assembly Water Flange ASM Pipe-Return, Water Plug Packing Gasket-Flange, Water Bolt Bolt Pipe-Return, Water Band-Pipe Thermoswitch Thermostat ASM Cover-Thermostat Gasket-Thermostat Bolt 25

26 Rev A Water Pump ASM Bearing-Pump, Water Mechanical Seal ASM Impeller-Pump, Water Pipe-Return, Water Gasket-Pump, Water Bolt Bolt Flange-Pump, Water Pipe-Water Pipe-Water Clamp Water Pump and Pipe Assembly 26

27 Rev A Valve-Inlet Valve-Exhaust Spring-Valve Retainer-Spring Collet-Set, Valve Spring Seat-Stem, Valve Cap-Valve R-Arm Shaft ASM Bolt Bracket-Arm, Rocker Pin-Spring Washer-Shaft, R-Arm Washer-Flat Spring-Arm, Rocker Rocker Arm ASM Screw-Adjusting Nut Stud Nut Washer-Flat Valve and Rocker Arm Assembly 27

28 Rev A Inlet Manifold ASM Joint-Pipe, Breather Gasket Bolt Bolt Bolt Manifold-Exhaust Gasket Stud Nut Stud Inlet Manifold Assembly 28

29 Rev A Fuel Filter and Pump Muffler Gasket and Engine Operator Manual Filter-Fuel Gasket-Muffler Pump-Fuel, Electric Manual-Kubota 29

30 Rev A Upper Gasket Kit Lower Gasket Kit Gasket Kit Assembly 30

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