Groove Milling Inserts. Grooving Inserts

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Bruce Stone
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1 Groove Milling Inserts Grooving Inserts

GROOVE MILLING INSERTS VARDEX Circlip Non Stndrd Circlip DIN 471/472 O Ring DIN 3770 O Ring BS 1806, DIN 3601, DIN 3771 O Ring BS 4518 Contents Pge 250 Pge 251 Pge 252 Pge 252 Pge 253 Pge 253 Vrdex

2 GROOVE MILLING INSERTS VARDEX Circlip Non Stndrd Circlip DIN 471/472 O Ring DIN 3770 O Ring BS 1806, DIN 3601, DIN 3771 O Ring BS 4518 Contents Pge 250 Pge 251 Pge 252 Pge 252 Pge 253 Pge 253 Vrdex Syste Shell Mill Groove Inserts 4 1 GM 1.6 C - D3770 S VKX Insert size 2 - Insert Style 3 - Syste 4 - Groove std. idth Verticl ide Inserts GM - Groove Milling Profile Shpe 6 - Groove Stndrd 7 - Groove Type 8 - Groove Depth C - ith Chfer CIRC - Circlip DIN471/472 DIN3770D DIN3770S BS1806 BS4518 D - Dynic S - Sttic DP- Dynic pneutic DH- Dynic hydrulic Crbide Grde VKX Grooving Inserts Shell Mill Groove Holders SGM - D Syste 2 - Cutting Di. 3 - Drive Hole di. 4 - SGM - Shell Groove Milling 48, 63, 80 22, 25,

3 Circlip Non Stndrd Externl / Internl View A t1 I.C. R Enlrged view A Verticl SGM Verticl SGM Diensions L R t1 Toolholder 4GM1.25C-CIRC GM1.35C-CIRC GM1.45C-CIRC GM1.50C-CIRC GM1.65C-CIRC GM1.75C-CIRC GM1.85C-CIRC GM2.00C-CIRC GM2.20C-CIRC GM2.30C-CIRC GM2.50C-CIRC º SGM-D GM2.65C-CIRC GM2.70C-CIRC GM2.80C-CIRC GM3.00C-CIRC GM3.20C-CIRC GM0C-CIRC GM3.50C-CIRC GM3.70C-CIRC GM3.90C-CIRC GM4.00C-CIRC Grooving Inserts 251

4 Circlip DIN 471/472 Externl / Internl View A t1 I.C. Verticl SGM Enlrged view A Verticl SGM Groove Std. L *(H13) t1 Toolholder 4GM1.1C-D471/ GM1.1C-D471/ GM1.3C-D471/ GM1.3C-D471/ GM1.6C-D471/ GM1.6C-D471/ GM1.6C-D471/ GM1.85C-D471/ º SGM-D GM1.85C-D471/ GM2.15C-D471/ GM2.65C-D471/ GM2.65C-D471/ GM3.15C-D471/ O Ring DIN 3770 Grooving Inserts Externl / Internl View A t1 I.C. Verticl SGM Enlrged view A Verticl SGM Groove Std. L St.Dy *(H13) t R1 R2 Toolholder 4GM1.6C-D3770S St. 4GM2.0C-D3770S GM2.5C-D3770S GM3.15C-D3770S º SGM-D Dy. 4GM1.6C-D3770D GM2.0C-D3770D St. = Sttic Dy. = Dynic 252

5 O Ring BS 1806, DIN3601, DIN 3771 Externl / Internl View A t I.C. R1 R2 Enlrged view A Verticl SGM Verticl SGM Groove Std. L St.Dy *(H13) t R1 R2 Toolholder 22 St. Dy. 4GM1.80C-BS1806S GM2.65C-BS1806S GM1.80C-BS1806D GM2.65C-BS1806D º SGM-D St. = Sttic Dy. = Dynic BS 4518 Externl / Internl View A t I.C. R1 R2 Enlrged view A Verticl SGM Grooving Inserts Verticl SGM Groove Std. L St.Dy *(H13) t R1 R2 Toolholder 4GM1.6C-BS4518S St. 4GM2.4C-BS4518S GM3.0C-BS4518S DyP 4GM2.4C-BS4518DP GM3.0C-BS4518DP º SGM-D DyH 4GM2.4C-BS4518DH GM3.0C-BS4518DH St. = Sttic DyP = Dynic pneutic DyH = Dynic hydrulic 253

6 254

7 Groove Milling Toolholders Grooving Holders

8 Toolholders D2 tx. L L1 d D1 Multi Insert Holders (3) Spre Prts Diensions D2 t x L L1 d D1 Insert Screw Torx Key SGM-D SN4T-90 HK4T Toolholders D2 tx. H D1 d Multi Insert Holders (5) Spre Prts SGM-D Diensions D2 t x d D1 H Insert Screw Torx Key Holder Screw SN4T-90 HK4T M10x35 Grooving Holders 256

Toolholders D2 tx H D1 d Multi Insert Holders (8) Spre Prts SGM-D80-27-4 Diensions D2 t x d

9 Toolholders D2 tx H D1 d Multi Insert Holders (8) Spre Prts SGM-D Diensions D2 t x d D1 H Insert Screw Torx Key Holder Screw SN4T-90 HK4T M12x40 Grooving Holders 257

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11 Groove Milling Technicl Dt Grooving Technicl Dt

12 Recoended Grdes, Cutting Speeds Vc [/in], Feed f [/tooth]. Vc [/in] Feed f [/tooth] Mteril Unlloyed steel Low crbon (C=0.1-5 %) Mediu crbon (C= %) High crbon (C= %) Low lloy steel Non hrdened (lloying eleents 5%) Hrdened P Hrdened High lloy steel Anneled (lloying eleents > 5%) Hrdened Low lloy (lloying eleents <5%) Cst steel High lloy (lloying eleents >5%) Stinless steel Non hrdened Feritic Hrdened Stinless steel Austenitic Austenitic Super ustenitic Stinless steel Non hrdened Cst feritic Hrdened M Stinless steel Austenitic Cst ustenitic Hrdened High teperture Anneled (Iron bsed) lloys Aged (Iron bsed) Anneled (Nickel or Coblt bsed) Aged (Nickel or Coblt bsed) Titniu lloys Pure 99.5 Ti +b lloys Extr hrd steel Hrdened & tepered Mlleble Ferritic (short chips) cst iron Perlitic (long chips) Grey cst iron Low tensile strength High tensile strength K Nodulr SG iron Feritic Perlitic Aluiniu lloys non ging rought Aged Aluiniu lloys Cst Cst & ged Aluiniu lloys Cst Si 13-22% Copper nd Brss copper lloys Bronze nd non leded copper Hrdness Brinell HB R 1050R 55HRc Coted VKX Vc * Peripherl feed N Grooving Technicl Dt Grdes nd their Appliction Grde Appliction Type Sple VKX Excellent for generl use. TiN coted. 260 N = 1000 x V c p x D Vc = N x p x D 1000 N - Rottionl Velocity [R.P.M.] V - Cutting Speed [/in] D 2 - Toolholder Cutting Di. [] F 1 - Tool Feed Rte t the Cutting Egde [/in] z - No. of Cutting Edges f - Feed per Tooth per Rottion [/rev] D 2

THREADING TECHNOLOGY Ê-7 --Ê- THREADING TOOLS FOR AEROSPACE. ÓÇÎxÊ > ià>þ. /i Ê³{ ÊÎÓÊ{ ÊÈÎÊÈÎ >ÝÊ³{ ÊÎÓÊ{ ÊÈ{ÊÈ{ > \Ê v J`VÃÜ ÃÃ V

$THREADING TECHNOLOGY Ê-7 --Ê- THREADING TOOLS FOR AEROSPACE. ÓÇÎxÊ > ià>þ. /i Ê³{ ÊÎÓÊ{ ÊÈÎÊÈÎ >ÝÊ³{ ÊÎÓÊ{ ÊÈ{ÊÈ{ > \Ê v J`VÃÜ ÃÃ V$ DO-01-04-07..N THRADING TCHNOLOGY We hve mde every effort to ensure tht the informtion (drwings, prints, technicl dt) given is correct. However, we do not ssume ny responsibility for ny errors, omissions