GRAPPLES MASTER PARTS MANUAL

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1 BARKO LOADERS GRAPPLES MASTER PARTS MANUAL NOTE: The Grapple Service and Installation Information is not included in this manual. See separate Grapple Service and Installation manual which accompanies all grapples from the factory. The information and illustrations in this manual have been approved as accurate at the time of printing. However, the manual may contain information on options not present on your loader. The right is reserved by Barko Hydraulics, LLC to make changes and improvements in it's product at anytime without notice or obligation. BARKO HYDRAULICS,LLC LLC mailing: PO Box 167, Duluth, MN shipping: 1 Banks Avenue, Superior, WI phone: fax: website: barko@barko.com

2 TABLE OF CONTENTS Nomenclature... Introduction... 4 Abbreviations and Symbols... 5 Warranty... 6 Parts Ordering Instructions... 7 Barko Loader Paint... 8 Tool List /5 Cord Grapples (80, BP) (60, BT) (60, BP) /4 Cord Grapples (80, BP) (60, BP) (50B, BT) / Cord Grapples (80, BP) (60, BT) (60, BP) (50B, BT) (50B, BT, w/ liners)... 1/ Cord Grapples (80, BP) (50B, BT) (50B, BP) (K, BP) " Grapples (80, BP) (50B, BP, HD) (50B, BP) (50B, BP, dual) " Grapples (50B, BP, HD, 5" cylinders) (50B, BP, HD) (50B, BP) (50B, BP, dual) " Grapples (50B, BP, dual) (50B, BP) " Grapples (50B, BP) Special Grapples (60, clam) (50B, BP, M100) (50B, 67" 4-tine) (50B, 78" 4-tine w/ enclosed arms) (50B, 78" 4-tine) CRX Grapples (4" w/ 0K) (4" w/ K (4" w/ 50K (5" w/ 50K) (5" w/ 50K) (5" w/ 50K w/ dual motors) (5" w/ 0K) (5" w/ K) (66" w/ 0K) (66" w/ K) (66" w/ 50K) Lower Assemblies CRX Lower Assemblies CRX Hose Connection Kits Rotator Assemblies (50B) (50K) (50K w/ dual motors) (50B w/ dual motors) (80, for " & 4") (80, for 1/5 through 1/ cord) (60 ) (80/60 ) (0K) (K) (K) (K)... Motor Assemblies Cushion Valves Cylinder Assemblies Collector Assemblies Attachment Kit Cross-Ref. List 151 Attachment Kits Hangers Grapple Hangers Magnet Hangers Update Kits Field Modification (Charlynn 000 series motor to Nichols or Danfoss motor) Field Modification (Charlynn 4000 series motor to Nichols or Danfoss motor) Field Modification (for grapple collector) Conversion Kit (0K rotator to K rotator) grapple page

3 Nomenclature grapple page

4 INTRODUCTION UNDERSTANDING THE PARTS PAGE LAYOUT Whenever a part has been changed on a machine, there will be two parts listed on the parts page under one item no. The one in parenthesis will be the old part. The date the change took effect is also listed. For Example: ITEM PART DESCRIPTION DATE OF CHANGE BEARING (was ) & after 1 NOTE: Information in this manual is current at the time of printing. Barko Hydraulics reserves the right to make changes and improvements to its products and manuals at any time without notice or obligation. INFORMATION All requests for information, service or spare parts should include grapple serial number. For more information contact: Barko Hydraulics,LLC P.O. Box 167 One Banks Avenue Duluth, MN Phone: Fax: Website: barko@barko.com REFERENCE Grapple Serial Number (stamped into grapple rotator/head): NOTE: The grapples in this manual are both current and non-current designs. Some of these grapples are not in production at this time and have been superseded by others. All Barko equipment has been designed to provide you with long, efficient service. high quality parts and components have been used. In its manufacture, only "THE USE OF PARTS OTHER THAN GENUINE BARKO OR APPROVED PARTS MAY VOID ANY PRODUCT WARRANTY THAT MAY BE IN EFFECT AT THE TIME OF SUBSTITUTION." grapple page 4

5 ABBREVIATIONS AND SYMBOLS a/c = air conditioner AC = Articulated Carrier (Art. Car.) adj. = adjust or adjusting appl. = application AR = As Required assy = assembly BC = Back of Cab b/m = bill of material BP = bypass (grapple arm style) brg. = bearing BT = butt (grapple arm style) CAR = Carrier coll. = collector cond. = conditioner CR = continuous rotation CRL = Crawler cyl. = cylinder dia. = diameter dwg. = drawing Ft. Lbs. = Foot Pounds gal. = gallon HD = heavy duty HRT = Hydrostatic Rough Terrain carrier ill. or illus. = illustration In. Lbs. = Inch Pounds incl. = includes or including j.s. = joystick Lbs. = pounds LH (lh) = left hand mtg. = mounting N/A = Not Applicable no. = number NSS = Not Sold Separately opt. = optional pg. = page qt. = quart RH (rh) = right hand sec. = secondary see sep. ill. = see separate illustration (means: located elsewhere in manual) SE = Stationary Electric SER or SR = Stationary Electric Remote s/n = serial number std. = standard str. = straight swhd = saw head TM = Truck Mount w/ = with EXPLANATIONS OF OTHER OCCURRENCES IN THIS MANUAL: - In a parts list, when there are item numbers with empty spaces (no description or part number), these parts have been previously deleted from that parts list and are not recorded anywhere. - In a parts list, when there are items with no part number and a dotted line (----) is in the part number space, this means that the part number is not sold separately or is not available at this time. - When references to "right hand" or "left hand" are used in this manual, it is done from the operator's seat in the forward operating position. SYMBOLS USED ON MACHINE Ignition Key Switch Power On (Accessory) Power Off Horn Starter Engine RPM Slower Air Conditioner Power On Faster grapple page 5

6 WARRANTY BARKO HYDRAULICS, LLC BARKO HYDRAULICS, L.L.C. ("Barko") warrants to the Distributor and/or original Buyer each new hydraulic knuckle boom loader, feller buncher or other product in BARKO HYDRAULICS Equipment Group including attachments and accessories thereto, ("Product") sold by BARKO to be free from defects in material and workmanship under normal use, maintenance and service. BARKO will cause any major structural component of a BARKO product covered by this warranty which proves to be defective in material or workmanship under normal use, maintenance and service within three () years ) or 6,000 hours, whichever occurs first from first day in service, provided first day in service is not later than one (1) year from delivery to Distributor and/or original Buyer or other user, to be replaced without charge with a new or repaired part, at BARKO election. BARKO also will cause the labor to remove any such defective part and to install the new or repaired part to be provided without charge to the owner of said BARKO product. The parts and labor to meet this warranty will be furnished by designated BARKO distributor. BARKO will cause all other parts of product covered by this warranty which proves to be defective in material or workmanship under normal use, maintenance and service within one (1 ) year or,000 hours, whichever occurs first from first day in service, provided first day in service is not later than one (1) year from delivery to Distributor and/or original Buyer or other user, to be replaced, without charge, with a new or repaired part, at BARKO election. BARKO also will cause the labor to remove any such defective part and to install the new or repaired part to be provided without charge to the owner of said BARKO product. The parts and labor to meet this warranty will be furnished by BARKO designated distributor. BARKO warrants all service parts purchased from BARKO and used on a BARKO manufactured unit, to be free from defects in material and workmanship under normal use, maintenance and service for a period of six (6) months or 1,000 hours, whichever occurs first. BARKO will cause any such part which proves to be defective to be replaced with a new or repaired part at BARKO election on a parts only basis. Proof of any defect must be submitted to BARKO within ten (10) days from the date on which the defect was discovered and any claim submitted within thirty (0) days after repair work is completed. BARKO warranty does not cover: 1 Defects, damage or deterioration due to normal use, wear, tear, exposure, storage or corrosion.. Normal maintenance service, including replacement of filters, oil, seals and the like.. Damage due to failure to maintain or use the BARKO product or part according to manuals, schedules or good practice. 4. Damage caused by abuse of equipment or parts by overloading, misapplication, improper operation or use, installation of unapproved accessories or unauthorized alterations. 5. Damage resulting from repairs made in an unauthorized manner or installation of components not authorized by BARKO. 6. The labor to remove and reinstall a defective replacement part after the expiration of the warranty period applicable to the product in which part is located. 7. Overtime labor premiums. 8. Transportation of the BARKO product to the distributor's service facility or transportation of the distributor's serviceman to the product's location. 9. Vendor components not manufactured by BARKO, such as engines, transmissions and components, Tires, batteries or other parts normally warrantied and serviced by the manufacturer. The warranty of the respective manufacturers of these components shall apply. The Buyer accepts this warranty and the limitations and disclaimers set forth herein as part of the purchase of the BARKO product or part to which this warranty applies. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, STATUTORY, WRITTEN OR ORAL, AND THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Remedies available to any person claiming under this warranty are exclusive and expressly limited to obtaining the parts and the labor, where applicable, in accordance with terms of this warranty. BARKO liability for losses, damages or expenses of any kind arising from the design, manufacture or sale of the product covered by this warranty, whether based on warranty, negligence, contract, tort or otherwise, is limited to an amount not exceeding the cost of correcting the defects as herein provided, and, at the expiration of the applicable warranty period, all such liability shall terminate. BARKO shall in no event be liable for incidental, consequential or special damages to losses of use of the BARKO product, a loss or damage to property other than the BARKO product, a loss of profits or other commercial loss, or any special or consequential damages (except liability for consequential damages which by law may not be disclaimed). Revised /98 grapple page 6

7 PARTS ORDERING INSTRUCTIONS All parts for your Barko Loader may be ordered from your nearest authorized distributor, if you are not certain of the distributor's location, call the factory sales department for assistance: PHONE: When ordering parts, please specify the following information: 1. MODEL AND SERIAL NUMBERS ---- IMPORTANT! Model and Serial Numbers are found on the identification plate attached to the machine. For cylinders - give number stamped on gland. For pump drives - give numbers and spec number stamped on the bell housing plate.. PART NUMBER Specify Barko part number as given in your parts manual. Do not take numbers from castings, etc.. QUANTITY Specify how many you desire. 4. NAME OF PART Use proper description or title given in parts manual. 5. RIGHT OR LEFT HAND Right or left hand is your right or left when operating the machine from the normal operator's seat position behind the boom. In reference to cylinders, it is the port location off center viewed from butt of cylinder. Pump and motor rotation is determined by viewing from the shaft end. 6. SHIPPING INSTRUCTIONS Specify definite shipping instructions such as Bus, Air Freight, UPS, Parcel Post, or Truck. When no instructions are given, parts will be determined by shipping cost, nature of the part and urgency of the repair. 7. RETURN ADDRESS When ordering parts always include a return address where part should be sent. 8. RETURN PARTS New parts returned by distributor or customer to the factory will have a 15% handling charge subtracted from the amount of the part unless parts were sent by mistake from the factory. 9. SHORTAGE On all parts shipments and packing kits, if any parts are missing (other than parts marked "Backordered") call the factory. 10. WARRANTY Warranty parts must be returned by prepaid freight, but only after consent has been obtained from the warranty and return material department.. CONVERSIONS Circumstances occasionally arise where the factory will offer field replacement update components or kits for product improvement. It is the customer and/or dealer's responsibility to document changes made to a particular machine and, if possible, provide the information back to the factory for our records. grapple page 7

8 BARKO LOADER PAINT PART NUMBER ORANGE PAINT - 1 gallon BROWN PAINT - 1 gallon WHITE PAINT - 1 gallon BEIGE PAINT - 1 gallon spray paint: ORANGE BEIGE BROWN WHITE PAINTCOLOR PART NUMBER TOOL LIST TOOL/SERVICE KIT WRENCH \" BOLT WRENCH --- " BOLT WRENCH \" BOLT WRENCH \" BOLT WRENCH --- 5" BOLT Deutsch Connector Hand Crimp Deutsch Connector Removal Tool, Deutsch Connector Removal Tool, Deutsch Connector Removal Tool, Deutsch Connector Removal Tool, Pressure Test Kit (includes two 10,000 PSI gauges, two 5000 PSI gauges, one 1000 PSI gauge, one set of standard Allen wrenches, one set of metric Allen wrenches, two 4' hoses, one 1' hose and comes in a case with removable tray) SAE Standard O-ring Kit (includes 0 common sizes of 75 o-rings (70 Durometer Nitrile or 90 Durometer Nitrile) ORS Face Seal Kit (includes all eight sizes of o-rings for O-ring Face Seal Couplers & Fittings, 90 Durometer Nitrile, in a polypropylene box) SAE Boss Kit (includes 180 o-rings, all SAE 900-Series BOSS, 90 Durometer Nitrile, in a polypropylene box) SAE 4-Bolt Flange Kit (includes 1/" thru " flange size, eight common o-ring flange sizes, 90 Durometer Nitrile, in a polypropylene box) grapple page 8

9 1/5 Cord Grapples grapple page 9

10 1/5 CORD BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator (80, BP) See separate illustration for Rotator Assembly, which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY 9 7 CUSHION 17 0 VALVE CYLINDER 19 CYLINDER grapple page 10

11 1/5 CORD BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 80 degree rotator (see separate illus.) WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, cylinder (see sep. ill.) (was ) & after BUSHING, bronze BUSHING, bronze plain FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt NUT, nylock & after NUT, hex lock thin PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: ADAPTOR, 08MB-08MJ (was plug, 5-00) & after TEE (see attachment kit) ELBOW, 08MB-08MJ-90 (was adaptor, ) & after ADAPTOR, 08MB-04MJ (was ) & after CAP, 08FJ (was elbow, , qty. ) & after ELBOW, 06MP-04FPX-90 (was ) to ELBOW, 06MB-04MJ-90 (was ) & after HOSE, 04-WR-04FJX-04MP-17 (was ) to HOSE, 04-WR-04FJX-04FJX & after HOSE (see attachment kit) PLUG (see attachment kit) grapple page

12 1/5 CORD BUTT GRAPPLE ASSEMBLY 60 Degree Rotation Rotator (60, BT) 9 See separate illustration for Rotator Assembly which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION VALVE MOTOR CYLINDER CYLINDER grapple page 1

13 1/5 CORD BUTT GRAPPLE ASSEMBLY 60 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 60 degree rotator (see sep. illus.) WELDMENT, left grapple arm WELDMENT, right grapple arm ASSEMBLY, hydraulic cylinder (see sep. illustration) & after (was ) ELBOW, 08MP-08FPX90 (use with ) & after BUSHING, bronze FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt (was ) & after WELDMENT, bolt NUT, hex lock thin 7 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ PLUG (see attachment kit) ADAPTOR, 06MB-08MJ ELBOW, 08MB-08MJ-90 (was adaptor, ) & after TEE (see attachment kit) HOSE (see attachment kit) HOSE (see attachment kit) grapple page 1

14 1/5 CORD BYPASS GRAPPLE ASSEMBLY 60 Degree Rotation Rotator (60, BP) 1 9 See separate illustration for Rotator Assembly which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION VALVE MOTOR CYLINDER CYLINDER grapple page 14

15 1/5 CORD BYPASS GRAPPLE ASSEMBLY 60 Degree Rotation Rotator ITEM PART DESCRIPTION DATE OF CHANGE ASSEMBLY, complete ASSEMBLY, 60 degree rotator (see sep. illus.) WELDMENT, grapple arm - outer WELDMENT, grapple arm - inner ASSEMBLY, cylinder (was ) (see sep. ill.) & after ELBOW, 08MP-08FPX90 (use with ) & after BUSHING, bronze FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt (was ) & after WELDMENT, bolt NUT, hex lock thin - Grade 8 7 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ PLUG (see attachment kit) ADAPTOR, 06MB-08MJ ELBOW, 08MB-08MJ-90 (was adaptor, ) & after TEE (see attachment kit) HOSE (see attachment kit) HOSE (see attachment kit) PLATE, grapple arm stop & after NOTES: 1. Lubricate bolts, item, with anti-seize compound Torque to 17 Ft. Lbs.. Lubricate bearing gear teeth, item 7, with open gear lubricant part no , (Amoco No. 8-X or equivalent).. Install collector, item 6, with torque arm parallel to grapple arms. 4. Before tightening upper bearing bolts, assemble motor and pinion to upper head with pinion located at high spot (painted or marked area) of turntable bearing gear. 5. Cushion Valve pressure must be set at 1750 PSI. grapple page 15

16 1/4 Cord Grapples grapple page 16

17 1/4 CORD BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator (80, BP) See separate illustration for Rotator Assembly, which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY 9 7 CUSHION 17 0 VALVE CYLINDER 19 CYLINDER grapple page 17

18 1/4 CORD BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 80 degree rotator (see separate illus.) WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, cylinder (see sep. ill.) (was ) & after BUSHING, bronze BUSHING, bronze plain FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt NUT, nylock & after NUT, hex lock thin PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: ADAPTOR, 08MB-08MJ (was plug, 5-00) & after TEE (see attachment kit) ELBOW, 08MB-08MJ-90 (was adaptor, ) & after ADAPTOR, 08MB-04MJ (was ) & after CAP, 08FJ (was elbow, , qty. ) & after ELBOW, 06MP-04FPX-90 (was ) to ELBOW, 06MB-04MJ-90 (was ) & after HOSE, 04-WR-04FJX-04MP-17 (was ) to HOSE, 04-WR-04FJX-04FJX & after HOSE (see attachment kit) PLUG (see attachment kit) grapple page 18

19 1/4 CORD BYPASS GRAPPLE ASSEMBLY 60 Degree Rotation Rotator (60, BP) 1 9 See separate illustration for Rotator Assembly which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION VALVE MOTOR CYLINDER CYLINDER grapple page 19

20 1/4 CORD GRAPPLE ASSEMBLY 60 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 60 degree rotator (see sep. illus.) WELDMENT, outer grapple arm WELDMENT, inner grapple arm ASSEMBLY, hydraulic cylinder (see sep. illustration) & after (was ) BUSHING, bronze FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt (was ) & after WELDMENT, bolt NUT, hex lock thin 7 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ PLUG (see attachment kit) ADAPTOR, 06MB-08MJ ELBOW, 08MB-08MJ-90 (was adaptor, ) & after TEE (see attachment kit) HOSE (see attachment kit) HOSE (see attachment kit) PLATE, grapple arm stop grapple page 0

21 1/4 CORD GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BT) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION COLLECTOR VALVE MOTOR CYLINDER grapple page 1

22 1/4 CORD GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator ITEM PART DESCRIPTION DATE OF CHANGE ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see sep. illus.) WELDMENT, lower head WELDMENT, left grapple arm WELDMENT, right grapple arm ASSEMBLY, hydraulic cylinder (was ) & after (see separate illustration) ASSEMBLY, collector (was ) & after 1 (see separate illustration) BEARING BUSHING, bronze FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt FITTING, grease WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock & after 1 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 10MB-1MJ (was adaptor, 1MP-1MJ, ) & after HOSE, 08-WR-08FJX90-08FJX HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 06MB-08MJ ELBOW, 08MB-08MJ-90 (was adaptor, 08MP-08MJ, & after , qty 8) ADAPTOR, 08MB-08MJ (not shown) added NOTES: 1. Lubricate bolts, item, with anti-seize compound Torque to 17 Ft. Lbs.. Lubricate bearing gear teeth, item 7, with open gear lubricant part no , (Amoco No. 8-X or equivalent).. Install collector, item 6, with torque arm parallel to grapple arms. 4. Before tightening upper bearing bolts, assemble motor and pinion to upper head with pinion located at high spot (painted or marked area) of turntable bearing gear. 5. Cushion Valve pressure must be set at 1750 PSI. grapple page

23 1/ Cord Grapples grapple page

24 1/ CORD BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator (80, BP) See separate illustration for Rotator Assembly, which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY 9 7 CUSHION 17 0 VALVE CYLINDER 19 CYLINDER grapple page 4

25 1/ CORD BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 80 degree rotator (see separate illus.) WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, cylinder (see sep. ill.) (was ) & after BUSHING, bronze BUSHING, bronze plain FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt NUT, nylock & after NUT, hex lock thin PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: ADAPTOR, 08MB-08MJ (was plug, 5-00) & after TEE (see attachment kit) ELBOW, 08MB-08MJ-90 (was adaptor, ) & after ADAPTOR, 08MB-04MJ (was ) & after CAP, 08FJ (was elbow, , qty. ) & after ELBOW, 06MP-04FPX-90 (was ) to ELBOW, 06MB-04MJ-90 (was ) & after HOSE, 04-WR-04FJX-04MP-17 (was ) to HOSE, 04-WR-04FJX-04FJX & after HOSE (see attachment kit) PLUG (see attachment kit) grapple page 5

26 1/ CORD BUTT GRAPPLE ASSEMBLY 60 Degree Rotation Rotator (60, BT) 9 See separate illustration for Rotator Assembly which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION VALVE MOTOR CYLINDER CYLINDER grapple page 6

27 1/ CORD BUTT GRAPPLE ASSEMBLY 60 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 60 degree rotator (see sep. illus.) WELDMENT, left grapple arm WELDMENT, right grapple arm ASSEMBLY, hydraulic cylinder (see sep. illustration) & after (was ) BUSHING, bronze FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt (was ) & after WELDMENT, bolt NUT, hex lock thin 7 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ PLUG (see attachment kit) ADAPTOR, 06MB-08MJ ELBOW, 08MB-08MJ-90 (was adaptor, ) & after TEE (see attachment kit) HOSE (see attachment kit) HOSE (see attachment kit) grapple page 7

28 1/ CORD HEAVY DUTY BYPASS GRAPPLE ASSEMBLY 60 Degree Rotation Rotator (60, BP) 9 See separate illustration for Rotator Assembly, which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION VALVE MOTOR CYLINDERS grapple page 8

29 1/ CORD HEAVY DUTY BYPASS GRAPPLE ASSEMBLY 60 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 60 degree rotator (see sep. illus.) WELDMENT, grapple arm - outer WELDMENT, grapple arm - inner ASSEMBLY, cylinder (was ) (see separate & after illustration) BUSHING, bronze FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt (was ) & after WELDMENT, bolt NUT, hex lock thin - Grade 8 7 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ PLUG (see attachment kit) ADAPTOR, 06MB-08MJ ELBOW, 08MB-08MJ-90 (was adaptor, ) & after TEE (see attachment kit) HOSE (see attachment kit) HOSE (see attachment kit) PLATE, grapple arm stop & after grapple page 9

30 1/ CORD BUTT GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BT) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified. 1 GRAPPLE HYDRAULIC ASSEMBLY CUSHION VALVE COLLECTOR MOTOR CYLINDER grapple page 0

31 1/ CORD BUTT GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illustration) WELDMENT, lower head WELDMENT, left grapple arm WELDMENT, right grapple arm ASSEMBLY, cylinder (see separate illustration) ASSEMBLY, collector (see separate illustration) BEARING BUSHING, bronze FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt FITTING, grease WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock 1 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 10MB-1MJ HOSE, 08-WR-08FJX90-08FJX HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 06MB-08MJ ADAPTOR, 08MB-08MJ ELBOW, 08MB-08MJ-90 4 grapple page 1

32 / CORD BUTT GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (with arm /liners) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified (50B, BT, W/ LINERS) 1 GRAPPLE HYDRAULIC ASSEMBLY CUSHION VALVE COLLECTOR MOTOR CYLINDER grapple page

33 1/ CORD BUTT GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (with arm liners) ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illustration) WELDMENT, lower head WELDMENT, left grapple arm (with liners) WELDMENT, right grapple arm (with liners) ASSEMBLY, cylinder (see separate illustration) ASSEMBLY, collector (see separate illustration) BEARING BUSHING, bronze FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt FITTING, grease WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock 1 0 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 10MB-1MJ HOSE, 08-WR-08FJX90-08FJX HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 06MB-08MJ ADAPTOR, 08MB-08MJ ELBOW, 08MB-08MJ-90 4 grapple page

34 1/ Cord Grapples grapple page 4

35 1/ CORD BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator (80, BP) See separate illustration for Rotator Assembly, which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY 9 7 CUSHION 17 0 VALVE CYLINDER 19 CYLINDER grapple page 5

36 1/ CORD BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 80 degree rotator (see separate illus.) WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, cylinder (see sep. ill.) (was ) to ASSEMBLY, cylinder (see sep. ill.) (was ) & after BUSHING, bronze BUSHING, bronze plain FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt NUT, nylock & after NUT, hex lock thin PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: ADAPTOR, 08MB-08MJ (was plug, 5-00) & after TEE (see attachment kit) ELBOW, 08MB-08MJ-90 (was adaptor, ) & after ADAPTOR, 08MB-04MJ (was ) & after CAP, 08FJ (was elbow, , qty. ) & after ELBOW, 06MP-04FPX-90 (was ) to ELBOW, 06MB-04MJ-90 (was ) & after HOSE, 04-WR-04FJX-04MP-17 (was ) to HOSE, 04-WR-04FJX-04FJX & after HOSE (see attachment kit) PLUG (see attachment kit) grapple page 6

37 1/ CORD BUTT GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BT) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified. 1 GRAPPLE HYDRAULIC ASSEMBLY CUSHION VALVE COLLECTOR MOTOR CYLINDER grapple page 7

38 1/ CORD BUTT GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illus.) WELDMENT, lower head WELDMENT, left grapple arm WELDMENT, right grapple arm ASSEMBLY, cylinder & before ASSEMBLY, cylinder (was ) 4--9 to ASSEMBLY, cylinder (was )(see sep. ill.) & after ASSEMBLY, collector (was ) (see sep. ill.) & after BEARING BUSHING, bronze FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt FITTING, grease WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock & after 1 0 GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 10MB-1MJ (was ) & after HOSE, 08-WR-08FJX90-08FJX HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 06MB-08MJ & after ELBOW, 08MB-08MJ & after 4 grapple page 8

39 1/ CORD BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BP) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION COLLECTOR VALVE MOTOR CYLINDER grapple page 9

40 1/ CORD BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illus.) WELDMENT, lower head WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, cylinder & before ASSEMBLY, cylinder (was ) 4--9 to ASSEMBLY, cylinder (was ) (see sep. ill.) & after ASSEMBLY, collector (was ) (see sep. ill.) & after BEARING BUSHING, bronze FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt FITTING, grease WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock & after PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 10MB-1MJ (was ) & after HOSE, 08-WR-08FJX90-08FJX HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 06MB-08MJ ELBOW, 08MB-08MJ & after 4 grapple page 40

41 1/ CORD PIPE HANDLING GRAPPLE ASSEMBLY with K Continuous Rotation Rotator (K, BP) connects cylinder to rotator (both straight and elbow fittings are shown - only one type will be used) ASSEMBLY, complete ASSEMBLY, rotator - w/ 8 bolt mtg. (was 6 bolt, ) to ASSEMBLY, rotator - w/ 8 bolt mtg. (see separate illus.) & after ASSEMBLY, lower (see separate illustration) KIT, connection (see separate illustration) PIN, grapple mounting NUT, grapple mounting hex BOLT, hex head (mounts rotator to lower head) NUT (mounts rotator to lower head) WASHER, flat 8 grapple page 41

42 " Grapples grapple page 4

43 " BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator (80, BP) See separate illustration for Rotator Assembly, which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY 7 CUSHION 17 0 VALVE CYLINDER 19 CYLINDER grapple page 4

44 " BYPASS GRAPPLE ASSEMBLY with 80 Degree Rotation Rotator ASSEMBLY, complete ASSEMBLY, 80 degree rotator (see separate illus.) WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, hydraulic cylinder (see sep. illustration) & after (was ) BUSHING, bronze BUSHING, bronze plain FITTING, grease FITTING, grease WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt NUT, nylock & after NUT, hex lock thin PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: ADAPTOR, 08MB-08MJ (was plug, 5-00) & after TEE (see attachment kit) ELBOW, 08MB-08MJ-90 (was adaptor, ) & after ADAPTOR, 08MB-04MJ (was ) & after CAP, 08FJ (was elbow, , qty. ) & after ELBOW, 06MP-04FPX-90 (was ) to ELBOW, 06MB-04MJ-90 (was ) & after HOSE, 04-WR-04FJX-04MP-17 (was ) to HOSE, 04-WR-04FJX-04FJX & after HOSE (see attachment kit) PLUG (see attachment kit) grapple page 44

45 " HEAVY DUTY BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BP, HD) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY 4 Motor Cushion Valve Collector 18 Cylinder 6 Cylinder grapple page 45

46 " HEAVY DUTY BYAPSS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illus.) WELDMENT, lower head WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, hydraulic cylinder (see sep. illustration) & after (was ) ASSEMBLY, hydraulic collector (see sep. illustration) & after 1 (was ) BEARING BUSHING, bronze plain FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock & after PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 06MB-08MJ ADAPTOR, 10MB-1MJ (was ) & after SWIVEL, 08MB-08MJ-90 deg. (was ) to SWIVEL, 08MB-08MJ-90 deg. (was ) & after HOSE, 08-WR-08FJX90-08FJX-4 (was & after ) ELBOW, 08MB-08MJ & after 4 grapple page 46

47 " BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BP) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION COLLECTOR VALVE MOTOR 7 7 4a 4a CYLINDER a grapple page 47

48 " BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illus.) WELDMENT, lower head WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, cylinder (see separate illustration) (was to ) ASSEMBLY, cylinder (was ) & after ASSEMBLY, collector (see separate illustration) (was & after ) BEARING BUSHING, bronze plain FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock & after PLATE, grapple arm stop & after 1a BUSHING, bronze GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 08MB-08MJ & after 4 4a ELBOW, 08MB-08MJ & after ADAPTOR, 10MB-1MJ (was ) & after HOSE, 08-WR-08FJX90-08FJX HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 06MB-08MJ grapple page 48

49 " BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BP, (with dual motors) DUAL) 6 See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified. 1 GRAPPLE HYDRAULIC ASSEMBLY MOTOR MOTOR COLLECTOR CYLINDER CYLINDER a grapple page 49

50 " BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (with dual motors) ASSEMBLY, complete ASSEMBLY, 50B CR rotator with dual motors 1 (see separate illustration) WELDMENT, lower head WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, cylinder (see sep. ill.) (was ) to ASSEMBLY, cylinder (see sep. ill.) (was ) & after ASSEMBLY, collector (see sep. ill.) (was ) & after BEARING BUSHING, bronze plain FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock & after PLATE, grapple arm stop & after 1a BUSHING, bronze GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ELBOW, 08MB-08MJ ADAPTOR, 10MB-1MB HOSE, 08-WR-08FJX90-08FJX-6 (was ) & after HOSE, 08-WR-08FJX90-08FJX ELBOW,1FJX-1MJ-90 (used from to ) deleted (was adaptor, before ) HOSE, 08-WAR-08FJX90-08FJX-17 (was & after before , then was from to ) TEE, 08FJX-08FJX-08MJ-SP (deleted) deleted TEE, 08FJX-08MJ-08MJ (was qty. 1 before ) & after ELBOW, 06MB-08MJ-90 (was qty. 4 before ) & after PLATE, grapple stop arm ADAPTOR, 08BSP-08MJ & after ADAPTOR, 08MB-08MJ (not shown on illustration) WASHER, seal & after grapple page 50

51 4" Grapples grapple page 51

52 15 4" HEAVY DUTY BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified. 1 0 GRAPPLE HYDRAULIC ASSEMBLY COLLECTOR (50B, BP, HD, 5" CYLINDERS) CUSHION VALVE 7 MOTOR 18 CYLINDER grapple page 5

53 4" HEAVY DUTY BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illus.) WELDMENT, lower head WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, hydraulic cylinder (see sep. illustration) & after (was ) ASSEMBLY, hydraulic collector (see sep. illustration) & after 1 (was ) BEARING BUSHING, bronze plain FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock & after PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 08MB-08MJ ADAPTOR, 10MB-1MJ (was ) & after SWIVEL, 08MB-08MJ-90 (was ) & after HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 06MB-08MJ grapple page 5

54 15 4" HEAVY DUTY BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BP, HD) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified. 1 0 GRAPPLE HYDRAULIC ASSEMBLY COLLECTOR CUSHION VALVE 7 MOTOR 18 CYLINDER grapple page 54

55 4" HEAVY DUTY BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator and 4" Cylinders ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illus.) WELDMENT, lower head WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, hydraulic cylinder (see sep. illustration) & before ASSEMBLY, hydraulic cylinder (see sep. illusrtation) & after ASSEMBLY, hydraulic collector (see sep. illustration) BEARING BUSHING, bronze plain FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock PLATE, grapple arm stop GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 08MB-08MJ ADAPTOR, 10MB-1MJ SWIVEL, 08MB-08MJ-90 deg & before SWIVEL, 08MB-08MJ-90 deg. (was ) & after HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 06MB-08MJ grapple page 55

56 4" BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator (50B, BP) See separate illustration for Rotator Assembly, , which calls out parts that are shown here but not identified GRAPPLE HYDRAULIC ASSEMBLY CUSHION COLLECTOR VALVE MOTOR CYLINDER a grapple page 56

57 4" BYPASS GRAPPLE ASSEMBLY with 50B Continuous Rotation Rotator ASSEMBLY, complete ASSEMBLY, 50B CR rotator (see separate illus.) WELDMENT, lower head 1 a BUSHING, bronze WELDMENT, inner grapple arm WELDMENT, outer grapple arm ASSEMBLY, cylinder (was ) to ASSEMLBY, cylinder (was ) (see sep. ill.) & after ASSEMBLY, hydraulic collector (was ) & after 1 (see separate illustration) BEARING BUSHING, bronze plain FITTING, grease BOLT, hex head BOLT, hex head WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WELDMENT, bolt WASHER, lock WASHER, flat NUT, hex lock thin NUT, nylock & after PLATE, grapple arm stop & after GRAPPLE HYDRAULIC ASSEMBLY PARTS: CAP, 08FJ CAP, 1FJ ADAPTOR, 06MB-08MJ ADAPTOR, 10MB-1MJ (was ) & after HOSE, 08-WR-08FJX90-08FJX HOSE, 08-WR-08FJX90-08FJX ADAPTOR, 08MB-08MJ & after ELBOW, 08MB-08MJ & after 4 grapple page 57

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