Glenair Environmental and Hermetic MIL-DTL Type Bulkhead Feed-Thrus

Transcription

1 lenair Environmental and Hermetic MIL-DTL Type ulkhead eed-thrus SETION E TALE O ONTENTS LENAIR MIL-DTL TYPE ULKHEAD EED-THRUS: MIL-DTL Type ulkhead eed-thru Product eatures...e H7 Series I Type Jam Nut Mount Hermetic ulkhead eed-thru...e Series I Type Wall Mount Environmental ulkhead eed-thru...e Series I Type Jam Nut Mount Environmental ulkhead eed-thru...e Series I Type Jam Nut Mount Env. Plug/Receptacle ulkhead eed-thru...e Series I Type lange Mount Pressure Vessel Penetrator...E H7 Series II Type Jam Nut Mount Hermetic ulkhead eed-thru...e Series II Type Wall Mount Environmental ulkhead eed-thru...e H7 Series III Type Jam Nut Mount Hermetic ulkhead eed-thru...e Series III Type Wall Mount Environmental ulkhead eed-thru...e Series III Type Jam Nut Mount Environmental ulkhead eed-thru...e H9 Series III Type Jam Nut Mount Hermetic Plug/Receptacle ulkhead eed-thru...e Series III Type Jam Nut Mount Pressure Vessel Penetrator...E-14

2 lenair Hermetic and Environmental MIL-DTL Type ulkhead eed-thrus ulkhead eed-thrus The Widest Range of MIL-DTL Type ulkhead eed-thru onnectors Available In The Industry. Product Applications ulkhead feed-thrus eliminate the need to permanently fix cable harnesses to panels affording increased system flexibility, superior mechanical integrity, and greater serviceability. lenair hermetic and environmental bulkhead feed-thru connectors are available in MIL- DTL Series I, II and III configurations. Hermetic Versions are ideally suited for highpressure/low-leakage applications in air, sea and space environments, meeting a leak rate of 1 X 10-7 cm 3 per second. Environmental versions offer IP67 level sealing. Errata atalog contents including part numbers, materials and dimensions are accurate to the best of our ability when we go to print. Even so, customers are advised to consult the factory for the latest specifications, particularly to confirm critical dimensions such as connector lengths, threads, and so on. When errors or mistakes are brought to our attention, corrected content is posted immediately to our website: com. Shell, arrel, and oupling Nut (Environmental) Shell, arrel oupling and Jam Nut (Hermetic) Shell, arrel, oupling Nut and Jam Nut (Hermetic) rommet, Peripheral Seal and Interfacial Seal Hermetic Insert TALE I: Materials Aluminum alloy 6061 per ASTM-211 Stainless steel per AMS-QQ-S-763 arbon Steel per ASTM-545 or ASTM-339 lended elastomer, 30% silicone per ZZ-R-765, 70% fluorosilicone per MIL-R Vitreous glass eed-thru ontacts (Environmental) eed-thru (Hermetic) Adhesives opper Alloy / old Plate Nickel-iron alloy per ASTM 30 (Alloy 52),50 microinches gold plated per ASTM 488 Type 3 ode lass 1,27 over nickel plate per QQ-N-290 lass 2, microinches Silicone and epoxy Table II: POPULAR inishes Plating ode Material inish Specification M Aluminum Electroless Nickel AMS N Aluminum admium Plate Olive Drab over Electroless Nickel AMS-QQ-P-416, over AMS (1000 Hour Salt Spray) N Aluminum Zinc-obalt ASTM840 ZN Aluminum Olive Drab Zinc-Nickel Zinc alloy per ASTM , lass 1 Type E rade 3 over Electroless nickel per ASTM S2, Type 1 lass 5 MT Aluminum Ni-PTE 1,000 Hour rey TM (Nickel luorocarbon Polymer) MIL-DTL-38999L (500 Hour Salt Spray) AL Aluminum Pure Electrodeposited Aluminum MIL-DTL (1000 Hour Salt Spray) Z1 Stainless Steel Passivate AMS-QQ-P-35 T arbon Steel used Tin Plate ASTM-545 or ASTM-339 ZL Stainless Steel Electrodeposited Nickel SAE-AMS-QQ-N-290, lass 2 E E-1

3 ulkhead eed-thrus H7 Jam Nut Mount Hermetic ulkhead eed-thru MIL-DTL Series I Type onnector Series D38999 Series I Type Shell Style H7 - Jam Nut Mount Insert Arrangement Per MIL-DTL Series I MIL-STD-1560 Alternate Key Position A,,, D (N = Normal) (51.8) (33.3).585 (14.9) Ref H7 Z P N - 01 onnector Type Hermetic ulkhead eed-thru onnector Material and inish T - arbon Steel, used Tin Z1 - RES, Passivated ZL - RES, Nickel inish E Dia ontact Termination P - Pin on Jam Nut Side S - Socket on Jam Nut Side Panel Accomodation (Min).125 () (Min).250 () (Min).500 () A Thread Hole or.032 Dia Safety Wire, 3 Equally Spaced.125 (3.2).150 (3.8) Panel Accomodation Recommended Panel ut-out E SHELL SIZE A THREAD LASS 2A TALE I: ONNETOR DIMENSIONS DIA MAX HEX D LATS E DIA ±.005(0.1) (0-0.1) UNE.573(14.6).875(22.2) 1.062(27.0).703(17.9).669(17.0) UNE.701(17.8) 1.000(25.4) 1.250(31.8).827(21.0).769(19.5) UNE.851(21.6) 1.188(30.2) 1.375(34.9) 1.015(25.8).955(24.3) UNE.976(24.8) 1.312(33.3) 1.500(38.1) 1.140(29.0) 1.084(27.5) UNE 1.101(28.0) 1.438(36.5) 1.625(41.3) 1.265(32.1) 1.208(30.7) UNE 1.208(30.7) 1.562(39.7) 1.812(46.0) 1.390(35.3) 1.333(33.9) UNE 1.333(33.9) 1.688(42.9) 1.938(49.2) 1.515(38.5) 1.459(37.1) UNE 1.458(37.0) 1.812(46.0) 2.062(52.4) 1.640(41.7) 1.580(40.1) UNS 1.583(40.2) 2.000(50.8) 2.188(55.6) 1.765(44.8) 1.709(43.4) Insert Arrangement per MIL-DTL-38999, Series l MIL-STD-1560 D APPLIATION NOTES 1. Power to a given contact on one end will result in power to contact directly opposite, regardless of identification letter Hermeticity = less than 1 x 10 cc/sec at one atmosphere. Not for use in liquid atmosphere. 3. Material/finish: Shell, nut RES/passivated, carbon steel/fused tin or RES/nickel per QQ-N ontacts old Plated. Pin: alloy 52; Skt.: copper alloy Insulator fused vitreous glass/n.a. Seals fluorosilicone rubber/n.a. Metric dimensions (mm) are indicated in parentheses. E-2

4 Wall Mount Environmental ulkhead eed-thru MIL-DTL Series I Type ulkhead eed-thrus onnector Series D38999 Series I Type Shell Style 00 - Wall Mount Insert Arrangement Per MIL-DTL Series I MIL-STD-1560 Alternate Key Position A,,, D (N = Normal).84 Ref Panel Accom lange Side Ref A TYP M P N - 01 onnector Type Env. ulkhead eed-thru onnector Material and inish M - Aluminum / Electroless Nickel N - Aluminum / Zinc-obalt N - ad / O.D. Over Electroless Nickel (1000hr Salt Spray) ZN - Aluminum Zinc-Nickel Olive Drab MT - Aluminum / Ni-PTE 1000 Hour rey TM AL - Aluminum / Pure Electrodeposited Aluminum Panel Accomodation (Min).125 () (Min).250 () (Min).500 () ontact Termination P - Pin on lange Side S - Socket on lange Side Typ.150 SHELL SIZE A MAX TALE I: ONNETOR DIMENSIONS SQ SQ D DIA E ±.005(0.1) (14.6).719(18.3).938(23.8).125(3.2).703(17.9) (17.8).812(20.6) 1.031(26.2).125(3.2).827(21.0) (21.6).906(23.0) 1.125(28.8).125(3.2) 1.015(25.8) (24.8).969(24.6) 1.219(31.0).125(3.2) 1.140(29.0) (28.0) 1.062(27.0) 1.312(33.3).125(3.2) 1.265(32.1) (30.7) 1.156(29.4) 1.438(36.5).125(3.2) 1.390(35.3) (33.9) 1.250(31.8) 1.562(39.7).125(3.2) 1.515(38.5) (37.0) 1.375(34.9) 1.688(42.9).156(4.0) 1.640(41.7) (40.2) 1.500(38.1) 1.812(46.0).156(4.0) 1.765(44.8) D DIA TYP Insert Arrangement per MIL-DTL-38999, Series l MIL-STD-1560 Ref E DIA Recommended Panel utout E APPLIATION NOTES Material/finish: Shells and nuts Al alloy, 6061-T6, QQ-A-225/8, see Table I (D5) ontacts Leaded nickel copper/gold plate MIL , Type II, lass I ayonet pins AISI 300 series stainless steel/passivate, QQ-P-35 Hoods AISI 305 series stainless steel/passivate, QQ-P-35 Inserts Epiall 1908 Seals Silicone per ZZ-R-765 Metric Dimensions (mm) are indicated in parentheses. E-3

5 ulkhead eed-thrus Jam Nut Environmental ulkhead eed-thru MIL-DTL Series I Type onnector Series D38999 Series I Type Shell Style 07 - Jam Nut Mount Insert Arrangement Per MIL-DTL Series I MIL-STD-1560 Alternate Key Position A,,, D (N = Normal) Ref M P N - 01 onnector Type Env. ulkhead eed-thru A Thread Hole for.032 Dia Safety Wire, 3 Equally Spaced onnector Material and inish M - Aluminum / Electroless Nickel N - Aluminum / Zinc-obalt N - ad / O.D. Over Electroless Nickel (1000hr Salt Spray) ZN - Aluminum Zinc-Nickel Olive Drab MT - Aluminum / Ni-PTE 1000 Hour rey TM AL - Aluminum / Pure Electrodeposited Aluminum Panel Accomodation (Min).125 () (Min).250 () (Min).500 () ontact Termination P - Pin on Jam Nut Side S - Socket on Jam Nut Side Panel Accomodation D SHELL SIZE A THREAD LASS 2A TALE I: ONNETOR DIMENSIONS DIA MAX HEX D LATS E DIA ±.005(0.1) (0-.06) UNE.573(14.6).875(22.2) 1.062(27.0).678(17.7).657(16.70) UNE.701(17.8) 1.000(25.4) 1.250(31.8).830(21.1).771(19.59) UNE.851(21.6) 1.188(30.2) 1.375(34.9) 1.015(25.8).955(24.26) Insert arrangement, per MIL , Series l MIL-STD-1560 E Dia UNE.976(24.8) 1.312(33.3) 1.500(38.1) 1.140(29.0) 1.085(27.56) UNE 1.101(28.0) 1.438(36.5) 1.625(41.3) 1.265(32.1) 1.210(30.73) UNE 1.208(30.7) 1.562(39.7) 1.812(46.0) 1.390(35.3) 1.335(33.91) UNE 1.333(33.9) 1.688(42.9) 1.938(49.2) 1.515(38.5) 1.460(37.08) UNE 1.458(37.0) 1.812(46.0) 2.062(52.4) 1.640(41.7) 1.585(40.26) Recommended Panel ut-out UNS 1.583(40.2) 2.000(50.8) 2.188(55.6) 1.765(44.8) 1.710(43.43) APPLIATION NOTES 1. Power to a given contact on one end will result in power to contact directly opposite regardless of identification letter 2. Metric Dimensions (mm) are indicated in parentheses 3. Material/finish: Shell, lockring, jam nut Al alloy, See Table II Page D-5 ontacts opper alloy/gold plate Insulators High grade rigid dielectric/n.a. ayonet Pins RES/passivate Seals silicone/n.a lenair, Inc. -4

6 Jam Nut Mount Environmental Plug/Receptacle ulkhead eed-thru for MIL-DTL Series I Type ulkhead eed-thrus onnector Series D38999 Series I Type onnector Type Env. ulkhead eed-thru Insert Arrangement Per MIL-DTL Series I MIL-STD-1560 ontact Termination P - Pin on Plug Side S - Socket on Plug Side M P N - 01 Shell Style 09 - Jam Nut Mount Plug/ Receptacle ender hanger Alternate Key Position A,,, D (N = Normal) Panel Accomodation onnector Material and inish M - Aluminum / Electroless Nickel N - Aluminum / Zinc-obalt N - ad / O.D. Over Electroless Nickel (1000hr Salt Spray) ZN - Aluminum Zinc-Nickel Olive Drab MT - Aluminum / Ni-PTE 1000 Hour rey TM AL - Aluminum / Pure Electrodeposited Aluminum Panel Accomodation (Min).125 () (Min).250 () (Min).500 () Insert Arrangement per MIL-DTL-38999, Series l MIL-STD-1560 SHELL SIZE A THREAD LASS 2A TALE I: ONNETOR DIMENSIONS DIA MAX MAX D HEX E LATS DIA ±.005(0.1) (0-0.1) UNE.573(14.6).900(22.9).875(22.2) 1.062(27.0).703(17.9).699(17.8) UNE.701(17.8) 1.030(26.2) 1.000(25.4) 1.250(31.8).827(21.0).769(19.5) UNE.851(21.6) 1.205(30.6) 1.188(30.2) 1.375(34.9) 1.015(25.8).955(24.3) UNE.976(24.8) 1.325(33.7) 1.312(33.3) 1.500(38.1) 1.140(29.0) 1.084(27.5) UNE 1.101(28.0) 1.450(36.8) 1.438(36.5) 1.625(41.3) 1.265(32.1) 1.208(30.7) UNE 1.208(30.7) 1.565(39.8) 1.562(39.7) 1.812(46.0) 1.390(35.3) 1.333(33.9) UNE 1.333(33.9) 1.690(42.9) 1.688(42.9) 1.938(49.2) 1.515(38.5) 1.459(37.1) UNE 1.458(37.0) 1.795(45.6) 1.812(46.0) 2.062(52.4) 1.640(41.7) 1.580(40.1) UNS 1.583(40.2) 1.920(48.8) 2.000(50.8) 2.188(55.6) 1.765(44.8) 1.709(43.4) E 1. APPLIATION NOTES Material/finish: O-Ring, interfacial and peripheral seals silicone/n.a. Shell assembly, coupling nut, jam nut, lock ring Aluminum Insulators High grade rigid dielectric/n/a. Alloy, See Table II round Ring eryllium copper/gold plate ontacts opper alloy/gold plate ayonet pins, wave washer RES/passivate 2. Metric Dimensions (mm) are indicated in parentheses. E-5

7 ulkhead eed-thrus lange Mount Environmental ulkhead eed-thru 1.00 in Panel MIL-DTL Series I Type 2.41 Product Series Alternate Key Position A,,, D (N for Normal) 1.00 Panel 1.69 lage Side Ref A TYP P asic Number Insert Arrangement Per MIL-DTL Series I MIL-STD-1560 P S ontact Termination - Pin on lange Side - Socket on lange Side.156 TYP TALE I: ONNETOR DIMENSIONS SHELL SIZE A MAX SQ SQ D DIA E ±.005(0.1) (14.6).719(18.3).938(23.8).125(3.2).703(17.9) (17.8).812(20.6) 1.031(26.2).125(3.2).827(21.0) (21.6).906(23.0) 1.125(28.8).125(3.2) 1.015(25.8) (24.8).969(24.6) 1.219(31.0).125(3.2) 1.140(29.0) Insert Arrangement per MIL-DTL-38999, Series l D Dia Typ E (28.0) 1.062(27.0) 1.312(33.3).125(3.2) 1.265(32.1) (30.7) 1.156(29.4) 1.438(36.5).125(3.2) 1.390(35.3) (33.9) 1.250(31.8) 1.562(39.7).125(3.2) 1.515(38.5) Ref (37.0) 1.375(34.9) 1.688(42.9).156(4.0) 1.640(41.7) (40.2) 1.500(38.1) 1.812(46.0).156(4.0) 1.765(44.8) E Dia Recommended Panel ut-out APPLIATION NOTES Assembly identified with manufacturer s name and part number, space permitting Material/finish: Shells and nuts Al alloy,6061-t6, QQ-A-225/8/cadmium O.D. per QQ-P-416 Type II, lass 3 over electroless nickel, Mil , lass 1/2/3/4, rade A//, 500 hr. salt spray ontacts leaded nickel copper/gold plate, MIL ,Type II, 3. lass I ayonet pins AISI 300 series stainless steel/passivate, QQ-P-35 Hoods AISI 305 series stainless steel/passivate, QQ-P-35. Inserts Epiall 1908 Seals silicone per ZZ-R-765 Metric Dimensions (mm) are indicated in parentheses. E-6

8 H7 Jam Nut Mount Hermetic ulkhead eed-thru MIL-DTL Series II Type ulkhead eed-thrus onnector Series D38999 Series II Type Shell Style H7 - Jam Nut Mount Insert Arrangement Per MIL-DTL Series II MIL-STD-1560 Alternate Key Position A,,, D (N = Normal).915 RE 1.69 TYP H7 Z P N - 01 onnector Type Hermetic ulkhead eed-thru onnector Material and inish T - arbon Steel, used Tin Z1 - RES, Passivated ZL - RES, Nickel inish ontact Termination P - Pin on Jam Nut Side S - Socket on Jam Nut Side Panel Accomodation (Min).125 () (Min).250 () (Min).500 () A Thread Hole for.032 DIA Safety Wire, 3 Equally Spaced.125 E Dia.150 Panel Accom. SHELL SIZE A THREAD LASS 2A TALE I: ONNETOR DIMENSIONS DIA MAX HEX D LATS E DIA ±.005(0.1) (0-0.1) UNE.474(12.0) 1.062(27.0) 1.250(31.8).885(22.5).830(21.1) UNE.591(15.0) 1.188(30.2) 1.375(34.9) 1.010(25.7).955(24.3) UNE.751(19.1) 1.312(33.3) 1.500(38.1) 1.135(28.8) 1.085(27.6) UNE.876(22.3) 1.438(36.5) 1.625(41.3) 1.260(32.0) 1.210(30.7) UNE 1.001(25.4) 1.562(39.7) 1.781(45.2) 1.385(35.2) 1.335(33.9) UNE 1.126(28.6) 1.688(42.9) 1.890(48.0) 1.510(38.4) 1.460(37.1) UNE 1.251(31.8) 1.812(46.0) 2.016(51.2) 1.635(41.5) 1.585(40.3) UNS 1.376(35.0) 2.000(50.8) 2.140(54.4) 1.760(44.7) 1.710(43.4) UN 1.501(38.1) 2.125(54.0) 2.265(57.5) 1.885(47.9) 1.835(46.6) APPLIATION NOTES Recommended Panel ut-out D Insert Arrangement per MIL-DTL-38999, Series Il MIL-STD-1560 E 1. Power to a given contact on one end will result in power to contact directly opposite, regardless of identification letter Hermeticity = less than 1 x 10 cc/sec at one atmosphere. Not for use in liquid atmosphere. 3. Material/finish: Shell, nut RES/passivated, carbon steel/fused tin or RES/nickel per QQ-N ontacts old Plated. Pin: alloy 52; Skt.: copper alloy Insulator fused vitreous glass/n.a. Seals fluorosilicone rubber/n.a. Metric dimensions (mm) are indicated in parentheses. E-7

9 ulkhead eed-thrus Wall Mount Environmental ulkhead eed-thru MIL-DTL Series II Type onnector Series D38999 Series II Type Shell Style 00 - Wall Mount Insert Arrangement Per MIL-DTL Series II MIL-STD-1560 Alternate Key Position A,,, D (N = Normal) M P N Ref Panel Accom lange Side Ref A TYP onnector Type Env. ulkhead eed-thru onnector Material and inish M - Aluminum / Electroless Nickel N - Aluminum / Zinc-obalt N - ad / O.D. Over Electroless Nickel (1000hr Salt Spray) ZN - Aluminum Zinc-Nickel Olive Drab MT - Aluminum / Ni-PTE 1000 Hour rey TM AL - Aluminum / Pure Electrodeposited Aluminum Panel Accomodation (Min).125 () (Min).250 () (Min).500 () ontact Termination P - Pin on lange Side S - Socket on lange Side TYP.156 E SHELL SIZE A MAX TALE I: ONNETOR DIMENSIONS SQ SQ D DIA E ±.005(0.1) (12.0).594(15.1).818(20.8).125(3.2).580(14.7) (15.0).719(18.3).944(24.0).125(3.2).697(17.7) (19.1).812(20.6) 1.037(26.3).125(3.2).885(22.5) (22.3).906(23.0) 1.131(28.7).125(3.2) 1.010(25.7) (25.4).969(24.6) 1.224(31.1).125(3.2) 1.135(28.8) (28.6) 1.062(27.0) 1.318(33.5).125(3.2) 1.260(32.0) (31.8) 1.156(29.4) 1.443(36.7).125(3.2) 1.385(35.2) (35.0) 1.250(31.8) 1.568(39.8).125(3.2) 1.510(38.4) (38.1) 1.375(34.9) 1.693(43.0).156(4.0) 1.635(41.5) Ref Insert Arrangement per MIL-DTL-38999, Series li MIL-STD APPLIATION NOTES Material/inish: Shells and nuts Al alloy,6061-t6,qq-a-225/8, see Table II ontacts Leaded nickel copper - gold plate MIL , Type II, lass I. ayonet pins AISI 300 series stainless steel/passivate, QQ-P-35 Hoods AISI 305 series stainless steel/passivate, QQ-P -35. Inserts High grade rigid dielectric/n.a. Seals Silicone/ N.A. Metric Dimensions (mm) are indicated in parentheses. E Dia Recommended Panel ut-out D DIA (4 Places) E-8

10 Too at to ly? Phenomenal Performance; Itty-itty Package Maybe. ut Not Too ig To e Saved by a Mouse. One of the biggest challenges facing designers of armored vehicles and other rapid deployment combat platforms is the requirement to build systems which are transportable by air. In critical weightreduction applications such as these, literally every ounce counts. That s why lenair invented the Series 80 Mighty Mouse; an ultraminiature connector with all the performance characteristics of standard Mil-Spec products. The Mighty Mouse is being used in ground, air and sea applications where extreme levels of weight reduction are not just an option but a necessity. So, if your system is too fat to fly, consider a switch to the mouse. The lenair Mighty Mouse : Phenomenal Performance, Itty-itty Package Air Way lendale, alifornia Telephone: acsimilie: sales@glenair.com United States United Kingdom ermany Niordic rance Italy Spain Japan

11 ulkhead eed-thrus H7 Jam Nut Mount Hermetic ulkhead eed-thru MIL-DTL Series III Type onnector Series D38999 Series III Type Shell Style H7 - Jam Nut Mount Insert Arrangement Per MIL-DTL Series III MIL-STD-1560 Alternate Key Position A,,, D, E (N = Normal) H7 Z P N - 01 onnector Type Hermetic ulkhead eed-thru onnector Material and inish Z1 - RES, Passivated ZL - RES, Nickel inish ontact Termination P - Pin on Jam Nut Side S - Socket on Jam Nut Side Panel Accomodation (Min).125 () (Min).250 () (Min).500 () A Thread Panel Accom. E Thread D Dia Recommended Panel ut-out SHELL SIZE A THREAD 0.1 P-0.3L-TS-2 TALE I: ONNETOR DIMENSIONS DIA D DIA E DIM THREAD METRI (30.20) (27.00).703/.693 (17.9/17.6).657/.655 (16.7/16.6) M17 x 1.0-6g Insert Arrangement per MIL-DTL Series III MIL-STD (34.93) (31.80).835/.825 (21.2/21.0).771/.769 (19.6/19.5) M20 x 1.0-6g (38.10) (34.90) 1.020/1.010 (25.9/25.7).955/.953 (24.3/24.2) M25 x 1.0-6g (41.30) (38.10) 1.145/1.135 (29.1/28.8) 1.085/1.083 (27.6/27.5) M28 x 1.0-6g (44.50) (41.30) 1.270/1.260 (32.3/32.0) 1.210/1.208 (30.7/30.7) M32 x 1.0-6g (49.20) (46.00) 1.395/1.385 (35.4/35.2) 1.335/1.333 (33.9/33.9) M35 x 1.0-6g (52.40) (49.20) 1.520/1.510 (38.6/38.4) 1.460/1.458 (35.7/37.0) M38 x 1.0-6g (55.60) (52.40) 1.645/1.635 (41.8/41.5) 1.585/1.583 (40.3/40.2) M41 x 1.0-6g (58.70) (55.60) 1.769/1.759 (44.9/44.7) 1.710/1.708 (43.4/43.4) M44 x 1.0-6g APPLIATION NOTES 1. Power to a given contact on one end will result in power to contact directly opposite, regardless of identification letter. 2. Hermeticity = less than 1 x 10-7 cc/sec at one atmosphere. Not for use in liquid atmosphere. 3. Material/finish: Shell, nut RES/passivated, carbon steel/fused tin or RES/nickel per QQ-N-290. ontacts old Plated. Pin: alloy 52; Skt.: copper alloy Insulator fused vitreous glass/n.a. Seals fluorosilicone rubber/n.a. 4. Metric dimensions (mm) are indicated in parentheses lenair, Inc. -10

12 Wall Mount Environmental ulkhead eed-thru MIL-DTL Series III Type ulkhead eed-thrus onnector Series D38999 Series III Type Shell Style 00 - Wall Mount Insert Arrangement Per MIL-DTL Series III MIL-STD-1560 Alternate Key Position A,,, D, E (N = Normal) M P N - 01 onnector Type Env. ulkhead eed-thru onnector Material and inish M - Aluminum / Electroless Nickel N - Aluminum / Zinc-obalt N - ad / O.D. Over Electroless Nickel (1000hr Salt Spray) ZN - Aluminum Zinc-Nickel Olive Drab MT - Aluminum / Ni-PTE 1000 Hour rey TM AL - Aluminum / Pure Electrodeposited Aluminum Panel Accomodation E (Min).125 () (Min).250 () (Min).500 () 1.91 ontact Termination P - Pin on Panel Side S - Socket on Panel Side 1. E 53 MAX.62. lange Mount D Sq. S D Q lange Side Ref Panel Side Ref Sq. S Q A Thread THRE AD SHELL SIZE.75. Ref RE TALE I: ONNETOR DIMENSIONS A THREAD 0.1 P-0.3L-2A. 125 MAX PANEL AOMMODATI ON Panel ( THI Accomodation S S I DE ONL Y) DIA. ± (0.3) MAX. ully UL L Y Mated MATED Indicator I NDI ATOR Red RED and AND 22 Places PL AE S DIM. D DIM (3.3).719 (18.3).938 (23.8) (3.3).812 (20.6) (26.2) (3.3).906 (23.0) (28.6) (3.3).969 (24.6) (31.0) (3.3) (27.0) (33.3) (3.3) (29.4) (36.5) (3.3) (31.8) (39.7) (4.0) (34.9) (42.9) (4.0) (38.1) (46.0) Diameter DI A 4 Places PL AE S Insert SEE Arrangement MI L per OR MIL-DTL I NSERT A RRANEMENTS Series III MIL-STD-1560 APPLIATION NOTES 1. Shell, lock ring Al alloy, see Table II ontacts opper alloy/ gold plate Insulators High grade rigid dielectric/n.a. Seals Silicone/N.A. 2. or symetrical layouts only. Power to a given contact on one end will result in power to contact directly opposite, letter. 3. Metric Dimensions (mm) are indicated in parentheses 2010 lenair, Inc. E-11

13 ulkhead eed-thrus Jam Nut Mount Environmental ulkhead eed-thru MIL-DTL Series III Type onnector Series D38999 Series III Type Shell Style 07 - Jam Nut Mount Insert Arrangement Per MIL-DTL Series III MIL-STD-1560 Alternate Key Position A,,, D, E (N = Normal) H J MAX.565 RE M P N - 01 onnector Type Env. ulkhead eed-thru onnector Material and inish M - Aluminum / Electroless Nickel N - Aluminum / Zinc-obalt N - ad / O.D. Over Electroless Nickel (1000hr Salt Spray) ZN - Aluminum Zinc-Nickel Olive Drab MT - Aluminum / Ni-PTE 1000 Hour rey TM AL - Aluminum / Pure Electrodeposited Aluminum SHELL SIZE Dash No. TALE II: DASH NUMERS J H (40.6) (22.9) (43.9) (25.9) (50.3) (32.3) A THREAD 0.1 P-0.3L-TS-2 ontact Termination P - Pin on Jam Nut Side S - Socket on Jam Nut Side TALE I: ONNETOR DIMENSIONS DIM DIM MAX ØD +.010/-.000 (+.25/-0) APPLIATION NOTES 1. Assembly identified with lenair name, part number and date code, space permitting. 2. or pin/pin and socket/socket, symetrical layouts only. onsult factory for available insert arrangements 3. Power to a given contact on one end will result in power to contact directly opposite regardless of identification letter Panel Accomodation (Min).125 () (Min).250 () (Min).500 () E DIM +.000/-.002 (+.0/-.06) A THREAD THREAD THREAD LASS 2A (22.2) 1.090(27.7).693(17.6).657(16.70) UNE (25.4) 1.280(32.5).825(21.0).771(19.58) UNE (31.8) 1.400(35.6) 1.010(27.6).995(24.26) UNE (34.9) 1.530(38.9) 1.135(28.8) 1.085(27.56) UNE (38.1) 1.660(42.2) 1.260(32.0) 1.210(30.73) UNE (41.3) 1.840(46.7) 1.385(35.2) 1.335(33.91) UNE (44.5) 1.970(50.5) 1.510(38.4) 1.460(37.08) UNE (47.6) 2.090(53.1) 1.635(41.5) 1.585(40.26) UNE (50.8) 2.210(56.1) 1.760(44.7) 1.710(43.43) UNS Insert Arrangements per MIL-DTL Series III MIL-STD OR ANEMENTS 4. Material/finish: Shell, lockring, jam nut Al alloy, see Table II ontacts opper alloy/gold plate Insulators High grade rigid dielectric/n.a. ayonet Pins RES/passivate Seals Silicone/N.A. E D Dia Panel MAX. PANEL Accom. Recommended Panel ut-out 2010 lenair, Inc. -12

14 H9 Jam Nut Mount Hermetic Plug/Receptacle ulkhead eed-thru for MIL-DTL Series III Type ulkhead eed-thrus onnector Series D38999 Series III Type onnector Type Hermetic ulkhead eed-thru Insert Arrangement Per MIL-DTL Series III MIL-STD-1560 ontact Termination P - Pin on Plug Side S - Socket on Plug Side.890 (22.6) (50.8).125 (3.2) H9 P P N - 01 Shell Style H9 - Jam Nut Mount Plug/ Receptacle ender hanger Alternate Positions: A,,, D, E (N = Normal) A Thread Panel Accomodation onnector Material and inish Z1 - RES, Passivated ZL - RES, Nickel inish Panel Accomodation (Min).125 () (Min).250 () (Min).500 () Thread.520/.500 (13.2/12.7) to rear of red full-mate indicator band Insert Arrangements per MIL-DTL Series III MIL-STD-1560 SHELL SIZE A THREAD 0.1 P-0.3L-TS-2 TALE I: ONNETOR DIMENSIONS DIM DIM MAX D DIA E DIM THREAD x1-6g-0.100r (24.0) 1.090(27.7).698(17.7).322(8.9) M (27.0) 1.280(32.5).822(20.9).385(9.8) M (32.0) 1.400(35.6) 1.010(27.6).479(12.3) M (36.0) 1.530(38.9) 1.135(28.8).541(13.7) M (37.0) 1.660(42.2) 1.260(32.0).604(15.3) M (41.0) 1.840(46.7) 1.385(35.2).635(16.1) M (46.0) 1.970(50.5) 1.510(38.4).698(17.7) M (50.0) 2.090(53.1) 1.635(41.5).760(19.3) M (51.2) 2.210(56.1) 1.760(44.7).822(20.9) M44 E D Dia Recommended Panel ut-out APPLIATION NOTES 1. Power to a given contact on one end will result in power to contact directly opposite, regardless of identification letter. 2. Hermeticity = less than 1 x 10-7 cc/sec at one atmosphere. Not for use in liquid atmosphere. 3. Material/finish: Shell, nut RES/passivated, carbon steel/fused tin or RES/nickel per QQ-N-290. ontacts old Plated. Pin: alloy 52; Skt.: copper alloy Insulator fused vitreous glass/n.a. Seals fluorosilicone rubber/n.a. 4. Metric dimensions (mm) are indicated in parentheses lenair, Inc. -13

15 ulkhead eed-thrus MIL-DTL Series III Type Jam Nut ulkhead eed-thru Product Series HOW TO ORDER: inish See Table II EXAMPLE: PRODUT SERIES ASI NUMER A D - 15 E H - 23 J - 25 Alternate Key M P S ontact Style Position P - Pin on lange Side A,,, D, SEE MIL-STD-1560 OR INSERT S - ARRANEMENT Socket on lange Side (Omit for Normal) ONNETOR, REEPTALE, LKHEAD EEDTHRU JAM NUT, IL , SERIES III (OR 2.00 MAX PANEL) SHELL SIZE, TALE M I P S asic Number INISH, TALE II INSERT ARRANEMENT DASH NUMER PER MIL-STD-1560 Insert Arrangement ALTERNATE POSITION, Per MIL-DTL PER MIL Series III A,,, OR D OMIT OR MIL-STD-1560 NORMAL P = PIN ON JAM NUT SIDE S = SOKET ON JAM NUT SIDE P = PIN ON LANE SIDE S = SOKET ON LANE SIDE ontact Style P - Pin on Jam Nut Side S - Socket on Jam Nut Side 24 P S See SEE MIL-STD-1560 OR for Insert INSERT Arrangement ARRANEMENT MAX MAX.125 MAX E MAX A THREAD Thread TYP. THREAD Thread 2.00 MAX. PANEL Panel.520 MAX ULLY ully Mated MATED Indicator INDIATOR and AND - Red - RED Type TYPE MAX.125 MAX E-14

16 MIL-DTL Series III Type Jam Nut ulkhead eed-thru ulkhead eed-thrus SHELL SIZE A Thread 0.1P-0.3L-TS-2 TALE I: ONNETOR DIMENSIONS Dimension Dimension D Diameter E Dimension Thread x1-6g-0.100r (22.2) 1.08 (27.4) 6.98 (17.7).670 (17.0) M (25.4) 1.27 (32.3).822 (20.9).771 (19.6) M (31.8) 1.39 (35.3) (27.6).995 (25.3) M (34.9) 1.52 (36.9) (28.8) (27.6) M (38.1) 1.64 (41.7) (32.0) (30.7) M (41.3) 1.83 (46.5) (35.2) (33.9) M (44.5) 1.95 (49.5) (38.4) (37.1) M (47.6) 2.08 (52.8) (41.5) (40.3) M (50.8) 2.20 (55.9) (44.7) (43.4) M44 TALE II: MATERIALS AND INISH SYM INISH J admium Plate / Olive Drab old Iridite over admium Plate over Nickel E M Electroless Nickel N admium Plate / Olive Drab over Nickel N T admium / Olive Drab over Electroless Nickel Nickel (500 Hour Salt Spray) admium Plate / right Dip Over Nickel ø D REOMMENED PANEL UT-OUT E APPLIATION NOTES Assembly identified with manufacturers name and part number Electrical safety limits must be established by user, peak voltage, switching surge, transient, etc. should be used to determine the safety applications. Material/ inishes: Shells, Jam Nut - AL Alloy Insulators- High rade Rigid Dielectric/ N.A Seals- luorosilicone/ N.A. E-15

17 lenair MIL-DTL Type Sav-on onnector Savers SETION TALE O ONTENTS LENAIR MIL-DTL TYPE ONNETOR SAVERS: lenair MIL-DTL Type Sav-on onnector Saver Product eatures...-1 Sav-on onnector Saver Lock Ring Selection and Use...-2 MIL-DTL Sav-on Material and inish Specifications Series I Type Sav-on Plug/Receptacle onnector Saver Series I Type Sav-on Plug/Plug In-Line onnector Saver Series II Type Sav-on Plug/Receptacle onnector Saver Series III Type Sav-on Plug/Receptacle onnector Saver Series III Type Sav-on Plug/Plug In-Line onnector Saver Series III Type Sav-on Pin/Pin or Socket/Socket In-Line onnector Saver Series III Type Sav-on MIL-STD-1760 onnector Saver...-16

18 lenair MIL-DTL Type Sav-on onnector Savers Sav-on onnector Savers The Smart Solution for Preventing ontact Damage and Extending the Service Life of able Assemblies Product Applications lenair Sav-on onnector Savers are designed to protect connectors that are subject to repeated mating and unmating cycles. Sav- on onnector Savers prevent costly repair or replacement of expensive connectors and cables while preserving the quality and integrity of connector performance. Sav-on onnector Savers take the abuse of repeated connection cycles instead of black box or other equipment connectors. Equipment connectors that are mated and unmated frequently during manufacturing, check-out phases and environmental test design adds resistance to a circuit equal to a mated pin and socket contact, thus it has little or no effect on sensitive circuits. When a Sav-on onnector Saver is installed between a receptacle and a plug, the effective additional length is less than the length of an equivalent mated plug and receptacle. When using bayonet coupled Sav-on onnector Savers, lenair recommends our Lock Ring design feature in applications where large cable bundles may or MIL-DTL Series I, II and III onnectors All Standard Materials and inish Platings Environmental and Hermetic Designs Available ender hangers Optional Locking Mechanism Keyed Polarization ully Repairable programs can be protected by lenair Sav-on onnector Savers at considerable savings in time and money. lenair Sav-on onnector Savers feature one-piece, non-removable pin/socket contacts for maximum reliability and minimum effect on circuit resistance. Each lenair Sav-on onnector Saver series meets the same durability requirements as the Military Specification series with which it mates. The mating portions of the pin-and-socket contacts are in strict compliance with the applicable Military Specification contacts used in each connector series. The one-piece induce unwanted stress to the coupling mechanism and potential unwanted contact displacement (see page E-2). atalog contents including part numbers, materials and dimensions are accurate to the best of our ability when we go to print. Even so, customers are advised to consult the factory for the latest specifications, particularly to confirm critical dimensions such as connector lengths, threads, and so on. When errors or mistakes are brought to our attention, corrected content is posted immediately to our website: com. -1

19 Sav-on onnector Savers Sav-on onnector Saver Lock Ring Selection and Use Lock Ring Prevents Accidental Disengagement of Mated onnectors or ayonet oupling Only The oupling Nut: This feature eliminates the wave spring inside the coupling nut, thus providing positive metal-tometal bottoming out of the plug side of the Sav-on onnector Saver to the mating receptacle. This is a desirable option in the following applications: Locking a Sav-on to a receptacle: Locking a Sav-on onnector Saver to a receptacle can prevent accidental or unauthorized unmating. This can insure that the equipment receptacle remains in its unused condition prior to delivery. Locking a Sav-on to reduce lateral forces: Lateral forces caused by a heavy cable can be reduced when the Sav-on onnector Saver is locked to the equipment receptacle. On high-density connectors that have a limited pin-and-socket engagement length, the force applied by a heavy cable can collapse the wave spring and create unwanted discontinuities in the mated contacts. Locking a Sav-on when delivered to end-user: When equipment is delivered to the end-user, the Sav-on onnector Saver may be locked to its mating receptacle to insure that the receptacles mounted on the equipment will remain unused until final installation of the equipment. Locking a Sav-on to a cable mounted plug: It is often desirable to lock a Sav-on onnector Saver on a cable-mounted plug coupler to prevent accidental disconnect of the Sav-on. Sav-on Lock Ring Engagement and Disengagement Steps: 1. To engage the plug portion of the saver, first insure that the Lock Ring (2) is in the fully open position by turning the Lock Ring by hand clockwise until it stops. 2. ouple (1) to the Mating receptacle. Note: Pins should be visible in the three holes of the oupling Ring (1). 3. To lock the Sav-con, turn the Lock Ring (2) counter-clockwise by hand until it stops. This will seat the bayonet pins. 4. Dis-Engagement is the reverse of steps 3 and 2. Turn Lock Ring (2) to the open position clockwise by hand until it stops. Then rotate the oupling Ring (1) counter-clockwise until all contacts are separated

20 MIL-DTL Series I, II and III Sav-on onnector Saver Material and inish Specifications Sav-on onnector Savers Shell, arrel, and oupling Nut (Environmental) ront and Rear Insulators ontact Retention lip rommet, Peripheral Seal and Interfacial Seal Pin / Socket ontacts (Environmental) Socket ontact Hoods Wave Spring (ayonet Versions) EMI round Springs Adhesives Potting ompound, P and Solder up Versions Table I: Materials and inishes Aluminum alloy 6061-T6 per ASTM- 211, 221 lass-filled liquid crystal polymer (LP) in accordance with MIL-M-24519, Type LP-30 eryllium copper, heat-treated, unplated lended elastomer, 30% silicone per ZZ-R-765, 70% fluorosilicone per MIL-R opper Alloy / old Plate orrosion Resistant Steel IAW AISI303 Passivate QQ-P-35 Stainless Steel 17-7PH, ondition Passivate QQ-P-35 eryllium opper, old Plate MIL Silicone and epoxy Environmental and Hermetic onnectors: High-strength epoxy, Hysol EE4215. ilter onnectors: Stycast 2850T/atalyst 11 thermally conductive epoxy encapsulant. Table II: MASTER shell inishes Plating ode Material inish Specification M Aluminum Electroless Nickel AMS Aluminum ad Plate, Olive Drab AMS-QQ-P-416, Type II, lass 3 N Aluminum admium Plate Olive Drab over Electroless Nickel AMS-QQ-P-416, over AMS (1000 Hour Salt Spray) N Aluminum Zinc-obalt ASTM840 ZN Aluminum Olive Drab Zinc-Nickel Zinc alloy per ASTM , lass 1 Type E rade 3 over Electroless nickel per ASTM S2, Type 1 lass 5 MT Aluminum Ni-PTE 1000 Hour rey TM (Nickel lourocarbon Polymer) MIL-DTL-38999L (500 Hour Salt Spray) -3

21 Sav-on onnector Savers Sav-on onnector Saver Plug/Receptacle for Use with MIL-DTL Series I Product Series onnector Saver asic Part Number ontact ender P - Pins on Plug Side, Sockets on Receptacle Side S - Sockets on Plug Side, Pins on Receptacle Side 942 L 003 M P A Lock Ring L - Lock Ring (Standard) inish Symbol (See Table II) Alternate Positions: A,,, D (N = Normal) Insert Arrangement MIL-DTL Series I MIL-STD (45.9) Interfacial Seal EMI round Spring (Standard) REEPTALE END A PLU END Lock Ring (Standard) -4

22 D N Sav-on onnector Saver Plug/Receptacle for Use with MIL-DTL Series I Sav-on onnector Savers A L 88 AE VIEW REEPTALE SHELL SIZE SERIES I: ALTERNATE KEYWAY POSITIONS N A D Table II: shell inishes Plating ode Material inish M Aluminum Electroless Nickel Aluminum ad Plate, Olive Drab N Aluminum admium Plate Olive Drab over Electroless Nickel N Aluminum Zinc-obalt ZN Aluminum Olive Drab Zinc-Nickel MT Aluminum Ni-PTE 1000 Hour rey TM (Nickel lourocarbon Polymer) SHELL SIZE TALE I: ONNETOR DIMENSIONS A Diameter (14.6).910 (23.1) (17.8) (26.3) (21.6) (30.7) (24.8) (33.8) (28.0) (37.0) (30.7) (39.9) (33.9) (43.1) (37.0) (45.7) (40.2) (48.9) -5

23 Sav-on onnector Savers 443 In-Line/lange Mount Receptacle Plug/Plug MIL-DTL Series I Type Product Series Style A Alternate Key Position A,,, D, (N = Normal) A N onnector Material and inish See Table II for Options Insert Arrangement MIL-DTL Series I MIL-STD-1560 Syle A In-Line A.72 Ref Note APPLIATION NOTES Assembly identified with manufacturer s name and part ontacts copper alloy/gold plate number, space permitting Insulators high-grade rigid dielectric/n.a. Material/finish: Interfacial & peripheral seals silicone/ N.A. Shell assembly Al alloy/see Table II 3. Metric Dimensions (mm) are indicated in parentheses ayonet pins RES/passivate 4. See MIL-DTL for Insert Arrangements -6

24 443 In-Line/lange Mount Receptacle Plug/Plug MIL-DTL Series I Type Sav-on onnector Savers Table II: shell inishes Plating ode Material inish M Aluminum Electroless Nickel Aluminum ad Plate, Olive Drab N Aluminum admium Plate Olive Drab over Electroless Nickel N Aluminum Zinc-obalt ZN Aluminum Olive Drab Zinc-Nickel MT Aluminum Ni-PTE 1000 Hour rey TM (Nickel lourocarbon Polymer) SHELL SIZE A DIA MAX TALE I: ONNETOR DIMENSIONS DIA MAX ( ) D DIM E DIM ±.020(0.5) DIA MAX (14.6).632(16.1).128(3.3).719(18.3).938(23.8).859(21.8) (17.8).632(16.1).128(3.3).812(20.6) 1.031(26.2).984(25.0) (21.6).632(16.1).128(3.3).906(23.0) 1.125(28.6) 1.156(29.4) (24.8).632(16.1).128(3.3).969(24.6) 1.219(31.0) 1.281(32.5) (28.0).632(16.1).128(3.3) 1.062(27.0) 1.312(33.3) 1.406(35.7) (30.7).632(16.1).128(3.3) 1.156(29.4) 1.438(36.5) 1.516(38.5) (33.9).602(15.3).147(3.7) 1.250(31.8) 1.562(39.7) 1.641(41.7) (37.0).602(15.3).147(3.7) 1.375(34.9) 1.688(42.9) 1.766(44.9) (40.2).602(15.3).147(3.7) 1.500(38.1) 1.812(46.0) 1.891(48.0) -7

25 Sav-on onnector Savers Sav-on onnector Saver Plug/Receptacle for Use with MIL-DTL Series II Product Series onnector Saver asic Part Number Insert Arrangement MIL-DTL Series II MIL-STD-1560 ontact ender P - Pins on Plug Side, Sockets on Receptacle Side S - Sockets on Plug Side, Pins on Receptacle Side 942 L 004 M P A Lock Ring L - Lock Ring (Standard) inish Symbol (SeeTable II) round Spring - EMI round Spring (Standard) Alternate Positions: A,,, D (N = Normal) 1.20 (30.5) MAX EMI round Spring (Standard) Interfacial Seal REEPTALE END A PLU END LOK RIN (Standard) -8

26 D N Sav-on onnector Saver Plug/Receptacle for Use with MIL-DTL Series II Sav-on onnector Savers A L 100 AE VIEW REEPTALE SHELL SIZE SERIES II: ALTERNATE KEYWAY POSITIONS N A D Table II: shell inishes Plating ode Material inish M Aluminum Electroless Nickel Aluminum ad Plate, Olive Drab N Aluminum admium Plate Olive Drab over Electroless Nickel N Aluminum Zinc-obalt ZN Aluminum Olive Drab Zinc-Nickel MT Aluminum Ni-PTE 1000 Hour rey TM (Nickel lourocarbon Polymer) TALE I: ONNETOR DIMENSIONS SHELL SIZE A MAX. MAX (12.0).750 (19.1) (15.0).859 (21.8) (19.1) (26.2) (22.2) (29.4) (25.4) (32.5) (28.6) (35.7) (31.8) (38.9) (35.0) (42.1) (38.1) (45.1) -9

27 Sav-on onnector Savers Sav-on onnector Saver Plug/Receptacle for Use with MIL-DTL Series III Product Series onnector Saver Insert Arrangement MIL-DTL Series III MIL-STD-1560 asic Number ode Alternate positions: A,,, D, E (N = Normal) N - 35 P onnector Material and inish See Table II P - Pins, plug side S - Sockets, plug side TALE I: ONNETOR DIMENSIONS SHELL SIZE SHELL SIZE ODE A THREAD 0.1P-0.3L-TS-2 DIA MAX 09 A D E H J A Thread lass 2A ull Mate Red Indicator and APPLIATION NOTES Knurl Style Mfr Option (38.1) Set Screws to Lock oupling round Spring (Standard) A Thread lass Assembly features straight-thru double ended socket contacts. Power to a given contact on one end will result in power to contact directly opposite regardless of identification. Metric dimensions (mm) are indicated in parentheses. Material/finish: arrel/shell, coupling nut, lock ring Al alloy ontacts, grounding ring opper Al alloy/gold plate Detent spring orrosion resistant material Retaining device RES/passivate O-ring, interfacial & peripheral seals luorosilicone/n.a. Insulators High grade rigid dielectric/ N.A. -10

28 Sav-on onnector Saver Plug/Receptacle for Use with MIL-DTL Series III Sav-on onnector Savers L Table II: shell inishes Plating ode Material inish M Aluminum Electroless Nickel Aluminum ad Plate, Olive Drab N Aluminum admium Plate Olive Drab over Electroless Nickel N Aluminum Zinc-obalt ZN Aluminum Olive Drab Zinc-Nickel AR R R DR MT Aluminum Ni-PTE 1000 Hour rey TM (Nickel lourocarbon Polymer) AE VIEW REEPTALE SERIES III: ALTERNATE KEYWAY POSITIONS ode Ref Alternate Keyway ode AR R R DR A 09 D E H J N A D E N A D E N A D E N A D E

29 Sav-on onnector Savers Sav-on onnector Saver Plug/Plug In-Line onnector for Use with MIL-DTL Series III Product Series onnector Saver Insert Arrangement MIL-DTL Series III MIL-STD-1560 asic Number Alternate positions: A,,, D, E (N = Normal) N PP onnector Material and inish See Table II PP - Pin/Pin ontacts SS - Socket/Socket ontacts PS - Pin/Socket ontacts Socket Interface A Thread Typ Typ Pin Interface round Spring (Standard) SHELL SIZE TALE I: ONNETOR DIMENSIONS A THREAD 0.1 P-0.3L-TS-2 DIA MAX (21.8) (24.6) (29.0) (32.2) (35.3) (38.1) (41.3) (44.5) (47.6) (58.4) Assembly features straight-thru double-ended contacts, power to a given contact on one end will result in power to contact directly opposite, regardless of identification. Symetrical layout only, onsult factory for available insert arrangements. Metric dimensions (mm) are indicated in parentheses. APPLIATION NOTES 4. Material/finish: arrel, adapter, junction nuts, coupling nuts Al alloy/see Table I. Insulators High grade rigid dielectric/n.a. ontacts opper alloy/gold plate -12

30 Sav-on onnector Saver Plug/Plug In-Line onnector for Use with MIL-DTL Series III Sav-on onnector Savers L Table II: shell inishes Plating ode Material inish M Aluminum Electroless Nickel Aluminum ad Plate, Olive Drab N Aluminum admium Plate Olive Drab over Electroless Nickel N Aluminum Zinc-obalt ZN Aluminum Olive Drab Zinc-Nickel AR R R DR MT Aluminum Ni-PTE 1000 Hour rey TM (Nickel lourocarbon Polymer) AE VIEW REEPTALE SERIES III: ALTERNATE KEYWAY POSITIONS ode Ref Alternate Keyway ode AR R R DR A 09 D E H J N A D E N A D E N A D E N A D E

31 Sav-on onnector Savers Sav-on onnector Saver In-Line onnector for Use with MIL-DTL Series III Product Series onnector Saver asic Number Insert Arrangement MIL-DTL Series III MIL-STD-1560 Side S - Sockets P - Pin ontacts Alternate Positions per MIL-DTL-38999: A,,, D, E or N N SE SN onnector Material and inish See Table II for Options Side A S - Sockets P - Pin ontacts Alternate Positions per MIL-DTL-38999: A,,, D, E or N See MIL-STD-1560 for insert arrangements (38.9).620 (15.8) Typ Threads Ø D TALE I: ONNETOR DIMENSIONS SHELL SIZE THREAD Ø D MAX P-.3L-2A P-.3L-2A P-.3L-2A P-.3L-2A P-.3L-2A P-.3L-2A P-.3L-2A P-.3L-2A P-.3L-2A APPLIATION NOTES or pin/pin and skt/skt symmetrical layouts only. onsult factory for available insert arrangements. Power to a given contact on one end will result in power to the contact directly opposite, regardless of identification marking. Metric dimensions (mm) are indicated in parentheses. 4. Material/finish: Shell assembly Al alloy/see Table II ontacts opper alloy/gold plate Insulators High-grade rigid dielectric/ N.A. Seals Silicone/ N.A -14

32 Sav-on onnector Saver Pin/Pin or Socket/Socket In-Line onnector for Use with MIL-DTL Series III Sav-on onnector Savers L Table II: shell inishes Plating ode Material inish M Aluminum Electroless Nickel Aluminum ad Plate, Olive Drab N Aluminum admium Plate Olive Drab over Electroless Nickel N Aluminum Zinc-obalt ZN Aluminum Olive Drab Zinc-Nickel AR R R DR MT Aluminum Ni-PTE 1000 Hour rey TM (Nickel lourocarbon Polymer) AE VIEW REEPTALE SERIES III: ALTERNATE KEYWAY POSITIONS ode Ref Alternate Keyway ode AR R R DR A 09 D E H J N A D E N A D E N A D E N A D E

33 Sav-on onnector Savers Sav-on onnector Saver MIL-STD-1760 or Use With MIL-DTL Series III Product Series onnector Saver onnector Material and inish See Table II for Options Insert Arrangement (Per MIL-STD-1560) Alternate positions: A,,, D, E (N = Normal) N P A X asic Number P - Pins, plug side S - Sockets, plug side If using fiber optics in channels U and Y (Supplied w/o electrical contacts in these cavities) Omit for non-fiber use rounding Ring P-0.3L-TS-2A Thread P-0.3L-TS-2 Thread.415 (10.5).374 (9.5) 10 x No. #20 13 x No. # ully Mated Indicator and-red (47.6) MAX (47.6) MAX 3 x No. #8 Twinax 4 x No. #12 oax SHELL SIZE ODE SHELL SIZE INSERT ARRANEMENT INSERT ARRANEMENT DASH NO. TOTAL NUMER O ONTATS J ONTAT SIZE (oax) 8 (Twinax) QUANTITY All set screws to have N.D. Ind. Stud grade threadlocker # (jet fuel resistant). Metric dimensions (mm) are indicated in parentheses. Material/finish: arrel/shell, coupling nut, lock ring RES Passivated APPLIATION NOTES ontacts opper alloy/gold plate Interfacial & peripheral seals silicone/n.a. Insulators High grade rigid dielectric/ N.A. Shrink Tube See Table I -16

34 Sav-on onnector Saver MIL-STD-1760 or Use With MIL-DTL Series III Sav-on onnector Savers L AR R R DR AE VIEW REEPTALE SERIES III: ALTERNATE KEYWAY POSITIONS ode Ref Alternate Keyway ode AR R R DR J 25 N A D E

35 lenair MIL-DTL Type EMI/RI onnectors and SETION TALE O ONTENTS LENAIR MIL-DTL TYPE EMI/RI ONNETORS AND AESSORIES: lenair MIL-DTL Type Power onnector Product eatures...-1 lenair MIL-DTL Type ackshells and Selection uide...-2 lenair D38999 Type ackshell Interface Dimensions...-4 Shrink oot Reference Information Heat-Shrinkable Molded oots O-Ring Sealed Shrink oot Adapter omposite Swing-Arm Strain Relief with Nickel/opper EMI/RI Shield Sock omposite Swing-Arm Strain Relief with omposite EMI/RI Shield Sock Swing-Arm Assembly Instructions EMI/RI Split-Shell Non-Environmental ackshell with Strain Relief EMI/RI Low Profile Non-Environmental ackshell with Strain Relief EMI/RI Shrink oot anding Adapter EMI/RI Non-Environmental and-in-a-an ackshell with Strain-Relief Strain Relief lamp, Straight and Strain Relief lamp, omposite Swing-Arm Strain Relief omposite MIL /93 anding Split-Ring and -027 AmberStrand omposite EMI/RI raid Tubular Metal raid QQ--575 ASTM 33 Tin oated opper Tubular Metal raid ASTM 355 lass 4 OH Nickel Plated opper onductive asket for lange Mount Series III Receptacle onnector MS85049/94 ull Perimeter Nut Plate MS85049/95 3/4 Perimeter Nut Plate MS85049/96 1/4 Perimeter Nut Plate S001 eries I Dummy Stowage Receptacle S002 Series II Dummy Stowage Receptacle HS0 Series III Dummy Stowage Receptacle HS007 Dummy Stowage Receptacle for MIL-DTL Series IV onnectors (Plug), (Receptacle), (EMI Receptacle) Series I Protective overs (Plug), (Receptacle), (EMI Receptacle) Series II Protective overs (Plug), (Receptacle) Series III Protective overs (Plug), (Receptacle) Series IV Protective overs T70 Strap Wrench with 3/8 Square Drive AND-IT Shield Termination lamping System and ench Mount and Hand Held Torque Wrenches Hand Held Digital Torque Wrench and ench Stand...55 MIL-DTL Series I, II, III and IV onnector Holding Tools and omposite Hex oupling Wrench

36 MIL-DTL onnector and Assembly Tools onnector ecause the Art of Interconnect able Design alls for More Technology Than Just a onnector ackshells: A Part of Every Well-Designed able Harness and Assembly lenair understands that the management of EMI, environmental damage and mechanical stress factors in high-reliability cable assemblies usually requires the incorpoartion if various connector backshells and accessories. We offer thousands of EMI management products, cablesealing backshells, protective covers, strain-relief devices and other essential accessories. In this section of the book we ve organized a small selection of some of the most practical devices used in Mil-Aero cabling. We ve chosen the most popular and useful products for assemblies built around the D38999 family. could include both a suitable EMI filtering device but also an appropriate selection of accessories such as shield termination backshells, EMI gaskets and conductive shielding. or environmental protection, lenair offers both standard shrink-boot products as well as more robust cable-sealing backshells and protective covers. or mechanical protection we offer a broad range of strain-relief backshells to prevent damage to the conductor-to-contact intertface. Whatever your requirement, lenair has both the connectors, and the accessories, to put lenair is the world s largest supplier of EMI Shielding backshells, cable sealing backshells and strain-relief devices. Over 65,000 part numbers are in stock and ready for same-day shipment This section includes just a small selection of the most practical connector accessories designed for use on D38999 connectors lenair offers both AS85049 QPL solutions as well as a broad selection of commercial designs for every electrical, mechanical and environmental requirement. or example, effective shielding of avionic devices equipped with D38999 signal connectors must anticipate both radiated susceptibility (the degree to which outside interference affects the reliable functioning of equipment) and radiated emissions (the extent to which the device itself creates electromagnetic waves which can affect its function). In both cases, managing the interference together a finished cable design that meets all the requirements of your application. NOTE: atalog contents are accurate to the best of our ability when we go to print. When errors or mistakes are brought to our attention, corrected content is posted immediately to our website:. -1

37 onnector MIL-DTL ackshells and Selection uide Military Standard ircular onnector Miltary onnector Specifications Shrink oot Adapters Non Environmental Strain Relief ackshells EMI/RI Non- Environmental ackshells EMI/RI Environmental ackshells anding ackshells MIL Series I M85049/62 Straight M85049/29 Straight M85049/36 Straight M85049/37 90 M85049/17 Straight M85049/76 90 M85049/77 45 M85049/85 Straight M85049/86 45 M85049/87 90 MIL Series II M85049/62 Straight M85049/29 Straight M85049/36 Straight M85049/37 90 M85049/17 Straight M85049/76 90 M85049/77 45 M85049/85 Straight M85049/86 45 M85049/87 90 MIL Series III M85049/69 Straight M85049/21 Straight M85049/19 Straight M85049/18 Straight M85049/78 45 M85049/79 90 M85049/88 Straight M85049/89 45 M85049/90 90 MIL Series IV M85049/69 Straight M85049/21 Straight M85049/19 Straight M85049/18 Straight M85049/78 45 M85049/79 90 M85049/88 Straight M85049/89 45 M85049/

38 MIL-DTL ackshells and Selection uide onnector Qwick-Ty Strain Reliefs Military Standard ircular onnector Strain Reliefs Dummy Stowage Receptacles Protective Plug overs Protective Receptacle overs Miltary onnector Specifications Non-Self Locking Self Locking Non-Self Locking Self Locking M85049/56 straight M85049/57 45 M85049/58 90 No round Lug M85049/56S Straight M85049/57S 45 W/ round Lug M85049/56 Straight M85049/57 45 M85049/45 Straight M85049/46 90 M85049/47 (MS27507) 90 M85049/49 (MS27506) Straight M85049/47S 90 M85049/49S Straight M38999/9 MS27501 MS27502 MIL Series I M85049/56 straight M85049/57 45 M85049/58 90 No round Lug M85049/56S Straight M85049/57S 45 W/ round Lug M85049/56 Straight M85049/57 45 M85049/45 Straight M85049/46 90 M85049/47 (MS27507) 90 M85049/49 (MS27506) Straight M85049/47S 90 M85049/49S Straight M38999/10 MS27510 MS27511 MIL Series II M85049/15 45 M85049/16 90 N/A M85049/38 Straight M85049/39 90 M85049/91 Straight M85049/92 90 M85049/38S Straight M85049/39S 90 M38999/22 D38999/32 Threaded D38999/33 Threaded MIL Series III M85049/15 45 M85049/16 90 M85049/15 45 M85049/16 90 M85049/38 Straight M85049/39 90 M85049/91 Straight M85049/92 90 M85049/38S Straight M85049/39S 90 M38999/50 N/A N/A MIL Series IV -3

39 onnector Table I: ackshell Interface Dimensions ONNETOR DESINATOR H TALE I: AKSHELL INTERAE DIMENSIONS A THREAD REERENE DIA MAX DIA MAX D DIA MAX E DIA MAX 08 [9] 7/16 28 UNE.590 (15.).650 (16.5).770 (19.6).690 (17.5) 09 [A] M12 x 1 6H.650 (16.5).770 (19.6).940 (24.8) 10 [11] 9/16 24 UNE.720 (18.3).770 (19.6).890 (22.6).820 (20.8) 11 [] M15 x 1 6H.770 (19.6).820 (20.8) (26.9) 12 [13] 11/16 24 UNE.840 (21.3).890 (22.6) (25.9).940 (23.8) 13 [] M18 x 1 6H.890 (22.6).940 (23.9) (29.7) 14 [15] 13/16 20 UNE.970 (24.6) (29.2) (29.2) (26.9) 15 [D] M22 x 1 6H (26.2) (26.2) (32.7) 16 [17] 15/16 20 UNE (27.7) (29.2) (32.0) (29.7) 17 [E] M25 x 1 6H (29.2) (30.7) (36.1) 18 [19] 1 1/16 18 UNE (31.0) (31.2) (35.6) (32.7) 19 [] M28 x 1 6H (32.5) (34.5) (39.1) 20 [21] 1 3/16 18 UNE (34.0) ( (38.9) (36.0) 21 [] M31 x 1 6H (35.8) (37.6) (42.4) 22 [23] 1 5/16 18 UNE ( (37.6) (40.6) (39.1) 23 [H] M34 x 1-6H (38.9) (40.6) (51.1) 24 [25] 1 7/16 18 UNE (40.4) (43.9) (49.3) (42.2) 25 [J] M37 x 1 6H (42.2) (43.2) (53.8) -4

40 Shrink oot Heat Shrink Molded Part onnector Product Series Angular unction A S - Straight Part Size (See Table I) Adhesive Lined W1 - Zero Halogen W2-80 Hot Melt R Epoxy Pre-oat (Omit for No Adhesive) A 1 00 W1 asic Part Number Lipped oot with Eyelet Short Lipped oot with Eyelet Lipped oot Short Lipped oot Non-Lipped oot Material ompound 2025 Elastomeric Oil Resistant and lame Retardant 2 - Low Smoke Hazard Material 3 e Ae e Ae Ø.079 (2.0) Ref (See Note 3) As Supplied P0 R0 S - Straight Shrink oot r As Supplied P1 Ar r t 0 Recovered (-001) At Ar t 0 Recovered (-002) At TALE I: STRAIHT OOT DIMENSIONS, OOT AND SHELL SIZE oot Size Shell Size Ae Dia Min e Dia Min Ar Dia at ±30% r Dia ct ±20% O Ref PO ±10% P1 ±10% RO Ref (9.0).354 (9.0).217 (5.5).039 (1.0).079 (2.0).028 (0.7).295 (7.5).984 (25.0) N/A.551 (14.0) 01 5, (12.0).472 (12.0).276 (7.0).043 (1.1).118 (3.0).028 (0.7).295 (7.5).984 (25.0) N/A.551 (14.0) 02 6, (17.0).669 (17.0).276 (7.0).051 (1.3).138 (3.5).028 (0.7).395 (10.0) (30.0) N/A.728 (18.5) 03 8, (24.0).945 (24.0).413 (10.5).063 (1.6).197 (5.5).035 (0.9).395 (10.0) (38.0) (26.0).748 (19.0) (30.0) (30.0).551 (14.0).071 (1.8).236 (6.0).039 (1.0).630 (16.0) (55.0) (43.0) (30.0) (32.0) (32.0).709 (18.0).071 (1.8).276 (7.0).047 (1.2).748 (19.0) (67.0) (47.0) (33.0) (36.0) (36.0).886 (22.0).079 (2.0).335 (8.5).047 (1.2).787 (20.0) (80.0) (60.0) (40.0) (43.0) (43.0) (28.0).087 (2.2).394 (10.0).051 (1.3) (29.0) (99.0) (80.0) (55.0) (60.0) (60.0) (35.0).130 (3.3).591 (15.0).063 (1.6) (40.0) (130.0) (110.0) (50.0) APPLIATION NOTES 1. Material: luid resistant elastomer - lenair Material Type When the minimum number of conductors are used, wire bundle/cable may require build-up to 2 max. 3. Sizes 00 to 02 do not contain eyelet lenair, Inc. -5

41 onnector Shrink oot Heat Shrink Molded Part P 0 t Ae e r R Ø.079 (2.0) Ref As Supplied At A - 90 Shrink oot Ar Size 03 To 08 Recovered TALE I: 90 OOT DIMENSIONS, OOT AND SHELL SIZE oot Size Shell Size Ae Dia Min e Dia Min Ar Dia at ±30% r Dia ct ±20% O Ref P ±20% R Ref (24.0).945 (24.0).394 (10.0).063 (1.6).197 (5.0).035 (0.9).394 (10.0).984 (25.0).984 (25.0) (30.0) (30.0).532 (13.5).071 (1.8).217 (5.5).039 (1.0).472 (12.0) (32.0) (27.0) (32.0) (32.0).709 (18.0).071 (1.8).276 (7.0).047 (1.2).591 (15.0) (39.0) (32.0) (36.0) (36.0).886 (22.0).079 (2.0).335 (8.5).047 (1.2).630 (16.0) (49.0) (38.0) (43.0) (43.0) (28.0).087 (2.2).394 (10.0).059 (1.5).709 (18.0) (55.0) (47.0) (55.0) (55.0) (35.0).130 (3.3).591 (15.0).079 (2.0) (32.0) (80.0) (55.0) 2010 lenair, Inc. -6

42 Shrink oot Heat Shrink Molded Part onnector R At P Ar Ae e o As Supplied t r Recovered Ø.079 (2.0) Ref - 45 Shrink oot TALE I: 45 OOT DIMENSIONS, OOT AND SHELL SIZE oot Size Shell Size Ae Dia Min e Dia Min Ar Dia at ±30% r Dia ct ±20% O Ref P ±10% R Ref (24.0).945 (24.0).413 (10.50).063 (1.6).157 (4.0).035 (0.9).315 (8.0).748 (195.0).500 (12.7) (30.0) (30.0).551 (14.0).071 (1.8).236 (6.0).039 (1.0).354 (9.0) (30.0).748 (19.0) (32.0) (32.0).709 (18.0).079 (2.0).276 (7.0).071 (1.8).591 (15.0) (35.0).984 (25.0) (36.0) (36.0).886 (22.0).079 (2.0).335 (8.5).071 (1.8).709 (18.0) (40.0) (32.0) (43.0) (43.0) (28.0).087 (2.2).394 (10.0).079 (2.0).709 (18.0) (45.0) (38.0) 2010 lenair, Inc. -7

43 onnector O-Ring Sealed Shrink oot Adapter Rotatable oupling - Standard Profile onnector Designators: MIL-DTL Series I, II () MIL-DTL Series III and IV (H) -H ROTATALE OUPLIN onnector Designator and H (See Table III) Product Series Angular unction H, J, or S asic Number inish (See Table II) (See Table IV) 310 S 001 M 16 D T Drain Holes (Omit for None) Shrink oot (See Table III) (Omit for None) TALE II: INISHES O-Ring Symbol inish admium Plate, Olive Drab A Thread (Table I) (Table III) Drain Holes 4 Places Optional M N Anodize, lack lack Anodize, Hard oat Electroless Nickel ad Plate, Olive Drab over Electroless Nickel Typ (Table I) able Entry E (Table III) N MT admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Z1 Stainless Steel Passivate ZL RES, Electroless Nickel ZN Zinc-Nickel (Table IV) J (Table IV) H (Table IV) H K (Table IV) 2010 lenair, Inc. H-8

44 O-Ring Sealed Shrink oot Adapter Rotatable oupling - Standard Profile onnector onnector Designator TALE III: ALE ENTRY AND SHRINK OOT onnector E able Designator Entry H Min Shrink oot* (13.5).940 (23.9).250 (6.4) S (15.4).940 (23.9).355 (9.0) S (19.7).940 (23.9).491 (12.5) S (21.3).940 (23.9).565 (14.4) S (24.5).940 (23.9).690 (17.5) S (26.5).940 (23.9).769 (19.5) S (30.9).940 (23.9).894 (22.7) S (34.4).940 (23.9) (25.9) S (36.7).940 (23.9) (28.8) S (43.4).940 (23.9) (34.8) S (48.7) (25.5) (41.0) S108 onnector Designator TALE IV: AKSHELL DIMENSIONS onnector Designator H H J K (16.2) 810 (20.6).750 (19.1).920 (23.4) (16.9).840 (21.3).810 (20.6).980 (24.9) (17.5).860 (21.8).870 (22.1) (26.4) (17.9).890 (22.6).920 (23.4) (28.2) (18.6).910 (23.1).980 (24.9) (29.7) (19.0).920 (23.4) (25.9) (30.2) (19.6).940 (23.9) (27.4) (31.8) (20.3).980 (24.9) (29.0) (33.8) (20.9) (25.7) (30.5) (35.6) (26.4) (30.0) (37.6) (41.7) (27.7) (34.8) (40.9) (47.8) APPLIATION NOTES 1. See shrink boot reference information (Page -5). 2. O-Rings not supplied with drain hole option. 3. O-Rings not supplied with onnector Designators A and. 4. Metric dimensions (mm) indicated in parentheses. H 2010 lenair, Inc. H-9

45 omposite ackshells omposite Swing-Arm ackshell with Shield Sock and Self-Locking Rotatable oupling A A H ONNETOR DESINATOR: MIL-DTL-5015, Series II, and Series I and III MIL-DTL Series I, II (see note 3) MIL-DTL Series III and IV SEL-LOKIN Product Series EMI/RI Shield Sock Assemblies asic Part Number inish Symbol (See Table III) onnector (See Table II) 319 H 064 XO 15 R - 14 Split Ring / and Option Split Ring ( ) and and ( ) supplied with R option (Omit for none) ROTATALE OUPLIN onnector Designator A,, and H Optional raid Material Omit for Standard (See Table IV) ustom raid Length Specify In Inches (Omit for Std. 12" Length) Anti Rotation Device - TYP EMI Shroud TYP A Thread TYP J Min Termination Area ree of admium D K TYP rimp Ring TYP aptive Position Screw Locks Swing Arm in 45 Incriments Standard Shield IAW Nickel/opper. See Table III for optional configuration. Self Locking Hardware, TYP E TYP losed Detail "" inish XN E Typ H.062 Min.250 Screw Protrusion TYP Split Ring and Screwhead Same Side TYP 2009 lenair, Inc. AE ode A-12

46 omposite Swing-Arm ackshell with Shield Sock and Self-Locking Rotatable oupling omposite ackshells Shell Size A, H E ±.031 Min. TALE II: SHELL SIZE. H. J ±.06 K Min. (H ode) K Min. (A ode) K Min. ( ode) (6.7).22 (5.6) 1.06 (26.9).98 (24.9).94 (23.9).264 (6.7).265 (6.7).275 (7.0) (7.9).27 (6.9) 1.09 (27.7) 1.05 (26.7).97 (24.6).390 (9.9).370 (9.4).412 (10.5) (9.9).35 (8.9) 1.18 (30.0) 1.20 (30.5) 1.03 (26.2).504 (12.8).506 (12.9).526 (13.4) (12.9).47 (11.9) 1.24 (31.5) 1.30 (33.0) 1.09 (27.7).630 (16.0).580 (14.7).657 (16.7) (15.0).55 (14.0) 1.32 (33.5) 1.44 (36.6) 1.12 (28.4).756 (19.2).705 (17.9).776 (19.7) (16.8).62 (15.7) 1.39 (35.3) 1.56 (39.6) 1.15 (29.2).843 (21.4).784 (19.9).872 (22.1) (18.9).70 (17.8) 1.49 (37.8) 1.69 (42.9) 1.18 (30.0).969 (24.6).909 (23.1) (25.6) (21.0).78 (19.8) 1.55 (39.4) 1.77 (45.0) 1.25 (31.8) (27.7) (26.3) (28.8) (22.8).85 (21.6) 1.61 (40.9) 1.89 (48.0) 1.28 (32.5) (30.9) (29.2) (31.9) A TALE III: INISH Symbol inish X XMT XN omposite Material No Plating, olor lack, rass Interface Shroud and Adapter Nickel Plated 2000 Hour orrosion Resistant Ni- PTE, Nickel-luorocarbon Polymer Hour rey TM omposite Material No Plating, olor lack and rown, rass Interface Shroud and Adapter Selectively admium Plated (See Detail ) TALE IV: RAID TYPE Symbol raid Type A 100% AmberStrand 75%/25% AmberStrand lend L 100% ArmorLite TM Standard Nickel/opper 34awg T Tin/opper 34awg D XO omposite Material No Plating, olor lack and rown, rass Interface Shroud and Adapter Nickel Plated E NOTES 1. See Table I in Intro for front-end dimensional details. 2. See composite thermoplastic shield sock assembly procedure for detailed installation instructions. 3. Add mod code -475 to end of part number for use with Series II connectors. ackshell to be supplied less shroud. 4. oupling nut supplied unplated lenair, Inc. AE ode A-13

47 onnector omposite Self-Locking Rotatable oupling Swing-Arm Strain Relief with omposite EMI/RI Shield Sock & Optional Split Ring ONNETOR DESINATOR MIL-DTL Series I, II () MIL-DTL Series III and IV (H) -H SEL-LOKIN ROTATALE OUPLIN Product Series asic Number XO 16 R onnector Designator ( and H) inish R = Split Ring ( ) & and ( ) supplied (Omit if not required) 90 Position aptive Position- Screw locks Swing Arm in 45 increments (See Notes 2, 3) Screw Head same side (Typ) 45 Position (See Note 2) Optional Split RingP/N Anti-Rotation Device (Typ) EMI Shroud (Typ) A Thread (Typ) U.S. PATENT NO L J aptivated Self-Locking Telescoping Screws (Typ) D (Typ) H lats (Typ) K (Typ) (Typ) Straight Position E (Typ) losed omposite 75% - 25% AmberStrand.062 (1.8) Min.250 (6.4) Screw Protrusion (Typ) -12

48 omposite Self-Locking Rotatable oupling Swing-Arm Strain Relief with omposite EMI/RI Shield Sock & Optional Split Ring onnector Symbol X XMT XN XO TALE II: INISHES inish omposite Material, No Plating, olor lack, rass Interface Shroud and Adapter - Nickel Plated omposite Material, No Plating, olor lack and rown, rass Interface Shroud and Adapter - Ni-PTE 1000 Hour rey TM (Nickel-luorocarbon Polymer) omposite Material, No Plating, olor lack and rown, rass Interface Shroud and Adapter - Selectively admium Plated omposite Material, No Plating, olor lack and rown, rass Interface Shroud and Adapter - Nickel Plated for onnector Designator H Dia TALE III: ONNETOR SHELL SIZE ORDER NUMER D E ±.06 (1.5) Min (20.6).980 (24.9).265 (6.7).220 (5.9) (26.9).750 (19.1).736 (18.7).940 (23.9).265 (6.7) (177.8) (23.8) (26.7).310 (7.9).270 (6.9) (27.7).875 (22.2).860 (21.8).970 (24.6).370 (9.4) (177.8) (28.6) (30.5).390 (9.9).350 (8.9) (30.0) (25.4).980 (24.9) (26.2).506 (12.9) (177.8) (31.8) (33.0).506 (12.9).470 (11.9) (31.5) (28.6) (27.9) (27.7).580 (14.7) (228.6) (34.9) (36.6).591 (15.0).550 (14.0) (33.5) (31.8) (31.1) (28.4).705 (17.9) (279.4) (38.1) (39.6).661 (16.8).620 (15.7) (35.3) (34.9) (37.3) (29.2).784 (19.9) (279.4) (41.3) (42.9).744 (18.9).700 (17.8) (39.4) (38.1) (38.1) (30.0).909 (23.1) (279.4) (44.5) (45.0).826 (21.0).780 (19.8) (39.4) (41.3) (40.2) (31.8) (26.3) (279.4) (47.6) (48.0).896 (22.8).850 (21.6) (40.9) (44.5) (49.8) (32.5) (29.2) (279.4) onsult factory for additional entry sizes available. H lats Min J ±.06 (1.5) K Ref L Min APPLIATION NOTES 1. lenair series 600 ackshell assembly tools are recommended for assembly and installation. 2. Swing Arm locks in 45 increments Sizes 08 thru 24, additional positioning increments are manufacturer s option. 3. aptive Screw remains engaged to the body when positioning the Arm. When tightened, the Screw shall not protrude into the inside surfaces. 4. its onnector Designators: MIL-DTL Series I, II (), MIL-DTL Series III and IV (H), MIL-DTL-5015 (A), and MIL-DTL (A) 5. Metric Dimensions (mm) are indicated in parentheses. -13

49 onnector omposite Thermoplastic User Adjustable Swing-Arm Assembly Technical Information onductor Tape Wrap under Ring to Ensure it igure 1 lenair Swing-Arm Offers Extremely ast and Trouble-ree Termination of EMI Shielding: Overall raid from ackshell Overall raid from Wire undle (If Applicable) Optional Tape Wrap Split Shield Support Ring hoose Straight, 45 or 90 angle, and tighten screws to lock arms in place. Leave the saddle clamp hardware loose. Next, insert the wire bundle into the backshell to determine if the braid transition angle from the backshell to wire bundle is less than 45º. If it is less than 45, build up the wire bundle with tape and re-insert wire bundle into backshell to support the transition of overall braid from the backshell to the wire bundle. Loosely assembly the adapter to the connector and push back the backshell braid. Insert the wire bundle into the adapter and bottom it against the connector. Holding the cable, mark or tag the location where the shield support ring (lenair Part Number ) will be located. This distance may vary depending on your technique and the flexibility of the wire bundle immediately to the rear of the saddles (igure 1). Tuck raid as Shown Shield Pigtail Lacing String or High Temperature Ty-Strap igure 2 Equally Space Pigtails Around Ring igure 3 Support Ring onductors Lacing String or High Temperature Ty-Strap -14

50 omposite Thermoplastic User Adjustable Swing-Arm Assembly Technical Information onnector 45 Lacing String or High Temperature Ty-Strap 90 aution: Loosen saddle clamps to allow free cable movement before adjusting clamp to angular positions. orm the cable into the desired configuration, then tighten arms and secure the saddle clamps. At the marked location, near the shield support ring, wrap tape around wire bundle for snug fit of shield support ring (igure 1). Tape wrap is optional. You can then slide the overall braid from the wire bundle side over the shield support ring, trimming braid ends and tucking extra braid underneath itself for a clean appearance. or pin connectors, slide the backshell forward, and hand tighten backshell to connector. Then, evenly space shield pigtails (igure 3) or solder sleeve pigtails (igure 4) around the shield support ring. ut the pigtails so that the end of the pigtails slightly beyond end of shield support ring. ring the shield sock from backshell and completely cover the pigtails and support ring. Trim and fold the braid as shown in igure 2. Lace tie the shield adjacent to support ring ends. Stagger Solder Sleeves igure 4 Install lenair's and-it band ( ) between the lace ties onto the center of the support ring as shown in igure 2. The hand banding tool ( ) or pneumatic banding tool ( ) is used for this banding process. Next, you can wrap the shield support ring assembly with high temperature tape. Place lacing cord, high temperature tape, or high temperature plastic Ty-Straps on the braid transition to the rear of the backshell to secure the overbraid on wire bundle. If you wish, you can cover the overbraid with braid sock. Tighten the adapter to the connector using lenair composite hex coupling torque wrench and related tooling accessories to established torque values. Secure the strain relief saddle onto the wire bundle using T69 soft jaw pliers. Torque the saddle screws to established values. You can use Teflon tape wrap or M85049/127 bushing strip as needed to cushion the braid sock under the saddle clamps. With these few steps, your Swing- Arm strain relief installation is complete! -15

51 onnector EMI/RI Non-Environmental ackshell with Strain Relief Type D - Self-Locking - Rotatable oupling - Split Shell onnector Designators: MIL-DTL Series I, II () MIL-DTL Series III and IV (H) -H SEL-LOKIN ROTATALE OUPLIN TYPE D INDIVIDUAL OR OVERALL SHIELD TERMINATION Product Series asic Number 380 D 107 M onnector Designator Angle and Profile - Ultra-Low Split 90 D - Split 90 - Split 45 inish H (Table III) able Entry Strain Relief Style ( & ) A Thread (Table I) (Table III) E Typ. (Table I) (Table III) Split 90 J (Table III) Anti-Rotation Device (Typ.) Split (22.4) M (Table III) K (Table III) STYLE 2 (See Note 1) STYLE Light Duty (Table IV) STYLE Light Duty (Table V) Wire undle (Table III, Note 1) L (Table III).416 (10.5).072 (1.8) able Range N -16 able Entry P Ultra Low-Profile Split 90

52 EMI/RI Non-Environmental ackshell with Strain Relief Type D - Self-Locking - Rotatable oupling - Split Shell onnector TALE III: ELOW DIMENSIONS AND MAXIMUM WIRE UNDLE Shell Size H J K L M unction Wire undle 08/ (15.1) (43.9).836 (21.2) (42.4).496 (12.6) (48.8).837 (21.3) 250 (6.4) 10/ (16.7) (45.3).906 (23.0) (43.8).426 (10.8) (52.8).887 (22.5).375 (9.5) 12/ (18.2) (47.1).966 (24.5) (45.6).426 (10.8) (52.8).887 (22.5).375 (9.5) 14/ (19.7) (47.9) (26.1) (46.4).436 (11.1) (54.6).987 (25.1).500 (12.7) 16/ (21.2) (50.5) (27.6) (48.9).576 (14.6) (55.9) (28.9).625 (15.9) 18/ (23.0) (51.9) (29.4) (50.4).796 (20.2) (56.6) (34.0).625 (15.9) 20/ (24.8) (53.5) (30.9) (52.0).796 (20.2) (56.6) (34.0).625 (15.9) 22/ (26.3) (55.0) (32.4) (53.5).696 (17.7) (60.5) (34.0).750 (19.1) 24/ (27.8) (56.5) (33.9) (55.0).696 (17.7) (60.5) (34.0).750 (19.1) Symbol M N N MT ZN TALE II: INISHES inish admium Plate, Olive Drab Anodize, lack lack Anodize, Hard oat Electroless Nickel ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Zinc-Nickel TALE IV: ALE RANE Dash N able Range No. Min (24.6).125 (3.2).250 (6.4) (26.6).250 (6.4).375 (9.5) (29.4).312 (7.9).500 (12.7) (30.9).437 (11.1).625 (15.9) (34.1).562 (14.3).750 (19.1) (37.3).687 (17.4).875 (22.2) (40.5).812 (20.6) (25.4) (46.8) (27.0) (31.8) TALE V: ALE RANE Dash No. N able Entry (16.7).125 (3.2) (19.8).250 (6.4) (23.0).375 (9.5) (26.2).500 (12.7) (29.4).625 (15.9) (32.5).750 (19.1) (35.7).875 (22.2) (38.9) (25.4) (42.1) (28.6) APPLIATION NOTES 1. When maximum cable entry is exceeded (not available in unction ), Style 2 will be supplied. Dimensions,, H and J will not apply. Please consult factory. 2. able range is defined as the accommodations range for the wire bundle or cable. 3. Dimensions shown are not intended for inspection criteria. 4. Angular function, low-profile split elbow, not available with S connector designator. 5. Metric dimensions (mm) are indicated in parentheses. -17

53 onnector EMI/RI Non-Environmental ackshell with Strain Relief Type - Rotatable oupling - Low Profile ONNETOR DESINATORS MIL-DTL Series I, II () MIL-DTL Series III and IV (H) -H ROTATALE OUPLIN TYPE INDIVIDUAL AND/OR OVERALL SHIELD TERMINATION Product Series 380 H A 115 N M 6 onnector Designator, H (See Table III) Angular unction A S - Straight asic Number inish able Entry Strain Relief Style A, D, H or M Length: S Only (1/2 inch increments e.g. 6 = 3 inches) Length ±.060 (1.52) Min. Order Length 2.0 Inch (See Note 3) A Thread (Table I) Length ±.060 (1.52) Min. Order Length 1.5 Inch (See Note 3) Typ. (Table I) STYLE 2 (STRAIHT See Note 1) E (Table III) (Table III).88 (22.4) (Table III) H (Table III) STYLE 2 (45 & 90 See Note 1) STYLE H Heavy Duty (Table IV) STYLE A Medium Duty (Table IV) STYLE M Medium Duty (Table IV) STYLE D Medium Duty (Table IV) T W X.135 (3.4) able Range able able V Range Y Range Y able Entry Z -18

54 EMI/RI Non-Environmental ackshell with Strain Relief Type - Rotatable oupling - Low Profile onnector onnector onnector Designator Designator H TALE III: ELOW DIMENSIONS E H (11.6) (42.5).500 (12.7) (42.8) (13.2) (44.0).595 (15.1) (45.8) (14.8) (45.6).610 (15.5) (46.3) (16.4) (47.9).700 (17.8) (48.1) (18.7) (50.6).885 (22.5) (50.4) (23.5) (55.5).975 (24.8) (54.7) (23.5) (55.5).975 (24.8) (54.7) (25.9) (59.3) (28.6) (57.5) (25.9) (59.3) (28.6) (57.5) (29.1) (60.6) (31.1) (61.8) (30.7) (63.1) (40.0) (68.2) (31.4) (65.4) (45.1) (68.2) Symbol M N N MT ZN TALE II: INISHES inish admium Plate, Olive Drab Anodize, lack lack Anodize, Hard oat Electroless Nickel ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Zinc-Nickel TALE IV: ALE LAMP ALE RANE Dash T V able Range No. Min (19.8).957 (24.3).125 (3.2).312 (7.9) (19.8) (29.1).250 (6.4).437 (11.1) (19.8) (33.8).312 (7.9).562 (14.3) (19.8) (33.8).350 (8.9).625 (15.9) (20.6) (39.4).500 (12.7).750 (19.1) (23.0) (45.0).625 (15.9).937 (23.8) (27.7) (53.7).875 (22.2) (31.8) (28.5) (60.0) (25.4) (34.9) (35.5) (70.4) (31.8) (41.3) (35.5) (76.7) (36.5) (47.6) APPLIATION NOTES 1. When maximum cable entry is exceeded, Style II will be supplied. Dimensions,, H and J will not apply. Please consult factory. 2. able range is defined as the accommodation range for the wire bundle or cable. Dimensions shown are not intended for inspection criteria. 3. onsult factory about shorter lengths on straight backshells. 4. Metric dimensions (mm) are indicated in parentheses. TALE IV (ontinued): ALE LAMP ALE RANE Dash W X Y Z able Range No. Min** 03* 437 (11.1).760 (19.3).843 (21.4).630 (16.0).156 (4.0).250 (6.4) 04*.437 (11.1).760 (19.3).906 (23.0).755 (19.2).188 (4.8).312 (7.9) 06*.500 (12.7).760 (19.3) (27.8).942 (23.9).281 (7.1).438 (11.1) (14.3).760 (19.3) (30.1) (27.1).344 (8.7).562 (14.3) (14.3).760 (19.3) (32.5) (30.3).375 (9.5).625 (15.9) (14.3).760 (19.3) (38.1) (35.1).438 (11.1).750 (19.1) (16.7) (27.3) (43.7) (39.0).562 (14.3).938 (23.8) (16.7) (33.6) (52.4) (46.9).750 (19.1) (31.8) (16.7) (33.6) (58.7) (57.3).781 (19.8) (34.9) (30.2) (39.9) (69.1) (63.6).969 (24.6) (41.3) 32* (30.1) (39.9) (75.4) (70.0) (28.6) (47.6) 40* (28.6) (39.9) (89.7) (82.7) (37.3) (60.3) * Not available in Style M clamp. ** Not Applicable Style D -19

55 onnector EMI/RI anding and Shrink oot Adapter Self-Locking Rotatable oupling - Standard Profile ONNETOR DESINATORS -H SEL-LOKIN ROTATALE OUPLIN onnector Designator asic Number 440 S 069 M P T Product Series ontact Style H - 45 J - 90 S - Straight inish Length: S only (1/2 inch increments, e.g. 8 = 4.00 inches) able Entry - and K - Precoiled and (Omit for None) Polysulfide (Omit for None) Shrink oot Supplied with T Option (Omit for None) See Table III Length ±.060 (1.52) Min. Order Length 2.5 inch A Thread (Table I) O-Ring Length **.135 (3.4).075 (1.9) Ref. E Typ. (Table I) K * L * M * STYLE 2 (STRAIHT See Note 1) Anti-Rotation Device (Typ.).380 (9.7).060 (1.5) * (Table IV) 1.00 (25.4) (Table III) H (Table III) (Table III) STYLE 2 (45 & 90 See Note 1) Termination Area ree of admium. Knurl or Ridges Mfr s Option J (Table III) and Option (K Option Shown - See Note 6) Polysulfide Stripes P Option ** Length ±.060 (1.52) Min. Order Length 2.0 inch (See Note 4) -20

56 EMI/RI anding and Shrink oot Adapter Self-Locking Rotatable oupling - Standard Profile onnector onn. Desig. A--L H TALE III: ELOW DIMENSIONS.806 (20.5).832 (21.1).856 (21.7).882 (22.4).908 (23.1).927 (23.5).953 (24.2).979 (24.9) (25.5) (30.4) (32.5) (32.9) (33.5) (26.4) (27.0) (27.6) (28.3) (29.2) (30.2) (31.8) (33.5) (35.1) (38.1) (41.1) (44.5) (47.5) H.906 (23.0).966 (24.5) (26.1) (27.3) (28.9) (29.9) (31.4) (32.9) (34.4) (36.1) (39.2) (42.0) (49.8) J (29.1) (30.7) (32.2) (33.8) (35.4) (36.5) (38.1) (39.7) (41.3) (42.0) (45.1) (46.8) (52.6) 1. When maximum cable entry is exceeded, Style 2 will be supplied. Dimensions,, H and J will not apply. Please consult factory. 2. Metric dimensions (mm) are indicated in parentheses. 3. Interface O-Ring not supplied with onnector Designator A. 4. onsult factory for shorter lengths on straight backshells. 5. See -5 for Shrink oot Reference Information. 6. ackshells supplied with * band, see lenair Series 600 Tool atalog for installation. Dash No K.125 (3.2).188 (4.8).250 (6.4).312 (7.9).375 (9.5).438 (11.1).500 (12.7).562 (14.3).625 (15.9).688 (17.5).750 (19.1).812 (20.6).875 (22.2).938 (23.8) (25.4) (27.0) (28.6) (31.8) (34.9) (38.1) (41.3) (44.5) (47.6) (50.8) TALE IV: ALE ENTRY L.250 (6.4).312 (7.9).375 (9.5).438 (11.1).500 (12.7).562 (14.3).625 (15.9).688 (17.5).750 (19.1).812 (20.6).875 (22.2).938 (23.8) (25.4) (27.0) (28.6) (30.2) (31.8) (34.9) (38.1) (41.3) (44.5) (47.6) (50.8) (54.0) M.312 (7.9).374 (9.5).437 (11.1).500 (12.7).562 (14.3).624 (15.8).687 (17.4).750 (19.1).812 (20.6).874 (22.2).937 (23.8) (25.4) (27.0) (28.5) (30.1) (31.8) (33.3) (36.5) (39.7) (42.8) (46.0) (49.2) (52.4) (55.5) * lenair Shrink oot Supplied with T Option (see Part Number Development) Shrink oot * S S S S S S S S S S S S S S S S S S S S S S S S109 TALE II: INISHES Symbol inish M N N MT Z1 ZL ZN admium Plate, Olive Drab Anodize, lack lack Anodize, Hard oat Electroless Nickel ad Plate, Olive Drab over Electroless Nickel admium Plate,Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Stainless Steel Passivate RES, Electroless Nickel Zinc-Nickel H 2010 lenair, Inc. H-21

57 onnector 470H*013 EMI/RI StarShield ackshell for MIL-DTL Series III and IV onnectors ONNETOR DESINATOR H SEL-LOKIN ROTATALE OUPLIN Over Travel oupling Typ O-Ring Typ A Thread Typ.980 (25.0) onnector Designator Product Series asic Number 470 H S 013 N 17 6 DS Star (See Note 4) Angular unction H - 45 J - 90 S - Straight SYM LAND NUT inish See Table III Order Number See Table I errule Quantity ode See Table I = onduit Adapter = lad Nut T = Tinel Nut with Tinel Ring DS = Drilled Star (Optional) Omit if Not Required Typ Typ Knurl Style Mfr Option - Typ SYM S STRAIHT.330 (8.4) J Thread ompression Ring Assembly D SYM J 90 E SYM T TINEL NUT H SYM ONDUIT ADPTER.760 (19.3) SYM H APPLIATION NOTES Assembly identified with manufacturer s name and part number, space permitting. or effective grounding, connector with conductive finish should be used. lenair Series 600 Series ackshell Assembly Tools are recommended for assembly and installation. Star not supplied with Order Number 09. Drilled star is available on order numbers only. If optional ferrule quantity per Table I is selected, one split and one solid star will be supplied. errules sold separately. Material/inish: Adapter, elbows, coupling and gland nut, compression ring, star - aluminum alloy or cres/table III O-Ring - Silicone/N.A. Tinel ring - Nickel-titanium alloy/n.a. Metric dimensions (mm) are indicated in parentheses. -22

58 470H*013 EMI/RI StarShield ackshell for MIL-DTL Series III and IV onnectors onnector TALE I: ORDER NUMER AND DIMENSIONS (ontinued elow) Order Number onnector Ref A Thread Iso Metric Dia Dia D 09 A/9 M12 X 1-6H.750 (19.0).690 (17.5).490 (12.5) 11 /11 M15 X 1-6H.870 (22.0).850 (21.5).510 (13.0) 13 /13 M18 X 1-6H (25.4).890 (22.5).550 (14.0) 15 D/15 M22 X 1-6H (30.5) (25.4).570 (14.5) 17 E/17 M25 X 1-6H (33.5) (28.5).590 (15.0) 19 /19 M28 X 1-6H (37.0) (31.5).610 (15.5) 21 /21 M31 X 1-6H (38.5) (35.0).650 (16.5) 23 H/23 M34 X 1-6H (42.0) (38.0).670 (17.0) 25 J/25 M37 X 1-6H (46.5) (41.0).710 (18.0) Order Number E TALE I: (ontinued from Above) H ±.003 (.08) J Thread Iso Metric errule Quantity (See Note 4) Std. Opt (25.4).630 (16.0) (29.0).435 (11.0) M12 X 1-6g (26.0).690 (17.5) (17.5).623 (15.8) M15 X 1-6g (26.5).750 (19.0) (32.0).746 (32.0) M18 X 1-6g (27.5).810 (20.5) (33.5).871 (22.1) M22 X 1-6g (28.0).870 (22.0) (35.0).996 (25.3) M25 X 1-6g (28.5).930 (23.5) (36.5) (28.5) M28 X 1-6g (29.0) (25.4) (38.5) (31.6) M31 X 1-6g (30.0) (27.0) (40.0) (34.8) M34 X 1-6g (31.0) (28.5) (41.5) (34.8) M37 X 1-6g TALE II: SHELL SIZE AND SHRINK OOT Shell Size Shrink oot Ref. Part No S S S S S S S S S109 Symbol M N Z1 ZL ZM TALE III: INISHES inish Electroless Nickel admium Plate,Olive Drab over Electroless Nickel Stainless Steel/Passivate RES/Electroless Nickel Stainless Steel/ Electroless Nickel -23

59 onnector EMI/RI Non-Environmental and-in-a-an ackshell With able lamp Strain-Relief Rotatable oupling - Standard Profile onnector Designators: MIL-DTL Series I, II () MIL-DTL Series III and IV (H) -H ROTATALE OUPLIN onnector Designator and H Product Series asic Number 447 S 425 M ontact Style H - 45 J - 90 S - Straight inish able Entry Length: S only (1/2 inch increments, e.g. 8 = 4.00 inches) Length (See Note 2) A Thread Typ (See Note 1) Length (see Note 2).500 (12.7) Typ See Note 6 Type (See Note 1) able Entry Typ K Typ L Typ STYLE II (See Note 3) STRAIHT Knurl Style Mfr Option Typ SYMOL S STRAIHT.880 (22.4) E H J Ref Typ J Ref Typ SYMOL J 90 SYMOL H 45-24

60 EMI/RI Non-Environmental and-in-a-an ackshell With able lamp Strain-Relief Rotatable oupling - Standard Profile onnector H TALE III: AKSHELL DIMENSIONS E... H. J Ref.. Dash No. (, H) (1.9) 1.5 (3.8) (1.6) 1.38 (3.5) 0.45 (1.1) (2.1) 1.55 (3.9) (1.7) 1.41 (3.6) 0.58 (1.5) (2.2) 1.61 (4.1) (1.7) 1.43 (3.6) 0.69 (1.8) (2.3) 1.68 (4.3) (1.8) 1.46 (3.7) 0.82 (2.1) (2.5) 1.74 (4.4) (1.9) 1.48 (3.8) 0.94 (2.4) (2.6) 1.76 (4.5) (1.9) 1.49 (3.8) 1.03 (2.6) (2.7) 1.82 (4.6) (2.0) 1.51 (3.8) 1.16 (2.9) (2.9) 1.90 (4.8) (2.0) 1.55 (3.9) 1.28 (3.3) (3.0) 1.97 (5.0) (2.1) 1.58 (4.0) 1.41 (3.6) 09 TALE IV: ALE ENTRY Dash No. K. L. able Entry Min (2.1) 0.78 (2.0) (0.3) (0.6) (2.5) 0.97 (2.5) (0.4) (1.0) (2.7) 1.05 (2.7) (0.6) (1.1) (2.9) 1.15 (2.9) (0.7) (1.3) (3.1) 1.22 (3.1) (1.0) (1.6) (3.4) 1.34 (3.4) (1.3) (1.9) (3.7) 1.47 (3.7) (1.6) (2.2) (4.0) 1.59 (4.0) (1.9) (2.5) (4.4) 1.72 (4.4) (2.2) (2.9) (4.7) 1.84 (4.7) (2.5) (3.2) Symbol M N N MT Z1 ZL ZN TALE II: INISHES inish admium Plate, Olive Drab Anodize, lack lack Anodize, Hard oat Electroless Nickel ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Stainless Steel Passivate RES, Electroless Nickel Zinc-Nickel APPLIATION NOTES Standard minimum length for Style I is 1 inch (25.4), Style II is 1.5 inches (38.1). onsult factory about shorter lengths (Note: Applies to Symbol S Straight only). When cable diameter exceeds Dash No in Table I, Style II will be supplied. or effective grounding, connector with conductive finish should be used. lenair Series 600 ackshell Assembly tools are recommended for assemply and installation or shield termination see lenair Drawings and Material/inish: Adapters, Elbows, oupling Nuts, errule, lamp - Al Alloy/See Table I Hardware - res/passivate Metric dimensions (mm) are indicated in parentheses. -25

61 onnector Strain Relief Self-Locking Rotatable oupling - Straight and 90 ONNETOR DESINATOR MIL-DTL Series I, II () MIL-DTL Series III and IV (H) -H SEL-LOKIN ROTATALE OUPLIN A Thread (Table I) Product Series 620 S 048 M 16 onnector Designator Angle and Profile S - Straight A - 90 E (Table III) asic Part No. inish able Entry E (Table I) (Table III) APPLIATION NOTES A Thread (Table I) (Table III) Symbol M N N MT Z1 ZN able range is defined as the accommodation range for the wire bundle or cable. Dimensions shown are not intended for inspection criteria. Metric dimensions (mm) are indicated in parentheses. TALE II: INISHES inish admium Plate, Olive Drab Anodize, lack Hard oat, Anodic lack Anodize, Hard oat Electroless Nickel ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Nickel luorocarbon Polymer Stainless Steel Passivate Zinc-Nickel E (Table I) Anti-Rotation Device able Entry H (Table III) (Table III) H (Table III) TALE III: ALE ENTRY Shell E H able Range Size losed Open 08/ (21.1).780 (19.8).704 (17.9).808 (20.5).098 (2.5).234 (5.9) 10/ (21.6).832 (21.1).786 (20.0).867 (22.0).153 (3.9).234 (5.9) 12/ (22.9).988 (25.1).979 (24.9).929 (23.6).190 (4.8).328 (8.3) 14/ (22.9) (26.6) (26.4).992 (25.2).260 (6.6).457 (11.6) 16/ (23.9) (33.5) (30.2) (26.8).283 (7.2).614 (15.6) 18/ (25.9) (36.9) (33.0) (31.3).325 (8.3).634 (16.1) 20/ (27.2) (39.5) (36.2) (32.9).343 (8.7).698 (17.7) 22/ (30.2) (42.0) (39.4) (34.5).381 (9.7).823 (20.9) 24/ (31.0) (45.1) (42.5) (36.1).418 (10.6).853 (21.7) -26

62 Strain Relief Self-Locking Rotatable oupling - 45 onnector ONNETOR DESINATOR MIL-DTL Series I, II () MIL-DTL Series III and IV (H) -H SEL-LOKIN ROTATALE OUPLIN Product Series M 16 D onnector Designator Angle and Profile - 45 asic Part No. inish Drain Hole Option (Omit for None) A Thread (Table I) E (Table III) Symbol TALE II: INISHES inish admium Plate, Olive Drab Anodize, lack E (Table I) M lack Anodize, Hard oat Electroless Nickel Anti-Rotation Device Drain Holes, 3 Places (Table III) able Entry N N MT Z1 ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Stainless Steel Passivate ZN Zinc-Nickel TALE III: ALE ENTRY Shell E able Range Size losed Open 08/ (39.0).730 (18.5).125 (3.2).204 (5.2) 10/ (39.8).810 (20.6).187 (4.7).286 (7.3) 12/ (41.8).870 (22.1).291 (7.4).416 (10.6) 14/ (42.8).930 (23.6).351 (8.9).476 (12.1) 16/ (45.6).990 (25.1).501 (12.7).626 (15.9) 18/ (48.4) 1.110(28.2).518 (13.2).706 (17.9) 20/ (49.7) (29.7).581 (14.8).831 (21.1) 22/ (50.7) (31.5).644 (16.4).956 (24.3) 24/ (52.0) (33.0).706 (17.9) (27.5) APPLIATION NOTES 1. able range is defined as the accommodation range for the wire bundle or cable. Dimensions shown are not intended for inspection criteria. 2. Metric dimensions (mm) are indicated in parentheses. -27

63 onnector omposite Self-Locking Rotatable oupling Swing-Arm Strain Relief for onnector Designators & H ONNETOR DESINATOR MIL-DTL Series I, II () MIL-DTL Series III and IV (H) -H SEL-LOKIN ROTATALE OUPLIN Product Series asic Number XO 16 onnector Designator ( and H) inish U.S. PATENT NO H lats (Typ) Self-Locking oupling A Thread (Typ) J aptivated Self-Locking Telescoping Screws (Typ) D (Typ) (Typ) E (Typ) losed Straight Position.062 (1.6) Min.250 (6.4) max Screw Protrusion (Typ) aptive Position Screw locks Swing Arm in 45 increments (Notes 2, 3) Position Indicators 90 Position Shown Screw Head Same Side (Typ) 45 Position Shown (Note 2) -28

64 omposite Self-Locking Rotatable oupling Swing-Arm Strain Relief for onnector Designators & H onnector Symbol XO TALE II: INISHES inish omposite Material, No Plating, olor lack and rown, rass Interface Shroud and Adapter - Nickel Plated TALE III: ONNETOR SHELL SIZE ORDER NUMER for onnector Designator H Dia D E ±.06 (1.5) Min H lats Min J ±.03 (0.8) (20.6).980 (24.9).265 (6.7).220 (5.9) (26.9).750 (19.1).736 (18.7).880 (22.4) (23.8) (26.7).310 (7.9).270 (6.9) (27.7).875 (22.2).860 (21.8).910 (23.1) (28.6) (30.5).390 (9.9).350 (8.9) (30.0) (25.4).980 (24.9).950 (24.1) (31.8) (33.0).506 (12.9).470 (11.9) (31.5) (28.6) (27.9) (25.7) (34.9) (36.6).591 (15.0).550 (14.0) (33.5) (31.8) (31.1) (26.7) (38.1) (39.6).661 (16.8).620 (15.7) (35.3) (34.9) (37.3) (30.0) (41.3) (42.9).744 (18.9).700 (17.8) (39.4) (38.1) (38.1) (28.4) (44.5) (45.0).826 (21.0).780 (19.8) (39.4) (41.3) (40.2) (29.5) (47.6) (48.0).896 (22.8).850 (21.6) (40.9) (44.5) (49.8) (30.5) onsult factory for additional entry sizes available. APPLIATION NOTES 1. lenair series 600 ackshell assembly Tools are recommended for assembly and installation. 2. Swing Arm locks in 45 increments Sizes 08 thru 24, additional positioning increments are manufacturer s option. 3. aptive Screw can remain engaged to the body when positioning the Arm. When tightened, the screw shall not protrude into the inside surfaces. 4. Metric dimensions (mm) are indicated in parentheses. -29

65 onnector omposite MIL /93 anding Split-Ring.88 (22.4) or Use with lenair anding ackshells and raid Socks A.50 (12.7) Min. Accomodates and and EXAMPLE PART NUMER: asic Number Dash Number XO 16 inish Shrink Sleeve or Shrink oot EXAMPLE APPLIATION Split Ring Dash No TALE I: DASH NUMER A Diameter Diameter ±.03 (0.8) ±.03 (0.8).25 (6.4).36 (9.1).38 (9.7).49 (12.4).50 (12.7).63 (16.0).75 (19.1).88 (22.4) 1.00 (25.4) 1.13 (28.7) 1.25 (31.8) 1.38 (35.1) 1.50 (38.1) 1.63 (41.4) 1.75 (44.5).61 (15.5).74 (18.8).86 (21.8).99 (25.1) 1.10 (27.9) 1.24 (31.5) 1.36 (34.5) 1.49 (37.8) 1.61 (40.9) 1.74 (44.2) 1.86 (47.2) Tape Wrap Shield Pig Tail or Drain Wire and-it and Shield Sock Solder Sleeve and-it and -30

66 and -027 EMI/RI omposite raided Shielding 100% omposite and 75% / 25% lended Versions onnector Product Series I.D. Dash Number Product Series I.D. Dash Number % omposite % / 25% lend 1 Specify length on purchase order. No minimums! Wire undle Accomodation Range (Ref) I.D. raid is made from Nickel-plated AmberStrand 1. composite thermoplastic fibers. AmberStrand is a registered trademark of Syscom Advanced Materials Inc. Dash Number (100% AmberStrand ) Nominal I.D (3.2) (6.4) (9.5) (12.7) (15.9) (19.1) (25.4) (31.8) (38.1) (50.8) Wire undle Range.093 (2.4).140 (3.5).125 (3.2).312 (7.9).250 (6.4).437 (11.1).250 (6.4).590 (15.0).375 (9.5).700 (17.8).500 (12.7).830 (21.1).780 (19.8) (27.94).938 (23.8) (33.3) (30.1) (40.37) (33.3) (50.8) Approximate rams Per oot Dash Number (75% AmberStrand /25% Nickel opper) Nominal I.D (3.2) (6.4) (9.5) (12.7) (15.9) (19.1) (25.4) (31.8) (38.1) (50.8) Wire undle Range.093 (2.4).140 (3.5).125 (3.2).312 (7.9).250 (6.4).437 (11.1).250 (6.4).590 (15.0).375 (9.5).700 (17.8).500 (12.7).830 (21.1).780 (19.8) (27.94).938 (23.8) (33.3) (30.1) (40.37) (33.3) (50.8) Metric dimensions (mm) are indicated in parentheses. Approximate rams Per oot arrier reakdown 16 - Amberstrand 4 - Nickel opper 24 - Amberstrand 8 - Nickel opper 36 - Amberstrand 12 - Nickel opper 54 - Amberstrand 18 - Nickel opper 54 - Amberstrand 18 - Nickel opper 72 - Amberstrand 24 - Nickel opper 48 - Amberstrand 16 - Nickel opper 72 - Amberstrand 24 - Nickel opper 72 - Amberstrand 24 - Nickel opper 72 - Amberstrand 24 - Nickel opper -31

67 onnector Tubular Metal raid QQ--575 ASTM 33 Tin oated opper for EMI Shielding Applications Product Series Dash Number A 203 L Specify number of feet on purchase order. I.D. A = 36 AW (Table I) = 34 AW (Table II) Lanyard (Omit for None) Lanyard (Synthetic iber) Minimum Order Length is 100 eet (30.5M) Dash No. ractional Equivalent Nominal I.D. No. of arriers TALE I: (36 AW) No. of Ends APPLIATION NOTES lenair series 600 ackshell assembly tools are recommended for assembly and installation. Swing Arm locks in 45 increments Sizes 08 thru 24, additional positioning increments are manufacturer s option. 5. aptive Screw remains engaged to the body when positioning the Arm. When tightened, the Screw shall not protrude into the inside surfaces. urrent Rating Amps Lbs./100 t. (Kg/30.5M) 4. its onnector Designators: MIL-DTL Series I, II (), MIL-DTL Series III and IV (H), MIL-DTL-5015 (A), and MIL- DTL (A) Metric Dimensions (mm) are indicated in parentheses. ederal Specification No / (0.8) (.09) QQ575R36T / (1.6) (.18) QQ575R36T / (2.0) (.27) QQ575R36T / (2.8) (.38) QQ575R36T /8.125 (3.2) (.47) QQ575R36T / (4.0) (.95) QQ575R36T / (4.3) (.65) QQ575R36T / (4.8) (.74) / (5.2) (1.27) QQ575R36T /4.250 (6.4) (1.56) QQ575R36T /8.375 (9.5) (1.79) QQ575R36T /2.500 (12.7) (2.16) QQ575R36T / (14.3) (2.27) /8.625 (15.9) (2.69) / (19.8) (3.33) QQ575R36T / (23.8) (2.64) (25.4) (3.40) / (31.8) / (34.9) / (38.1) (50.8) / (63.5) Dash No. ractional Equivalent Nominal I.D. No. of arriers TALE II: (34 AW) No. of Ends urrent Rating Amps Lbs./100 t. (Kg/30.5M) ederal Specification No / (1.6) (.20) QQ575R34T / (2.8) (.37) QQ575R34T /8.125 (3.2) (.42) QQ575R34T / (4.3) (.71) QQ575R34T / (5.2) (1.27) QQ575R34T /8.375 (9.5) (1.48) QQ575R34T / (11.1) (1.78) /2.500 (12.7) (2.16) QQ575R34T / (19.8) (3.24) QQ575R34T781-32

68 Tubular Metal raid ASTM 355 lass 4 OH Nickel Plated opper for EMI Shielding Applications onnector Product Series Dash Number A 203 L Specify number of feet on purchase order. I.D. A = 36 AW (Table I) = 34 AW (Table II) Lanyard (Omit for None) Lanyard (Synthetic iber) Minimum Order Length is 100 eet (30.5M) Dash No. ractional Equivalent Nominal I.D. TALE I: (36 AW) No. of arriers No. of Ends urrent Rating Amps Lbs./100 t. (Kg/30.5M) 031 1/ (0.8) (.09) 062 1/ (1.6) (.18) 078 5/ (2.0) (.27) 109 7/ (2.8) (.38) 125 1/8.125 (3.2) (.47) 156 5/ (4.0) (.95) / (4.3) (.65) 188 3/ (4.8) (.74) / (5.2) (1.27) 250 1/4.250 (6.4) (1.56) 375 3/8.375 (9.5) (1.79) 500 1/2.500 (12.7) (2.16) 562 9/ (14.3) (2.27) 625 5/8.625 (15.9) (2.69) / (19.8) (3.33) / (23.8) (2.64) (25.4) (3.40) / (31.8) / (34.9) / (38.1) (50.8) / (63.5) Dash No. ractional Equivalent Nominal I.D. TALE II: (34 AW) No. of arriers No. of Ends urrent Rating Amps Lbs./100 t. (Kg/30.5M) 062 1/ (1.6) (.20) 109 7/ (2.8) (.37) 125 1/8.125 (3.2) (.42) / (4.3) (.71) / (5.2) (1.27) 375 3/8.375 (9.5) (1.48) 437 7/ (11.1) (1.78) 500 1/2.500 (12.7) (2.16) / (19.8) (3.24) (25.4) (3.33) / (31.8) APPLIATION NOTES Direct current ratings are given for information only. Values shown are for uninsulated braid in free air at 86 (30 ). Actual values will depend on permissible temperature rise, voltage drop and other conditions of service. Values should be de-rated if the braid is insulated or in close contact with other components onsult factory for sizes not shown Metric dimensions (mm) are indicated in parentheses. -33

69 onnector onductive asket to it MIL-DTL Series III lange Mount Receptacle onnector Product Series asic Number Material Symbol (See Table II) H Dash Number (See Table I) D Dia 4 Places Typ A Typ Dia E Radius.030 (0.8) NOTES: 1. Identified by bag and tag in suitable quantities. 2. Metric dimensions (mm) are indicated in parentheses. -34

70 onductive asket to it MIL-DTL Series III lange Mount Receptacle onnector onnector Dash Number A ±.005 Ø ±.007 TALE I ±.008 Ø D ±.005 E Radius ± Designator H TALE II Material lourosilicone inder with Passivated Silver Plated Aluminum Particles (HO-Seal in 1298 or Equivalent) Silicone inder with Silver Plated opper Particles (HO-Seal 1215 or Equivalent) -35

71 MS85049/95 3/4 Perimeter Nut Plate for lange Mount Receptacle onnector onnector asic Number A - Primer oat Required M85049/95-10A - A and lass D A E A.040 (1.02) ±.003 (0.8) Nut, Self-Locking, linch MIL-N Type, 4 Places Thread UNJ-3 A ±.003 (0.1) ±.015 (0.4) TALE I (.4) (.0) D ±.030 (0.8) E (.0) (.8) 3A (15.9).925 (23.5).641 (16.3).136 (3.5).325 (8.3) 7A (18.3) (25.9).688 (17.5).136 (3.5).433 (11.0) 8A (15.1).880 (22.4).570 (14.5).136 (3.5).308 (7.8) 10A (18.3) (25.9).720 (18.3).136 (3.5).433 (11.0) (20.6) (33.3).749 (19.0).136 (3.5).433 (11.0) 12A (20.6) (28.0).855 (21.7).136 (3.5).530 (13.5) (23.8) (30.1).938 (23.8).153 (3.9).526 (13.4) 14A (23.0) (30.4).984 (25.0).136 (3.5).624 (15.8) (26.2) (35.7) (26.2).153 (3.9).620 (15.7) 16A (24.6) (32.5) (27.8).136 (3.5).687 (17.4) (28.6) (38.1) (28.6).153 (3.9).683 (17.3) 18A (27.0) (35.7) (31.0).136 (3.5).780 (19.8) (30.6) (40.1) (31.3).153 (3.9).776 (19.7) 19A (23.0) (30.3).953 (24.2).136 (3.5).620 (15.7) 20A (29.4) (39.0) (34.2).136 (3.5).874 (22.2) (32.9) (42.9) (34.5).153 (3.9).865 (22.0) 22A (31.8) (42.3) (37.5).136 (3.5).968 (24.6) (34.9) (44.1) (37.7).153 (3.9).907 (23.0) 24A (38.1) (48.0) (39.6).153 (3.9) (25.4) (34.9) (45.3) (40.5).153 (3.9) (26.2) 25A (38.1) (48.0) (42.1).153 (3.9) (28.6) 27A (24.6) (31.9) (27.8).136 (3.5).683 (17.3) 28A (39.7) (50.8) (46.2).153 (3.9) (28.6) 32A (44.5) (58.7) (52.4).153 (3.9) (30.2) 36A (49.2) (63.5) (58.7).153 (3.9) (34.9) 37A (30.1) (38.1) (32.5).136 (3.5).874 (22.2) 61A (36.5) (46.0) (40.5).136 (3.5) (40.7) H 2010 lenair, Inc. H-35

72 onnector MS85049/94 ull Perimeter Nut Plate for lange Mount Receptacle onnector asic Number A - Primer oat Required M85049/ A D A A.040 (1.02) ±.003 (0.8) Nut, Self-Locking, linch MIL-N Type, 4 Places Thread UNJ-3 A ±.015 (0.38) TALE I. ±.015 (.4) (15.1).980 (24.9).570 (14.5).106 (.166) (18.3) (26.3).720 (18.3).106 (.166) (20.6) (28.4).855 (21.7).106 (.166) (23.0) (30.8).984 (25.0).106 (.166) (24.6) (32.9) (27.8).106 (.166) (27.0) (36.1) (31.0).106 (.166) (29.4) (39.4) (34.2).106 (.166) (31.8) (42.7) (37.5).106 (.166) (34.9) (45.7) (40.5).123 (.183) (38.1) (48.5) (42.1).123 (.183) D -36

73 onnector MS85049/96 1/4 Perimeter Nut Plate for lange Mount Receptacle onnector asic Number A - Primer oat Required M85049/ A D Nut, Self-Locking, linch MIL-N Type, 2 Places A.040 (1.0) ±.003 (0.1) Thread UNJ-3 A ±.003 (0.1) TALE I ±.015 (0.4) (.4) (.0) D ±.030 (0.8) (15.9).925 (23.5).300 (7.6).136 (3.5) (18.3) (25.8).298 (7.6).136 (3.5) (15.1).891 (22.6).296 (7.5).136 (3.5) (18.3) (25.8).298 (7.6).136 (3.5) (20.6) (28.2).296 (7.5).136 (3.5) (23.0) (30.6).296 (7.5).136 (3.5) (24.6) (32.2).298 (7.6).136 (3.5) (27.0) (35.3).328 (8.3).136 (3.5) (23.0) (30.6).296 (7.5).136 (3.5) (29.4) (38.4).354 (9.0).136 (3.5) (31.8) (41.7).390 (9.9).136 (3.5) (34.9) (44.7).386 (9.8).153 (3.9) (38.1) (47.2).358 (9.1).153 (3.9) (24.6) (32.2).298 (7.6).136 (3.5) (39.7) (50.8).438 (11.1).153 (3.9) (44.5) (58.7).562 (14.3).153 (3.9) (49.2) (63.5).562 (14.3).153 (3.9) (30.1) (38.1).314 (8.0).136 (3.5) (36.5) (46.0).376 (9.6).136 (3.5) -38

74 What s Less than Half the Size and Weight of a D38999 onnector? The lenair Series 80 Mighty Mouse Nothing tells the Mighty Mouse story better than the above picture. If your goal is to maintain the performance standards of the D38999 but to reduce the size and weight of the overall interconnect system, than the Series 80 Mighty Mouse is the answer. The Mighty Mouse offers up to 71% weight savings when compared to aluminum versions of the D38999 Series III. ompared to composite D38999 s the savings top out at 64%. Size reduction is equally dramatic. And the Series 80 Mighty Mouse accomodates the same range of wire sizes as the D38999 and matches the product on critical performance requirements such as vibration and shock. est of all, the product is in stock and ready for immediate shipment Air Way lendale, alifornia Telephone: acsimilie: sales@glenair.com United States United Kingdom ermany N o r d i c rance Italy Spain

75 onnector 650S001 Dummy Stowage Receptacle for MIL-DTL Series I onnector asic Number 650S001 M 17 inish (Table II) K J E H TALE II: INISHES Symbol inish admium Plate, Olive Drab Anodize, lack lack Anodize, Hard oat M Electroless Nickel APPLIATION NOTES See applicable Military Specification for complete dimensions. Metric dimensions (mm) are indicated in parentheses. N N MT ZN ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Zinc-Nickel Shell Size E Dim TALE I: DIMENSIONS H Nom J K ±.010 (0.3) (14.6).719 (18.3).958 (24.3).128 (3.3).085 (2.2).727 (18.5) (17.8).812 (20.6) (26.7).128 (3.3).085 (2.2).727 (18.5) (21.6).906 (23.0) (29.1).128 (3.3).085 (2.2).727 (18.5) (24.8).969 (24.6) (31.5).128 (3.3).085 (2.2).727 (18.5) (28.0) (27.0) (33.8).128 (3.3).085 (2.2).727 (18.5) (30.7) (29.4) (37.0).128 (3.3).085 (2.2).727 (18.5) (33.9) (31.8) (40.2).128 (3.3).115 (2.9).697 (17.7) (37.0) (34.9) (43.4).147 (3.7).115 (2.9).697 (17.7) (40.2) (38.1) (46.5).147 (3.7).115 (2.9).697 (17.7) -40

76 650S002 Dummy Stowage Receptacle for MIL-DTL Series II onnector onnector asic Number 650S002 M 16 inish (Table II) K J E H TALE II: INISHES Symbol inish admium Plate, Olive Drab Anodize, lack lack Anodize, Hard oat M Electroless Nickel APPLIATION NOTES See applicable Military Specification for complete dimensions. Metric dimensions (mm) are indicated in parentheses. N N MT ZN ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Zinc-Nickel Shell Size E Dim TALE I: DIMENSIONS -41 H Nom J K ±.010 (0.3) (12.0).594 (15.1).828 (21.0).120 (3.0).069 (1.8) 451 (11.5) (15.0).719 (18.3).954 (24.2).120 (3.0).069 (1.8).451 (11.5) (19.1).812 (20.6) (26.6).120 (3.0).069 (1.8).451 (11.5) (22.3).906 (23.0) (29.0).120 (3.0).069 (1.8).451 (11.5) (25.4).969 (24.6) (31.3).120 (3.0).069 (1.8).451 (11.5) (28.6) (27.0) (33.7).120 (3.0).069 (1.8).451 (11.5) (31.8) (29.4) (36.9).120 (3.0).069 (1.8).451 (11.5) (35.0) (31.8) (40.1).120 (3.0).069 (1.8).451 (11.5) (38.1) (34.9) (43.3).147 (3.7).069 (1.8).451 (11.5)

77 onnector 650HS058 Dummy Stowage Receptacle for MIL-DTL Series III onnector asic Number 650HS T inish (Table II) T - lange with 4-40 Mounting Holes Omit for Standard onfiguration Master Key Indicator 4-40 UN 4 Places Sq. E Typ. Master Key Indicator Sq. E Typ. D Typ. 4 Places / 1* / 1* H Dia. Master Key Indicator Dia. 4 Places Style T Metal and omposite onfiguration with 4-40 UN Mounting Holes Sq. E Typ. Standard onfiguration (Metal Shell) A Thread Undercut Mfr. Option * Denotes the ollowing: (or Aluminum or Stainless Steel) 1 (or omposite) (or Aluminum or Stainless Steel) 1 (or omposite) Standard onfiguration (omposite Shell inish XM and XW) APPLIATION NOTES 1. See applicable Military Specification for complete dimensions. 2. Metric dimensions (mm) are indicated in parentheses. -42a

78 650HS058 Dummy Stowage Receptacle for MIL-DTL Series III onnector onnector Symbol J M N N T Z1 MT XM XW XZN TALE II: INISHES inish admium Plate, Olive Drab old Iridite over admium Plate over Nickel Electroless Nickel ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel ad Plate / right Dip over Nickel 300 Series SST, Passivated Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer omposite, Electroless Nickel omposite, admium Olive Drab over Electroless Nickel omposite, Zinc-Nickel Shell Size Ref A Thread (.13) TALE I: DIMENSIONS ±.012 (0.3) A P-3LTS.820 (20.83).768 (19.5).098 (2.5).144/.087 (3.65/2.2).594 (15.09) P-3LTS.820 (20.83).768 (19.5).098 (2.5).144/.087 (3.65/2.2).719 (18.26) P-3LTS.820 (20.83).768 (19.5).098 (2.5).144/.087 (3.65/2.2).812 (20.62) D P-3LTS.820 (20.83).768 (19.5).098 (2.5).144/.087 (3.65/2.2).906 (23.01) E P-3LTS.820 (20.83).768 (19.5).098 (2.5).144/.087 (3.65/2.2).969 (24.61) P-3LTS.820 (20.83).768 (19.5).098 (2.5).144/.087 (3.65/2.2) (26.97) P-3LTS.790 (20.07).736 (18.7).126 (3.2).171/.114 (4.35/2.9) (29.36) H P-3LTS.790 (20.07).736 (18.7).126 (3.2).171/.114 (4.35/2.9) (31.75) J P-3LTS.790 (20.07).736 (18.7).126 (3.2).171/.114 (4.35/2.9) (34.93) 1 D Shell Size Ref TALE I: DIMENSIONS (ONTINUED) E ±.012 (0.3) Dia ±.008 (0.2) H (.127) A (18.26).937 (23.8).128 (3.25).492 (12.5) (20.62) (26.2).128 (3.25).620 (15.7) (23.01) (28.6).128 (3.25).769 (19.5) D (24.61) (31.0).128 (3.25).894 (22.7) E (26.97) (33.3).128 (3.25) (25.9) (29.36) (36.5).128 (3.25) (28.5) (31.75) (39.7).128 (3.25) (31.7) H (34.93) (42.9).154 (3.91) (34.9) J (38.10) (46.0).154 (3.91) (38.1) -42b

79 650HS007 Dummy Stowage Receptacle for MIL-DTL Series IV onnector onnector asic Number 650HS007 M 19 A Sq. inish (Table II).819/.756 (20.8/19.2) D Sq. E TALE II: INISHES Symbol inish admium Plate, Olive Drab Anodize, lack lack Anodize, Hard oat M Electroless Nickel APPLIATION NOTES See applicable Military Specification for complete dimensions. Metric dimensions (mm) are indicated in parentheses. N N MT ZN ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Zinc-Nickel Shell Size Ref A ±.043 (±1.10) TALE I: DIMENSIONS S +0 (0.00) (-0.39) J E Dia ±.008 (± 0.2) (26.15).812 (20.62).793 (20.15).093 (2.35).130 (3.3) (28.55).906 (23.02).919 (23.35).093 (2.35).130 (3.3) D (30.95).969 (24.62) (26.52).093 (2.35).130 (3.3) E (33.35) (26.98) (29.72).093 (2.35).130 (3.3) (36.55) (29.36) (32.87).093 (2.35).130 (3.3) (39.65) (31.76) (36.05).124 (3.15).130 (3.3) H (42.85) (34.92) (39.22).124 (3.15).142 (3.6) J (46.05) (38.10) (42.40).124 (3.15).142 (3.6) -43

80 onnector 657HS081 Dummy Jam Nut Stowage Receptacle for MIL-DTL Series III onnector asic Number 657HS081 M 19 A inish (Table II) Alternate Position N = Normal U = Universal O-Ring.890 (22.6).145/.135 (3.7/3.4).062/.125 (1.6/3.2) Panel Thickness Sq E lat A Thread Thread D38999/28 Type Jam Nut Ref: Lockwire Holes 3 Places Iaw D38999/28 APPLIATION NOTES Assembly identified with manufacturer s name and part number, space permitting. Material/inish: Adapter, Jam Nut - AL Alloy or Stainless Steel/See Table II). Seal - Silicone/N.A Modified major diameter: ( ). Threads to be lubed. Metric dimensions (mm) are in parentheses. -44

81 657HS081 Dummy Jam Nut Stowage Receptacle for MIL-DTL Series III onnector onnector Recommended Panel ut-out Shell Size Ref A Thread lass 2A TALE I: DIMENSIONS Thread lass 2A 0.100R E lat (0.1) (0.2) (0.3) (0) (0) (0.3) 09 A P-3LTS M17 x 1-6g (27.0).651 (16.5).697 (17.7).669 (17.0) P-3LTS M20 x 1-6g (31.8).751 (19.1).822 (20.9).769 (19.5) P-3LTS M25 x 1-6g (34.9).938 (23.8) (25.6).955 (24.3) 15 D P-3LTS M28 x 1-6g (38.1) (26.9) (28.8) (27.5) 17 E P-3LTS M32 x 1-6g* (41.3) (30.1) (32.0) (30.7) P-3LTS M35 x 1-6g (46.0) (33.3) (35.2) (33.9) P-3LTS M38 x 1-6g (49.0) (36.5) (38.1) (37.1) 23 H P-3LTS M41 x 1-6g (52.4) (39.7) (41.5) (40.2) 25 J P-3LTS M44 x 1-6g (55.6) (42.8) (44.7) (43.4) *See Note 3. Symbol M N MT MT AL ZR Z1 ZL TALE II: INISHES inish Electroless Nickel/Aluminum admium Plate, Olive Drab over Electroless Nickel/Aluminum (500-Hour Salt Spray) Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer/ Aluminum Electrodeposited Zinc-Nickel/ Aluminum (See Note 4) lack ZN-NI/Aluminum 300 Series SST/Passivated 300 Series SST/Nickel Plated -45

82 onnector (Plug) (Receptacle) (EMI Receptacle) Protective overs MIL Series II MIL Series II asic Part No. Attachment Length Plug (Inches) Receptacle Receptacle S (14.5).047 (1.2) asket Attachment Type (Table III) inish (Table II) Attachment Type (Table III) Ring or Eyelet Dash No. (Tables IV, V, VI, VII) Length Plug over.570 (14.5) H.047 (1.2) asket Attachment Type (Table III).800 (20.3) H asket Attachment Type (Table III) Length Length Receptacle over EMI/RI Receptacle over TALE II: INISHES Symbol inish admium Plate, Olive Drab SHELL SIZE DIMENSIONS Anodize, lack Shell Size Dia Dia H (12.0).720 (18.3).719 (18.3) (15.0).850 (21.6).812 (20.6) (19.1) (25.4) (25.4) (22.2) (28.7) (28.6) (25.4) (31.8) (31.8) (28.6) (35.1) (34.9) (31.8) (38.1) (38.1) (34.9) (41.4) (41.3) (38.1) (44.5) (44.5) Metric dimensions (mm) are indicated in parentheses. M N N MT Z1 ZN lack Anodize, Hard oat Electroless Nickel ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Stainless Steel Passivate Zinc-Nickel -46

83 (Plug) (Receptacle) (EMI Receptacle) Protective overs MIL Series II onnector ROPE (Types,, H, R, T, U) Length (6.4) SASH HAIN (Type S) K Dia. (Table IV) K Dia. (Table IV) Sym D H N R S T U TALE III: ATTAHMENTS Attachment Type ead hain, res, Passivate Wire Rope, Nylon Jacket Nylon Rope Wire Rope, Teflon Jacket No Attachment Wire Rope, PV Jacket #8 Sash hain, res, Passivate Wire Rope, No Jacket Wire Rope, Polyurethane Jacket with Terminal TALE IV: EYELET Length + 1 Link EAD HAIN (Type D) Length (6.4) K Dia. (Table IV) Dash No. K Dia ±.010 (0.3) (3.6) (4.6) (4.9) (5.0) (4.2) (3.2) (5.5) (4.0) 00 No Eyelet SPLIT RIN - Style L SOLID RIN - Style M SOLID RIN - Style A N TALE V: STYLE RIN DIA. TALE VI: STYLE RIN DIA. TALE VII: STYLE A RIN DIA. Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (10.8) (41.3) (12.3) (44.5) (16.3) (47.6) (19.1) (50.3) (22.6) (52.3) (25.8) (56.8) (27.8) (58.7) (28.7) (62.9) (31.8) (67.4) (34.3) (71.4) (35.3) (77.3) (37.7) Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (11.9) (37.7) (15.1) (40.1) (18.2) (41.7) (19.4) (42.8) (21.4) (44.8) (22.6) (48.0) (24.6) (49.6) (25.8) (50.0) (27.8) (52.8) (29.0) (54.4) (30.6) (55.5) (32.1) (61.1) (34.1) (67.5) (36.9) (77.0) (7.9) Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (7.9) (32.2) (9.9) (33.3) (13.1) (35.3) (14.8) (36.5) (16.3) (38.6) (18.0) (39.0) (19.5) (41.7) (20.0) (44.9) (22.2) (46.0) (23.0) (48.0) (25.8) (49.2) (26.0) (52.8) (29.0) (61.1) (30.2) (63.8) (30.6) -47

84 onnector (Plug) (Receptacle) Protective overs MIL Series III Threaded MIL Series III Attachment Length asic Part No. (Inches) Plug Receptacle M 15 S 5-04 inish (Table II) Attachment Type (Table III) Ring or Eyelet Dash No. (Tables IV, V, VI, VII) (30.0) asket Attachment Type (Table III).906 (23.0) E Thread asket Attachment Type (Table III) Length Length E Thread Plug over Receptacle over TALE II: INISHES Symbol inish Shell Size ode Ref. SHELL SIZE DIMENSIONS E Thread 09 A P-0.3L-TS.906 (23.0).906 (23.0) P-0.3L-TS (26.0) (28.0) P-0.3L-TS (31.0) (31.0) 15 D P-0.3L-TS (33.0) (32.0) 17 E P-0.3L-TS (37.0) (37.0) P-0.3L-TS (40.0) (39.0) P-0.3L-TS (44.0) (42.0) 23 H P-0.3L-TS (46.0) (45.0) 25 J P-0.3L-TS (50.0) (49.0) Metric dimensions (mm) are indicated in parentheses. M N N MT Z1 ZN admium Plate, Olive Drab Anodize, lack lack Anodize, Hard oat Electroless Nickel ad Plate, Olive Drab over Electroless Nickel admium Plate, Olive Drab over Electroless Nickel Ni-PTE 1000 Hour rey TM Nickel luorocarbon Polymer Stainless Steel Passivate Zinc-Nickel -48

85 (Plug) (Receptacle) Protective overs MIL Series III Threaded onnector ROPE (Types,, H, R, T, U) Length (6.4) SASH HAIN (Type S) K Dia. (Table IV) K Dia. (Table IV) Sym D H N R S T U TALE III: ATTAHMENTS Attachment Type ead hain, res, Passivate Wire Rope, Nylon Jacket Nylon Rope Wire Rope, Teflon Jacket No Attachment Wire Rope, PV Jacket #8 Sash hain, res, Passivate Wire Rope, No Jacket Wire Rope, Polyurethane Jacket with Terminal TALE IV: EYELET Length + 1 Link EAD HAIN (Type D) Length (6.4) K Dia. (Table IV) Dash No. K Dia ±.010 (0.3) (3.6) (4.6) (4.9) (5.0) (4.2) (3.2) (5.5) (4.0) 00 No Eyelet SPLIT RIN - Style L SOLID RIN - Style M SOLID RIN - Style A N TALE V: STYLE RIN DIA. TALE VI: STYLE RIN DIA. TALE VII: STYLE A RIN DIA. Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (10.8) (41.3) (12.3) (44.5) (16.3) (47.6) (19.1) (50.3) (22.6) (52.3) (25.8) (56.8) (27.8) (58.7) (28.7) (62.9) (31.8) (67.4) (34.3) (71.4) (35.3) (77.3) (37.7) Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (11.9) (37.7) (15.1) (40.1) (18.2) (41.7) (19.4) (42.8) (21.4) (44.8) (22.6) (48.0) (24.6) (49.6) (25.8) (50.0) (27.8) (52.8) (29.0) (54.4) (30.6) (55.5) (32.1) (61.1) (34.1) (67.5) (36.9) (77.0) (7.9) Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (7.9) (32.2) (9.9) (33.3) (13.1) (35.3) (14.8) (36.5) (16.3) (38.6) (18.0) (39.0) (19.5) (41.7) (20.0) (44.9) (22.2) (46.0) (23.0) (48.0) (25.8) (49.2) (26.0) (52.8) (29.0) (61.1) (30.2) (63.8) (30.6) -49

86 onnector (Receptacle) (Plug) Protective overs MIL Series IV MIL Series IV Attachment Length asic Part No. (Inches) Receptacle Plug M 19 S 6-01 round Spring (Omit for None) (25.4) E round ingers asket Length.189 (4.8) Min Receptacle over Master Key inish (Table II) Attachment Type (Table III).819/.756 (20.8/19.2).788/.762 (20.0/19.4) Attachment Type (Table III) Symbol MT M N.625 (15.9).035/.008 (0.9/0.2) Ring or Eyelet Dash No. (Tables IV, V, VI, VII) TALE II: INISHES Ni-PTE inish Electroless Nickel admium Plate, Olive Drab over Electroless Nickel H J Attachment Type (Table III) Length ull Mate Indicator Plug over Shell Size ode Ref. E Dia SHELL SIZE DIMENSIONS Dia Dia H Dia +0.0 (+0.0) (-0.4) J Dia +0.0 (+0.0) (-0.4) (22.2).775 (19.7) (30.0).793 (20.1).509 (12.9) (25.4).901 (22.9) (33.5).919 (23.3).634 (16.1) 15 D (28.6) (26.4) (36.6) (26.5).759 (19.3) 17 E (31.8) (29.2) (39.6) (29.7).885 (22.5) (34.9) (32.4) (42.7) (32.9) (25.6) (38.1) (35.6) (46.2) (36.0) (28.8) 23 H (41.3) (38.8) (49.3) (39.2) (32.0) 25 J (44.5) (41.9) (52.3) (42.4) (35.2) Metric dimensions (mm) are indicated in parentheses. -50

87 (Receptacle) (Plug) Protective overs MIL Series IV onnector ROPE (Types,, H, R, T, U) Length (6.4) SASH HAIN (Type S) K Dia. (Table IV) K Dia. (Table IV) Sym D H N R S T U TALE III: ATTAHMENTS Attachment Type ead hain, res, Passivate Wire Rope, Nylon Jacket Nylon Rope Wire Rope, Teflon Jacket No Attachment Wire Rope, PV Jacket #8 Sash hain, res, Passivate Wire Rope, No Jacket Wire Rope, Polyurethane Jacket with Terminal TALE IV: EYELET Length + 1 Link EAD HAIN (Type D) Length (6.4) K Dia. (Table IV) Dash No. K Dia ±.010 (0.3) (3.6) (4.6) (4.9) (5.0) (4.2) (3.2) (5.5) (4.0) 00 No Eyelet SPLIT RIN - Style L SOLID RIN - Style M SOLID RIN - Style A N TALE V: STYLE RIN DIA. TALE VI: STYLE RIN DIA. TALE VII: STYLE A RIN DIA. Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (10.8) (41.3) (12.3) (44.5) (16.3) (47.6) (19.1) (50.3) (22.6) (52.3) (25.8) (56.8) (27.8) (58.7) (28.7) (62.9) (31.8) (67.4) (34.3) (71.4) (35.3) (77.3) (37.7) Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (11.9) (37.7) (15.1) (40.1) (18.2) (41.7) (19.4) (42.8) (21.4) (44.8) (22.6) (48.0) (24.6) (49.6) (25.8) (50.0) (27.8) (52.8) (29.0) (54.4) (30.6) (55.5) (32.1) (61.1) (34.1) (67.5) (36.9) (77.0) (7.9) Dash No. N Dia ±.015 (0.4) Dash No. N Dia ±.015 (0.4) (7.9) (32.2) (9.9) (33.3) (13.1) (35.3) (14.8) (36.5) (16.3) (38.6) (18.0) (39.0) (19.5) (41.7) (20.0) (44.9) (22.2) (46.0) (23.0) (48.0) (25.8) (49.2) (26.0) (52.8) (29.0) (61.1) (30.2) (63.8) (30.6) -51

88 onnector T70 onnector Strap Wrench With 3/8 Square Drive 6.50 (165.1) Approx. 3/8 (9.5) Square Drive for Torque Wrench TSQ (76.2) Diameter. with 18 inch strap 2.0 (50.8) Diameter. with 12 inch strap asic Part No. Torque Wrench (Omit for None) T Strap Length in Inches Available in 12 and 18 inches Omit for Standard of 12.0 Inches (304.8) NOTES: 1. These wrenches are made of the following materials: Wrench Handle - Aluminum Alloy/Nickel Plate Wedge - Stainless Steel/Passivated Strap - Impregnated abric 2. Replacement straps are available. Specify part number for 12 inch strap or part number for 18 inch strap. 3. Metric dimensions (mm) are indicated in parentheses. VARIANE HART T-70 Strap Wrench Used with lenair Torque Wrenches Recommended Installation Torque Accessory 08/09 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/ Light/Medium Duty ± 5 Inch Pounds T70 Torque Part Torque Heavy Duty ± 5 Inch Pounds T70 Torque * 120* 135* 150* 150* * T70 Not Recommended or Values of 120 Inch Lbs. or reater. Part Torque [80] 120 [80] 120 [80] 120 [80] 140 [100] VARIANE HART NOTES: 1. Recommended installation torque is approximately 80% of MIL accessory thread strength values. 2. Heavy duty installation torque values may be difficult to attain with the T70 Strap Wrench; the values shown in brackets [ ] are the maximum attainable with the T70 Strap Wrench. lenair recommends using 600 series torque tools whenever possible when torque loading exceeds 75 inch pounds, or to attain the heavy duty torque values shown. -52

89 and The AND-IT lamping System Hand anding Tools onnector ast, ost-effective Shielding Termination The AND-IT clamping system provides quick, easy, cost-effective and highly reliable termination of braided metallic shielding or fabric braid. Two sizes of banding tools and bands (bands are also available in standard and extended lengths) allow complete flexibility in terminating EMI shielding and protective mechanical braiding to fiber optic and electrical harnesses. lenair's complete line of AND-IT products are in stock and ready for immediate shipment. Hand anding Tool The Hand anding Tool weighs 1.18 lbs., and is designed for standard clamping bands and (see page 36) in a tension range from 100 to 180 lbs. alibrate at 150 lbs. ± 5 lbs. for most shield terminations. Tool and band should never be lubricated (170.4) (74.4).810 (20.6) 1.40 (35.6) (11.4) Reference: AND-IT part number A (171.5).920 (23.4) Hand Micro anding Tool The Hand Micro anding Tool weighs 1.18 lbs., and is designed for micro clamping bands and (see page 36) in a tension range from 50 to 85 lbs. alibrate at 75lbs +2 lbs. -7 lbs. for most shield terminations. Tool and band should never be lubricated (170.4) (74.4).810 (20.6) 1.40 (35.6) (5.1) Reference: AND-IT part number A (171.5).920 (23.4) -53

90 onnector , , , and The AND-IT lamping System lamping ands Standard and and Precoiled Standard and (8.9) Ref ±.060 (362.1 ± 1.5).156 (4.0) Ref. Tail Length Indicator Mark.240 (6.1) Ref. The Standard and is precision constructed of 300 Series SST/Passivate and designed for use with the Hand anding Tool or the Pneumatic anding Tool. Double-wrapped bands will accommodate diameters up to approximately 1.8 inches (45.7). ands may be ordered flat ( ) or precoiled ( ). ands come bagged and tagged in quantities from 1 to (1.9) Ref..020 (0.5) Ref. Reference: AND-IT Part Number A10086 Extended-Length Standard and and Precoiled Extended-Length Standard and (8.9) Ref ±.060 (457.2 ± 1.5).156 (4.0) Ref. Tail Length Indicator Mark.240 (6.1) Ref. The Extended Length Standard and is precision constructed of 300 Series SST/Passivate, and designed for use with the Hand anding Tool or the Pneumatic anding Tool. Doublewrapped bands will accommodate diameters up to approximately 2.5 inches (63.5). ands may be ordered flat ( ), or precoiled ( ). ands come bagged and tagged in quantities from 1 to (1.9) Ref..020 (0.5) Ref. Reference: AND-IT Part Number A11086 Micro-and Precoiled Micro-and (5.0) Ref ±.030 (206.4 ± 0.8).090 (2.3) Ref. Tail Length Indicator Mark.120 (3.0) Ref. The Micro and is precision constructed of 300 Series SST/Passivate, and designed for use with the Hand anding Tool or the Pneumatic anding Tool. Double-wrapped bands will accommodate diameters up to approximately.88 inches (22.4). ands may be ordered flat ( ), or precoiled ( ). ands come bagged and tagged in quantities from 1 to (1.9) Ref..015 (0.4) Ref. Reference: AND-IT Part Number A31186 Extended Length Micro-and Precoiled Micro-and (5.0) Ref ±.030 (362.0 ± 0.8).090(2.3) Ref. Tail Length Indicator Mark.120 (3.0) Ref. The Extended Length Micro-and is precision constructed of 300 Series SST/Passivate, and designed for use with the Hand anding Tool or the Pneumatic anding Tool. Double-wrapped bands will accommodate diameters up to approximately 1.88 inches (47.8). ands may be ordered flat ( ), or precoiled ( ). ands come bagged and tagged in quantities from 1 to 100. Reference: AND-IT Part Number A (1.9) Ref..015 (0.4) Ref. Metric dimensions (mm) are indicated in parentheses. onsult factory for diameters above 2.5 inches (63.5). -54

91 The AND-IT lamping System EMI Shield Termination Instructions onnector 1. Prepare cable braid for termination process (igure 1). 2. Push braid forward over adapter retention lip to the adapter incline point (or.4" [10.2mm] minimum braid length). Milk braid as required to remove slack and ensure a snug fit around the shield termination area (igure 2). 3. Prepare the band in the following manner: IMPORTANT: Due to onnector/ Adapter circumference, it may be necessary to prepare the band around the cable or retention area. A. Roll band through the buckle slot twice (bands must be doublecoiled).. Pull on band until mark ( ) is within approximately.250 inch (6.4mm) of buckle slot (igure 3). The band may be tightened further if desired. NOTE: Prepared band should have ( ) mark visible as shown in igure 3. Shield Termination lamping Process (igures 4 thru 8) NOTE: To free tool handles, move holding clips to center of tool. 4. Squeeze gripper release lever and insert band into the front end opening of the tool (NOTE: ircular portion of looped band must always face downward). 5. Aligning the band and tool with the shield termination area, squeeze black pull-up handle repeatedly using short strokes until it locks against tool body. (This indicates the band is compressed to the tool precalibrated tension) Adapter Retention Lip onductors raid Adapter Incline 2 uckle Tail Length Indicator Mark NOTE: If alignment of band and shield is unsatisfactory, tension on band can be relaxed by pushing on slotted release lever on top of tool. Make adjustments as necessary and again, squeeze black pull-up handle (1.2mm) Min Length raid Over Termination Area 6. omplete the clamping process by squeezing the gray cut-off handle. 7. Remove excess band from tool and dispose. 8. Inspect shield termination. -55

92 onnector and Tools for onnector/ackshell Assembly Torque Wrenches (254.0) Approx. Hand-Held Torque Wrench With Lighted Electric Signal Adjustable to desired torque level of 0 to 150 inch pounds. 3/8" Drive Requires two Panasonic SR44W or equivalent batteries ench-mounted Torque Wrench With Audible Electric Signal Adjustable to desired torque level of 0 to 150 inch pounds. 3/8" Mounting Holes (2 Places) 3/8" to 1/4" Adapter 8.5 (216) Approx. 3/8" Drive 2.0 (50.8) Requires one Panasonic SR44W or equivalent battery 2.0 (50.8) 4.50 (114.3) 6.00 (152.4) Metric Dimensions (mm) are indicated in parentheses. -56

93 Digital Torque Wrench and ench Stand Torque Wrenches Audible beeping warning sound when the forcing torque reaches 90%, 100%, and 110% of the set torque Sliding clear protective cover helps to prevent accidental touching of function keys our Units: t-lb, Nm, Kg-cm, In-Lb 99 Memories for easy tracking of the forced torques lashing warning lights enhance the audible warning beeps (See above) (278.1) Length Pre-set torque 1 set torque value ounter-clockwise torque function 3/8 inch Dr. dual drive 3/8 to 1/4 adapter included Hand-Held Digital Torque Wrench 3/8" Dual Drives Top and ottom to facilitate bench mount operation Requires two AAA batteries Presets available for torque level 29 to 310 inch pound range lockwise and counter-clockwise provide ± 2% accuracy Torque range: t-lb = 2.5 ~ 25 t-lb N m = 3.3 ~ 35N.M Kg-cm = 34 ~ 340 Kg-cm In-Lb = 29 ~ 310 In-Lb ench Stand or Digital Torque Wrench Vertical and Horizontal Mounting Options Multi-Position Angle Adjustment 12.0" (304.8mm) Shown with Digital Torque Wrench in Position AE ode Rev. May