DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS

Transcription

1 TECHNICAL MANUAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS ENGINE WITH CONTAINER; TURBOSUPERCHARGED, DIESEL, FUEL INJECTION, 90-DEGREE V TYPE, AIR-COOLED, 12-CYLINDER, ASSEMBLY; MODELS AVDS DR, , AVDS CA, AND AVDS DA, This manual supersedes, dated 29 December 1977 and all changes Approved for Public Release; Distribution is Unlimited HEADQUARTERS, DEPARTMENT OF THE ARMY 22 JULY 1993

2 *TM P TECHNICAL MANUAL HEADQUARTERS DEPARTMENT OF THE ARMY *TM P Washington D. C., 22 July 1993 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) FOR ENGINE WITH CONTAINER; TURBOSUPERCHARGED, DIESEL, FUEL INJECTION, 90-DEGREE V TYPE, AIR-COOLED, 12-CYLINDER, ASSEMBLY; MODELS AVDS DR, , AVDS CA, AND AVDS DA, CURRENT AS OF 1 April 1993 REPORTING OF ERRORS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms) or DA Form located in the back of this manual direct to: Commander, U.S. Army Tank Automotive Command, ATTN: AMSTA MB, Warren, Mi A reply will be furnished to you. Approved for public release; distribution is unlimited. TABLE OF CONTENTS PAGE ILLUS FIG SECTION I. INTRODUCTION 1 SECTION Il. REPAIR PARTS LIST 1 1 *This publication supersedes TM P, dated 29 December 1977 and all changes.

3 SECTION I TM P TABLE OF CONTENTS PAGE ILLUS FIG GROUP 01 ENGINE 0100-ENGINE ASSEMBLY TRANSMISSION ADAPTERS, ENGINE LIFTING EYE, AND INSTALLATION GUIDES CRANKCASE, BLOCK, CYLINDER HEAD ENGINE BLOCK CRANKCASE AND CRANKSHAFT STUDS CRANKCASE AND DRIVE STUDS CYLINDER HEAD ASSEMBLY CRANKSHAFT CRANKSHAFT ASSEMBLY AND BEARINGS FLYWHEEL ASSEMBLY FLYWHEEL AND ASSOCIATED PARTS PISTONS, CONNECTING RODS PISTON, RINGS, CONNECTING ROD AND OIL SPRAYER VALVES, CAMSHAFTS, AND TIMING SYSTEM VALVES AND ASSOCIATED PARTS CAMSHAFT AND DRIVE GEARS (LEFT BANK) CAMSHAFT AND DRIVE GEARS (RIGHT BANK) ENGlNE LUBRlCATlON SYSTEM CRANKSHAFT DAMPER OIL FILTER HOUSING FLUID FILTER HOUSING OIL GAGE ROD TUBE AND OIL FILLER TUBE OIL PAN, COVER, AND ASSOCIATED PARTS OIL PAN AND ASSOCIATED PARTS OIL PRESSURE COMPARTMENT BAFFLE, OIL PUMP AND LEVELING TUBE OIL PUMP ASSEMBLY CYLINDER HEAD OIL DRAIN TUBES BREATHER TUBES, OIL SUPPLY HOSES AND OIL COOLER VENT HOSES OIL COOLER FRAMES AND SHROUDS OIL COOLERS AND OIL COOLER SCREENS OIL SAMPLING SYSTEM (MODELS AVDS CA AND AVDS DA) MANIFOLDS EXHAUST MANIFOLDS (LEFT BANK) EXHAUST MANIFOLDS (RIGHT BANK) INTAKE MANIFOLD AND TUBES ACCESSORY DRIVING MECHANISMS GENERATOR AND STARTER DRIVEN IDLER GEARS AND SHAFTS ACCESSORY DRIVE HOUSING ACCESSORY DRIVE BASE AND GEARSHAFT ASSEMBLIES AUTOMATIC INJECTION ADVANCE ASSEMBLY FUEL PUMP DRIVE HOUSING ii

4 SECTION I GROUP 03 FUEL SYSTEM TM P TABLE OF CONTENTS PAGE lllus FIG 0301 CARBURETOR, FUEL INJECTOR FUEL INJECTOR NOZZLE AND HOLDER ASSEMBLY FUEL PUMPS FUEL INJECTION PUMP, BASE, AND COUPLING ASSEMBLY FUEL INJECTOR TUBES AND BRACKETS FUEL INJECTOR NOZZLE FUEL RETURN HOSES FUEL PUMP AND FUEL BACK FLOW VALVE FUEL BACK FLOW VALVE SMOKE GENERATING SYSTEM TURBOCHARGER TURBOSUPERCHARGER, TIE ROD AND BASE DUST DETECTOR SYSTEM TANKS, LINES, FITTINGS, HEADERS FUEL SUPPLY HOSE (MODEL AVDS DR) FUEL FILTERS WATER SEPARATOR, PRIMARY AND MANIFOLD FUEL FILTERS AND AUTOMATIC DRAIN CONTROL PRIMARY AND WATER SEPARATOR FUEL FILTER ASSEMBLIES ENGINE STARTING AIDS MANIFOLD HEATER ASSEMBLY (LEFT BANK) MANIFOLD HEATER ASSEMBLY (RIGHT BANK) ACCELERATOR, THROTTLE OR CHOKE CONTROL THROTTLE LINKAGE, SOLENOID CONTROL ASSEMBLY AND MANUAL SHUT-OFF GROUP 04 EXHAUST SYSTEM 0401-MUFFLER AND PIPES DUST EJECTOR SYSTEM (MODELS AVDS CA AND AVDS DA) GROUP 05 COOLING SYSTEM 0502 COWLING, Deflectors, AIR DUSTS, SHROUDS, ETC ENGINE SHROUDS TURBOSUPERCHARGER AND TRANSMISSION SHROUDS (MODELS AVDS CA AND AVDS DA) CYLINDER DEFLECTORS AND SHROUDS FAN ASSEMBLY ENGINE COOLING FAN AND HOUSING REAR FAN DRIVE FRONT FAN DRIVE FAN DRIVE CLUTCH ASSEMBLY iii

5 SECTION I TM P GROUP 06 ELECTRICAL SYSTEM TABLE OF CONTENTS PAGE lllus FIG GENERATOR, ALTERNATOR ENGINE GENERATOR, CRADLE, AND BRACKET GENERATOR OIL HOSES (MODEL AVDS CA) GENERATOR AIR DUCT (MODELS AVDS DR AND AVDS DA) STARTING MOTOR ENGINE STARTER, CRADLE, AND BRACKET ENGINE SAFETY CONTROLS FUEL INJECTION PUMP FUEL SHUT-OFF ELECTRICAL LEAD SENDING UNITS AND WARNING SWITCHES STARTER MODULE, OIL PRESSURE AND TEMPERATURE SWITCHES AND TRANSMITTER HULL OR CHASSIS WIRING HARNESS ENGINE WIRING HARNESS BRACKETS AND CLAMPS (GENERATOR) (MODELS AVDS CA AND AVDS DA) ENGINE WIRING HARNESS BRACKETS AND CLAMPS (STARTER) (MODELS AVDS CA AND AVDS DA) ENGINE WIRING HARNESS BRACKETS AND CLAMPS (TRANSMISSION) (MODELS AVDS CA AND AVDS DA) ENGINE WIRING HARNESS BRACKET AND CLAMPS (MODEL AVDS DR) ENGINE WIRING HARNESS CLAMPS (MODEL AVDS DR) ENGINE WIRING HARNESS CONNECTORS AND TERMINALS (MODEL AVDS CA) ENGINE WIRING HARNESS CONNECTORS AND TERMINALS (MODEL AVDS DA) ENGINE WIRING HARNESS CONNECTORS AND TERMINALS (MODEL AVDS DR) STARTER WIRING HARNESS (STARTER GROUND) (MODEL AVDS DR) STARTER WIRING HARNESS (STARTER SOLENOID) (MODEL AVDS DR) STARTER/SMOKE GENERATOR AND DUST DETECTOR WIRING HARNESS (MODELS AVDS CA AND AVDS DA) TRANSMISSION WIRING HARNESS CONNECTORS AND TERMINALS (MODELS AVDS CA AND AVDS DA) GENERATOR ELECTRICAL LEADS (MODEL AVDS CA) iv

6 SECTION I TM P TABLE OF CONTENTS PAGE lllus FIG GENERATOR ELECTRICAL LEADS (MODEL AVDS DA) GENERATOR ELECTRICAL LEAD (MODEL AVDS DR) GROUP 22 BODY CHASSIS OR HULL, AND ACCESSORY ITEMS 2210 DATA PLATES AND INSTRUCTION HOLDERS IDENTIFICATION PLATES GROUP 33 SPECIAL PURPOSE KITS 3301 REUSABLE SHIPPING CONTAINERS ENGINE SHIPPING AND STORAGE CONTAINER GROUP 42 ELECTRICAL EQUIPMENT 4210-INSTRUMENTS ENGINE TIME METER GROUP 76 FIRE FIGHTING EQUIPMENT COMPONENTS 7639 FIXED FIRE FIGHTING EQUIPMENT (VEHICULAR) FIRE EXTINGUISHER TUBE GROUP 94 REPAIR PARTS KITS REPAIR PARTS KITS KIT 1 REPAIR KITS KIT 1 KIT GROUP 95 GENERAL USE STANDARDIZED PARTS 9501 BULK MATERIEL BULK-1 BULK BULK-1 BULK SECTION Ill. GROUP 26 SPECIAL TOOLS LIST TOOLS AND TEST EQUIPMENT 2604-SPECIAL TOOLS SPECIAL TOOLS AND EQUIPMENT SPECIAL TOOLS AND EQUIPMENT SPECIAL TOOLS AND EQUIPMENT SPECIAL TOOLS AND EQUIPMENT SECTION IV. CROSS-REFERENCE INDEXES l 1 NATIONAL STOCK NUMBER INDEX l 1 PART NUMBER INDEX I 23 FIGURE AND ITEM NUMBER INDEX I 72 v

7 SECTION I DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS SECTION I. INTRODUCTION 1. Scope. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of Direct Support and General Support Maintenance of the Engine, Diesel. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. General In addition to Section I. Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section Il. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Repair kits are listed separately in their own functional group within Section Il. Repair parts for repairable special tools are also listed in the section. Items listed are shown on the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Cross-reference Indexes. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing; in the listings. National stock numbers and part numbers are cross-referenced to each illustration, figure and item number appearance. The figure and item number index lists figure and item numbers in alphanumeric sequence and cross-references NSN, CAGE and part numbers. 3. Explanation of Columns (Sections II and Ill). a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b.smr CODE (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position code containing supply/requisitioning. information, maintenance category authorization criteria and disposition instructions, as shown in the following breakout: 1st two positions 3d position Who can install, replace or use the item Source Code XXxxx How you get an item Maintenance Code xxxxx Recoverability Code XXxxx Who determines disposition an unserviceable item 4th position Who can do complete repair* on the item 5th position action on *Complete Repair. Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the Repair function in a use/user environment in order to restore serviceability to a failed item. 1

8 SECTION I (1 ) Source Code. The source code tells you how to get an item needed for maintenance, repair or overhaul of an end item/equipment. Explanations of source codes follows: AD-(Assembled by Depot) cates the item is assembled at a bled at a higher level, order the item from the higher level of maintenance. Code PA PB PC** PD PE PF PG KD KF KB Application/Explanation Stocked items; use the applicable NSN to request/requisition items with these source codes. They are authorized to the category indicated by the code entered in 3d position of the SMR code. **Items coded PC are subject to deterioration. MO-(Made at UM AVUM Items with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance category indicated in the 3d position of the SMR code. The complete kit must be requisitioned and applied. Level) MF-(Made at DS/ AVUM Level) ML-(Made at Specialized Repair Act (SRA)) MD-(Made at Depot) Items with these codes are not to be requested/ requisitioned individually. They must be made from bulk material which is identi fied by the part number in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the Bulk Material group of the repair parts list in this RPSTL. If the item is authorized to you by the 3d position code of the SMR code, but if the source code indicates it is made at a higher level, order the item from the higher level of maintenance. XA- Do not requisition an XA coded ltem. Order its next higher assembly. (Also, refer to the NOTE below.) XB- If an XB item is not available from salvage order it using the CAGE and part number given xc- Installation drawing, diagram, instruction sheet, field service drawing, that is identified by the manufacturer s part number. XD- Item is not stocked. Order an XD - coded item through normal supply channels using the CAGE and part number given, if no NSN is available. NOTE: Cannibalization or controlled exchange, when authorized, may be used as source of supply for items with the above source codes, except for those source coded XA or those aircraft support items restricted by requirements of AR (2) Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR Code as follows: (a) The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace and use an item. The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance: Code Appication/Explanation C - Crew or operator maintenance done within unit or aviation unit maintenance. AO-(Assembled by UM/AVUM Level) AF-(Assembled by Items with these codes are not to be requested/requisitioned individually The parts that make up the assembled item O - F - Unit maintenance or aviation unit category can remove, replace and use the item. Direct support or aviation intermediate DS/AVIM Level) must be requisitioned or fabrica level can remove, replace and use the item. ted and assembled at the level AH-(Assembled by of maintenance indicated by H - General support level can remove, replace GS Category) the source code. If the 3d posi- and use the item. tion code of the SMR code by AL-(Assembled by authorizes you to replace the L - Specialized repair activity can remove, re- SRA) item, but the source code indi- place and use the item. 2

9 SECTION I D - Depot level can remove, replace and use the item. (b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (i.e., perform all authorized repair functions.) (NOTE: Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.) This position will contain one of the following maintenance codes: Code Application/Explanation O - Unit maintenance or Aviation unit is the low F - est level that can do complete repair of the item Direct support or aviation intermediate H - is the lowest level that can do complete repair of the item. General support is the lowest level that L - can do complete repair of the item. Specialized repair activity is the lowest D - level that can do complete repair of the item. Depot is the lowest level that can do Z - complete repair of the item. Nonreparable. No repair is authorized. B - No repair is authorized. (No parts or special tools are authorized for the maintenance of a B coded item). However, the item may be reconditioned by adjusting, lubrication, etc, at the user level. (3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the SMR Code as follows: Code Application/Explanation Z - Nonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in 3d position of the SMR code. O - Reparable item. When uneconomically reparable, condemn and dispose of the item at unit maintenance or aviation unit level. F Reparable item. When uneconomically reparable, condemn and dispose of the item at the direct support or aviation intermediate level. H Reparable item. When uneconomically reparable, condemn and dispose of the item at the general support level D - Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item not authorized below depot level. L - Reparable item. Condemnation and disposal of item not authorized below specialized repair activity (SRA). A Item requires special handling or condemnation procedures because of spe cific reasons (e.g., precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/directives for specific instructions. c. CAGEC (Column (3)). The Commercial And Government Entity (CAGE) Code (C) is a 5-digit alphanumeric code which is used to identify the manufacturer, distributor or Government agency, etc., that supplies the item. d. PART NUMBER (Column (4)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards and inspection requirements to identify an item or range of items. NOTE: When you use a NSN to requisition an item, the item you receive may have a different part number from the part ordered. e. DESCRIPTION AND USABLE ON CODE (UOC) (Column (5)). This column includes the following information: (1) The Federal item name and, when required, a minimum description to identify the item. (2) Physical security classification. Not applicable. (3) Items that are included in kits and sets are listed below the name of the kit or set on Figure KIT. (4) Spare/repair parts that make up and assembled item are listed immediately following the assembled item line entry. 3

10 SECTION I (5) Part numbers for bulk materials are referenced in this column in the line item entry for the item to be manufactured/fabricated. (6) When the item is not used with all serial numbers of the same model, the effective serial numbers are shown on the last line(s) of the description (before UOC). Not applicable. (7) The usable on code, when applicable (see paragraph 5, Special information). (8) In the Special Tools List section, the basis of issue (BOI) appears as the last line(s) in the entry for each special tool, special TMDE and other special support equipment. When density of equipments supported exceeds density spread indicated in the basis of issue, the total authorization is increased proportionately. (9) The statement END OF FIGURE appears just below the last item description in Column 5 for a given figure in both Section II and Section Ill. f. QTY (Column (6)). The QTY (quantity per figure column) indicates the quantity of the item used in the breakout shown on the illustration figure, which is prepared for a functional group, subfunctional group or an assembly. A V appearing in this column in lieu of a quantity indicates that the quantity is variable and the quantity may vary from application to application. 4. Explanation of Columns (Section IV). a. NATIONAL STOCK NUMBER (NSN) INDEX. (1) STOCK NUMBER column. This column lists the NSN by National item identification number (NIIN) sequence. The NIIN consists of the last nine NSN digits of the NSN (i.e., ) NIIN When using this column to locate an item, ignore the first 4 digits of the NSN. However, the complete NSN should be used when ordering items by stock number. (2) FIG. column. This column lists the number of the Figure where the item is identified/located. The figures are in numerical order in Section II and Section Ill. (3) ITEM column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line. b. PART NUMBER INDEX. Part numbers in this index are listed by part number in ascending alphanumeric sequence (i.e., vertical arrangement of letter and number combination which places the first Ietter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order.) (1) CAGEC column. The Commercial And Government Entity (CAGE) Code (C) is a 5 digit alphanumeric code used to identify the manufacturer, distributor or Government agency, etc., that supplies the item. (2) PART NUMBER column. Indicates the primary number used by the manufacturer (individual, firm, corporation or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards, and inspection requirements to identify an item or range of items. (3) STOCK NUMBER column. This column lists the NSN for the associated part number and manufacturer identified in the PART NUMBER and CAGEC columns to the left. (4) FIG. column. This column Iists the number of the figure where the item is identified/located in Section II and Ill. (5) ITEM column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column. c. FIGURE AND ITEM NUMBER INDEX. (1) FIG. column. This column lists the number of the figure where the item is identified/located in Section II and Ill. (2) ITEM column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column. (3) STOCK NUMBER column. This column lists the NSN for the item. (4) CAGEC column. The Commercial And Government Entity (CAGE) Code (C) is a 5 digit alphanumeric code used to identify the manufacturer, distributor or Government agency, etc., that supplies the item. (5) PART NUMBER column. Indicates the primary number used by the manufacturer (individual, firm, corporation or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications standards and inspection requirements to identify an item or range of items. 4

11 SECTION I 5. Special Information. Use the following subparagraphs as applicable: a. USABLE ON CODE. The usable on code appears in the lower left corner of the Description Column heading. Usable on codes are shown as UOC: in the Description Column (justified left) on the first line following applicable item description/nomenclature. Uncoded items are applicable to all models. identification of the usable on codes used in the RPSTL are: Code Used On AJE 2DA BHX 2DA 352 2DA V47 2CA C60 2DR b. FABRICATION INSTRUCTIONS. Bulk materials required to manufacture items are listed in the Bulk Material Functional Group of this RPSTL. Part numbers for bulk materials are also referenced in the description column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in TM c. ASSEMBLY INSTRUCTION. Detailed assembly instructions for items source coded to be assembled from component spare/repair parts are found in TM Items that make up the assembly are listed immediately following the assembly item entry or reference is made to an applicable figure. d. KITS. Line item entries for repair parts kits appear in group 9401 in Section Il. e. INDEX NUMBERS. Items which have the word BULK in the figure column will have and index number shown in the item number column. This index number is a cross-reference between the National Stock Number/Part Number Index and the bulk material list in Section Il. f. ASSOCIATED PUBLICATIONS. The publications listed below pertain to the Engine, Diesel and it s components: Publication Short Title TM Engine, Diesel TM &P Pump, Fuel (Bosch) TM &P Pump, Fuel (Viking) TM &P Generator (300 amp) TM &P Starter, Engine TM &P Generator (650 amp) DMWR Generator (650 amp) TM &P Turbosupercharger (Schwitzer) TM &P Turbosupercharger (AiResearch) 6. How to Locate Repair Parts. a. When National Stock Number or Part Number is Not Known. (1) First. Using the table of contents, determine the assembly group or subassembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and listings are divided into the some groups. (2) Second. Find the figure covering the assembly group or subassembly group to which the item belongs. (3) Third. Identify the item on the figure and use the Figure and Item Number Index to find the NSN. b. When National Stock Number or Part Number is Known. (1) First. Using the National Stock Number or the Part Number Index, find the pertinent National Stock Number or Part Number. The NSN index is in National Item Identification Number (NIIN) sequence (see 4.a(1)). The part numbers in the Part Number index are listed in ascending alphanumeric sequence (see 4.b). Both indexes cross reference you to the illustration/figure and item number of the item you are looking for. (2) Second. Turn to the figure and item number, verify that the item is the one you re looking for, then locate the item number in the repair parts list for the figure. 7. Abbreviations. For standard abbreviations see MlL-STD-12D, Military Standard Abbreviations For Use On Drawings, Specifications, Standards And in Technical Documents. 5

12 FIGURE 1. TRANSMISSION ADAPTERS, ENGINE LIFTING EYE, AND INSTALLATION GUIDES.

13 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 01 ENGINE GROUP 0100 ENGINE ASSEMBLY FIG. 1 TRANSMISSION ADAPTERS, ENGINE LIFTING EYE, AND INSTALLATION GUIDES 1 PAHZZ GASKET TRANSMISSION ADAPTER PART OF 1 KIT P/N PFHZZ ADAPTOR,ASSEMBLY,CR TRANSMISSION 1 CASE TO ENGINE CRANKCASE 3 PFHZZ ADAPTER,TRANSMISSIO 1 4 PAHZZ POINTER,DIAL ENGINE TIMING 1 5 PFFZZ PLATE,EYE,ENGINE LI FLYWHEEL END 1 6 PFFZZ BOLT,MACHINE ENGINE LIFTING EYE 4 TO TRANSMISSION ADAPTER 7 PAHZZ PIN,STRAIGHT,HEADLE TRANSMISSION 2 ADAPTER 8 PAHZZ MOUNT,RESILENT TURBOSUPERCHARGER 2 SUPPORT YOKE BOLT 9 XAHZZ BOLT ENGINE TIMING POINTER 2 10 PAHZZ MS NUT,SELF-LOCKING,HE TRANSMISSION 2 ADAPTER TO CRANKCASE 11 PAHZZ MS21044N7 NUT,SELF-LOCKING,HE TRANSMISSION 4 ADAPTER TO CRANKCASE 12 PAHZZ MS NUT,SELF-LOCKING,HE TRANSMISSION 15 ADAPTER TO CRANKCASE 13 PAFZZ MS WASHER,LOCK PAFZZ MS SCREW,CAP,HEXAGON H PBFZZ SPACER,RING 1 16 XAFZZ ADAPTER 1 17 PAFZZ STUD,PLAIN PAFZZ MS A NUT,SELF-LOCKING,HE 2 19 PAFZZ SEAL,NONMETALLIC RO 1 20 PAHZZ MS21044N6 NUT,SELF-LOCKING,HE ENGINE LIFTING 12 EYE AND INSTALLATION GUIDE (8) (LEFT AND RIGHT BANKS) ENGINE 1-1

14 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY INSTALLATION GUIDE TO CRANKCASE AND DAMPER HOUSING (4) (LEFT AND RIGHT BANKS) 21 PFHZZ BRACKET,MOUNTING (RIGHT BANK) 1 22 PAHZZ WASHER,FLAT ENGINE INSTALLATION 4 GUIDE(LEFT AND RIGHT BANKS)TO CRANKCASE AND DAMPER HOUSING 23 PFHZZ BRACKET,MOUNTING (LEFT BANK) 1 24 PFHZZ SPACER,PLATE 2 25 PAFZZ MS SCREW, CAP, HEXAGON 2 26 AHHHH ADAPTER ASSEMBLY,CR 1 27 PFFZZ PLATE,EYE,ENGINE LI 1 28 PFFZZ BOLT,MACHINE 4 29 PFHZZ SPACER,RING 1 30 PAHZZ MOUNT,RESILIENT 2 31 PAFZZ PACKING,PREFORMED 1 32 PAHZZ GASKET ENGINE LIFTING EYE,DAMPER 1 END(LEFT BANK) PART OF KIT P/N PFHZZ EYE, LIFTING, ENGIN DAMPER 2 END(LEFT AND RIGHT BANKS) END OF FIGURE 1-2

15

16 FIGURE 2. ENGINE BLOCK.

17 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 0101 CRANKCASE, BLOCK, CYLINDER HEAD FIG. 2 ENGINE BLOCK 1 PAHHD ENGINE BLOCK,DIESEL STUDDED 1 ASSEMBLY 2 XAHHH HOUSING ASSEMBLY CRANKSHAFT OIL 1 SEAL 3 PAHZZ MS21209F5-15 INSERT,SCREW THREAD CRANKSHAFT 6 OIL SEAL RETAINING PLATE 4 PAHZZ PIN,STRAIGHT,HEADLE OIL SEAL 2 HOUSING TO CAP 5 XAHZZ CAP CRANKSHAFT OIL SEAL HOUSING 1 6 PAHZZ MS NUT,SELF-LOCKING,HE CRANKSHAFT 4 OIL SEAL HOUSING CAP TO HOUSING 7 PAHZZ AN WASHER,FLAT CRANKSHAFT OIL SEAL 4 HOUSING CAP TO HOUSING 8 PAHZZ STUD,PLAIN OVERSIZE,OIL 4 SEAL HOUSING TO CAP 8 PAHZZ STUD,PLAIN OVERSIZE,OIL 4 SEAL HOUSING TO CAP 9 XAHZZ HOUSING CRANKSHAFT OIL SEAL 1 10 PAHZZ PLUG,EXPANSION CRANKCASE OIL HOLE 5 11 PAHZZ MS27769C6 PLUG,PIPE CRANKSHAFT BEARING OIL 4 GALLERY HOLE (1) OIL GALLERY HOLE (2)OIL PORT MACHINING HOLE (1) 12 PAHZZ MS PLUG,EXPANSION PISTON COOLING OIL 1 GALLERY 13 PAHZZ PC404 PLUG,PIPE PISTON COOLING OIL 3 GALLERY 14 XAHZZ TUBE OIL TRANSFER,ACCESSORY DRIVE 3 HOUSING BASE 15 PFHZZ BUSHING,SLEEVE OIL TRANSFER, 1 INJECTION PUMP BASE 16 PAHZZ PLUG,PIPE INJECTION PUMP BASE OIL 1 PORT MACHINING HOLE 17 PAHZZ TUBE, METALLIC 1 18 XAHZZ ENGINE BLOCK,DIESEL 1 19 XAHZZ WASHER CRANKCASE THRU STUD (14) 28 MAIN BEARING CAP STUD (14) 20 PAHZZ NUT,PLAIN,SLOTTED,H CRANKCASE 56 THROUGH STUD (28) MAIN BEARING CAP STUD (28) 21 PAHZZ MS PIN,COTTER CRANKCASE THROUGH STUD PAFFF TIE ROD,ENGINE CRAN THROUGH STUD PAHZZ PIN,STRAIGHT,HEADED CRANKSHAFT 7 MAIN BEARING CAP 24 XAHZZ BEARING CAP CRANKSHAFT MAIN THRUST 1 25 MHHZZ MS20995NC40-12 WIRE,NONELECTRICAL MAIN BEARING 14 CAP NUTS,MAKE FROM WIRE,P/N MS20995NC40 2-1

18 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY 26 XAHZZ BEARING CAP CRANKSHAFT MAIN 6 27 PAHZZ PACKING MATERIAL CRANKSHAFT OIL V SEAL HOUSING SUPPORT TO CRANKCASE,2 PIECES 18INCHES LONG FURNISHED IN GASKET SET PART OF KIT P/N XAHZZ SUPPORT CRANKSHAFT OIL SEAL 1 HOUSING 29 PAHZZ AN WASHER,FLAT CRANKSHAFT OIL SEAL 4 HOUSING SUPPORT 30 PAHZZ MS SCREW,CAP,HEXAGON H CRANKSHAFT 4 OIL SEAL HOUSING SUPPORT 31 PAHZZ AN WASHER,FLAT CRANKSHAFT OIL SEAL 20 HOUSING 32 PAHZZ MS BOLT,MACHINE CRANKSHAFT OIL SEAL 20 HOUSING END OF FIGURE 2-2

19

20 FIGURE 3. CRANKCASE AND CRANKSHAFT STUDS.

21 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 0101 CRANKCASE, BLOCK, CYLINDER HEAD FIG.3 CRANKCASE AND CRANKSHAFT STUDS 1 PAHZZ PIN,STRAIGHT,HEADLE FAN DRIVE 8 HOUSING BASE (2) ACCESSORY DRIVE HOUSING BASE (2) INJECTION PUMP BASE (2) STARTER ADAPTER (2) 2 PAHZZ MS21209F6-20 INSERT,SCREW THREAD ACCESSORY 8 DRIVE HOUSING (6) FAN DRIVE HOUSING BASE (2) 3 PAHZZ INSERT,SCREW THREAD INJECTION 4 PUMP BASE 4 PAHZZ STUD,PLAIN STANDARD,CYLINDER V BARREL 4 PAHZZ STUD,PLAIN OVERSIZE, 168 CYLINDER BARREL 4 PAHZZ STUD,PLAIN OVERSIZE, 168 CYLINDER BARREL 5 PAHZZ INSERT,OIL TRANSFER CRANKSHAFT 3 DAMPER AND OIL FILTER HOUSING 6 PAHZZ STUD,PLAIN OVERSIZE, 8 CRANKSHAFT DAMPER AND OIL FILTER HOUSING 6 PAHZZ STUD,PLAIN OVERSIZE, 8 CRANKSHAFT DAMPER AND OIL FILTER HOUSING 7 PAHZZ STUD,PLAIN OVERSIZE, 4 CRANKSHAFT DAMPER AND OIL FILTER HOUSING 7 PAHZZ STUD,PLAIN OVERSIZE, 4 CRANKSHAFT DAMPER AND OIL FILTER HOUSING 8 PAHZZ STUD,PLAIN OVERSIZE, 2 CRANKSHAFT DAMPER AND OIL FILTER HOUSING 8 PAHZZ STUD,PLAIN OVERSIZE, 2 CRANKSHAFT DAMPER AND OIL FILTER HOUSING 9 XAHZZ TUBE,OIL TRANSFER CRANKSHAFT 2 DAMPER AND OIL FILTER HOUSING 10 PAHZZ STUD,PLAIN OVERSIZE,PISTON 12 OIL SPRAYER 10 PAHZZ STUD,PLAIN OVERSIZE,PISTON 12 OIL SPRAYER 11 PAHZZ MS INSERT,SCREW THREAD OIL PAN BAFFLE 4 12 PFHZZ TIE ROD,ENGINE CRAN STANDARD, 28 CRANKSHAFT BEARING CAP 12 PAHZZ STUD,SHOULDERED OVERSIZE, 28 CRANKSHAFT BEARING CAP 3-1

22 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY 13 XAHZZ PIN,STRAIGHT,HEADLE CRANKSHAFT 7 BEARING 14 PAHZZ MS PIN,STRAIGHT,HEADLE PISTON OIL 6 SPRAYER 15 PAHZZ MS21209F5-15 INSERT,SCREW THREAD OIL PAN BAFFLE 4 16 PAHZZ STUD,PLAIN OVERSIZE, 1 GENERATOR ADAPTER 16 PAHZZ STUD,PLAIN OVERSIZE, 1 GENERATOR ADAPTER 17 PAHZZ MS INSERT,SCREW THREAD PAHZZ MS INSERT,SCREW THREAD OIL PAN 4 19 PAHZZ STUD,PLAIN OVERSIZE,STARTER 6 DRIVEN IDLER GEARSHAFT BEARING CAGE 19 PAHZZ STUD,PLAIN OVERSIZE,STARTER 6 DRIVEN IDLER GEARSHAFT BEARING CAGE 20 PAHZZ STUD,PLAIN OVERSIZE,STARTER 4 ADAPTER 20 PAHZZ STUD,PLAIN OVERSIZE,STARTER 4 ADAPTER 21 PAHZZ STUD,PLAIN OVERSIZE,STARTER 1 21 PAHZZ STUD,PLAIN OVERSIZE,STARTER 1 22 PAHZZ MS INSERT,SCREW THREAD CYLINDER V BARREL STANDARD STUD (REPAIR ONLY) END OF FIGURE 3-2

23

24 FIGURE 4. CRANKCASE AND DRIVE STUDS.

25 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 0101 CRANKCASE, BLOCK, CYLINDER HEAD FIG. 4 CRANKCASE AND DRIVE STUDS 1 PAHZZ STUD,PLAIN OVERSIZE,FAN 4 DRIVE HOUSING BASE 1 PAHZZ STUD,PLAIN OVERSIZE,FAN 4 DRIVE HOUSING BASE 2 PAHZZ STUD,PLAIN OVERSIZE,FAN 12 DRIVE HOUSING BASE (4) ACCESSORY DRIVE HOUSING BASE (8) 2 PAHZZ STUD,PLAIN OVERSIZE,FAN 12 DRIVE HOUSING BASE (4) ACCESSORY DRIVE HOUSING BASE (8) 3 PAHZZ STUD,PLAIN OVERSIZE,FAN 4 DRIVE HOUSING BASE (2) TRANSMISSION CASE ADAPTER (2) 3 PAHZZ STUD,PLAIN OVERSIZE,FAN 4 DRIVE HOUSING BASE (2) TRANSMISSION CASE ADAPTER (2) 4 PAHZZ STUD,PLAIN OVERSIZE, 2 ACCESSORY DRIVE HOUSING BASE 4 PAHZZ STUD,PLAIN OVERSIZE, 2 ACCESSORY DRIVE HOUSING BASE 5 PAHZZ STUD,PLAIN OVERSIZE, 4 ACCESSORY DRIVE HOUSING 5 PAHZZ STUD,PLAIN OVERSIZE, 4 ACCESSORY DRIVE HOUSING 6 PAHZZ STUD,PLAIN OVERSIZE, 3 ACCESSORY DRIVE HOUSING 6 PAHZZ STUD,PLAIN OVERSIZE, 3 ACCESSORY DRIVE HOUSING 7 PAHZZ STUD,PLAIN OVERSIZE, 2 ACCESSORY DRIVE HOUSING 7 PAHZZ STUD,PLAIN OVERSIZE, 2 ACCESSORY DRIVE HOUSING 8 XAHZZ PIN,STRAIGHT,HEADLE TRANSMISSION 2 CASE ADAPTER 9 PAHZZ MS INSERT,SCREW THREAD CRANKSHAFT 37 OIL SEAL HOUSING BOLT (20) ELECTRICAL WIRING HARNESS CLIP (RIGHT BANK 10 LEFT BANK 6) GENERATOR AIR DUCT BRACKET (1) 10 PAHZZ H STUD,PLAIN OVERSIZE, 4 TRANSMISSION CASE ADAPTER 10 PAHZZ STUD,PLAIN OVERSIZE, 4 TRANSMISSION CASE ADAPTER 11 PAHZZ STUD,PLAIN OVERSIZE,STARTER 4 AND GENERATOR DRIVE IDLER GEARSHAFT 11 PAHZZ STUD,PLAIN OVERSIZE,STARTER 4 AND GENERATOR DRIVE IDLER GEARSHAFT 4-1

26 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY 12 PAHZZ PIN,STRAIGHT,HEADLE CRANKSHAFT 26 OIL SEAL HOUSING SUPPORT (2) CYLINDER (24) 13 PAHZZ MS INSERT,SCREW THREAD CRANKSHAFT 4 OIL SEAL HOUSING SUPPORT 14 PAHZZ PIN,STRAIGHT,HEADLE CRANKSHAFT 2 OIL SEAL HOUSING 15 PAHZZ STUD,PLAIN OVERSIZE, 15 TRANSMISSION CASE ADAPTER 15 PAHZZ STUD,PLAIN OVERSIZE, 15 TRANSMISSION CASE ADAPTER 16 PAHZZ PLUG,PIPE CRANKSHAFT BEARING OIL 5 HOLE END OF FIGURE 4-2

27

28 FIGURE 5. CYLINDER HEAD ASSEMBLY.

29 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 0101 CRANKCASE, BLOCK, CYLINDER HEAD FIG. 5 CYLINDER HEAD ASSEMBLY 1 PAHHD CYLINDER HEAD,DIESE STANDARD,W/O 12 PISTON 1 PFDDD CYLINDER HEAD,DIESE OVERSIZE, 12 W/O PISTON (NSN FOR IDENTIFICATION ONLY) 1 PFDDD CYLINDER HEAD,DIESE OVERSIZE, 12 W/O PISTON (NSN FOR IDENTIFICATION ONLY) 1 PFDDD CYLINDER HEAD,DIESE OVERSIZE, 12 W/O PISTON (NSN FOR IDENTIFICATION ONLY) 1 PFDDD CYLINDER HEAD,DIESE OVERSIZE, 12 W/O PISTON (NSN FOR IDENTIFICATION ONLY) 2 XAHZZ CYLINDER AND HEAD,E STANDARD 1 2 XADZZ CYLINDER AND HEAD,E OVERSIZE 1 2 XADZZ CYLINDER AND HEAD,E OVERSIZE 1 2 XADZZ CYLINDER AND HEAD,E OVERSIZE 1 2 XADZZ CYLINDER AND HEAD,E OVERSIZE 1 3 XAFZZ COVER VALVE ROCKER SUPPORT 1 4 PAHZZ MS21209F5-15 INSERT,SCREW THREAD VALVE 4 ADJUSTING COVER BOLT 5 PAHZZ GUIDE,VALVE STEM STANDARD,INTAKE 1 5 PAHZZ GUIDE,VALVE STEM OVERSIZE, 1 INTAKE 5 PAHZZ GUIDE,ENGINE POPPET OVERSIZE,INTAKE 6 PAFZZ STUD,PLAIN OVERSIZE,ENGINE 2 SHROUD SUPPORT BRACKET 6 PAFZZ STUD,PLAIN OVERSIZE,ENGINE 2 SHROUD SUPPORT BRACKET 7 PAFZZ STUD,PLAIN STANDARD,EXHAUST 4 MANIFOLD 8 PAHZZ INSERT,SCREW THREAD CYLINDER 6 HEAD TO CAMSHAFT GEAR HOUSING AND CAMSHAFT COVER PLATE 9 PAFZZ STUD,PLAIN OVERSIZE,INTAKE 3 MANIFOLD 9 PAFZZ STUD,PLAIN OVERSIZE,INTAKE 3 MANIFOLD 10 PAHZZ MS INSERT,SCREW THREAD CYLINDER 1 HEAD TO OIL DRAIN TUBE 11 PFFZZ STUD,PLAIN OVERSIZE,OIL 20 COOLER SHROUD SUPPORT BEAM 11 PFFZZ STUD,PLAIN OVERSIZE,OIL 1 COOLER SHROUD SUPPORT BEAM 12 PAHZZ GUIDE,VALVE STEM STANDARD,EXHAUST 1 5-1

30 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY 12 PAHZZ GUIDE,VALVE STEM OVERSIZE, 1 EXHAUST 12 PAHZZ GUIDE,VALVE STEM OVERSIZE, 1 EXHAUST 13 PAHZZ MS21209F6-20 INSERT,SCREW THREAD CYLINDER 4 HEAD TO VALVE ROCKER SUPPORT COVER 14 PAHZZ C INSERT,SCREW THREAD CYLINDER 12 HEAD TO VALVE ROCKER SUPPORT COVER 15 PAHZZ AN PIN,STRAIGHT,HEADLE VALVE ROCKER 2 SUPPORT COVER 16 PAHZZ FE8369T080 NUT,PLAIN,EXTENDED CYLINDER TO 168 CRANKCASE STUD 17 PAHZZ MS PACKING,PREFORMED CYLINDER BASE 12 PART OF KIT P/N END OF FIGURE 5-2

31

32 FIGURE 6. CRANKSHAFT ASSEMBLY AND BEARINGS.

33 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 0102 CRANKSHAFT FIG. 6 CRANKSHAFT ASSEMBLY AND BEARINGS 1 PAHDD CRANKSHAFT,ENGINE ASSEMBLY 1 2 XAHZZ CRANKSHAFT ENGINE 1 3 PFFZZ PIN,GROOVED,HEADLES OVERSIZE,FLYWHEEL TO CRANKSHAFT 3 PFFZZ PIN,GROOVED,HEADLES OVERSIZE,FLYWHEEL TO CRANKSHAFT 4 PAHZZ PIN,STRAIGHT,HEADLE CRANKSHAFT 1 DAMPER TO CRANKSHAFT 5 PAHZZ MS PIN,COTTER CRANKSHAFT PIN BEARING 5 OIL RETAINER PLUG(USE WITH CRANKSHAFT ) UOC:C28 6 PAHZZ MS NUT,PLAIN,SLOTTED,H CRANKSHAFT 6 PIN BEARING OIL RETAINER PLUG(USE WITH CRANKSHAFT ) 7 XAHZZ PLUG CRANKSHAFT PIN BEARING OIL 12 RETAINING(USE WITH CRANKSHAFT ) 8 PFHZZ BOLT,MACHINE CRANKSHAFT PIN 6 BEARING OIL RETAINER PLUG(USE WITH CRANKSHAFT ) 9 PAFZZ MS SETSCREW FLYWHEEL DOWEL PINS(USE 2 WITH CRANKSHAFT )(EARLY PRODUCTION ONLY) 10 PAHZZ GASKET CRANKSHAFT OIL SEAL HOUSING 1 PART OF KIT P/N PFHZZ RETAINER,CRANKSHAFT OIL SEAL 2 12 PAHZZ MS BOLT,MACHINE CRANKSHAFT OIL SEAL 6 RETAINER 13 PAHZZ S SEAL,PLAIN CRANKSHAFT OIL PART OF 1 KIT P/N KFHZZ BEARING HALF SLEEVE STANDARD PART 1 OF KIT P/N PART OF KIT P/N KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CRANKSHAFT MAIN THRUST LOWER PART OF KIT P/N PART OF KIT P/N KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CRANKSHAFT MAIN THRUST LOWER PART OF KIT P/N PART OF KIT P/N KFHZZ BEARING HALF, SLEEV STANDARD PART 6 OF KIT P/N KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CRANKSHAFT MAIN LOWER PART OF KIT P/N

34 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY 15 KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CRANKSHAFT MAIN LOWER PART OF KIT P/N PAHZZ GEAR,SPUR FUEL PUMP DRIVE 1 17 PAHZZ BOLT,MACHINE CRANKSHAFT DAMPER 6 PLATE AND DAMPER TO CRANKSHAFT 18 MHHZZ MS20995NC40-16 WIRE,NONELECTRICAL CRANKSHAFT 3 DAMPER PLATE AND DAMPER TO CRANKSHAFT MAKE FROM WIRE, P/N MS20995NC40 19 PAHZZ MS RING,RETAINING FUEL PUMP DRIVE GEAR 1 20 PFHZZ BRACKET,ENGINE ACCE FUEL PUMP DRIVE 1 21 PAHZZ DAMPENER,VIBRATION, CRANKSHAFT 1 22 KFHZZ BEARING HALF,SLEEVE STANDARD, 6 CRANKSHAFT MAIN UPPER PART OF KIT P/N KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CRANKSHAFT MAIN UPPER PARTA OF KIT P/N KFHZZ BEARING HALF, SLEEV UNDERSIZE 6 PART OF KIT P/N KFHZZ BEARING HALF SLEEVE STANDARD PART 1 OF KIT P/N PART OF KIT P/N KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CRANKSHAFT MAIN THRUST UPPER PART OF KIT P/N PART OF KIT P/N KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CRANKSHAFT MAIN THRUST UPPER PART OF KIT P/N PART OF KIT P/N KFFZZ GEARHSAFT ASSEMBLY PART OF KIT P/N END OF FIGURE 6-2

35

36 FIGURE 7. FLYWHEEL AND ASSOCIATED PARTS.

37 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 0103 FLYWHEEL ASSEMBLY FIG. 7 FLYWHEEL AND ASSOCIATED PARTS 1 PAHZZ GEAR,SPUR ACCESSORY DRIVE 1 2 PAFZZ FLYWHEEL,ENGINE 1 3 PAFZZ GEARSHAFT,SPUR TRANSMISSION 1 ACCESSORY DRIVE 4 PAFZZ BOLT,MACHINE FLYWHEEL AND 9 GEARSHAFT TO CRANKSHAFT 5 PAFZZ BOLT,MACHINE 8 6 PBFZZ FLYWHEEL, ENGINE 1 7 PBFZZ ADAPTER ASSEMBLY 1 8 PFFZZ ADAPTER, FLYWHEEL 1 9 PAFZZ PIN, STRAIGHT, HEAD 1 UOC: C60 10 MHHZZ MS20995NC40-12 WIRE,NONELECTRICAL ACCESSORY DRIVE 6 GEAR TO CRANKSHAFT,MAKE FROM WIRE, P/NMS20995NC40 11 PAHZZ AN7H10A BOLT,MACHINE ACCESSORY DRIVE GEAR 12 TO CRANKSHAFT END OF FIGURE 7-1

38 FIGURE 8. PISTON, RINGS, CONNECTING ROD AND OIL SPRAYER.

39 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 0104 PISTONS, CONNECTING RODS FIG. 8 PISTON, RINGS, CONNECTING ROD AND OIL SPRAYER 1 PBHHH CONNECTING ROD,PIST 12 2 PAHZZ NUT,PLAIN,HEXAGON CONNECTING ROD 24 CAP BOLT 3 XAHZZ CAP CONNECTING ROD 12 4 PAHZZ BOLT,EXTERNALLY REL CONNECTING 24 ROD CAP 5 XAHZZ ROD CONNECTING 12 6 PAHZZ BEARING,SLEEVE CONNECTING ROD 12 PISTON PIN 7 KFHZZ BEARING HALF,SLEEVE STANDARD, 24 CONNECTING ROD PART OF KIT P/N KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CONNECTING ROD PART OF KIT P/N KFHZZ BEARING HALF,SLEEVE UNDERSIZE,CONNECTING ROD PART OF KIT P/N PAHZZ PIN,PISTON 12 9 PAHZZ MS RING,RETAINING PISTON PIN PAHZZ PISTON,INTERNAL COM STANDARD PADZZ PISTON,INTERNAL COM OVERSIZE PADZZ PISTON,INTERNAL COM OVERSIZE PADZZ PISTON,INTERNAL COM OVERSIZE PADZZ PISTON,INTERNAL COM OVERSIZE KDDZZ RING,PISTON STANDARD,COMPRESSION 12 PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N KFHZZ RING,PISTON STANDARD,COMPRESSION 12 PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N KDDZZ RING,PISTON STANDARD,COMPRESSION

40 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE, 12 COMPRESSION PART OF KIT P/N PART OF KIT P/N KDDZZ RING,PISTON STANDARD,OIL CONTROL 12 PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE,OIL 12 CONTROL PART OF KIT P/N PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE,OIL 12 CONTROL PART OF KIT P/N PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE,OIL 12 CONTROL PART OF KIT P/N PART OF KIT P/N KDDZZ RING,PISTON OVERSIZE,OIL 12 CONTROL PART OF KIT P/N PART OF KIT P/N PAHZZ NOZZLE ASSEMBLY,LUB PISTON OILER 6 16 PAHZZ MS NUT,PLAIN,SLOTTED,H PISTON OIL 12 SPRAYER TO CRANKCASE 17 MHHZZ MS20995NC32-12 WIRE,NONELECTRICAL PISTON OIL 6 SPRAYER TO CRANKCASE,MAKE FROM WIRE, P/N MS20995NC32 END OF FIGURE 8-2

41

42 FIGURE 9. VALVES AND ASSOCIATED PARTS.

43 (1) (2) (3) (4) (5) (6) ITEM SMR PART NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY GROUP 0105 VALVES, CAMSHAFTS, AND TIMING SYSTEM FIG. 9 VALVES AND ASSOCIATED PARTS 1 PAFZZ PLUG,MACHINE THREAD VALVE ROCKER 2 SHAFT HOLE 2 PAFZZ SHAFT,STRAIGHT VALVE ROCKER ARM 1 INTAKE 3 PAFZZ SHAFT,STRAIGHT VALVE ROCKER ARM 1 EXHAUST 4 PAFZZ K1 WASHER,FLAT VALVE ROCKER SUPPORT 16 COVER (12) VALVE ADJUSTING COVER (4) 5 PAFZZ MS SCREW,CAP,HEXAGON H VALVE ROCKET 4 SUPPORT COVER 6 PAFZZ AN5-20A BOLT,MACHINE VALVE ROCKER SUPPORT 7 COVER 7 PAFZZ PACKING WITH RETAIN VALVE ROCKER 4 SUPPORT COVER THROUGH VALVE ROCKER SHAFT PAR OF KIT P/N PAFZZ BOLT,MACHINE VALVE ROCKER SUPPORT 4 COVER THROUGH VALVE ROCKER SHAFT 9 PAFZZ MS SCREW,CAP,HEXAGON H VALVE ROCKER 1 SUPPORT COVER 10 PAFZZ GASKET VALVE ADJUSTING COVER PART 2 OF KIT P/N PFFZZ COVER,ACCESS VALVE ADJUSTING 2 12 PAFZZ BOLT,MACHINE VALVE ADJUSTING COVER 4 13 PAHZZ LOCK,VALVE SPRING R INTAKE AND 4 EXHAUST 14 PAHZZ RETAINER EXHAUST VALVE 4 SPRING(UPPER) 15 PAHZZ SPRING,HELICAL,COMP VALVE (INNER) 2 16 PAHZZ SPRING,HELICAL,COMP VALVE 2 (INTERMEDIATE) 17 PAHZZ SPRING,HELICAL,COM VALVE (OUTER) 2 18 PAHZZ ROTOR,ENGINE POPPET EXHAUST VALVE 1 19 PAHZZ BEARING HALF,SLEEVE CAMSHAFT 2 20 PAHZZ VALVE,POPPET,ENGINE EXHAUST 1 21 PAHZZ VALVE,POPPET,ENGINE INTAKE 1 22 PAHZZ SEAT,HELICAL COMPRE INTAKE VALVE 1 SPRING 23 PAHZZ LOCK,VALVE SPRING R INTAKE VALVE 1 SPRING(UPPER) 24 AFFFF ROCKER ARM ASSEMBLY VALVE INTAKE 1 ASSEMBLE FROM NSN: , , AND PAFZZ ROCKER ARM,ENGINE P INTAKE 1 26 PAFZZ BEARING,SLEEVE ROCKER ARM SHAFT, 2 INTAKE 27 PAFZZ SCREW ASSEMBLY,ADJU VALVE ROCKER 1 9-1