Spare Parts Catalogue

Transcription

1 Bajaj Auto Limited Akurdi Pune 0 India Tel + 0 Fax Spare Parts Catalogue

2 Notice All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. DOC. NO.: XXXXXXXX REV. 00, DEC Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of Bajaj Auto LTD.

3 Foreword Instructions We have pleasure in presenting the Spare Parts Catalogue for Avenger 0 Street Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 00% availability.. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of catalogue, will be conveyed to you through our Service Circulars. You requested to make necessary corrections in the Parts Catalogue as per circulars so as to keep your catalogue up-to-date. This will ensure appropriate and speedy delivery of the Spare Parts as the order placed bear the latest part numbers. this are the the will In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited Service Department Akurdi, Pune 0 India Phone : 00-0 Fax : 00-0 In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.. Part Number System : We have used digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by -- or -- digit system. Understanding this system will enable you to identify the spare parts easily.. Abbreviations : The following abbreviations are used in this catalogue. Assly Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front Rr. Rear Std. Standard L Length A/t. Alternate R.H. Right hand L.H. Left hand Hex. Hexagonal AR As required

4 Index Plate Index Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder and Piston Crankshaft Balancer & Balancer Idler Gear Transmission Change Drum / Shift Fork Gear Change Mechanism Engine Assly / Crankcase RH Crankcase LH Cover RH Cover Magneto Clutch Assly Oil Pump Carburetor Silencer Assly Air Cleaner Magneto, C.D.I. & H.T. Coil Starter Motor & Starter Assembly Frame and Frame Fitting Frame Fitting Swing Arm Rear Shock Absorber Foot Rest Mudguard - Front & Rear Stand Assembly Tyre / Tube and Wheel Rim Front Hub Page Plate Rear Hub - Alloy Wheel Rear Brake Pedal Front Master Cylinder Front Brake - Caliper & Disc Handle Bar Assly Front Fork Fuel Tank Seat / Grip Frame Rear / Cover Grip Frame Speedometer Cables Side Covers / Chain Covers Guards Head Light Tail Light / Reflector Reflex Indicator Light Electrical Equipment Ignition Switch and Control Switch Tool Kit & Wind Shield Kit Painted Parts and Decals Page

5 Pictorial Index Pictorial Index PLATE NO. : COVER CYLINDER HEAD PLATE NO. : CYLINDER HEAD PLATE NO. : CYLINDER & PISTON PLATE NO. : CRANKSHAFT PLATE NO. : VALVE PLATE NO. : CAMSHAFT / TENSIONER PLATE NO. : BALANCER & BALANCER IDLER GEAR PLATE NO. : TRANSMISSION

6 Pictorial Index Pictorial Index PLATE NO. : CHANGE DRUM / SHIFT FORK PLATE NO. : 0 GEAR CHANGE MECHANISM PLATE NO. : COVER RH PLATE NO. : COVER MAGNETO PLATE NO. : ENGINE ASSLY / CRANKCASE RH PLATE NO. : CRANKCASE LH PLATE NO. : CLUTCH ASSLY PLATE NO. : OIL PUMP

7 Pictorial Index Pictorial Index PLATE NO. : CARBURETTOR PLATE NO. : SILENCER ASSEMBLY PLATE NO. : STARTER MOTOR & STARTER ASSLY PLATE NO. : FRAME AND FRAME FITTINGS PLATE NO. : AIR CLEANER PLATE NO. : 0 MAGNETO, C.D.I. & H.T. COIL PLATE NO. : FRAME FITTINGS PLATE NO. : SWING ARM

8 Pictorial Index Pictorial Index PLATE NO. : REAR SHOCK ABSORBER PLATE NO. : FOOT REST PLATE NO. : TYRE / TUBE AND WHEEL RIM PLATE NO. : 0 FRONT HUB PLATE NO. : MUDGUARD - FRONT & REAR PLATE NO. : STAND ASSEMBLY PLATE NO. : REAR HUB - ALLOY WHEEL PLATE NO. : REAR BRAKE PEDAL

9 Pictorial Index Pictorial Index PLATE NO. : FRONT MASTER CYLINDER PLATE NO. : FRONT BRAKE - CALIPER DISC PLATE NO. : FUEL TANK - PLATE NO. : SEAT / GRIP FRAME REAR / COVER GRIP FRAME PLATE NO. : HANDLE BAR ASSEMBLY - PLATE NO. : FRONT FORK - PLATE NO. : SPEEDOMETER PLATE NO. : 0 CABLES

10 Pictorial Index Pictorial Index PLATE NO. : SIDE COVERS / CHAIN COVER PLATE NO. : GUARDS PLATE NO. : INDICATOR LIGHT PLATE NO. : ELECTRICAL EQUIPMENT PLATE NO. : HEAD LIGHT PLATE NO. : TAIL LIGHT / REFLECTOR REFLEX PLATE NO. : IGNITION SWITCH AND CONTROL SWITCH PLATE NO. : TOOL KIT & WIND SHIELD KIT 0

11 Pictorial Index PLATE NO. : PAINTED PARTS AND DECALS Pictorial Index 0

12 Plate : Cover Cylinder Head Part 0 PD 0 PD 0 DS0 0 DS 0 DS 00 DS DH 0 DG 0 Head Cylinder with Cover Cover Tappet Kit O Ring for Cover Cyl Head Silent Bush (V) Camshaft Cap Domed Cap Nut Copper Gasket (Washer) Hex. Bolt with Flange Hex. Bolt with Flange M x Plug Gasket (Washer) Refer Page 0 Refer Page 0 0

13 Plate : Cylinder Head Part DH 0 0 DH 0 0 JM 00 DJ 0 0 DH 0 0 DH DS0 0 Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head Manifold Insulator Carb with Clamps Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw O Ring Kit for Cover Cyl. Head Refer Page 0 0

14 Plate : Valve Part DK 0 DK 0 DK 0 DG 00 0 DK 0 DS0 0 DH 0 0 Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm Assembly Cotter valve Seal valve stem Valve Repair Kit Valve Kit Wave washer Plain washer Refer Page 0 Refer Page 0

15 Plate : Camshaft / Tensioner 0 Part 0 PD JC 00 PD DH 0 DH 00 DK 0 JC 00 DH 0 JC 00 0 CS 0 DD 00 Ring O Tension assly Camshaft Assembly Bearing Ball -XX Bearing Ball 00 C Guide chain Kit Sprocket cam Driven Collar cam Sprocket Special camshaft washer Hex. Soc.Head cap Bolt Cam Chain Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Tensioner assly. gasket Bolt Refer Page 0

16 Plate : Cylinder and Piston Part DH 00 0 DH 0 DJ0 0 DH 0 DK 0 DD Gasket Cylinder Pin dowel Damper Ring Set Piston Ring Snap Kit Cylinder Block / Piston Assly. Oil cooler pipe Bolt special Washer copper (Gasket) 0

17 Plate : Crankshaft 0 Part 0 JM 00 0 DH 0 0 DS 0 0 DK DK00 DH 00 DH 0 DH 00 PD 0 Crankshaft assly. comp. Bolt Plain washer Key woodruff Parallel key Bearing Ball Kit centrifugal over screw oil filter Parallel pin Kit Gear Primary Drive & Driven Body centrifugal oil filter Nut primary drive Cover centrifugal oil filter Sprocket Crankshaft N.I N.I Refer Page 0 Refer Page 0

18 Plate : Balancer Idler 0 Part 0 DH 0 0 DH 00 DH 0 DH 00 0 DH DH Body Balancer Assly. Bearing stopper Bolt stopper Gear Complete Balancer Idler Needle roller bearing Spring torsion Balancer Idler Circlip ext. Dowel Pin Spring steel washer (Plain Washer) Balancer Idler Holder Hex bolt with flange Bearing Balancer

19 Plate : Transmission 0 0 Part 0 0 PD 0 DK 0 0 DH 00 DH 0 DK 0 0 DK 0 0 DH 00 0 DK 0 DH 0 0 AA 0 PD 0 DH 0 PD 0 PD 0 DH 0 PD 0 DK 0 DK 0 DV 00 DJ 00 Shaft Input Trans Sub Assly Washer plain Gear th Drive Washer Spline External Circlip Gear rd Drive Gear th drive Gear nd drive Plain washer Shaft Output Trans Sub Assly Washer Thrust Gear rd Driven Bolt (Sprocket mtg) Gear th Driven Bush st driven Gear st driven Gear th Driven Bush nd driven Gear nd Driven Collar Sprocket O Ring Sprocket Collar Sprocket Drive Plate Drive Sprocket

20 Plate : Change Drum Part DK 0 DK 0 0 DH 0 DH 0 DK DK 0 DH 0 DH 0 Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Fork Shift Assly Drum Comp. Gear Shift Bolt Socket Parallel pin Guide Gear Shifter Guide Gear Shifter Spacer from Aug

21 Plate : Gear change Mechanism 0 Part 0 DH 0 0 DH 0 DH 0 DV00 DG 0 DG 0 DH 0 DK 0 DK 0 DH DV 00 DV00 DH 0 Lever comp. Gear Shifter Spring Arm Reset Spring Gear Shifter return Lever comp. change Damper change pedal (Rear) Bolt Pivot lever Bolt Gear Shift drum Stopper Stopper gear shifter drum Spring gear shifter drum stopper Bolt shift change pre coated Domed cap Nut Washer Oil Seal Damper Change Pedal (Front) Rod assly. Tie Lever Assly. Change Hex. Bolt / Flange DV 00 0

22 Plate : 0 Engine Assembly / Crankcase RH Part 0 PD 00 0 PD AA 0 DH DH 0 Engine Assly Kit Assly Crankcase RH Stud Bolt Flanged Gasket Crankcase Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin NRB (Bearing NRB NK) Plate Stopper Refer Page 0 0

23 Plate : Crankcase LH Part 0 0 PD00 DK DK DH 0 0 DH 0 DG 0 DK 0 0 KJ AB0 0 DH 0 0 DJ DH Crankcase LH Guide starter assly Oil Seal O Ring Damper C Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing Oil Seal (For Output shaft) Oil Seal (For Shift lever) Breather pipe fitting Plug (Drain Bolt) Washer (Gasket For Drain Bolt) Switch comp. (Neutral) O ring Bolt Bolt Plain Washer Cable assly. (Battery to Earth) Hallow dowel pin Hallow dowel pin Bolt MX (Neutral Switch) Refer Page 0 N.I

24 Plate : Cover RH 0 Part 0 0 PD00 DH 0 0 DH 0 DH 0 DK 0 DG 0 DS 0 DS DH 00 DH 0 DK 0 0 DH 0 DH 0 DH DK 0 DH 0 DK 0 0 DH 0 DS 00 DK 0 0 Kit Assly Cl Cover Grommet Breather Oil Seal Rack Shaft clutch release Parallel pin Gauge Wire circlip Bolt Pin Dowel Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint A Spring torsion clutch lever Washer NRB (Bering Needle) Decal Clutch Cover Nut Special Lever Assly Flange Bolt O Ring Cap Oil Filter Cover Starter Motor 0 Refer Page 0 0

25 Plate : Cover Magneto Part 0 PD0 DV PD0 0 DJ AP 00 JE DH 0 DH 0 DH 0 JM JM 000 DH 0 DH 0 Assly Cover Magneto Gasket Magneto cover Bolt Pin Dowel Assly Cover LH RR Gear Shift Label NR bearing Decal Magneto Cover Damper A Cover LH RR Plate Damper A Cover LH RR Damper B Cover LH RR Damper C Cover LH RR Plate Damper Cover LH RR Bolt Seal Dust N.I Ref. Cir.IB- 0

26 Plate : Clutch assembly Part PD 00 DK 0 DH 0 DK00 DK 0 PD00 DK 0 PD PD DK DK 0 DK 0 DH 0 DK Clutch assembly comp. Spring Judder Clutch Center Kit Gear Primary Drive & Driven Plate Clutch pressure Friction Plate Kit Plate Clutch Plate Clutch Planished Spring Clutch Bolt Bearing Clutch lifter thrust Holder Clutch (Plate Clutch Lifter) Spacer Clutch Nut Primary drive lock Seat Judder Spring Refer Page 0 Ref. cir. IB- LH Thread 0 0

27 Plate : Oil Pump Part DH0 0 DH DH 0 Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter O Ring

28 Plate : Carburetor 0 Part 0 PD PD00 DH DH DH 0 JA DH PD00 DH DH 0 DH DJ 0 DH 0 Carburettor Assly. Vacuum Piston Kit Idling Screw Kit Jet Needle(jn) O Ring Screw Float Assly. Jet Kit Float Body Assly Kit Top Cap Assly Kit Pilot Screw Plunger Assembly Needle Assembly

29 Plate : Silencer Assembly Part 0 YP D00 0 JM 00 DG 0 DG 0 DG 0 PD 00 DG 0 DG 0 PD 0 JM 00 PD 0 PD 0 Silencer without Shields Shield Exhaust Rear Gasket Exhaust Bolt Domed cap Nut Nut flanged Washer Washer Shield Bushing rubber, muffler Damper Bolt Guard Muffler Shield Exhaust Front Shield Exhaust Rider Truss Screw Shield Mounting NI Shield Mounting 0

30 Plate : Air Filter Assembly Part 0 PD PD 0 PD 0 PD 0 DG 0 0 DG 0 JM 00 DP 0 PD 0 0 DS DG 0 0 DV 00 JK 0 0 Air Filter Assly. Screw M Bracket air Filter Tube Drain Boot Element Air Filter Gasket Tube Connecting Clamp Breather Tube Plug Clamp Tube Drain(Air Filter) Clamp 0

31 Plate : Magneto / CDI / Spark Plug / H.T. Coil 0 Part 0 JC 0 JC 0 0 DH 0 DH 0 DH 0 0 DG 0 0 PD DH 0 PD 0 DH 0 AP 0 PD 00 0 PD 00 0 DD 0 PD 0 0 Rotor Stator Assly. comp Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness) Screw Pan head Spark plug C.D.I Assly. / Damper Grommet Spark Plug cap H.T. Coil With Cable LH Grommet Sleeve Spark Plug Cap Spark Plug Capacitor with bracket Regulator Voltage Grommet H.T. Cable H.T. Coil With Cable RH Bolt 0

32 Plate : Starter Motor 0 Part 0 DK00 DK 0 0 JC 0 DH 0 DH 0 DK 0 DH 0 JC DH 0 DS 0 DH0 DH 0 DK00 DH 0 0 Kit starter clutch Assly DK0 Plate roller clutch Assly Gear starter clutch Plate starter clutch gear return Bolt Shaft starter counter Collar starter counter Gear comp. starter counter assly. Needle roller bearing Bolt socket Starter Motor Bolt Cover starter motor Precoated Pan Screw Kit for Starter Clutch Roller Star Washer Stopper plate For stopper plate

33 Plate : Frame Assembly Part PD 0 PD DV00 0 DK Frame Assly comp. Cap Steering Stem Bolt flanged Steering Cone Kit Nut Ball Steel Refer Page 0

34 Plate : Frame Assembly 0 Part JM JM JM PD 0 PD 0 0 DG DG Bolt, Flanged Bracket, Engine Hex Nut Bracket, Engine Bolt Bracket, Engine Bolt, Allen Bracket, Engine Bracket, Engine Bolt Bolt Cap, Pivot Cap, Tool case Mtg. Front RH Mtg. Front LH Rear Top LH Top RH

35 Plate : Swing Arm Part 0 PD 0 00 JM 0 0 DG 0 JM 0 0 DG 0 DG 0 0 DG 0 DG 0 DG 0 Arm Comp. Swing Cap chain Adjuster Shaft Swing Arm Adjuster Chain Sleeve Guard, Chain Nut Nut Bearing Needle Seal Oil Nut Hex small Washer Plain small 0

36 Plate : 0 Rear Shock Absorber Part PD 0 0 DG 0 DG 0 DG 0 DG 0 DG 0 Rear Shock Absorber Collar, shock Absorber Damper, Lower Damper, Upper Nut cap Washer Spring Washer Bolt Flanged 0

37 Plate : Foot Rest A A Part A 0 DV 0 PD 0 00 PD 0 0 PD 0 JM 0 PD DG DG 0 0 PD 0 0 PD 0 0 DG PD 0 KA CF0 0 Holder Step Front LH Footrest Rider LH - Avenger Rubber Rider Step Guard Step LH Assly Stay RH Footrest Rider RH - Avenger Bolt Bolt socket Pin Pin Step Rubber Rear Rubber Pillion Step Washer Split Pin Guard Brake Pedal Bolt Bolt 0

38 Plate : Mudguard - Front & Rear Part DG DG 0 DG 0 DP 0 DG KC GA0 0 DZ PD 0 Fender Flap Stay rear fender Bolt Number Plate Hex. head Bolt Bolt Hex. Nut Bkt. Rear Number Plate Damper Rear Mud Guard

39 Plate : Stand Part DV 0 Side Stand DG Spring DG Bolt DD 0 Lock Nut DV 0 Stand Centre DG 0 Shaft Stand 0 0 DG Damper DV 0 0 Spring 0 Pin Cotter Plain washer DG Damper Side Stand DH cover Spring N.I

40 Plate : Tyre, Tube & Wheel Rim Part DG 00 Tyre Assly Fr DG 0 Tyre Assly Rr PD0 0 Wheel Front.X PD0 Wheel Rear.0X

41 Plate : Front Hub Part PD0 0 Wheel Front.X DG 0 0 Axle, Front JC 0 0 DH 0 Nut DG 0 0 Collar KP BC 0 Ball Bearing DG 0 0 Seal oil DG 0 0 Collar Front Axle DG 0 0 Washer Case Meter Housing W/O Sensor 0

42 Plate : Rear Hub-Alloy Wheel Part PD Coupling 0 0 PD Assly Brake Panel Non Asbestos PD00 Kit Brake Shoe Non Asbestos DG 0 Cam Brake DG 0 0 Lever Brake Cam JM 0 0 Axle Rear Indicator Brake Shoe 0 0 Damper Rear Hub Shock DG 0 Bolt 0 PD00 0 Chain - Sprocket - Kit DG 0 Nut Flanged lock 0 0 Seal Oil KP BC 0 Bearing Ball DG 0 Sleeve DG 0 Spring Brake Shoe 0 0 Spring Brake Shoe DH 0 Nut DG 0 Collar Rear Brake Drum DG 0 Collar Rear Axle 0 DG 0 0 Washer 0 0 Screw KP BC0 0 Bearing Ball KP BC 0 Bearing Ball Refer Page 0

43 Plate : Rear Brake Pedal Part 0,, 0 JM 0 Stay RH assly. 0 0 Hexagon head bolt MX 0 Hexagon Nut-MX JM 0 Lever Brake 00 LE C000 0 Circlip E type JM 0 Spring JM 0 Rear brake cable DG 0 Pin 0 Washer 0 0 Slip Pin Washer PD 0 Guard Brake pedal KB UA0 Mushroom Head screw - M-L LB U000 0 Mushroom Head screw - M-L JM 0 Spring Brake Switch PD 0 0 Torque Rod PD 0 0 Bolt Torque Rod 0 Nut 0 Washer Spring 0 0 Washer Plain 00 0 Pin Snap Hex Nut DG 0 Bolt

44 Plate : Mudguard - Front & Rear Part PD00 0 Major Kit - Master Cylinder A PD00 Minor Kit - Master Cylinder PD 0 Hose Brake Front DV 0 0 Lever Grip RH PD00 Banjo Bolt Kit DS 00 Washer Copper DJ 0 Clamp Holder RH DJ 0 Bolt DJ 0 Bolt Front Brake Lever DJ 0 0 Nut Flanged 0 DJ 0 Screw DJ 0 Reservoir Cover DJ 0 Diaphragm 0 A PD00 Kit Master Cylinder Seals DJ 0 0 Front brake switch DH 0 Oil Window Kit PD 0 Master Cylinder

45 Plate : Front Brake-Caliper & Disc Part PD 0 Disc, Front PD 0 Caliper Assly. Front PD 0 Bolt, Disc Plate PD00 Anker Pin Kit PD00 Kit Caliper Mini DJ 0 0 JW 0 Disc Pad Set JF00 Minor Kit - Caliper JF00 Major Kit - Caliper Bleeder Cap

46 Plate : 0 Handle Bar Part 0 0 PD 0 00 DJ 0 DV 0 0 JM 0 0 PD 0 PD 0 0 PD 0 0 PD 0 0 PD 0 0 PD 0 0 DG 0 0 DG 0 0 DG DG 0 KA DA0 DG 00 0 PD 0 0 PD DG 0 DG Handle Weight, Handle Plate Lever Boot - Clutch Lever Bracket Speedo Cable Holder Handle Upper Holder Handle Lower LH Holder Handle Lower RH Grip RH Grip LH Lever Assly. Grip Clutch LH Lever Grip Washer spring Bolt Clutch Lever Screw cable Adjust Nut Cable Adjust Lock Nut Lock Bolt Upset Clutch Switch Control Switch RH Control Switch LH Bolt Socket Nut Cap Damper Bolt Flanged small Bolt Flanged small N.I. 0

47 Plate : Handle Bar Mirror Assly LH Mirror Assly RH Nut Mirror LH Nut Mirror RH 0 PD PD JM JM 0 Part 0 0

48 Plate : Front Master Cylinder A Part 0 A 0 PD 0 0 DG 0 PD 0 0 PD 0 0 DG 0 0 DG 0 DG 0 PD PD 0 PD 0 0 DG 0 0 DG 0 DG KA CF DG 0 0 DG 0 DG 0 0 DG 0 DG 0 DG 0 0 DG 0 PD 0 PD 0 KA EA0 DG 0 0 DG 0 0 Front Fork Clamp- Rubber Tube Outer LH Tube Outer RH Fork Pipe Inner Spring Front Fork Seat Fork Spring Bracket Fork Cover Under Bracket Assly Upper Bracket Ring - Snap Bolt Flange Bushing - Front Fork, Inner Pipe Bushing - Front Fork, Outer Tube Bolt Flanged small Bolt, Fork Cylinder Gasket Nut, Cap Washer Spacer Bearing Cone Seal Oil, Fork Outer Tube Ring 'O' Fork Top Seal Oil, Steering Stem Seal, Fork Outer Tube Leg Assly. RH Leg Assly. LH Bolt Bolt Socket Bolt

49 Plate : Front Disc Brake 0 0 Part DP DG 00 DG 0 0 PD 0 0 PD 0 Bolt Fork Top Plate Number Front Clamp S cable clamp Clamp Bellow Clamp Bellow 0 0 A

50 Plate : Petrol Tank 0 0 Part 0 0 DG 0 0 PD0 DJ 0 PD 0 DG 0 PD 0 0 DG DG 0 DF DG 0 DG 0 DG 0 DG DK 0 PD PD 0 0 DJ 0 0 Bracket Fuel Tank Cover Cover Assembly With Fuel Gauge Fuel Cock Assly. Cap Tank Fuel Trim Washer Collar Clamp Ring 'O' Ring 'O' Fuel Tap Packing Plug Damper Fuel Tank Damper Bolt Tube Washer Bolt Flanged Bolt Flanged Screw Pan Cross Clip for Tube Fuel gauge sender Gasket Tank Unit Bolt for tank Unit Fuel gauge (Meter) Fuel Cock Tube

51 Plate : Seat / Grip Frame Rear / Cover Grip Frame Part 0 PD 0 0 PD PD KB UF0 PD PD PD 0 PD PD PD 0 PD 0 KD BA0 000 LA C000 0 PD PD 0 Seat Assly. Washer Nylon Bolt Flanged Bolt Flanged Small Nail Screw Truss Cover Grab Rear LH Side Plate Grip RH Grab Rear Side Plate Grip LH Cover Grip Rear RH Grip frame LH Grip frame RH Washer Plain Bolt flanged Small Bolt flanged Cap Grab Rail RH Cap Grab Rail LH 0 0

52 Plate : Speedometer Part PD 0 00 Meter Assly. DV 0 0 Bracket Speedo 0 Bolt N.I. N.I.

53 Plate : Cables Part DK 00 JM 0 DV 0 0 PD DG 0 0 DG 0 Spring, Brake Rod Cable- Speedometer Cable Brake Cable Clutch Cable Throttle Pin Cotter Nut Brake Rod Washer Pin Brake Rod Pin 0

54 Plate : Side Covers / Chain Cover Part DG 0 DG 0 DG 0 0 DG 0 DG DD 0 DG Cover Side RH Rear Case Chain Screw Tapping Screw Screw Washer Grommet Damper Damper

55 Plate : Front Fork Part PD 0 PD KA DU0 0 KA DU0 Guard Sari Guard- Front Bumper Bolt Flanged Bolt Flanged Bolt Flanged M

56 Plate : 0 Head Lamp Assembly Part 0 YP D00 0 DG YP D YP D00 0 DG 00 DG 00 DG 00 0 DG 0 DG 00 PD 00 DG 00 DG 00 DG YP D00 0 DG Head lamp Without Bulb Screw Pan Cross Spring Washer Head Lamp Housing - Lumax Washer Cap for Head lamp-lumax Screw Focus Adjust Screw Nut Nut Flanged Collar Bulb H Blue Tinge- /0W Spring Focus Adjust Clamp Harness Tube Bolt Flanged Harness Head LampLamp V - W For Head Light Mtg. 0

57 Plate : Tail Light / Reflector Reflex Part 0 DG 00 PD 00 0 DG 00 DG 00 0 DG 00 KC GA AA 0 DG 00 JG 00 Gasket Tail Lamp Lens Tail Lamp Assly. Lens Tail Lamp- Red Lens Tail Lamp- Clear Screw Tapping Nut Flanged Collar Lamp V - /W Damper Reflector Reflex Nut Flanged 0

58 Plate : Fittings - Side Fairing Bracket & Fuel Tank Cover Part 0 PD 00 0 PD 00 0 PD PD 00 0 GH 00 YP D00 0 DG 00 DG 00 Indicator Assly FR. LH Indicator Assly FR. RH Indicator Assly Rear. LH Nut Cap Nut Flanged Collar Bolt Flanged Small Indicator Assly Rear RH Lamp V-0W Lens Signal Light Screw Signal Light Washer Signal Light Light 0

59 Plate : Fittings - Side Cover Part 0 0 PD PD JD 0 PD 0 DV 00 DS 00 DV 0 DG 00 AK 00 JM 0 AP 00 PD 0 PD 0 DG 00 JF 0 0 JF 0 0 JF00 Horn Bolt Flanged Band Battery Box Clamp wiring harness Band (L 0) Wiring Harness Starter Relay Assly. Flasher Band Battery Bracket Mat Battery Fuse 0A Spring Rear Brake Switch Fuse A Cable Assly. (Motor to St. Rly.) Cable Assly. (Battery to Earth) Rear Brake Switch Battery Ah VRLA ah VRLA Dry Only Acid Bottle Kit Battery N.I 0

60 Plate : Ignition Switch & Control Switch 0 Part 0 DG 0 DG 0 PD 0 00 DG PD 0 DG 0 DG 0 0 DG 00 DG 0 DG 0 0 PD 0 0 PD 0 0 DG 00 0 DJ 0 0 Cap, Steering Lock Rotor, Lock, Tank Cap Switch Assly. Ignition Lock Assly Side Cover Lock Set ( in ) Screw Screw Plug Washer Wave Spring Steering Lock Bolt Socket Control Switch LH Control Switch RH Clutch Switch Front Brake Switch N.I N.I

61 Plate : Tool Kit & Wind Shield Kit Part JM 0 0 Tool Kit JM00 Wind Shield Kit 00

62 Plate : Painted Parts Part / PD0 PD0 0 PD0 PD0 PD0 PD0 PD0 PD0 PD00 PD00 PD00 PD 0 PD 0 PD 0 0 PD 0 0 PD 0 0 PD 0 0 PD 0 PD 0 0 PD 0 0 Tank Fuel Dark Blue With Decal Fuel Tank Vibrant Red With Decal Cover Side LH Dark Blue With Decal Side Cover LH Vibrant Red with decal Side Cover RH Dark Blue with decal Side Cover RH Vibrant Red with decal Fender assly. Front-Black Fender rear Kit Tank Decal Dark Blue Kit Tank Decal Vibrant Red Kit Side Cover Dcl Dark Blue Decal Cover Side LH Red Decal Cover Side RH Red D Decal Tank LH D Decal Tank RH Decal Rear Fender Center Decal Rim Front Decal Rim Rear Avenger Branding Holder Handle Decal Rear Fender Center Ref Cir IB- Ref Cir IB- Ref Cir IB- Ref Cir IB- Ref Cir IB- Ref Cir IB- N.I. N.I. 0/ 0 0

63 Kit List Kit List Sr No Kit Part Kit PD00 Consisting of Following Parts Part TANK DCL-DARK BLUE-A0 PD0 PD0 PD0 TANK DECAL RH (DARK BLUE) TANK DECAL LH (DARK BLUE) DECAL TANK CENTER (DARK BLUE) PD00 S COVER DCL DARK BLUE-A0 PD0 PD0 SIDE COVER DECAL LH (DARK BLUE) SIDE COVER DECAL RH (DARK BLUE) PD00 ASSLY CL COVER-A0 PD DK CLUTCH COVER DECAL COVER RH BEARING - NEEDLE SEAL OIL PLUG Qty/Kit DS00 Valve Kit DH0 DS00 VALVE - INTAKE VALVE - EXHAUST DH00 KIT CHAIN GUIDE PULSAR-0 DJ00 Ring Set Piston DK00 DH0 DH0 DH00 DH0 GUIDE CHAIN (SLACK) GUIDE CAM CHAIN TIGHT SIDE RING PISTON TOP PISTON RING ND-CHROME PLATED RING PISTON OIL PD00 Kit Friction Plate DK0 PK DK0 DISK A FRICTION CLUTCH DISK C FRICTION CLUTCH DISK B FRICTION CLUTCH PD000 Chain Sprocket-A0 JM00 DT00 DV00 Sprocket ( T) Chain 0 Link Sprocket ( T) PD00 Assly C'case RH-A0 PD Crankcase RH (JC) Stud Bolt (M0) Bearing Ball00-SKF Bearing NRB HK (**) Bearing Ball Needle Roller Bearing PD0 CB DH00 Crankcase LH Plug Stud Bolt (M0) Ball Bearing BRG Ball 0Z HN (0**) Deep Groove Ball Bearing Seal-Oil Oil Seal Breather Pipe 0 0 PD00 Assly C'case LH-A0 Sr No Kit Part Kit PD0 Consisting of Following Parts Part COVER CYLINDER HEAD PD0 PD0 COVER CYLINDER HEAD CYLINDER HEAD DH0 Block - Piston DH0 DH0 ASSEMBLY PISTON CYL BLOCK (KUG THICK LINER) DS00 Cyl. Head O Ring Kit O Ring (Cover Tappet) O ring DK0 Valve Repair Kit DK0 DK00 DK00 DK0 Retainer Valve Spring Spring Valve Inner Spring Valve Outer Seat Valve Spring DK000 Kit Centrifugal Oil Filter 00 DH0 0 DH00 DH00 0 Washer Gasket Centrifugal Oil Filter Oval Screw Join Oil Deliver Spring Oil Deliver Pin Oil Deliver Joint DV000 Steering Cone Kit DG0 DG0 DG0 DG00 Bearing Bearing Bearing Bearing DK00 Set Primary Drive/Driven DK0 DH0 Clutch Housing Gear Primary Drive DK00 KIT for Starter Clutch DK0 Spring Starter Clutch DK00 KIT Starter Clutch Assly DK0 DK0 0 Body Starter Clutch Spring Starter Clutch Washer - Lock :- Toothed 0 DV000 Kit Holder Step FR. Serviceable DG DG DG DG DG Spring - L Spring - R Bolt Bolt - Hexagon Socket Head :- M Bolt - Hexagon Head With Flange :- M Bolt - Flanged :- Small Washer - Plain Circlip Bolt :- Pre-Coated Bolt - Pre-Coated Cone Upper race Upper race Lower Cone Lower Qty/Kit 0

64 Kit List Kit List Sr No Kit Part Kit PD000 0 Consisting of Following Parts Part Kit Friction Plate DK0 PK DK0 DISK A FRICTION CLUTCH DISK C FRICTION CLUTCH DISK B FRICTION CLUTCH PD00 Kit Assly Clutch Pd Dk CLUTCH COVER DECAL COVER Rh BEARING - NEEDLE SEAL OIL PLUG DH0 OIL PUMP ASSEMBLY DH00 DH00 DH0 PUMP ASSEMBLY - OIL MESH - FILTER :- OIL PUMP RING - O CLIP MESH OIL FILTER Qty/Kit Sr No Kit Part Consisting of Following Parts Kit Part Qty/Kit 0

65 Amendment Sheet Page Fig. no. no. Old part no. New part no. Amendment Sheet Updation date PD0 PD0 FRAME ASSLY.0. ALTERNATE UPDATED DH CVR SPRING 0.0. ADDITION DH0 SEAL DUST.0. REF. CIR. IB- DK0 DH0 GUIDE GEAR SHIFT.0. REF. CIR. IB PD00 FUEL TANK V RED WITH DECAL.0. REF CIR IB PD0 S CVR LH V RED WITH DECAL.0. REF CIR IB PD0 S CVR RH V RED WITH DECAL.0. REF CIR IB PD00 KIT TANK DECAL VIBRANT RED.0. REF CIR IB PD0 DECAL COVER SIDE LH RED.0. REF CIR IB PD0 DECAL COVER SIDE RH RED.0. REF CIR IB JF00 KIT BATTERY 0.0. UPDATION JF00 BATTERY W/O ACID BOTTLE 0.0. UPDATION JF00 VRLA DRY ONLY ACID BOTTLE 0 DK0 PD PLATE CLUTCH PLANISHED UPDATION REF. CIR. IB- Page Fig. no. no. Old part no. New part no. Updation date

66 Parts Index Parts Index Part Number Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page A

67 Parts Index Part Number DJ00 DK000 DK00 DK00 DK00 DK00 DS00 DS00 DS00 DV000 JF00 JF00 Jf00 PD000 PD00 PD00 PD00 PD00 PD00 PD00 Parts Index Figure Page Part Number PD00 PD00 PD00 PD000 PD00 PD00 PD00 PD00 PD00 PD00 DH0 DH0 DH0 DV00 DV00 JM00 PD00 PD0 PD0 PD0 PD00 PD00 PD0 PD0 PD0 PD0 PD0 PD0 PD0 PD00 AA0 AA0 AA0 AK00 Figure Page A Part Number AP00 AP0 AP00 CS0 DD00 DD0 DD00 DD0 DD0 DF DG00 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG00 DG00 DG00 DG0 DG0 DG0 DG00 DG0 DG0 DG0 DG0 DG0 DG0 DG00 Figure Page Part Number DG00 DG00 Figure Page 0 0

68 Parts Index Part Number PD00 PD00 PD00 PD0 PD00 PD0 PD0 PD0 PD PD0 PD PD000 PD000 PD000 PD000 PD000 PD00 PD000 PD00 PD00 PD00 PD00 PD00 PD000 PD000 PD0 PD0 PD0 PD000 PD00 PD00 PD000 PD0 PD0 Parts Index Figure Page Part Number PD PD PD0 PD0 PD0 PD0 PD0 PD0 PD00 PD PD PD00 PD0 PD0 PD0 PD0 PD PD0 PD00 PD0 YPD000 YPD000 YPD000 YPD000 YPD000 YPD000 Figure Page Part Number Figure Page Part Number Figure Page

69 Parts Index Part Number Parts Index Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page

70 Parts Index Part Number Parts Index Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page

71 Parts Index Part Number Parts Index Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page