DOC. NO.: REV. 00, MAR.

Transcription

1 Notice All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. DOC. NO.: 0 REV. 00, MAR. 0

2 Foreword Instructions We have pleasure in presenting the Spare Parts Catalogue for Bajaj Platina Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 00% availability.. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of catalogue, will be conveyed to you through our Service Circulars. You requested to make necessary corrections in the Parts Catalogue as per circulars so as to keep your catalogue up-to-date. This will ensure appropriate and speedy delivery of the Spare Parts as the order placed bear the latest part numbers. this are the the will In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited Service Department Akurdi, Pune 0 India Phone : 00-0 Fax : 00-0 In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.. Part Number System : We have used digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by -- or -- digit system. Understanding this system will enable you to identify the spare parts easily.. Abbreviations : The following abbreviations are used in this catalogue. Assly Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front Rr. Rear Std. Standard L Length A/t. Alternate R.H. Right hand L.H. Left hand Hex. Hexagonal AR As required

3 Index Plate Index Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder Block & Piston Crankshaft Transmission Change Drum / Shift Fork Gear Change Mechanism Engine Assly & Crankcase RH Crankcase LH Cover Clutch Cover Magneto Clutch Kick Starter Mechanism Carburettor Air Cleaner Complete Silencer Assly Oil Pump Starter & Motor Assly Magneto / C.D.I. / H.T. Coil Seat Assly / Seat Lock Engine Mountings Frame & Frame Fitting Swing Arm / Rear Shock Absorber Rider & Pillion Foot Rest Mudguard Front & Rear Stand Assembly Tyre/ Tube / Rim Front Hub Page , Plate 0 Rear Hub Rear Brake Pedal Handle Bar Front Fork Painted Parts & Decals Petrol Tank, Cap Tank & Gauge Fuel Fittings - Petrol Tank, Side Cover & Cover Seat Meter Assly. Control Cables Chain Case Head Lamp & Fairing Indicator Light Assly. Tail Lamp Assly. / Front Plate Electrical Equipments Tool Kit Accessories / Grab Handle Kits List Page, 0, 0 0, 00, 0, 0 Amendment Sheet (Parts Added) 0 Amendment Sheet (Parts Deleted) 0 Parts Index 0

4 Pictorial Index PLATE NO. : COVER CYLINDER HEAD Pictorial Index PLATE NO. : CYLINDER HEAD PLATE NO. : CYLINDER BLOCK & PISTON 0 PLATE NO. : CRANHAFT PLATE NO. : CHANGE DRUM / SHIFT FORK PLATE NO. : VALVE PLATE NO. : CAMSHAFT / TENSIONER PLATE NO. : TRANSMISSION

5 Pictorial Index PLATE NO. : GEAR CHANGE MECHANISM Pictorial Index PLATE NO. : 0 ENGINE ASSLY & CRANKCASE RH 0 PLATE NO. : COVER MAGNETO PLATE NO. : CLUTCH PLATE NO. : CARBURETOR PLATE NO. : CRANKCASE LH PLATE NO. : COVER CLUTCH PLATE NO. : KICK STARTER MECHANISM 0

6 Pictorial Index PLATE NO. : AIR CLEANER COMPLETE Pictorial Index PLATE NO. : SILENCER ASSLY PLATE NO. : MAGNETO / C.D.I. / H.T. COIL PLATE NO. : SEAT ASSLY / SEAT LOCK PLATE NO. : FRAME & FRAME FITTINGS PLATE NO. : OIL PUMP PLATE NO. : 0 STARTER ASSLY 0 PLATE NO. : ENGINE MOUNTINGS

7 Pictorial Index Pictorial Index PLATE NO. : SWING ARM / RR. SHOCK ABSORBER 0 PLATE NO. : RIDER & PILLION FOOT RT PLATE NO. : TYRE / TUBE / RIM PLATE NO. : 0 FRONT HUB 0, PLATE NO. : MUDGUARD FRONT & REAR PLATE NO. : STAND ASSLY PLATE NO. : REAR HUB, PLATE NO. : REAR BRAKE PEDAL

8 Pictorial Index Pictorial Index PLATE NO. : HANDLE BAR 0, PLATE NO. : FRONT FORK PLATE NO. : FITTINGS- PETROL TANK, SIDE COVERS & COVER SEAT 0 PLATE NO. : METER ASSEMBLY PLATE NO. : PAINTED PARTS & DECALS PLATE NO. : PETROL TANK, CAP TANK & GAUGE FUEL PLATE NO. : CONTROL CABLE PLATE NO. : 0 CHAIN CASE

9 Pictorial Index Pictorial Index PLATE NO. : HEAD LAMP & FAIRING PLATE NO. : INDICATOR LIGHT ASSEMBLY 0 PLATE NO. : TAIL LAMP ASSLY. / FRONT NUMBER PLATE PLATE NO. : ELECTRICAL EQUIPMENTS PLATE NO. : TOOL KIT PLATE NO. : ACCSORI / GRAB HANDLE

10 Brand ID: 00MC Plate : Cover Cylinder Head Part JV 0 Cylinder head cover complete JV 0 0 Bolt flange 000 Bolt flange Alt. For JV 0 0 JV 0 Gasket head cover JB 0 Bolt head Mounting JV 0 Plate breather JA 0 Hose Breather JA 0 Clamp Breather Tube

11 Brand ID: 00MC Plate : Cylinder Head Part JK00 Head cylinder complete with valve guide & studs JA 0 0 Bolt head mounting JA 0 Stud JA 0 0 Gasket cylinder head JK 0 Intake manifold (Rubber) JA 0 Bolt flange O Ring JK 00 Sleeve carburettor JA Clamp mm 0 JA 0 Clamp mm Mx.xL MxxL Alternate 0 0

12 Brand ID: 00MC Plate : Valve Part JV 0 0 Shaft Rocker arm 00 0 Rocker arm Pad Type DG 00 Cotter Valve JK00 Valve kit Ref. page no. JA00 0 Valve repair kit Ref. page no. 0 Seal valve stem

13 Brand ID: 00MC Plate : Camshaft / Tensioner 0 Part JV 0 0 Camshaft assly complete JA Spacer cam sprocket JA Sprocket cam shaft DH 00 Special washer JB 0 0 Cam chain (0 links) JK00 Guide chain kit DH 0 Bolt special JA 0 CS 0 Gasket 0 JA 0 Bolt tensioner DD 00 Bolt tensioner Alt. For JA 0 JA 0 Flange bolt Adjuster assly chain mtg. 0 Flange bolt Alt. For JA 0 0 Circlip for locking cam shaft 0 Ball bearing 0 0 Ball bearing 0 Bolt camshaft DH 0 Bolt camshaft Alt. For 0 Tensioner (Black) assly chain O ring tensioner Ref. page no.

14 Brand ID: 00MC Plate : Cylinder Block and Piston Part JA 0 0 Gasket cylinder black Hollow dowel pin JW00 0 Piston ring set DP 0 Ring snap JK00 Cylinder block / Piston assly JA 0 Damper cylinder block Ref. Page 0

15 Brand ID: 00MC Plate : Crankshaft Part 00 Nut flange 00 0 Washer Plain 00 0 Belleville Washer 0 Key woodruff JK 0 00 Crank shaft assly. 0 Ball bearing DS 0 Key Parallel PA00 0 Set primary drive / driven JA 0 Spring 0 JA 0 Pin (Crankshaft plunger) JB 0 Plunger oil Spacer crankshaft 0 0xx Ref. page no. JD 0 0 N.I.

16 Brand ID: 00MC Plate : Transmission Part JD JD JA JD Shaft Input Transmission Gear th Drive Ring Snap Spline Washer Gear rd Drive JD JD JA JD JV Gear th Drive Gear nd Drive Washer Thrust nd Drive Shaft Output Transmission Shaft Output Transmission 0 JD 0 Bush nd Driven JD JD JD JD JA JZ Gear Gear Gear Gear Bush Bush nd Driven th Driven rd Driven th Driven st Driven st Driven Old Ref. Circular IB- JA 0 JZ 0 Gear st Driven Gear st Driven Old Ref. Circular IB- Spline Washer Washer Thrust st Driven Collar Sprocket Drive O Ring Collar Sprocket Old Ref. Circular IB- 0 0 JD 0 JA 0 0 JA JV 0 00 Sprocket Drive ( T) DU 0 Plate Lock Sprocket 0 Socket Head Bolt

17 Brand ID: 00MC Plate : Change Drum / Shift Fork Part JZ 0 00 Drum Complete Gear Shift 0 0 Dowel (Pin Drum Change) JD 0 Special Bolt JD 0 0 Shaft Gear Shift Fork JD 0 0 Fork Gear Shift Output JD 0 0 Fork Gear Shift Input JD 0 0 Cam Drum Change DK 0 Bush (Fork Shift )

18 Brand ID: 00MC Plate : Gear Change Mechanism Part JW 0 Lever comp. gear shift JZ0 Alt. For JW 0 Lever comp. gear shift JW 0 Extension spring JW 0 Spring gear shift return JD 0 Inhibitor com. gear shift JD 0 Spring (Inhibitor) JA 0 Step washer 0 Washer JA Flange bolt M/Hex nut 0 0 Flange bolt Alt. For JA JB 00 Lever comp. gear shifter With rubber damper 0 DH 0 0 Damper DG 0 Damper 0 0 Nut hex with flange M

19 Brand ID: 00MC Plate : 0 Engine Assembly / Crankcase RH 0 Part JK JK00 0 Engine assembly Crankcase RH Ball bearing JA 0 Needle roller bearing JA 0 0 Stopper plate input bearing Hollow dowel pin DU 00 Bushing (PTFE) DH 0 0 Screw pan cross M JA 0 Stud inhibitor mounting JA00 Stud inhibitor mounting alt for JA0 0 JA Flange bolt MxxL Crankcase mounting near block face 000 Flange bolt JA 0 Bolt shift change JA00 Bolt shift change alt for JA0 JA 0 Guide kick 0 Bolt flanged small N.I. NRB + bush + stud HK 0

20 Brand ID: 00MC Plate : Crankcase LH JK00 Crankcase LH -- NRB + Bush + Orifice A JK00 Crankcase LH -- NRB + Orifice 0 Needle roller bearing Input Shaft 000 Ball bearing Output Shaft Oil seal x.x Output shaft 00 Switch neutral DH 0 Gasket neutral switch DH 0 Gasket neutral switch Alt for DH0 0 Oil seal Shifter shaft JA 0 0 Bush bendix Starter clutch 0 0 Pan cross screw 0 JA 0 Stopper gear starter clutch Hollow dowel pin 0 0 Dowel pin oil pump JA 0 Mesh filter oil pump 00 "O" ring cap strainer JA 0 Cap strainer 000 Flange bolt 0 Bolt (MxxL) JA 0 0 "O" ring mesh filter oil pump JA 0 Damper crank Shaft 0 Part Crankcase block mtg clutch cover + magneto cover Near starter motor

21 Brand ID: 00MC Plate : Cover Clutch 0 0 Part JK00 JK JW 0 0 Clutch cover Decal clutch cover Oil seal clutch cover Oil seal kick shaft Shaft clutch release assly JA JA JA JA DH 0 Cap oil filler "O" ring cap oil filler Damper clutch cover Plate damper Bolt flange Mx0 Gasket clutch cover Flange bolt JW 0 00 Bracket clutch cable DD Oil filter Element 0 "O" ring JA 000 JA JA JK Cap filter Bolt flange Bolt flange Sleeve bearing plastic DP 0 Rod push DG 0 Gauge DS 0 Wire circilp JA Plain washer (.xx0.) 0 JA Spring torsion clutch cover oil level check Clutch cover to Crankcase mounting alt for JA0

22 Brand ID: 00MC Plate : Cover Magneto Part JA 000 Cover magneto Flange bolt - Threaded cap design JA Cap TDC finder Threaded cap 0 0 O Ring.x. JA 0 Gasket magneto cover -- JA 0 Flange bolt Mxx0L JB 0 JA 0 Cover LH rear Damper magneto cover - DH 0 Flanged bolt Mx0 0 JA Plate damper magneto cover JA 0 0 Bush Bendix 0 Without Sticker JW 0 00 Gear shifter label

23 Brand ID: 00MC Plate : Clutch Assly 0 A Part JK 00 Clutch Assly Complete A JD 00 Spacer Clutch Assely JA 0 Collar Clutch 00 Washer PA00 0 Set Primary Drive & Driven JB 0 Wheel Clutch 0 00 Plate Clutch DD 0 0 Plate Friction JB Hub Clutch JK 0 Compression Spring 0 JB Holder Clutch JB 0 Holder Clutch 00 0 Bolt Flange JA Belleville Washer JA 0 Plain Washer JA00 Nut Special 00 0 Bearing Clutch Lifter JD Mark for I.D. Refer Page ( Segments) alt for JB L.H. Threads

24 Brand ID: 00MC Plate : Kick Starter Mechanism Part JA 0 DP 0 Bolt 000 Alt For DP 0 Ref. page no. Lever assly. kick Bolt DU0 0 Boss kick set DH 0 Spring kick start return 0 Plain washer 0 External circlip type C JD 0 0 Shaft kick DS 0 Spring kick starter ratchet JA 0 0 Ratchet 0 JA 0 0 Gear spur kick starter JA 0 0 Washer thrust (.xx0. ) 0 External circlip 0 DD 00 Damper 0

25 Brand ID: 00MC Plate : Carburettor Part JK 0 Carburettor assly. JA Gasket float chamber CB 0 Cable adjuster JK00 Piston valve kit Ref. page no. 00 Float assly JB 0 Throttle position sensor JA "O" ring (TPS) JK00 Choke Plunger Kit JA Screw TPS 0 JK00 Air screw kit Ref. page no. JK00 0 Idling screw kit Ref. page no. 00 JK00 Jet kit Ref. page no. 00 JA Needle valve assly 0 Pin float N.I. JK00 Carburetor Gasket O ring kit Ref. page no. 0 JA Drain Screw CB 0 Screw Float Body 0 Ref. page no. 0 JK 0 Drain Pipe

26 Brand ID: 00MC Plate : Air Cleaner Complete Part JK 0 00 Air filter assly JK 00 Air Filter duct JB 0 Cartridge assly. JA 0 Clamp breather tube 0 0 Screw Air Filter Cover JB 0 0 Element air filter DP 0 0 Flame arrestor JB 0 Cap Air Filter JB 0 "O" ring 0 0 Flange bolt JB 0 Tube Oil Drain DS Plug (Drain tube) DP 0 Clamp 0 JA 0 Hose breather

27 Brand ID: 00MC Plate : Silencer Assembly Part JK00 Silencer assly. W/o shield CB 0 Gasket exhaust mtg. JA 0 0 Flange nut Flange nut JB 0 Shield muffler DH 0 0 Trues screw JB 0 0 Hex head bolt flange 0 0 Hex head bolt flange Alt. For JB 0 0 JA 0 Shield CAT Plain washer 0 Bolt Alt. For JA 0 0

28 Brand ID: 00MC Plate : Oil Pump Part JA00 Oil pump assly. JA 0 Gasket case oil pump FD 00 Screw pan cross M JA 0 Gear driven + shaft oil pump

29 Brand ID: 00MC Plate : 0 Starter & Motor Assembly Part JA -- DH 0 Plate roller clutch -- JA 0 Gear starter clutch -- JA 0 Washer -- 0 Bolt socket -- JA 0 Starter drive assly. -- JA 00 Motor Assly -- JA 0 O Ring For Tie Bolt (Flash) JA 0 Sealing Ring (Flash) -- JA Sealing Ring (Lucas-TVS) -- 0 DH 0 Flange Bolt (Flash) Body comp. starter clutch Not Serviceable 0 JA 0 O Ring For Spigot (Flash) JA O Ring For Spigot (Lucas-TVS) JA 0 +ve Brush Holder Assly (Flash) -- JA 0 -ve Brush Holder Assly (Flash) -- JA Brush & Earth Plate Assly -- N.I. (Lucas-TVS) JA Brush Spring (Lucas-TVS) -- N.I. JA Terminal Assly (Lucas-TVS) JW00 Starter Clutch Repair Kit 0 0

30 Brand ID: 00MC Plate : Magneto, CDI & H.T. Coil JK 0 0 JK 0 0 Rotor assly. Stater assly. complete - 0 Bolt flange 0 Bolt flange Alt. For 0 DH 0 0 Pan head screw M JK 0 H.T. Coil LH JK 0 C.D.I. assly. DG 0 0 Spark plug Champion RGHC Bosch URDCO Spark plug DD 0 Spark plug cap DD 0 Grommet spark plug cap 0 DD 0 Grommet for HT cable 0 Bolt flange M x JK 00 0 Regulator AC+DC JA 0 Lock plate A JA 0 0 Part /A

31 Brand ID: 00MC Plate : Seat Assembly / Seat Lock Part JK 0 0 Seat assly. complete DP 0 0 Seat damper set DP 0 Lock assly. seat 0 0 Screw CSK cross (M)

32 Brand ID: 00MC Plate : Engine Mountings Part JK 0 Bracket engine hanger LH JK 00 Engine mounting bracket front Hex nut flanged JA 0 Bolt flanged M0 x 0 for engine mtg. JA 0 Bolt flanged M x for engine mtg. 0 Bolt flanged M 000 Hex bolt flanged M 0 Nut flanged

33 Brand ID: 00MC Plate : Frame and Frame Fittings Part JK 0 DF 0 0 Nut fork DF 0 Steering cap 0 0 Bearing cone kit Ref. page no. 0 0 Bearing cone kit Alt For 0 0 DJ Cage bearing steering JK 00 Grip frame 0 0 Flanged bolt M DZ Cap for Pipe Frame assly. comp.

34 Brand ID: 00MC Plate : Swing Arm / Rear Shock Absorber DZ 0 Arm Comp. Swing / Bush JK 0 0 Shaft Swing Arm JB 0 Plain Washer DP 0 0 Bushing Rubber JK 0 0 DZ 0 0 Damper for Swing arm 0 Plain washer 0 0 Self tapping Screw JK 0 0 Domed Cap Nut M 0 JK 0 0 Hex nut Mx JK 0 0 Washer Spring JB 0 Washer Plain DF 0 Rubber Inner Bush kit JK 0 0 Adjuster Chain (RH) 0 Washer Plain Hex Nut Mx 0 Hex nut Mx JK 0 0 Adjuster Chain (LH) Nut Hex./ flange M DZ 0 Rear Shock Absorber Part Refer page no. 0

35 Brand ID: 00MC Plate : Rider & Pillion Foot Rest Part JK 0 DF Damper step front in PVC DH Stopper kick JA 0 Flange bolt M JK 0 0 Stay LH JK 0 0 Stay RH JK 0 0 Damper step JK 0 0 Hex bolt (M) 0 0 Pin 0 DP Washer Stay main step fix 0 0 Split Pin / 0

36 Brand ID: 00MC Plate : Mudguard - Front & Rear Part DP 0 0 Fender rear DP 0 Fender rear Alt for DP 0 0 DU 0 Brace fender front 0 DS Cable guide DJ 0 DP 0 0 Fender Rear Front DP 0 Bolt Stepped M Flanged bolt (M) Nail for cable guide

37 Brand ID: 00MC Plate : Stand Assembly Part JK 0 Center stand JK 0 Shaft stand 0 0 Pin cotter DD 0 Spring main stand DG Damper JK 0 DH 0 Spring side stand DF 0 Bolt 0 Stand side Nut nyloc M0

38 Brand ID: 00MC Plate : Tube / Tyre / Rim Part JK 0 Wheel Rim Front. x JK 0 Wheel Rim Front. x JB Wheel Rim Rear DM 0 Tyre Front. x Rib DS 0 Tube Front. x DM 0 Tyre Rear.00 x DS 0 Tube Rear x Alt For JK 0 } Not Serviceable

39 Brand ID: 00MC Plate : 0 Front Hub 0 0 Bearing Ball 0 x x JK 0 Front Wheel. x JK 0 Front Wheel. x 0 0 Collar 0 Oil Seal 0 x x JK 0 Collar Axle Assly. 0 Plain Washer LC J000 0 U Nut M0 x. DU 0 U Nut M0 x. Alt For LC J000 0 JK 0 Axle DZ 0 Axle JA 0 Bushing 0 0 Ring 'O' 0 0 Washer 0 Washer Alt For 0 0 DZ00 0 Gear Meter Screw Kit Refer page no. JK 0 Stopper For Bushing JK 0 Screw Pan Cross M 000 Spring Washer 0 Oil Seal DS 0 Flange Nut M DS 0 Bolt Hex M x 0 DS 0 Indicator Front 0 0 Part JK 0 Lever Brake Cam Alt For. JK 0 Alt For JK 0 0

40 Brand ID: 00MC Plate : 0 Front Hub Part 0 0 "O" ring JK 0 Panel Front Brake JK 0 Cam Brake 0 0 Spring 0 0 Shoe Brake 0 0

41 Brand ID: 00MC Plate : Rear Hub 0A 0 0 JB Nut Hex M x. 0 Nut Hex M x. Alt For JB JK 0 Collar JB00 0 Chain Sprocket Kit 0 0 Bearing Ball JK 0 Sleeve DU 0 0 Coupling 0 0 'D' bolt M-0 0 Nut Hex Fine M0 x. 0 0 Ball bearing (xx) 0A 0 Ball bearing (xx0) 0 Collar Bearing 0 Coupling Rubber JB Wheel. x 0 0 Spring 0 0 Shoe Brake 0 Brake Cam JB Brake Cam Alternate JA 0 Panel Rear Brake JK 0 Axle Refer page no. Part DS 0 0 Indicator 0 DX 0 Washer Plain

42 Brand ID: 00MC Plate : Rear Hub Part JB 0 U nut Mx U nut Mx. Alt For JB Ring 'O' JK 0 Collar DS 0 Hex Nut Flange M JB 0 Lever Brake JB Hex bolt / Flange M JB 0 0 Chain lock set 0A 0 0

43 Brand ID: 00MC Plate : Rear Brake Pedal Part 00 0 Split pin 0 Plain washer JK 0 0 Rod brake 0 0 Pin JK 00 Lever Brake Tubular 0 0 Pin Cotter 0 0 Spring 0 0 Spring 00 0 Pin Snap 0 00 Nut Hex M0 x. 0 Washer Spring JB 0 0 Pin 0 0 Brake Adjusting Nut 0 0 Bolt M0 x. JK 0 Torque Rod DD 0 Damper 0 0 JA 0 0 Pad Brake Pedal

44 Brand ID: 00MC Plate : Handle Bar 0 DU 0 Handle FD 0 0 Holder handle upper 0 0 Flanged bolt JK 0 0 JB 0 00 Control switch RH Control switch LH - DJ 0 Holder left hand DJ 0 DL 0 Lever grip - Left Stud Lever handle Nyloc nut 0 DU 0 0 Grip - Left hand DS 0 Holder Right hand DD Lever grip - Right DD 0 0 Front brake switch DU 0 0 Grip assly RH DS 0 Boot Lever LH DU 0 Cable Adjuster kit FD 0 Holder Handle Lower DF 0 Damper Handle Upper DF 0 Damper Handle Lower 0 FD 0 Washer Plain Upper 0 Part With Wiring Harness 0

45 Brand ID: 00MC Plate : Handle Bar Part FD 0 0 Washer Plain Lower Nut nyloc M0 0 Bolt flange M DS 0 Boot Lever RH DJ 0 0 Mirror assly. LH DJ 0 0 Mirror assly. RH Clutch switch (A Diode) -- JB

46 Brand ID: 00MC Plate : Front Fork Part DL 0 0 Seal Oil Hi Tec. JK 0 Pipe Left Fork Outer JK 0 Pipe Right Fork Outer 0 0 Gasket 0 0 Bolt 0 0 Cyl. Complete Fork DM 0 Pipe Comp. Susp. Inner DE 0 Spring Front Fork FD 0 Cap Special Nut 0 0 / 0 DU 0 Bolt Fork 0 0 Ring O DF 0 Seat Fork Spring DD 0 Holder Fork Upper DD 0 Holder Fork Under 0 Washer Spring 0 Bolt Hex. <0 x. DD 0 Dust seal 0 0 Ring snap JK 0 Front Fork Bearing cone Kit Ref. page Bearing cone Kit Alt For 0 0

47 Brand ID: 00MC Plate : Painted Parts and Decals JK JK JK JK C D N F Petrol Petrol Petrol Petrol tank tank tank tank with with with with decal decal decal decal JK00 JK00 JK00 JK00 Decal Decal Decal Decal Set Set Set Set JK JK JK JK C D N F Fairing Fairing Fairing Fairing JK JK JK JK C D N F Seat Seat Seat Seat JK 0 C Fender Front JK 0 F Fender Front JK JK JK JK C D N F Side Side Side Side Cover Cover Cover Cover LH LH LH LH with with with with JK JK JK JK C D N F Side Side Side Side Cover Cover Cover Cover RH RH RH RH with with with with Black - Blue Black - Red Black - Green Flame Red - Red Black - Blue Black - Red Black - Green Flame Red - Red decal decal decal decal Black - Blue Black - Red Black - Green Flame Red - Red with with with with Black - Blue Black - Red Black - Green Flame Red - Red Black Flame Red Decals Decals Decals Decals Black - Blue Black - Red Black - Green Flame Red - Red Decals Decals Decals Decals Black Black Black Black Part with with with with cover cover cover cover decal decal decal decal - Blue Blue Blue Blue

48 Brand ID: 00MC Plate : Petrol Tank, Cap Tank and Gauge Fuel Drum DS 0 0 Cap Assly. Tank Washer 0 0 Screw Pan Cross 0 0 O Ring DZ 0 0 Tap Assly. 0 0 DD Bolt Flanged DU 0 Tube Fuel DZ 00 0 Gauge Fuel DZ 00 Gauge Fuel (Octagonal - N.I.) Bolt type design-waluj N.I. (Pantnagar) DK 0 O ring Alt For 0 0 DZ 00 Tube Rubber 0 Part 0 0 Packing For Tap Gasket for Gauge Fuel O ring Bolt Clamp DZ 0 0 Lock Assly. IN

49 Brand ID: 00MC Plate : Fittings - Petrol Tank, Side Covers & Cover Seat 0 Part Drum DG 0 Damper Petrol tank fixing plate DF Damper Steering tube DG Grommet Side cover DP 0 Collar DZ Screw 0 LH side cover C shape DZ 0 0 Lock Assly. IN 0 Flange Bolt Collar Assly. 0 0 grommet Damper RH side cover 0

50 Brand ID: 00MC Plate : Meter Assembly Drum DZ 0 0 Speedometer Assly Lamp DL 0 0 Alternate DH 0 DU 0 Bracket Speedo Mtg. DU 0 Cover Meter Lower Black DZ 0 0 Speedometer with dial JK 0 0 Speedometer with dial DZ 0 0 Cover case upper DU 0 Cover (white) W/o Support Plate 0 Hex. Nut / Flange 0 Bolt Flanged 0 DZ 0 0 Fuel Meter Pricol Minda 0/ Part Lamp V W (W/o Cap) Minda Pricol Pricol JK 0 0 Fuel Meter

51 Brand ID: 00MC Plate : Control Cables Drum Cable Brake Front Spring 0 0 Dust Seal 0 0 Rod End 0 0 Adjusting Nut JK 0 Cable Clutch DZ 0 Cable Speedometer DZ 0 Inner Cable Speedo JK 00 Part JK 0 Cable Throttle

52 Brand ID: 00MC Plate : 0 Chain Case Part Drum DZ00 0 Case Chain Kit DF Rubber Cap Flanged Bolt Refer page no. 00

53 Brand ID: 00MC Plate : Head Lamp & Fairing Part Drum DU 0 0 Head Light Assly with Lamp DU 0 0 Head Light Assly (w/o bulb) CL 00 DZ 0 0 Flap Cowling DL 0 0 Nut Well DL 0 0 Screw Washer (Non metallic) DP 0 Bracket Cowling side DP 0 Bracket KA DF0 0 Bolt Flanged Small 0 0 DZ 0 0 Bracket Cowling Upper DP 0 0 Collar 0 Screw M x Cross Rec. Pan Hd. Tp Screw JK 0 0 Wind Shield Lamp V-/W Hex. Bolt/ Flange 0

54 Brand ID: 00MC Plate : Indicator Light Assembly / Drum Dir. ind. Front LH with Lamp JK 00 0 Dir. ind. Front RH with Lamp JK 00 0 Dir. ind. Rear LH with Lamp JK 00 0 Dir. ind. Rear RH with Lamp 0 00 Lamp V 0 W Natural DZ 0 Bracket Signal Front Part JK 00 0 Hex. Nut M0 / 0

55 Brand ID: 00MC Plate : Tail Lamp Assly / Front Number Plate Drum DZ 00 Tail Light Assly. with lamp DP 00 Lens Tail Light DP 0 Screw For Lens DZ 00 Collar 00 DD 00 Damper DP 00 Plain Washer DP Front Number plate 0 DP 0 Bracket Front Plate 0 Truss Screw Flanged Nut DP Number plate Rear DP 0 Bracket Plate Rear 0 Hex head bolt / Flange 0 Truss Screw M x 0 DP 00 Bracket Fender Rear DD 00 0 Reflector Reflex Part 0 Hex Nut / Flange Lamp V, 0/W. 0

56 Brand ID: 00MC Plate : Electrical Equipments Part Drum JW 0 00 Horn with Stay 0 0 Flange Bolt - M JK 0 0 JK 0 0 Wiring Harness Cable starter relay to st. motor --- JK 0 0 Earth cable 00 Rear brake switch assly JK 0 Spring Brake Switch JK 0 Hook brake switch spring DS 00 Battery Ah 0 JK 00 Band Battery --- DS 00 DC flasher solid state DK 00 Starter Relay GF 00 Fuse box Assly. GF 00 Fuse - Not Serviceable 0

57 Brand ID: 00MC Plate : Tool Kit Part DZ 0 0 Tool kit DZ 0 0 Tool kit Drum Alt For DZ 0 0

58 Brand ID: 00MC Plate : Accessories / Grab Handle Part Drum JK 0 Leg guard JK 0 Saree guard JK00 0 Hardware kit Refer page no. 0

59 Kit List Kit Sr No Part JK00 JA000 JK00 JW000 PA000 DU00 JK00 Kit List Consisting of Following Parts Kit Part Valve kit Valve Repair Kit Chain Guide Kit Set Piston Ring Set Drive Driven Boss Kick Kit Air screw kit Qty/Kit JV00 Valve intake JV00 Valve Exhaust 0 Seat Spring 0 Seal Valve Stem JA0 Spring washer JA0 Retainer valve spring DG00 Collet JV00 Guide Chain Slack side JA00 Guide Chain Tight side JW0 Ring Piston (Second) JW0 Ring Piston (Oil) JW0 Ring Piston (Top) JA00 Gear Primary Drive JA0 Clutch Housing Complete 00 Boss Kick 00 Spring 00 Ball Steel 00 Pin 0 E - Type Circlip DH0 O' Ring 0 JK0 0 0 O' Ring Air Screw Spring Air Screw Washer Kit Sr No Part Consisting of Following Parts Kit Part Qty/Kit JK000 Idling Screw Kit JK0 CB0 DH0 Idling Screw Spring O' Ring JK00 Jet Kit JK0 JB JB JB JK0 Needle Jet Pilot Jet Main Jet Jet Holder Jet Needle 00 Bearing Cone kit DH0 DH0 DH0 DH0 Bearing Cone Bearing Cone Bearing race Upper Bearing Race JB000 Chain Sprocket Kit JK00 JA0 JA00 Chain ( Links) Sprocket ( T) Sprocket Drive( T) DZ000 Chain Case Kit Dz0 DZ0 Chain Case Upper Assly. Chain Case Lower Assly. JK00 Piston Valve Kit DD0 JA JK0 JK0 JK0 DD0 E clip Ring Spring Jet Needle Piston Valve assembly Ring Jet Needle Holder Magnet 00

60 Kit List Kit List Consisting of Following Parts Kit Sr No Part Kit JK00 Carburetor gasket 'O' ring kit JA DH 0 DH0 O' O' O' O' JK00 Choke Plunger Kit FD0 CF00 JK FD0 JK JK Guide holder O' ring choke plunger Lever assembly choke Cap Spring Choke plunger Plunger assembly JK000 Kit Hardware(Leg, Saree gua.) 00 Flanged bolt 0 Bolt hexagonal socket JK0 Hex socket head bolt M0 DZ000 DU Part Gear Meter Screw Kit Cable Adjuster Kit Rubber Inner Bush Kit ring ring ring ring float bowl drain screw air screw idling screw / Air screw Qty/Kit Kit Sr No Part Consisting of Following Parts Kit Part Qty/Kit 0 Speedo gear (T) 00 Gear meter screw 00 Nut DD Screw 000 Bush Rubber 00 Bush Inner 0

61 Amendment Sheet Amendment Sheet AMENDMENT SHEET (PARTS ADDED) SR. NO PART NUMBER JA00 JZ0 DD00 DH0 DK0 DP0 DU0 DZ0 DZ00 JB0 JK0 JK0 DK0 DCRIPTION Bearingconekit Alt for 00 BearingconeKit Alt for 00 Washer Alt For 00 NutHexMx. Alt For JB Flangebolt Alt for JA0 Boltflange Alt For JA0 Boltflange Alt For 0 Hexheadboltflange Alt For JB00 Flangebolt Alt For JA Flangenut Alt For JA00 Bolt Alt For DP0 Boltflange alt for JV00 U nutmx. alt for JB0 Boltshiftchange alt for JA0 Levercomp.gearshift alt for JW0 Bolttensioner alt for JA0 Boltcamshaft alt for 0 O ring alt for Fenderrear alt for DP00 U NutM0x. alt for LCJ0000 Axle alt for JK0 Toolkit alt for DZ00 HolderClutch alt for JB WheelRimFront.x alt for JK0 FrontWheel.x alt for JK0 Petrol tank Decal Black Blue Alt for JK0C AMENDMENT SHEET (PARTS DELETED) Date. PAGE NO FIGURE NO. SR. NO. PART NUMBER DCRIPTION QTY. PAGE NO. FIGURE NO

62 Parts Index 0 Parts Index Part Number Figure Page Part Number DF0 DU00 DU0 DZ000 DZ000 JA000 Figure Page Part Number JB000 JK000 JK00 JK00 JK00 JK00 JK00 JK00 JK00 JK000 JK00 JK00 JK00 JK00 JK00 JK00 JK000 JK00 JK00 JK00 JK00 JW000 JW00 PA000 PA Figure Page Part Number Figure Page 0 A

63 Parts Index 0 Parts Index Part Number Figure Page Part Number Figure Page A Part Number JA00 JA00 JA00 JZ CB0 Figure Page Part Number CB0 CB0 CL00 CS0 DD00 DD00 DD00 DD0 DD0 DD0 DD DD DD0 DD0 DD0 DD0 DD0 DD DD000 DD00 DD00 DE0 DF DF0 DF DF DF0 DF0 DF00 Figure Page

64 Parts Index Part Number DF0 DF0 DG00 DG0 DG0 DG00 DG0 DG DG DH00 DH0 DH0 DH0 DH00 DH00 DH0 DH0 DH0 DH0 DH00 DH00 DH0 DH0 DH DJ0 DJ DJ0 DJ0 DJ00 0 Parts Index Figure Page Part Number DJ00 DK0 DK0 DK00 DL00 DL00 DL00 DL0 DL00 DM0 DM0 DM0 DP0 DP0 DP0 DP00 DP0 DP00 DP00 DP0 DP0 DP0 DP0 DP00 DP0 DP0 DP DP DP Figure Page Part Number DP00 DP0 DP0 DP0 DP00 DP00 DP00 DP00 DS0 DS0 DS0 DS DS00 DS0 DS0 DS00 DS0 DS0 DS0 DS0 DS DS0 DS0 DS0 DS00 DS00 DU00 DU0 DU0 Figure Page Part Number DU00 DU0 DU0 DU0 DU0 DU00 DU00 DU0 DU0 DU0 DU00 DU00 DX0 DZ0 DZ00 DZ00 DZ DZ DZ00 DZ0 DZ0 DZ00 DZ00 DZ00 DZ00 DZ0 DZ00 DZ00 DZ00 Figure Page

65 Parts Index Part Number DZ00 DZ0 DZ0 DZ000 DZ00 DZ00 DZ00 DZ00 DZ00 FD00 FD0 FD0 FD00 FD00 FD0 GF00 GF00 JA0 JA0 JA0 JA0 JA0 JA00 JA0 JA00 JA0 JA0 JA0 JA0 Parts Index Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page 0 0 A JA0 JA JA JA JA JA JA00 JA00 JA0 JA0 JA0 JA0 JA0 JA JA JA00 JA0 JA0 JA0 JA0 JA0 JA0 JA0 JA00 JA00 JA00 JA0 JA0 JA JA0 JA0 JA0 JA0 JA00 JA0 JA0 JA0 JA0 JA0 JA0 JA JA JA JA JA JA0 JA JA JA JA JA JA JA JA00 JA00 JA00 JA00 JA JA0 JA0 JA JA0 JA0 JA JA JA JA JA JA JA JA0 JA0 JA0 JA00 JA00 JA00 JA00 JA0 JA0 JA0 JA0 JA JB00 JB0 JB0 JB0 JB

66 Parts Index Parts Index Part Number Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page JB JB JB JB0 JB00 JB00 JB000 JB00 JB0 JB00 JB0 JB0 JB0 JB0 JB JB JB00 JB00 JB0 JB0 JB0 JB0 JB0 JB0 JD00 JD000 JD00 JD00 JD JD0 JD0 JD0 JD0 JD0 JD0 JD0 JD0 JD00 JD00 JD00 JD00 JD00 JD0 JD0 JD0 JD00 JK0 JK00 JK00 JK00 JK00 JK0 JK0 JK0 JK0 JK00 JK0 JK00 0 A 0 0 JK0 JK0 JK0 JK00 JK00 JK00 JK00 JK00 JK00 JK00 JK0 JK0 JK0 JK0 JK0 JK0 JK0 JK0 JK0 JK0 JK0 JK0 JK0 JK0 JK00 JK0 JK0 JK0 JK JK00 JK00 JK0 JK0 JK00 JK00 JK0 JK0 JK00 JK00 JK00 JK0 JK0 JK000 JK000 JK000 JK000 JK00 JK000 JK00 JK00 JK00 JK00 JK00 JK0000 JK000 JK0 JK0 JK

67 Parts Index Part Number JK0 JK000 JK00 JK0 JK0 JK00 JK0 JK0F JK0C JK0D JK0N JK0F JK0C JK0D JK0N JK0F JK0C JK0D JK0N JK0F JK0C JK0D JK0N JK0F JK0C JK0F JK0C JK0D JK0N Figure Page Part Number JV00 JV00 JV0 JV0 JV0 JV00 JV000 JV00 JW000 JW000 JW000 JW00 JW0 JW0 JW0 JZ0 JZ0 JZ000 KADF00 LCJ0000 Figure Page 0