DOC. NO.: REV. 03 DEC 14

Transcription

1

2 All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. DOC. NO.: REV. 0 DEC

3 Revision & Change Details Revision & Change Details REV. NO., MM YY SR. NO. PART NUMBER DESCRIPTION 0 May DJ0 P Tank M Bk+S Blue Dcl A F- Dated -0-0 PAGE NO. DK0 P Tank M Blk+Saf Blue Dcl A F- Dated -0-0 DK0 P Tank M Blk+M White Dcl A F- Dated -0-0 DK0 P Tank M Blk+W Red Dcl A F- Dated -0-0 DK0 Fairing S Blue+Dcl M White A F- Dated -0-0 DK0 Fairing S Blue+Dcl S Blue A F- Dated -0-0 DK0 Fairing S Blue+Dcl W Red A F- Dated -0-0 DK Y Seat Cowl Metallic White A F- Dated -0-0 DK N Seat Cowl Saffire Blue A F- Dated -0-0 DK Seat Cowl Wine Red A F- Dated -0-0 DK0 0 Kit Fairing Dcl M White A F- Dated -0-0 DK00 Kit Fairing Dcl S Blue A F- Dated -0-0 DK00 Kit Fairing Dcl W Red A F- Dated -0-0 DK0 0 Kit S Cowl Dcl M White A F- Dated -0-0 DK00 Kit S Cowl Dcl S Blue A F- Dated -0-0 DK0 0 Kit S Cowl Dcl W Red A F- Dated -0-0 DK0 0 Kit Tank Dcl M White A F- Dated -0-0 DK00 Kit Tank Dcl S Blue A F- Dated -0-0 DK0 00 Kit Tank Dcl W Red A F- Dated -0-0 DJ0 Front Fender Assly M White A F- Dated -0-0 DJ0 0 Front Fender Assly S Blue A F- Dated -0-0 DJ0 Front Fender Assly W Red A F- Dated -0-0 DJ0 Cover Side LH Met White A F- Dated -0-0 QTY. A: Add D: Delete C: Change Reason for change DJ0 Cover Side LH Saffire Blue A F- Dated -0-0 DJ0 Cover Side LH Wine Red A F- Dated -0-0 REV. NO., MM YY SR. NO. PART NUMBER DESCRIPTION DJ0 Cover Side RH Wine Red A F- Dated DK0 0 Kit Pulsar Dcl S Crome-LH A F- Dated -0-0 DK0 0 Kit Pulsar Dcl S Crome-RH A F- Dated -0-0 DJ0 Kit S Cover Dcl M White A F- Dated -0-0 DJ0 Kit S Cover Dcl S Blue A F- Dated -0-0 DJ0 Kit S Cover Dcl W Red A F- Dated Dec DK0 P Tank E Black With Dcl A With D + D decals PAGE NO. DK0 Fairing E Black with Dcl A With D decals DK X Seat Cowl E Black A Without decals DK0 0 Kit Fairing Dcl E Black A DK0 0 Kit S Cowl Dcl E Black A DK0 Kit Tank Dcl E Black A DJ0 Front Fender E Black A DJ0 Cover Side LH E Black A No decals DJ0 Cover Side RH E Black A No decals DJ 0 0 Harness Headlamp C Ser Bulletin 0-0 DK 0 Lock Set In C Service Bulletin 0-0 QTY. A: Add D: Delete C: Change Reason for change DJ0 Cover Side RH M White A F- Dated -0-0 DJ0 Cover Side RH Saffire Blue A F- Dated -0-0

4 Brand ID: 00MC We have pleasure in presenting the Spare Parts Catalogue for Pulsar 0 for full Fairing (F) & Small Fairing (S) Models. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 00% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited Service Department Akurdi, Pune 0 India Phone : 00-0 Fax : How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.. Part Number System: We have used digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by -- or -- digit system. Understanding this system will enable you to identify the spare parts easily.. Abbreviations : The following abbreviations are used in this catalogue. assly. Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase accl. Accelerator Cyl Cylinder Comp. Complete o/s. Over size Fr Front Std. Standard L Length A/t. Alternate Rr Rear R.H. Right hand Hex. Hexagonal L.H. Left hand AR As required

5 Brand ID: 00MC Brand ID: 00MC INDEX PICTORIAL INDEX Description Page Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder & Piston Description Page Rear Disc Brake Rear Master Cylinder Rear Caliper Rear Brake Pedal 0 Handle Bar & PLATE NO. : COVER CYLINDER HEAD PLATE NO. : CYLINDER HEAD Crankshaft Balancer & Balancer Idler Gear Transmission & Change Drum/ Shift Fork 0 0 Gear Change Mechanism Engine Assly & Crankcase RH Crankcase LH & Cover RH & Cover Magneto Clutch & Carburetor 0 Oil Coller Assly Air Cleaner Comp. Silencer Assly 0 Seat Assly. / Seat Lock Oil Pump Magneto/C.D.I./H.T.Coil & Starter Assly Engine Mountings Frame & Frame fitting 0 Swing Arm / Rear Shock Absorber Rider Foot rest Pillion Foot rest / Holder Mudguard Front & Rear 0 Stand Assembly Front Fork & Painted Parts & Decals (For S) 0- Painted Parts & Decals (Exl. S) - Cap Tank & Gauge Fuel Fitting - Petrol Tank, Side Cover & Cover seat Meter Assly. Control Cables Chain Case Head Lamp & Fairing 0 Indicator Light Assly. 0 Fearing & Mounting & Tail Lamp Assly / Front & Rear Plate Electrical Equipments & Tool Kit Accessories / Grab Handle Kits List &0 Amendment Sheet(Parts Added) Amendment Sheet(Parts Deleted) Part Index PLATE NO. : VALVE PLATE NO. : CYLINDER AND PISTON PLATE NO. : CAMSHAFT / TENSIONER PLATE NO. : CARNKSHAFT Tyre/ Tube /Rim Front Hub Front Master Cylinder Front Disc Brake Rear Hub 0&

6 N Brand ID: 00MC Brand ID: 00MC PICTORIAL INDEX PICTORIAL INDEX PLATE NO. : BALANCER AND BALANCER IDLER GEAR PLATE NO. : TRANSMISSION & PLATE NO. : COVER RH & PLATE NO. : COVER MAGNETO PLATE NO. : PLATE NO. : 0 PLATE NO. : PLATE NO. : CHANGE DRUM / SHIFT FORK 0 GEAR CHANGE MECHANISM CLUTCH & CARBURETTOR 0 PLATE NO. : PLATE NO. : PLATE NO. : PLATE NO. : ENGINE ASSLY. & CRANKCASE RH CRANKCASE LH & OIL COOLER ASSLY. AIR CLEANER COMP.

7 Brand ID: 00MC Brand ID: 00MC PICTORIAL INDEX PICTORIAL INDEX PLATE NO. : PLATE NO. : 0 PLATE NO. : PLATE NO. : SILENCER ASSLY. SEAT ASSLY. / SEAT LOCK FRAME & FRAME FITTINGS 0 SWING ARM / REAR SHOCK ABSORBER PLATE NO. : PLATE NO. : PLATE NO. : PLATE NO. : OIL PUMP MAGNETO / C.D.I./H.T. COIL & RIDDER FOOT REST PILLION FOOT REST / HOLDER PLATE NO. : PLATE NO. : PLATE NO. : PLATE NO. : 0 STARTER ASSLY. ENGINE MOUNTINGS MUDGUARD FRONT & REAR STAND ASSEMBLY Molykote Grease

8 ON OFF PUSH-REL N LOCK O I T I N G I Brand ID: 00MC Brand ID: 00MC PICTORIAL INDEX PICTORIAL INDEX PLATE NO. : PLATE NO. : PLATE NO. : PLATE NO. : TYRE / TUBE / RIM FRONT HUB REAR MASTER CYLINDER REAR CALIPER EUROGRIP Piston EUROGRIP PLATE NO. : PLATE NO. : PLATE NO. : PLATE NO. : 0 FRONT MASTER CYLINDER FRONT DISC BRAKE REAR BRAKE PEDAL HANDLE BAR & WARNING: USE ONLY DOT- BRAKE FLUID FROM A SEALED CONTAINER CLEAN FILLER CAP BEFORE REMOVING x PLATE NO. : PLATE NO. : PLATE NO. : PLATE NO. : REAR HUB 0- REAR DISC BRAKE FRONT FORK & PAINTED PARTS & DECALS (FOR F) 0 - K B X

9 F E SIDE STAND Brand ID: 00MC Brand ID: 00MC PICTORIAL INDEX PICTORIAL INDEX PLATE NO. : CAP TANK AND GAUGE FUEL (EXCLUSIVE FOR S) PLATE NO. : FITTING P. TANK, SIDE COVER AND COVER SEAT PLATE NO. : HEAD LAMP & FAIRING PLATE NO. : 0 INDICATOR LIGHTS ASSLY. 0 PLATE NO. : FITTING P. TANK, SIDE COVER & SEAT COVER PLATE NO. : METER ASSEMBLY PLATE NO. : PLATE NO. : TAIL LAMP ASSEMBLY / FAIRING & MOUNTING (FOR S/F ONLY) - FRONT & REAR NUMBER PLATE 0 km/h x 0 0 rpm PLATE NO. : PLATE NO. : PLATE NO. : PLATE NO. : CONTROL CABLES CHAIN COVER ELECTRICAL EQUIPMENTS - TOOL KIT

10 Brand ID: 00MC PICTORIAL INDEX Brand ID: 00MC Plate : COVER CYLINDER HEAD PLATE NO. : ACCESSORIES / GRAB HANDLE 0 0 DK00 0 Kit Assly Cylinder Head with Cover D- (Old P. -DK00) DK 0 Head Cylinder with Cover D JN0 Cover Tappet DS0 0 Cyl. Head O Ring Kit Ref. page no. DS 0 Silent Bush (V) DS 00 Camshaft Cap Domed Cap Nut DS 00 Copper gasket 000 Hex. Bolt with Flange 0 0 Hex. Bolt with Flange 0 DH 0 Plug 0 0 Gasket

11 Brand ID: 00MC Plate : CYLINDER HEAD Brand ID: 00MC Plate : VALVE 0 DK00 0 Kit Assly Cylinder Head with Cover D- (Old P. -DK00) DK 0 Head Cylinder with Cover D Stud (Exhaust) DK 00 0 Gasket Cylinder Head DH 0 0 Damper Cylinder Head O Ring (Intake Pipe) DK 0 Insulator D- (Old P. -JC00) DH Clamp for Insulator D- (Old P. -DH0) 0 Hex. Bolt / Flange (F) DH 0 Sleeve - Spark Plug Grub Screw For Sleeve Spark Plug DS0 0 Cyl. Head O Ring Kit Ref. page no. JC 00 Manifold 0 0 Hex bolt DK 0 0 Engine temperature sensor 0 Dowel 0 Bolt DS 0 Rocker Arm Shaft - Intake. DK 0 Rocker Arm Shaft - Intake D DS 0 Rocker Arm Shaft - Exhaust DK 0 Rocker Arm Shaft - Exhaust D DS 0 Rocker Arm with roller DK 0 Rocker Arm without roller D DG 00 Collet 0 Seal valve stem DK 0 Valve Repair Kit Ref. page no. DK 0 Valve Kit (inlet + exhaust) Ref. page no. DS 0 Wave washer DH 0 Wave washer D Plain washer 0 Plain washer D

12 Brand ID: 00MC Plate : CAMSHAFT / TENSIONER Brand ID: 00MC Plate : CYLINDER AND PISTON Ring O DK 0 Camshaft Assembly JC 00 Bearing cam RH side JC 00 Bearing cam LH side DK 0 0 Guide chain Kit Ref. page no. DS 0 Sprocket cam Driven ( T) DH 0 Collar cam Sprocket DH 00 Special camshaft washer DK 0 Hex. Soc. Head cap Bolt 0 DK 00 Cam Chain (00 link) DK 00 Gasket Cylinder 0 Pin dowel DK 00 Piston Assly. Standard. Not Serviceable DK 0 Ring Set Piston Ref. page no. Ring Snap DK 0 Cylinder Block / Piston Assly DH 0 Damper DK 0 Assembly Oil Pipe 0 0 Gasket 0 DD 0 0 Bolt DH 0 Cam chain Tensioner pivot Bolt JC 00 Tensioner Assly 0 Hex Bolt / Flange CS 0 Tensioner assly. gasket DD 00 Bolt Flange

13 Brand ID: 00MC Plate : CRANK SHAFT Brand ID: 00MC Plate : BALANCER & BALANCER IDLER GEAR 0 0 DK 00 Crankshaft assly. comp. 0 Bolt primary drive lock Plain washer 0 Key woodruff DS 0 Square Key 0 Bearing Ball DK 0 Sprocket cam drive ( T) 0 0 Parallel pin DH 00 Body centrifugal oil filter 0 DH 0 Nut DH 00 Cover centrifugal oil filter DK00 0 Kit centrifugal oil filter Ref. page no. DK 0 Housing comp. clutch DK 0 Body Balancer Assly. F- (Old P DK0) DH 00 Bearing stopper 0 Bolt DH 0 Assly. Balancer Idler Gear comp. 0 Needle roller bearing DJ 0 Spring torsion Balancer Idler Circlip ext. 0 Dowel Pin 0 Spring steel washer 0 DH0 Balancer Idler Holder 0 Hex bolt with flange DH 0 Scissor balancer idler 000 Bearing F- (Old P 0)

14 Brand ID: 00MC Plate : TRANSMISSION Brand ID: 00MC Plate : TRANSMISSION DK 0 Shaft input transmission Washer plain DK 0 0 Gear th Drive DH 00 Washer Spline DH 0 External Circlip DK 0 0 Gear rd Drive DK 0 Gear th drive DH 00 Gear nd drive 0 Plain washer 0 DK 0 Shaft output transmission DH 0 Circlip DK 0 Gear st driven D--/0/0 (Old-DK0) DK 0 0 Gear th Driven D--/0/0 (Old-DK0) DH 0 Bush nd driven 0 DK 0 Gear nd Driven D--/0/0 (Old-DH0) DK 0 Collar Sprocket DK 0 O Ring Sprocket Collar DV 00 Sprocket Drive DJ 00 Plate Drive Sprocket DJ 0 00 Bolt flange For Crankcase with circlip DH 0 Washer Thrust DK 0 0 Gear rd Driven DH 00 Washer spline DK 0 Gear th Driven D--/0/0 (Old-DK00) DH 0 Bush st driven

15 Brand ID: 00MC Plate : CHANGE DRUM / SHIFT FORK Brand ID: 00MC Plate 0 : GEAR CHANGE MECHANISM 0 0 DK 0 Fork Gear Shift Input DK 0 0 Fork Gear Shift output DH 0 Shaft Gear Shift Fork Input DH 0 Shaft Gear Shift Fork Output DK 0 Drum comp. Gear Shift D--/0/0 (Old-DK0) 0 Bolt Socket 0 0 Parallel pin DK 0 Guide Gear Shifter DH 0 Spacer 0 DK 0 Bush Fork Gear Shift D--/0/0 (Deleted) DK 0 Lever comp. Gear Shifter D--/0/0(Old-DH00) DH 0 Spring Slider Arm Reset DH 0 Spring Gear Shifter Return DK 0 Lever gear shift 0 0 Damper 0 Flanged Bolt DH 0 Bolt Gear Shift drum Stopper DK 0 Stopper gear shifter drum D--/0/0(Old-DH00) DK 0 Spring Gear Shifter Drum Stopper 0 DH 0 Bolt Shift Change DK 0 Lever change arm DK 0 0 Tie rod 0

16 Brand ID: 00MC Brand ID: 00MC Plate : ENGINE ASSLY. & CRANKCASE RH Plate : CRANKCASE LH DK 0 Engine Assly. with starter motor N I (F) DK 0 Engine Assly. with starter motor N I (F) Metallic Covers JC 00 Crankcase RH Stud DJ 0 0 Bolt Flanged DH 0 Gasket Crankcase 0 Bearing Ball (For Input shaft) 000 Bearing Ball (For Output shaft) 0 0 Dowel Pin 0 0 Needle Roller Bearing (For Dr. Comp. Gear Shift) 0 DH 0 Plate Stopper 0 Dowel Pin DK 0 Crankcase LH with banjo Stud DK 00 Guide starter assly Oil Seal 00 0 O Ring DK 00 Damper 0 0 C Sunk Head Screw 0 0 Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Bearing F- (Old P 0) Oil Seal (For Output shaft) 0 Oil Seal (For Shift lever) DH 0 0 Breather DH 0 Rubber tube 0 Spring Clip

17 Brand ID: 00MC Plate : CRANKCASE LH Brand ID: 00MC Plate : COVER RH DH 0 Plug (Drain Bolt) 0 0 Gasket (For Drain Bolt) DK 0 0 Switch comp. (Neutral) 0 O ring 0 0 Bolt DH 0 0 Bolt DH 0 Needle Roller Bearing DJ 0 0 Cable assly. (Battery to Earth) Plain Washer 0 Toothed Washer DK 0 Thermal Sensor with AL gasket 0 Flange Bolt For Plastic neutral switch KE BA Circlip (May 0) For DKGBTB 0 DK0 0 Cover comp RH Flower type (MS) D- (Old P DK00) DH 0 Grommet Breather 0 Seal clutch lever DH 0 Rack DH 0 Shaft clutch release DK 0 Parallel pin DG 0 Gauge DS 0 Wire circlip DS 0 Bolt Pin Dowel DK 0 Bracket Clutch Cable DH 0 Gasket cover RH DK 0 0 Plunger Oil DH 0 Plate Plunger Oil DH 0 Spring Joint A

18 N Brand ID: 00MC Plate : COVER RH Brand ID: 00MC Plate : COVER MAGNETO 0 0 DH 0 Spring Torsion clutch lever Washer DK 0 Decal clutch cover DK 0 Assembly Relief Valve Complete 0 DS 00 Cap Oil Filler DH 0 O ring 0 0 Needle Roller Bearing DH0 Assly Cover Magneto Flower Type (For SF) D DH0 Assly Cover Magneto (MS) (For SF) D DK0 Assly Cover Magneto Flower Type (For F) D Dk0 0 Assly Cover Magneto (MS) (For F) D DV 00 Gasket Magneto cover 0 0 Bolt DS Pin Dowel DK 0 Cover LH Rear D- (Old P Jc00) DH 0 Plate Damper Cover LH Rear DJ Gear Shift Label AP 00 Needle Roller Bearing JE Decal DTS-i Magneto

19 Brand ID: 00MC Plate : CLUTCH Brand ID: 00MC Plate : CLUTCH 0 0 DK 0 0 Clutch assembly comp. DH 0 Nut DK 0 Clutch Plate Assly DK 0 Clutch Center DK 0 Plate Clutch pressure DK 0 Disc Clutch friction DK 0 Disc Clutch friction (B type) DJ 0 (Disc Clutch DK 0 Disc Clutch friction (C type) Friction Kit) DK 0 Plate Clutch DK 0 Spring Clutch Capacity 0 Bolt 0 DK 0 Bolt DK 00 Rod Clutch lifter DK 0 Spacer Clutch DH 0 Nut Primary drive lock LH Thread DK 0 Lever Assly. Clutch 00 Washer Primary Drive Gear DK 0 0 Seat judder spring DK 0 Spring judder 0 Bearing Clutch lifter thrust DK 0 Holder Clutch

20 Brand ID: 00MC PLATE NO. : CARBURETTOR Brand ID: 00MC Plate : OIL COOLER ASSEMBLY / 0 0 JC 00 Carburettor Assly. DK00 Piston valve assly. Kit For BS III Carb. Refer Page DK 0 Vaccum adjuster kit Refer Page DK 0 Jet needle (JN) DK 0 O ring DK 0 Screw DK 0 Float Assly. DK00 Main jet Kit Refer Page 0 DK00 0 Float Chamber body Kit Refer Page 0 0 DH 0 Magnet Assly. DJ 0 0 Reed Switch Assly. 0 0 Pan Head Screw DK 0 Needle Assly. DK 0 Pilot Screw Kit Refer Page DK00 Solenoid Kit for Auto choke Refer Page 0 DK00 Top Cap Assly. Kit Refer Page 0 DH 0 Screw Cover DK 0 Pilot Jet 0 DK 0 Oil cooler assembly DK 0 Switch oil pressure DK 0 0 O ring Oval (oil cooler pipe) DK 0 Rubber Grommet 0 Bolt DK 0 0 Pipe inlet oil cooler DK 0 Pipe outlet oil cooler 0 Hexagon head screw DK 0 Banjo bolt 0 DK 0 Copper Washer (oil cooler) DK Cap oil cooler LH DK Cap oil cooler RH DK 0 Oil cooler jali DK Oil cooler cap bracket LH DK Oil cooler cap bracket RH DK 0 Washer Cooler Pipe At cover RH JB 0 0 Grommet oil Pressure Switch DK Decal Oil Cooler LH Other than Orange (For S) DK Decal Oil Cooler RH Other than Orange (For S) DK 0 Decal Oil Cooler LH For Orange (For S) DK Decal Oil Cooler RH For Orange (For S)

21 Brand ID: 00MC Plate : AIR CLEANER COMP Brand ID: 00MC Plate : SILENCER ASSLY. 0 DK 0 Air Cleaner comp DK 0 0 Assly element filter DH 0 0 Bracket lock Plain washer Hexagonal head screw AP 0 Clamp DK 0 0 IR sensor DK 0 O Ring DK 0 0 Filter element cover 0 DK 0 Grommet IR sensor DK 0 Silencer Assly. w/o shield DH 0 0 Silencer front shield DH 0 0 Truss screw DJ 00 Gasket exhaust DK 0 Silencer rear shield DK 0 Nut DK 0 0 Resonator bolt DK 0 Connecting Tube DH Bolt Step (Air Filter Top Mtg.) D DH0 0 Kit Hardware Air Filter Cover

22 Brand ID: 00MC Plate 0 : SEAT ASSLY / SEAT LOCK Brand ID: 00MC Plate : OIL PUMP / DK 0 0 Seat assly comp front DS 0 0 Damper DH 0 Lock assly seat front DK 0 0 Seat assly comp rear DK 0 0 Lock assly seat rear 0 0 Bolt flange DH0 Oil Pump Assly 0 Hex. Bolt with flange DH 0 0 Mesh filter Oil pump 0 Hollow dowel pin DH 0 Clip Mesh Oil filter O Ring

23 Brand ID: 00MC Brand ID: 00MC Plate : MAGNETO / C.D.I. / H.T. COIL Plate : MAGNETO / C.D.I. / H.T. COIL A B C A B C PD 0 0 Stator assly. Comp. (For F) D- (Old P. JC0) DH 0 Stator assly. comp. (For S) JC 0 Rotor Assly. (For F) DH 0 Rotor Assly. (For S) 0 Hex. Bolt with Flange 0 0 Pan Head Screw DK 0 Spark Plug DH 0 Grommet Spark Plug JC 0 H.T. Coil LH JC 0 H.T. Coil RH DH 0 Cap Spark Plug 0 DD 0 Grommet H.T. Cable DK 0 CDI Unit DK 0 Regulator Voltage (For F) D- (Old P. DK000 DJ 0 0 Regulator Voltage (For S) 0 Flange Bolt D Flange Bolt DJ 0 Bracket H.T. Coil 0 0 Flange Bolt DH 0 Grommet Sleeve Spark Plug DK 0 Hex bolt stator mounting DH 0 Pan head screw (Pick up coil mtg) 0 JC 0 0 Motor assly. starter DS 0 Bolt STARTER MOTOR SERVICEABLE A DK 0 Armature B DK 0 Tie Bolt C JC 0 0 Yoke STARTER MOTOR KIT D DK00 0 Starter Motor Repair kit Refer page no. E DK00 Starter Motor Repair kit Refer page no.

24 Brand ID: 00MC Plate : STARTER ASSLY. Brand ID: 00MC Plate : ENGINE MOUNTINGS 0 0 Molykote Grease DK00 Kit body starter clutch D-0 (Old P. DK0) DK 0 0 Plate roller clutch JC 0 Gear starter clutch DH 0 Plate starter clutch gear return DH 0 Bolt For stopper plate DK 0 Shaft starter counter DH 0 Collar starter counter JC 0 Gear comp. starter counter assly Needle roller bearing Bolt Socket DK00 Grease Molykote (00 gm box) For BSC Lubrication@ K Kms 0 Star Washer Toothed DK 0 0 Cover starter motor D- (Old P. DJ0) DH 0 Slotted c sunk screw DK 0 Spring Starter Clutch DH 0 Roller Needle roller bearing DK 0 Bkt. Assly. eng. mtg. front DH Bkt. comp. LH eng. mtg. Front DH 0 Bkt. comp. RH eng. mtg. Front DK00 Kit hardware eng. mtg. Ref. page no. DK Bkt. comp. LH eng. mtg. lower DK 0 Bkt. comp. RH eng. mtg. lower 0 Bolt Flanged 0 Bolt Flanged Alt. 0 DH Bush in frame 0 0 Bolt 000 Hex. soc. hd. cap bolt DK Bkt. comp. RH eng. rear 0 0 Flanged bolt 0 Bolt Washer DK Bracket engine hanger LH DK Bracket engine hanger RH

25 Brand ID: 00MC Plate : FRAME & FRAME FITTINGS Brand ID: 00MC Plate : SWING ARM / RR. SHOCK ABSORBER 0 0 / JC 0 0 Frame Assly. Comp. (For F) JC 0 Frame Assly. Comp. (For S) DH Cup rear DK 0 Nut DK 0 Cup - Steering DV00 0 Bearing Cone Kit F- (Old P DV000) DK 0 0 Cage bearing upper 0 0 Flanged bolt DJ Cable Hook LH DJ Cable Hook RH 0 DK 0 Cage bearing lower JC 0 0 Rear Shock Absorber D- (Old P. DK0) DG 0 Bolt Pre-coated DK00 Kit Bush Rear Shock Absorber Ref. page no. DK 0 Swing arm assly. DG 0 Needle bearing DK 0 0 Collar swing arm DG 0 Dust seal swing arm DH 0 U nut swing arm DK 0 0 Shaft swing arm 0 DG 0 Chain slider guard JM 0 0 Adjuster chain JM 0 0 Cap Chain Adjuster 0 Hexagon nut 0 Grease nipple 00 Plain washer (Nylon) DJ 0 Nitrox Screw Assly. ( Per RSA) 0

26 Brand ID: 00MC Plate : RIDER FOOT REST Brand ID: 00MC Plate : PILLION FOOT REST / HOLDER DJ Main step LH assly. comp. 0 Flange bolt DJ Main step RH assly. comp. DH 0 Rubber main step DH Kick stopper DX 0 Plate lock pillion step DH 00 Spacer main step 0 Bolt DK Holder LH step - Silver DK 0 Holder LH step - Black D- (Old P DK0) DK Holder RH step - Silver DK 0 Holder RH step - Black D- (Old P DK0) DJ Pillion step assly. comp. LH DJ Pillion step assly. comp. RH DK00 Kit hardware pillion Ref. page no. 0 0 Hexagonal head screw 0 Nut 0 Flanged Bolt Bolt Mtg. LH & RH Holder Step DJ Pillion footrest rubber

27 Brand ID: 00MC Plate : MUDGUARD FRONT & REAR Brand ID: 00MC Plate 0 : STAND ASSEMBLY 0 DK 0 Brace fender Step bolt DK 0 Fender rear front 0 Plain washer 0 0 Flange bolt DK 0 Fender rear DS Cable guide DJ 0 Nail Cable guide DK Stand main 0 Shaft stand 0 0 Pin cotter DH Spring main stand DH Cover spring main stand JC 0 Stand side DH 0 Spring side stand DH Cover spring side stand DF 0 Bolt 0 0 Nut DJ 0 0 Magnet assembly DJ Main Stand Rubber

28 Brand ID: 00MC Plate : TYRE / TUBE / RIM Brand ID: 00MC Plate : FRONT HUB EUROGRIP 0 EUROGRIP JC 0 Wheel rim front DK 0 Tubeless tyre front Not serviceable DK 0 0 Wheel rim rear DK 0 0 Tubeless tyre rear Not serviceable DK 0 Valve for tubeless tyre 0 0 Pin cotter 0 Bearing ball DK 0 Spacer assly. DG 0 0 Seal oil DE 0 Plate drive DE 0 0 Seal oil DK 0 Disc DH 0 U nut DG 0 0 Plain washer 0 DG 0 Hex. soc. hd. bolt JC 0 0 Case meter assly. Applicable to all versions of JC 00 0 Hardware Kit Pulsar 0 & 00 DG 0 0 Collar DK 0 0 Axle DK 00 Sensor Speedometer

29 Brand ID: 00MC Plate : FR. MASTER CYLINDER Brand ID: 00MC Plate : FRONT DISC BRAKE 0 WARNING: USE ONLY DOT- BRAKE FLUID FROM A SEALED CONTAINER CLEAN FILLER CAP BEFORE REMOVING 0 x 0 DH0 Major Kit - Master Cylinder F- (Old P DE0) DK 0 Hose Brake Front DJ 0 0 Lever Grip RH DE 0 Banjo Bolt DE 0 0 Washer Copper DE 0 Clamp Holder RH DJ 0 Bolt DJ 0 Bolt Front Brake Lever DJ 0 0 Nut Flanged 0 DE 0 0 Screw DK 0 Caliper Assly. Front 0 Bolt Flanged DE 0 Spring Pad DE 0 Bleeder Screw DE 0 Bleeder Cap DE 0 Disc Pad Set DE 0 Insulator DJ 0 Protection Boot DK00 Minor kit caliper F- (Old P DE0) 0 DK00 Minor kit caliper F- (Old P DE0) DJ 0 Cylinder Master DJ 0 0 Front brake switch DE 0 Reservoir Cover DK 0 Diaphragm Not Serviceable DE 0 Oil Window Kit

30 Brand ID: 00MC Plate : REAR HUB Brand ID: 00MC Plate : REAR HUB B A B A DK 0 Rear disc 0 Ball bearing 0 Ball bearing 0 0 Seal oil DK 0 Collar bearing assly. Nut hex small DK 0 0 Axel rear DH 0 "U" nut DK00 0 Chain sprocket kit Ref. page no. 0 DJ 0 Coupling rubber DK 0 Oil Seal DK 0 Spacer A DK 0 Spacer For Floating Type Caliper assly. B DK 0 Spacer For Floating Type Caliper assly. DG 0 0 Washer DG 0 Hex soc. HD bolt Pin cotter DK 0 Drive chain lock JC 0 Coupling DK 0 Ball Bearing DK 0 Sleeve DS 0 Washer lock DS 0 Stud 0

31 Brand ID: 00MC Plate : REAR DISC BRAKE Brand ID: 00MC Plate : REAR MASTER CYLINDER K B X 0 Piston /A DK 0 Caliper assembly rear DK 0 Hose disc brake DK 0 Reservoir rear disc brake DK 0 Reservoir tube 0 0 Flange bolt DK 0 Caliper bracket 0 Caliper bracket Bolt DK 0 Reservoir Wire cap DK 0 Clip for reservoir tube 0 DK 0 Banjo Bolt DK 0 Master Cylinder DK00 Major kit caliper F- (Old P DK0) A DK00 0 Minor kit caliper F- (Old P DK0) DK 0 Circlip DK00 Push Rod F- (Old P DK0) DK 0 Boot DK 0 Connector DK 0 Cap DE 0 0 Copper Washer DK 0 Disc Pad Modified FLOATING TYPE CALIPER ASSLY DK0 Caliper Assly. 0 0 Bolt DK 0 Rear brake pads

32 Brand ID: 00MC Plate : REAR CALIPER Brand ID: 00MC Plate : REAR BRAKE PADAL DK 0 Caliper assly. Rear DK 0 Seal DK 0 Spring Pad DK 0 Pin DK 0 Circlip DK 0 Bleeder Screw DK 0 Bleeder cap DK 0 Piston Kit (major kit) floating caliper Refer Page no. DK 0 Kit Piston Seal (Minor Kit) Refer Page no. 0 DK 0 0 Insulator Kit floating caliper Refer Page no. DK 0 Lever Brake Pedal DK 0 Boss lever change DG 0 Damper DK 0 Bolt pivot lever change DK 0 Washer pivot bolt DK 0 Collar pivot bolt DK 0 Spring brake pedal DG 0 Brake pedal rubber DK 0 Caliper Major Kit (Includes Sr....) DK00 Kit Caliper Major with Grease F DK 0 0 Caliper Minor Kit (Includes Sr....) DK00 Kit Caliper Minor with Grease F Not Serviceable Scrapper Ring Not Serviceable Piston Not Serviceable O Ring

33 ON OFF ON OFF N N LOCK LOCK O O I I T T I I N N G I G I Brand ID: 00MC Plate 0 : HANDLE BAR Brand ID: 00MC Plate 0 : HANDLE BAR PUSH-REL PUSH-REL 0 0 / 0 / 0 DK 0 0 Holder handle Silver colour DK 0 Holder handle Black colour DK 00 Hall sensor assly. DK 0 Holder handle RH DK 0 Holder handle RH Black, D- (Old-DK0) DK 0 Holder handle LH Black colour DK 0 Holder handle LH Black, D- (Old-DK00) DG 0 0 Allen bolt DK 0 0 Control switch LH (For F) D- (Old-DK000) JC 00 Control switch LH (For S) DK 0 Control switch RH (For F) D- (Old-DK00) JC 00 Control switch RH (For S) DJ 0 0 Lever assly. grip LH DJ 0 Lever LH 0 DL 0 Stud lever handle Self locking nut DK00 Hardware Holder kit LH Ref. page no. DH 0 0 Grip LH DH 0 0 Grip RH DH 0 Boot for lever DH 0 Handle bar weight (For F) DJ 0 Handle bar weight (For S) DH 0 0 Hex. soc. hd. cap screw DK 00 Switch assly. ignition (For F) JC 00 Switch assly. ignition (For S) 0 Flange bolt 0 DK 00 Clutch Switch (For F) DJ 0 Clutch Switch (For S) DK 0 Handle bar plug DK 0 Handle bar tube assly. LH D- (Old-DK0) DK 0 Handle bar tube assly. RH D- (Old-DK0) DH 0 Pipe throttle DK 0 Mirror holder LH (For F) DK 00 Mirror holder LH (For S) DK 0 Mirror holder RH (For F) DK 0 Mirror holder RH (For S) DK 0 Lock set -in- (For F) DK 0 Lock set -in- (For F) Ser Bulletin 0-0 JC 0 Lock set -in- (For S) DK00 Kit Magnet + Hall Sensor (For F) D DJ0 0 Kit Magnet + Hall Sensor (For S) D LA C000 0 Handle Bar bolt kit Old-DK00

34 Brand ID: 00MC Plate : FRONT FORK Brand ID: 00MC Plate : FRONT FORK A A / / DK 0 Fork front DK 0 Oil seal DK 0 Outer Tube LH DK 0 Outer Tube RH DK 0 0 Copper Washer DK 0 0 Bolt DK 0 0 Seat Pipe (Cylinder comp. fork) DK 0 0 Pipe comp. suspension inner DK 0 Slide Bush 0 DK 0 Spring front fork DK 0 Bolt fork DK 0 O ring 0 0 Seat fork spring DK 0 Spacer Tube DK 0 Clamp for brake hose lower A DK 0 Clamp for brake hose upper DK 0 Washer Bolt JC 0 Cushion Rubber JC 0 Cover Trail B 0 JC 0 Lamp Shade asly. DG 0 0 Bearing cone Included in kit DV00 0 DK 0 Holder fork under DK 0 Spring washer DK 0 0 Flange Bolt DK 0 Guide bush DK 0 Rebound spring 0 0 Fork Oil Bottle 0 ml DK 0 0 Cap Oil Lock DK 0 Piston Ring

35 Brand ID: 00MC Plate : PAINTED PARTS & DECALS (FOR F) Brand ID: 00MC Plate : PAINTED PARTS & DECALS (FOR F) / 0 / 0 DK 0 V Fuel Tank For Wine Red DK 0 K Fuel Tank For Plasma Blue DK 0 L Fuel Tank For Grey Silver DK 0 M Fuel Tank For Midnight Black DK 0 C Fuel Tank For Orange Metallic DH0 0 Side cover LH (for F&S) For Wine Red DH0 Side cover LH (for F&S) For Plasma Blue DH0 Side cover LH (for F&S) For Grey Silver DH0 Side cover LH (for F&S) For Midnight Black DH0 Side cover RH (for F&S) For Wine Red DH0 Side cover RH (for F&S) For Plasma Blue DH0 Side cover RH (for F&S) For Grey Silver DH0 Side cover RH (for F&S) For Midnight Black DH 0 V Seat Cowl Assly. (for F&S) For Wine Red DH 0 K Seat Cowl Assly. (for F&S) For Plasma Blue DH 0 L Seat Cowl Assly. (for F&S) For Grey Silver DH 0 M Seat Cowl Assly. (for F&S) For Midnight Black DH 0 C Seat Cowl Assly. (for F&S) For Orange Metallic DK 0 V Front Fender For Wine Red DK 0 K Front Fender For Plasma Blue DK 0 L Front Fender For Grey Silver 0 DK 0 M Front Fender For Midnight Black DH 0 0 Seat tape DK 0 V Fairing For Wine Red DK0 00 Fairing (DK0V) With Red Dcl D DK 0 K Fairing For Plasma Blue DK0 0 Fairing (DK0K) With Blue Dcl D DK 0 L Fairing For Grey Silver DK 0 M Fairing For Midnight Black DK 0 C Fairing For Orange DK Cover Side Mesh LH (for F&s) DK Cover Side Mesh RH (for F&s) Self tap screw (for F&s) DK 0 Tank Pad (for F&s) DK 0 Foam Tape II DK Decal for seat cowl Common For All DK Decal for seat cowl For Orange DK 0 Beading For Fairing JC 0 B Monogram For Red Blue Black JC 0 B Monogram For Silver JC 0 Pulsar Tank Decal For Red Blue Black JC 0 0 Pulsar Tank Decal For Silver

36 Brand ID: 00MC Plate A: PAINTED PARTS - TONE DECALS & GRAPHICS Brand ID: 00MC Plate A: PAINTED PARTS - TONE DECALS & GRAPHICS 0 0 DK0 P Tank M Blk+Saf Blue Dcl With D + D decals DK0 P Tank M Blk+Metallic White Dcl With D + D decals DK0 P Tank M Blk+W Red Dcl With D + D decals DK0 P Tank E Black With Dcl With D + D decals DK0 Fairing Black+Dcl M White With D decals DK0 Fairing Black+Dcl S Blue With D decals DK0 Fairing Black+Dcl W Red With D decals DK0 Fairing E Black with Dcl With D decals DK Y Seat Cowl Metallic White Without decals DK N Seat Cowl Saffire Blue Without decals DK Seat Cowl Wine Red Without decals DK X Seat Cowl E Black Without decals DK0 0 Kit Fairing Dcl M White DK00 Kit Fairing Dcl S Blue DK00 Kit Fairing Dcl W Red DK0 0 Kit Fairing Dcl E Black With Dcl DK0 0 Kit S Cowl Dcl M White DK00 Kit S Cowl Dcl S Blue DK0 0 Kit S Cowl Dcl W Red DK0 0 Kit S Cowl Dcl E Black DK0 0 Kit Tank Dcl M White DK00 Kit Tank Dcl S Blue DK0 00 Kit Tank Dcl W Red DK0 Kit Tank Dcl E Black DJ0 Front Fender Assly Metallic White DJ0 0 Front Fender Assly Saffire Blue DJ0 Front Fender Assly Wine Red DJ0 Front Fender Assly E Black DJ0 Cover Side LH Met White With decals DJ0 Cover Side LH Saffire Blue With decals DJ0 Cover Side LH Wine Red With decals DJ0 Cover Side LH E Black No decals DJ0 Cover Side RH Mettalic White With decals DJ0 Cover Side RH Saffire Blue With decals DJ0 Cover Side RH Wine Red With decals DJ0 Cover Side RH E Black No decals 0 DK0 0 Kit Pulsar Dcl Satin Crome-LH D decals DK0 0 Kit Pulsar Dcl Satin Crome-RH D decals DJ0 Kit S Cover Dcl M White DJ0 Kit S Cover Dcl S Blue DJ0 Kit S Cover Dcl W Red

37 Brand ID: 00MC Plate : PAINTED PARTS & DECALS (EXCLUSIVE FOR S) Brand ID: 00MC Plate : PAINTED PARTS & DECALS (EXCLUSIVE FOR S) / / DK 0 V Fuel Tank For Wine Red DK 0 K Fuel Tank For Plasma Blue DK 0 L Fuel Tank For Grey Silver DK 0 M Fuel Tank For Midnight Black DK 0 C Fuel Tank For Orange JC 0 V Tank Flap LH For Wine Red JC 0 K Tank Flap LH For Plasma Blue JC 0 L Tank Flap LH For Grey Silver JC 0 M Tank Flap LH For Midnight Black JC 0 C Tank Flap LH For Orange JC 0 V Tank Flap RH For Wine Red JC 0 K Tank Flap RH For Plasma Blue JC 0 L Tank Flap RH For Grey Silver JC 0 M Tank Flap RH For Midnight Black JC 0 C Tank Flap RH For Orange DH 0 V Fairing For Wine Red DH 0 K Fairing For Plasma Blue DH 0 L Fairing For Grey Silver DH 0 M Fairing For Midnight Black DH 0 C Fairing For Orange DH0 Kit Decal Tank 00SF Bl (LH&RH) D DH0 Kit Decal Tank 00SF Red D DK00 Kit Decal Tank 0F Bl -- D DK00 Kit Decal Tank 0F Rd -- D DK00 Kit Decal Sd Cover Blue D DK00 Kit Decal Sd Cover Red D DK00 Kit Decal Cowl 0F Blue -- D DK00 Kit Decal Cowl 0F Red -- D DH0 Kit Decal Cowl 00SF Bl D DH0 Kit Decal Cowl 00SF Rd D DK00 Kit Decal Fairing 0F Bl -- D DK00 Kit Decal Fairing 0F Rd -- D DH0 Kit Decal Fairing 00SF Bl D DH0 Kit Decal Fairing 00SF Rd D

38 Brand ID: 00MC Plate : CAP TANK & GAUGE FUEL Brand ID: 00MC Plate : FITTINGS P. TANK, SIDE COVER & COVER SEAT 0 DK 0 Cap Assly. Tank 00 0 Pan head screw 0 Hex. Soc Hd. cap screw DK 0 0 Tap Assly JC 0 Spring drain tube 0 0 Packing DD 0 Bolt flanged 00 Plain Washer DK 00 Gauge Fuel (Tank Unit) 0 Gasket fuel Gauge DK Grommet Kit For side cover Ref. Page DH 0 Tape tank inner 0 0 Screw Plain Washer DH 0 Damper Rear DJ 0 0 Damper front 0 Flanged Bolt 0 0 Bolt DJ 0 0 Tube fuel Alt. DJ0 BA 0 0 Pipe clip DH 0 Drain tube

39 Brand ID: 00MC Plate : METER ASSEMBLY Brand ID: 00MC Plate : CONTROL CABLES 0 F x 0 0 rpm E km/h SIDE STAND JC 0 Meter Assly / Instrument Cluster (For F) DK 0 Meter Assly / Instrument Cluster (For F) D JC 0 Instrument Cluster (For S) DJ 0 Speedometer top cover DJ 0 Speedo gasket 0 Nut Flange M (fairing Fit.) (For F) D DK Sleeve Speedometer Support (For F) D JC 0 Assembly Throttle JC 0 0 Cable Clutch DK 00 Sensor speedometer cable (F) With Sleeve JC 00 Stopper 00 O-Ring 000 Washer Spring 00 0 Screw Pan Head DK Bracket Speedometer Support (For F) D DK 0 Grommet Speedo Bkt (For F) D Nut Flange M (For F) D LA D000 Bolt Flanged (speedo Bkt Fit.) (For F) D--.0.0

40 Brand ID: 00MC Plate : CHAIN COVER Brand ID: 00MC Plate : HEAD LAMP & FAIRING 0 A DK 0 Cover chain DS Bolt DK 00 Head Lamp assly. without bulb (For F) A DJ 0 Head Lamp assly. without bulb (For S) DJ 0 Back cover DK 0 Wind Shield (For F) DJ 0 Wind Shield (For S) DF 0 Bolt Non Metallic Washer DL 0 0 Well Nut DK 0 Decal Wind Shield 0 0 M x L mushroom HD DK 00 Bulb 0 DH 0 Fairing mounting upper bracket DK00 Kit hardware mtg. bracket Ref. page no. DJ 0 Clip Nut 0 0 Screw pan cross 0 Screw pan cross DK 00 Headlight bulb (For F) JC 00 0 Headlight bulb (For S) DK 0 Wiring harness for HL (For F) YD H0 0 Wiring harness for HL (For S) (old part no.dj00) 0

41 Brand ID: 00MC Plate 0 : INDICATOR LIGHT ASSEMBLY Brand ID: 00MC Plate : FAIRING & MOUNTING (FOR F) / 0 / 0 DJ 0 0 Indicator front LH DJ 0 0 Indicator front RH DJ 0 0 Indicator rear LH DJ 0 0 Indicator rear RH GH 00 Lamp 0 Hex Nut Flange DK Faring mtg. structure D- (Old P. DK0) 0 Flange bolt 0 Flange bolt DK 0 Rubber grommet Fairing mtg. DK 0 Sleeve Fairing DK Damper for fairing DK 0 0 Fairing air intake LH Dk 0 Fairing air intake RH DK 0 Fairing under cover Self tapping screw 0 DK 0 Fairing back cover assly. 0 Self tapping screw for speedo DJ Clip nut 0 0 Screw DK Fairing mesh LH DK 0 Fairing mesh RH

42 Brand ID: 00MC Plate : FAIRING & MOUNTING (FOR F) Brand ID: 00MC Plate : TAIL LAMP ASSLY / FR & RR NO. PLATE Washer DK 0 Mirror assly. LH (For F) DJ 0 0 Mirror assly. LH (For S) DK 0 Mirror assly. RH (For F) DJ 0 0 Mirror assly. RH (For S) DK 0 0 Nut for mirror Screw (self tapping) DK 0 Tape JN 0 Beading DK Nylon bush for fairing DK Rubber for mirror DK 00 0 Tail light with Lamp DH Damper DK Clip Nut 000 Screw pan cross 00 0 Truss Screw Bolt flange JW 00 Plate illumination DJ 0 Rear plate bkt. DP Number plate Rear Hex Flanged Bolt 0 Truss Screw For Front Plate DP Number plate front DS 0 plate mounting bracket (For F) JC 0 plate mounting bracket (For S) 0 Bolt flange DK Blinker mounting bracket

43 Brand ID: 00MC Brand ID: 00MC Plate : ELECTRICAL EQUIPMENTS Plate : ELECTRICAL EQUIPMENTS / / 0 0 DK 0 Horn LH stay (For F) DK 00 Horn LH stay (For S) DK 0 Horn RH stay (For F) DK 00 Horn RH stay (For S) 0 Plain Washer 0 Flange Bolt DK 0 Wiring Harness (For F) D- (Old P. JC00) JC 00 Wiring Harness (For S) JC 00 Cable assly. (Battery to St. Relay) DJ 0 0 Cable assly. (Battery to Earth) AL 00 Main relay JC 00 0 B.C.U. (For F) JC 00 B.C.U. (For S) JD 0 0 Battery Drain Pipe 00 Rear Brake Switch Alt. DS 00 DK 0 Spring Brake Switch DH 00 Grommet Rear Brake Switch DJ 0 Battery (V-A) N.S. 0 DJ Band Battery 0 Flange Bolt DK 00 Starter Relay / Damper DJ 0 Clip Nut

44 Brand ID: 00MC Plate : TOOL KIT Brand ID: 00MC Plate : ACCESSORIES / GRAB HANDLE / DK 0 Tool Kit * DF 00 Tool Driver Not service separately * DJ 0 Tool Bag Not service separately * DJ 0 Tool bar Not service separately * DG 0 0 Tool wrench Not service separately DK 0 "O" ring for tool kit DK00 Leg Guard Kit 0 0 Flange bolt DK Sari Guard Assly. DK00 Kit hardware sari guard Ref. page no. DK Grab handle LH DK Grab handle LH Black color DK Grab handle RH DK Grab handle RH Black color 0 0 Bolt Flange DJ 0 Foam LH For grab DJ 0 0 Foam RH For grab

45 Brand ID: 00MC KIT LIST Sr. Kit Part Kit Description Consisting of Following Parts Part Description Qty./Kit DS00 Cyl. Head O Ring Kit O Ring (Cover tappet) O ring DK0 Valve Kit DK00 Valve Intake DK00 Valve Exhaust DK0 Valve Repair Kit DK0 Retainer valve spring DK00 Spring valve inner DK00 Spring valve outer DK0 Seat valve spring DK00 Guide Chain Kit DK0 Guide chain (Tight) DK00 Guide Chain (slack) DK0 Ring set piston DK00 Ring piston top DK000 Ring piston second DK00 Ring piston oil DK000 Kit centrifugal oil filter 00 Washer DH0 Gasket centrifugal oil filter DH00 Oval screw DH00 Join oil delivery DH00 Spring oil delivery 0 Pin oil delivery joint DK0 Set Damper (cover magneto) DK0 Damper Cover Magneto DH0 Damper A Cover LH RR DH0 Damper B Cover LH RR DK0 Set of Plate (cover magneto) DK0 Plate Damper DH0 Plate Damper Cover LH RR DK00 Kit hardware engine mounting 0 Bolt flange 0 Nut flange 0 Bolt flange DH U Nut 0 DV000 Bearing cone kit DG0 Bearing cone DG0 Bearing race DG0 Upper bearing race DG00 Lower bearing race DK00 Kit bush rear shock absorber 0 Plain washer 0 Dome cap nut 0 Spring washer DK00 Kit hardware pillion DJ Plait side pillion step DH0 Pin pillion set 00 "O" ring 00 Plain washer 00 Split pin DK000 Chain sprocket kit DV00 Sprocket drive DK00 Sprocket DK00 Chain Brand ID: 00MC KIT LIST Kit Part Kit Description Consisting of Following Parts Part Description Qty./Kit DK00 Hardware holder kit LH 00 Screw 00 Nut 0 Plain washer 00 Hex bolt DK00 Kit hardware mtg. bracket DJ0 Collar fearing mtg. DJ0 Grommet fearing structure 0 Plain washer 0 Flange bolt DK Grommet kit for side cover DH Grommet side cover front DH Grommet side cover rear DK00 Kit hardware saree guard DH Bolt special 0 Washer spring 0000 Bolt hexagaon 000 Bolt hex socket 0 Hexagaon nut DH Cap saree guard DD00 Plug DK000 St. Mtr. Repair Kit DK0 Brush assly. kit DK0 O ring for spigot DK00 Oil Seal for yoke JC00 Starter Motor Repair kit JC0 Drive end bracket JC0 Bracket rear end 0 DK00 Piston valve assly. Kit Piston valve assly. Spring (CO) Diaphragm Holder Spring E Spring Ring Jet Needle Ring Washer DK0 Pilot screw kit O ring Adjuster Spring Washer O ring DK Vacuum Adjuster kit Spring Adjust Screw Packing 0

46 Brand ID: 00MC Brand ID: 00MC Kit Part Kit Description Consisting of Following Parts Part Description Qty./Kit DK00 Main Jet kit Needle jet Main jet Jet holder O ring Pilot Jet Amendment Sheet (Parts Added) Sr. Qty. Page Fig. DK000 Float chamber body kit O ring Float body assly. Assly. Screw Drain Screw O ring DK00 Tap Cap assly. Kit Diaphragm cover Screw DK00 Solenoid assly. Kit JC00 Solenoid assly. 00 Screw O ring DK0 Piston Kit Piston Piston Seal Scraper Ring DK0 Kit Piston Seal Piston Seal Scraper Ring DK00 Insulator Kit Dust Cover Insulator 0 DK000 Starter Motor repair kit DK0 Brush Assly Kit DK0 O ring for spigot Dk00 Oil seal for yoke DK00 Starter Motor Cover kit DK00 Drive end bracket DK00 Bracket Rear end

47 Brand ID: 00MC Brand ID: 00MC PART INDEX Amendment Sheet (Parts Deleted) Sr. Qty. Page Fig. Part Figure Page Part Figure Page

48 Brand ID: 00MC PART INDEX Brand ID: 00MC PART INDEX Part Figure Page Part Figure Page Part Figure Page DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DJ00 DJ0 DJ0 DJ0 DK000 DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK000 0 DK00 DK000 D DK00 E DK00 0 DK00 0 DK000 0 DK00 0 DK00 0 DK00 DK00 0 DK00 DK00 DK00 DK000 A DK00 DK00 Part Figure Page DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK000 DK000 DK00 DK00 DK00 DK00 DK00 DK000 DK00 DK00 DK00 DK00 DK00 0 DK00 0 DS00 DS00 DV000 0 DH0 DH0 0 DH0 0 DH0 0 DH00 0 DH0 0 DH0 0 DH0 0 DH0 0 DH0 0 DH0 DH0 DJ00 DJ0 DJ0

49 Brand ID: 00MC PART INDEX Brand ID: 00MC PART INDEX Part Figure Page DJ0 DJ0 DJ0 DJ0 DJ0 DJ0 DK0 DK000 DK00 Dk00 DK00 DK0 DK0 DK0 DK0 DK0 DK0 JN0 DK DKN DKY AL00 AP00 AP0 BA00 CS0 DD00 DD0 0 DD00 0 DD0 DE00 DE0 DE0 DE0 DE0 DE0 DE0 DE00 DE00 DE0 Part Figure Page DE0 DE00 0 DE0 DE0 DF0 DF0 DF00 DG00 DG0 DG0 DG0 DG00 DG00 DG00 DG00 DG0 0 DG0 DG0 DG0 DG0 0 DG0 DG00 DG00 DG00 DH00 DH00 DH00 DH00 DH00 DH00 DH00 DH0 DH0 DH0 DH0 DH0 DH0 0 DH0 DH0 DH0 Part Figure Page DH0 DH0 DH0 0 DH0 DH00 DH0 DH0 DH0 DH0 0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH0 DH0 DH0 0 DH0 DH0 DH0 DH0 0 DH0 0 DH0 0 DH00 DH0 DH0 DH00 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 Part Figure Page DH0 DH0 DH00 DH0 DH0 DH00 DH0 DH0 0 DH0 0 0 DH DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH 0 DH DH DH DH DH0 DH DH DH DH DH0 DH0 DH0 0 DH0 DH00 DH0 0 DH00 DH00 DH0 DH0 DH00 DH0K 0

50 Brand ID: 00MC PART INDEX Brand ID: 00MC PART INDEX Part Figure Page DH0L 0 DH0M 0 DH0C 0 DH0V 0 DH0V DH0K DH0L DH0M DH0C DJ00 DJ00 DJ0 DJ000 DJ00 DJ00 0 DJ00 DJ00 DJ0 DJ0 0 0 DJ0 DJ0 DJ0 DJ0 DJ00 DJ DJ DJ DJ DJ DJ DJ 0 DJ 0 DJ DJ DJ 0 DJ0 DJ0 DJ0 DJ0 DJ0 Part Figure Page DJ0 DJ00 DJ00 DJ0 DJ0 DJ00 DJ0 DJ0 DJ00 DJ00 DJ0 DJ00 DJ00 DJ0 DJ0 A DJ0 DJ0 0 DJ00 DJ00 DJ00 DJ00 DJ00 DJ00 DJ00 DJ00 DJ0 DJ0 DK000 DK00 DK00 0 DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK0 DK Part Figure Page DK0 0 DK0 0 DK00 0 DK0 DK0 DK00 DK0 DK0 DK0 DK0 DK0 DK0 DK0 0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK00 DK00 DK0 DK0 0 DK0 DK00 DK0 DK0 DK0 DK0 DK00 DK0 DK00 DK00 DK0 DK0 Part Figure Page DK0 DK0 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK0 0 DK0 DK0 DK0 DK0 DK00 DK00 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 0 DK00 DK0 DK0 0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK00 DK0

51 Brand ID: 00MC PART INDEX Brand ID: 00MC PART INDEX Part Figure Page DK0 DK0 DK0 A DK0 B DK0 DK00 DK0 DK00 DK00 DK0 DK0 0 DK0 DK0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 0 DK0 DK00 DK0 DK0 DK00 DK00 0 DK0 DK0 0 DK0 0 DK0 DK0 0 DK0 DK0 0 DK0 DK0 DK0 DK0 DK0 DK0 Part Figure Page DK0 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 0 DK00 DK0 DK0 DK0 DK0 DK0 DK0 A DK0 B DK0 DK0 DK0 DK0 DK00 0 DK0 DK00 Dk0 DK0 DK0 0 DK0 DK0 Part Figure Page DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK DK DK DK DK DK DK DK DK DK DK DK DK0 DK DK DK DK DK DK DK DK DK DK0 DK0 DK0 DK DK DK DK DK0 0 DK DK DK Part Figure Page DK0 DK DK DK0 DK0 DK DK DK DK00 DK00 DK0 DK00 DK00 DK00 DK00 DK00 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK0 A DK0 DK0 DK00 0 DK0 0 0 DK0 DK0 DK0 DK00 DK0

52 Brand ID: 00MC PART INDEX Brand ID: 00MC PART INDEX Part Figure Page DK0 DK0 0 DK0 DK0 0 DK0 0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK000 DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK00 DK00 0 DK00 DK00 DK0 DK0 DK0 DK0 DK0 DK00 DK0 DK00 DK00 DK00 DK00 DK0 DK0 Part Figure Page DK0 DK0 DK0 DK0 DK0 DK0V 0 DK0K 0 DK0L 0 DK0M 0 DK0C 0 DK0V DK0K DK0L DK0M DK0C DK0V 0 DK0K 0 DK0L 0 DK0M DK0V DK0K DK0L DK0M DK0C DK0 DL00 DL0 0 DP DP DS00 0 DS00 DS00 DS0 DS0 DS0 DS0 DS0 DS0 DS0 DS0 Part Figure Page DS0 DS0 DS0 0 DS0 0 DS DS 0 DS0 DS00 DV00 DV00 DX0 GH00 JB00 JC00 JC00 JC00 JC00 JC0 JC0 JC00 0 JC00 C JC0 JC0 JC0 JC00 JC00 0 JC0 JC0 JC00 JC0 JC0 JC0 JC0 0 JC00 JC0 JC0 0 JC00 0 JC00 JC0 JC0 Part Figure Page JC0 0 JC0 JC0 JC00 JC0 JC0 JC0 JC000 JC00 JC00 JC00 JC00 JC00 JC000 JC00 JC00 JC000 JC0V JC0K JC0L JC0M JC0C JC0V JC0K JC0L JC0M JC0C JD00 JE JM00 JM00 JN0 JW00 KEBA LAC0000 LAD000 PD00