Spare Parts Catalogue

Transcription

1 Bajaj Auto Limited Akurdi Pune 0 India Tel + 0 Fax CIN LPN00PLC00 Spare Parts Catalogue

2 Notice All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued. DOC. NO.: XXXXXXXX REV.0 AUG Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of Bajaj Auto LTD.

3 Foreword We have pleasure in presenting the Spare Parts Catalogue for Avenger DTS-i 0cc Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 00% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of this catalogue, will be conveyed to you through our Service Circulars. You are requested to make necessary corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to-date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order placed will bear the latest part numbers. In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited Service Department Akurdi, Pune 0 India Instructions. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order.. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required.. Part Number System : We have used digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by -- or -- digit system. Understanding this system will enable you to identify the spare parts easily.. Abbreviations : The following abbreviations are used in this catalogue. Assly Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front Rr. Rear Std. Standard L Length A/t. Alternate R.H. Right hand L.H. Left hand Hex. Hexagonal AR As required

4 Index Index Plate Page Plate Page Cover Cylinder Head Cylinder Head Valve Camshaft / Tensioner Cylinder and Piston 0 Crankshaft Balancer & Balancer Idler Gear Transmission Change Drum / Shift Fork 0 Gear Change Mechanism 0 Engine Assly / Crankcase RH Crankcase LH Cover RH Cover Magneto Clutch Assly 0 Oil Pump Oil Cooler Assembly Carburettor Silencer Assly 0 Air Cleaner 0 Magneto, C.D.I. & H.T. Coil Starter Motor & Starter Assembly Frame and Frame Fitting Frame Fitting Swing Arm 0 Rear Shock Absorber Foot Rest Mudguard - Front & Rear Stand Assembly 0 Tyre / Tube and Wheel Rim 0 Front Hub Rear Hub - Spoke (Cruize) Rear Hub - Alloy Wheel (Street) Rear Brake Pedal Front Master Cylinder 0 Front Brake - Caliper & Disc Handle Bar Assly - Front Fork -0 Fuel Tank - 0 Seat / Grip Frame Rear / Cover Grip Frame Speedometer Cables 0 Side Covers / Chain Covers Guards Head Light Tail Light / Reflector Reflex Indicator Light 00 Electrical Equipment 0 Ignition Switch and Control Switch 0 0 Tool Kit 0 Painted Parts and Decals 0 Kits List 0- Amendment Sheet (Parts Added) Amendment Sheet (Parts Deleted) Part Index

5 Pictorial Index Pictorial Index PLATE NO. : COVER CYLINDER HEAD PLATE NO. : CYLINDER HEAD PLATE NO. : CYLINDER & PISTON PLATE NO. : CRANKSHAFT PLATE NO. : VALVE PLATE NO. : CAMSHAFT / TENSIONER PLATE NO. : BALANCER & BALANCER IDLER GEAR PLATE NO. : TRANSMISSION

6 Pictorial Index Pictorial Index PLATE NO. : CHANGE DRUM / SHIFT FORK PLATE NO. : 0 GEAR CHANGE MECHANISM PLATE NO. : COVER RH PLATE NO. : COVER MAGNETO PLATE NO. : ENGINE ASSLY / CRANKCASE RH PLATE NO. : CRANKCASE LH PLATE NO. : CLUTCH ASSLY PLATE NO. : OIL PUMP

7 Pictorial Index Pictorial Index PLATE NO. : OIL COOLER ASSEMBLY PLATE NO. : CARBURETTOR PLATE NO. : MAGNETO, C.D.I. & H.T. COIL PLATE NO. : STARTER MOTOR & STARTER ASSLY PLATE NO. : SILENCER ASSEMBLY PLATE NO. : 0 AIR CLEANER PLATE NO. : FRAME AND FRAME FITTINGS PLATE NO. : FRAME FITTINGS

8 Pictorial Index Pictorial Index PLATE NO. : SWING ARM PLATE NO. : REAR SHOCK ABSORBER PLATE NO. : STAND ASSEMBLY PLATE NO. : 0 TYRE / TUBE AND WHEEL RIM PLATE NO. : FOOT REST PLATE NO. : MUDGUARD - FRONT & REAR PLATE NO. : FRONT HUB PLATE NO. : REAR HUB - SPOKE (CRUIZE)

9 Pictorial Index Pictorial Index PLATE NO. : REAR HUB - ALLOY WHEEL (STREET) PLATE NO. : REAR BRAKE PEDAL PLATE NO. : HANDLE BAR ASSEMBLY - PLATE NO. : FRONT FORK - PLATE NO. : FRONT MASTER CYLINDER PLATE NO. : FRONT BRAKE - CALIPER DISC PLATE NO. : FUEL TANK - PLATE NO. : 0 SEAT / GRIP FRAME REAR / COVER GRIP FRAME

10 Pictorial Index Pictorial Index PLATE NO. : SPEEDOMETER PLATE NO. : CABLES PLATE NO. : HEAD LIGHT PLATE NO. : TAIL LIGHT / REFLECTOR REFLEX PLATE NO. : SIDE COVERS / CHAIN COVER PLATE NO. : GUARDS PLATE NO. : INDICATOR LIGHT PLATE NO. : ELECTRICAL EQUIPMENT 0

11 Pictorial Index Pictorial Index PLATE NO. : IGNITION SWITCH AND CONTROL SWITCH 0 PLATE NO. : 0 TOOL KIT 0 PLATE NO. : PAINTED PARTS AND DECALS 0

12 Plate : Cover Cylinder Head Part PD 0 Kit Head Cylinder with Cover Refer Page 0 PD 0 Cover Tappet DS0 0 O Ring Kit for Cover Cyl Head Refer Page 0 DS 0 Silent Bush (V) DS 00 Camshaft Cap Domed Cap Nut DS 00 Copper Gasket (Washer) 000 Hex. Bolt with Flange 0 0 Hex. Bolt with Flange M x 0 DH 0 Plug DG 0 Gasket (Washer) 0 0

13 Plate : Cylinder Head Part PD 0 Kit Head Cylinder with Cover Refer Page Stud (Exhaust) DK 00 0 Gasket Cylinder Head DH 0 0 Damper Cylinder Head PD 0 Manifold PD 0 Insulator Rubber 0 DH 0 Clamp for Insulator 0 Hex. Bolt / Flange DH 0 Collar - Spark Plug Grub Screw DS0 0 O Ring Kit for Cover Cyl. Head Refer Page 0

14 Plate : Valve Part DK 0 Rocker Arm Shaft - Intake DK 0 Rocker Arm Shaft - Exhaust DK 0 Rocker Arm Assembly DG 00 Cotter valve 0 Seal valve stem DK 0 Valve Repair Kit Refer Page 0 DK 0 Valve Kit Refer Page 0 DH 0 Wave washer 0 Plain washer (Spring Steel)

15 Plate : Camshaft / Tensioner Part Ring O Tension assly DK 0 Camshaft Assembly 0 0 Bearing Ball -XX DD 00 Bolt DK 0 0 Guide chain Kit Refer Page 0 DS 0 Sprocket cam Driven ( T) DH 0 Collar cam Sprocket DH 00 Special camshaft washer DK 0 Hex. Soc. Head cap Bolt 0 DK 00 Cam Chain DH 0 Cam chain Tensioner pivot Bolt JC 00 Tensioner Assly 0 Hex Bolt / Flange CS 0 Tensioner assly. gasket 0

16 Plate : Cylinder and Piston Part DK 00 Gasket Cylinder 0 Pin dowel DH 0 Damper DK 0 Ring Set Piston Refer Page 0 Ring Snap DK 0 Kit Cylinder Block & Piston Assly. Refer Page 0 DK 0 Oil cooler pipe DD 0 0 Bolt special 0 0 Washer copper (Gasket) 0

17 Plate : Crankshaft Part DK 00 Crankshaft assly. comp. DH 0 Bolt Plain washer 0 Key woodruff DS 0 Parallel key 0 Bearing Ball DK 0 Sprocket cam drive ( T) 0 0 Parallel pin DK00 Kit Gear Primary Drive & Driven Refer Page 0 0 DH 00 Body centrifugal oil filter DH 0 Nut primery drive DH 00 Cover centrifugal oil filter DK00 0 Kit centrifugal over screw oil filter Refer Page 0 0

18 Plate : Balancer & Balancer Idler Gear Part DK 0 Body Balancer Assly. DH 00 Bearing stopper 0 DH 0 Bolt stopper DH 00 Assly. Balancer Idler Gear comp. 0 Needle roller bearing DH 0 Spring torsion Balancer Idler Circlip ext. 0 Dowel Pin 0 Spring steel washer 0 DH0 Balancer Idler Holder 0 Hex bolt with flange 000 Bearing Balancer

19 Plate : Transmission Part DK 0 Shaft Input Trans Sub Assly Washer plain DK 0 0 Gear th Drive DH 00 Washer Spline DH 0 External Circlip 0 0 DK 0 0 Gear rd Drive DK 0 Gear th drive DH 00 Gear nd drive 0 Plain washer 0 DK 0 Shaft Output Trans Sub Assly Washer Thrust DK 0 0 Gear rd Driven AA 0 Bolt (Sprocket mtg) DK 0 Gear th Driven DH 0 Bush st driven DK 0 Gear st driven DK 0 0 Gear th Driven DH 0 Bush nd driven DK 0 Gear nd Driven 0 DK 0 Collar Sprocket DK 0 O Ring Sprocket Coller DV 00 Sprocket Drive DJ 00 Plate Drive Sprocket

20 Plate : Change Drum / Shift Fork Part DK 0 Fork Gear Shift Input DK 0 0 Fork Gear Shift output DH 0 Shaft Gear Shift Fork DH 0 Shaft Gear Fork Shift DK 0 Drum comp. Gear Shift 0 Bolt Socket 0 0 Parallel pin DK 0 Guide Gear Shifter DH 0 Guide Gear Shifter From Aug DH 0 Spacer

21 Plate : 0 Gear Change Mechanism Part PD 0 0 Lever comp. Gear Shifter DH 0 Spring Arm Reset DV 00 Spring Gear Shifter return 0 DV00 Lever comp. change DG 0 Damper change pedal (Rear) DG 0 Bolt Pivot lever DH 0 Bolt Gear Shift drum Stopper DK 0 Stopper gear shifter drum DV 00 Spring gear shifter drum stopper 0 DH 0 Bolt shift change pre coated Domed cap Nut 00 Washer Oil Seal 0 0 Damper Change Pedal (Front) DV 00 Rod assly. Tie DV00 Lever Assly. Change DH 0 Hex. Bolt / Flange 0

22 Plate : Engine Assembly & Crankcase RH Part PD 00 Engine Assly PD 00 Engine Assly PD00 Kit Assly Crankcase RH Refer Page Stud AA 0 Bolt Flanged DH 0 Gasket Crankcase 0 Bearing Ball (For Input shaft) 0 0 Bearing Ball (For Output shaft) 0 0 Dowel Pin 000 NRB (Bearing NRB) 0 DH 0 Plate Stopper 0

23 Plate : Crankcase LH Part PD00 Kit Assly Crankcase LH Refer Page Stud 0 0 DK 00 Guide starter assly Oil Seal 00 0 O Ring DK 00 Damper 0 0 C Sunk Head Screw 0 0 Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) 0 0 Balancer LH Bearing 0 00 Oil Seal (For Output shaft) 0 Oil Seal (For Shift lever) DH 0 0 Breather pipe fitting DH 0 Plug (Drain Bolt) DG 0 Washer (Gasket For Drain Bolt) DK 0 0 Switch comp. (Neutral) KJ AB0 O ring neutral switch 0 Bolt DH 0 0 Bolt 0 Plain Washer DV 00 0 Cable assly. (Battery to Earth) 0 0 Hallow dowel pin 0 Hallow dowel pin DH 0 Bolt MX (Neutral Switch)

24 Plate : Cover RH PD00 0 Kit Assly Cl Cover Refer Page 0 PD00 Kit Assly Cl Cover Refer Page 0 DH 0 0 DH 0 DH 0 DK 0 DG 0 DS 0 DS DH 00 DH 0 DK 0 0 DH 0 DH 0 DH DK 0 DH 0 DK 0 0 DH 0 DS 00 DK Part 0 0 Grommet Breather Oil Seal Rack Shaft clutch release Parallel pin Gauge Wire circlip Bolt Pin Dowel Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint A Spring torsion clutch lever Washer NRB (Bering Needle) Decal Clutch Cover Nut Special Lever Assly Flange Bolt O Ring Cap Oil Filter Cover Starter Motor 0

25 Plate : Cover Magneto Part DK0 0 Cover Magneto DV 00 Gasket Magneto cover 0 Bolt 0 0 Pin Dowel PD00 0 Assly Cover LH RR PD0 0 Assly Cover LH RR DJ 0 AP 00 NR bearing (Bearing-Needle) JE DH 0 Damper A Cover LH RR 0 DH 0 Plate Damper A Cover LH RR DH 0 Damper B Cover LH RR JM Damper C Cover LH RR JM 000 Plate Damper Cover LH RR DH 0 Bolt Gear Shift Label DJ Gear Shift Label PD0 Assly Cover Magneto Decal Magneto Cover Refer Page 0 0

26 Plate : Clutch Part PD Clutch assembly comp. DK 0 Spring Judder DK 0 Clutch Center DK00 Kit Gear Primary Drive & Driven DK 0 Plate Clutch pressure PD00 0 Friction Plate Kit DK 0 Plate Clutch PD Plate Clutch Pressure Planished PD 0 Spring Clutch DK 0 Bolt 0 DK 0 Bearing Clutch lifter thrust DK 0 Holder Clutch (Plate Clutch Lifter) DK 0 Spacer Clutch DH 0 Nut Primary drive lock DK 0 0 Seat Judder Spring Refer Page 0 Refer Page From JUN' LH Thread 0 0

27 Plate : Oil Pump Part DH0 Oil Pump Assly 0 Hex. Bolt with flange DH 0 0 Mesh filter Oil pump 0 DH 0 Clip Mesh Oil filter Hollow dowel pin O Ring Refer Page

28 Plate : Oil Cooler Assembly Part 0 PD 0 Oil cooler assembly 0 0 PD 0 Pipe inlet oil cooler PD 0 Pipe outlet oil cooler DK 0 Banjo bolt DK 0 Gasket Banjo bolt (Washer) DK 0 Washer Oil Cooler DK 0 Rubber 0 Flanged Bolt Washer Plain 0 KA DG0 0 Hexagon Head Screw PD 0 Oil cooler Shroud with mesh PD Oil cooler Shroud with mesh KB AA0 0 Screw N.i. LA E000 Bolt Small Flanged N.i. JM 0 0 Collar Oil Cooler Mtg

29 Plate : Carburettor Part PD Carburettor Assly. PD00 Vacuum Piston Kit PD 0 Idling Screw Kit PD 0 Jet needle(jn) PD 0 Float bowl O ring PD 0 Float bowl Screw PD 0 Float Assly. PD 0 Jet Holder PD00 Jet kit 0 PD Needle Assly. PD Set Adjuster (PS) DJ 0 Set Plunger Assly. 0

30 Plate : Silencer Assembly 0 YP D00 Silencer without Shields PD 0 Shield Exhaust Rear JM 00 Shield Exhaust Rear DG 0 Gasket Exhaust DG 0 Bolt Domed cap Nut Nut flanged DG 0 Washer PD 00 Washer Shield DG 0 Bushing rubber, muffler 0 DG Damper DG 0 Guard Muffler PD 0 Shield Exhaust Front JM 00 Shield Exhaust Front PD 0 Shield Exhaust Rider PD 0 Shield Exhaust Rider 0 Bolt PD 0 Truss Screw YP D00 0 Silencer without Shields Part Shield Mounting NI Shield Mounting

31 Plate : 0 Air Cleaner Part PD 0 0 Air Filter Assly. 0 0 PD 0 Bracket air Filter PD 0 Tube Drain Screw M PD 0 Boot DG 0 0 Element Air Filter DG 0 Gasket PD 0 0 Tube Connecting DP 0 Clamp 0 PD 0 0 Breather Tube DS Plug DG 0 0 Clamp DV 00 Tube Drain(Air Filter) JK 0 0 Clamp 0 0

32 Plate : Magneto / CDI / Spark Plug / H.T. Coil Part 0 JC 0 Rotor JC 0 Stator Assly. comp DK 0 Hex. Bolt with Flange DH 0 Pan Head Screw DH 0 Stopper plate (wiring harness) DH 0 0 Screw Pan head DK 0 Spark plug PD C.D.I Assly. / Damper DH 0 Grommet Spark Plug cap 0 PD 0 H.T. Coil With Cable LH DH 0 Grommet Sleeve Spark Plug AP 0 Cap Spark Plug PD 00 0 Capacitor with bracket PD 00 0 Regulator Voltage DD 0 Grommet H.T. Cable PD H.T. Coil With Cable RH 0 0 Bolt

33 Plate : Starter Motor & Starter Assembly Part 0 DK00 Kit starter clutch Assly DK 0 0 Plate roller clutch JC 0 DH 0 Plate starter clutch gear return Stopper plate DH 0 Bolt For stopper plate DK 0 Shaft starter counter DH 0 Collar starter counter JC 0 Gear starter clutch Gear comp. starter counter assly Needle roller bearing Bolt socket Starter Motor DS 0 Bolt DK 0 0 Cover starter motor DK00 Kit for st. clutch DH 0 Roller JC Pre Coated Pan Screw Star Washer Refer Page Refer Page

34 Plate : Frame & Frame Fittings Part PD 0 Frame Assly comp. PD 0 0 Cap Steering Stem DV00 0 Steering Cone Kit DG 0 Nut 0 0 Bolt flanged Ball Steel Refer Page 0

35 Plate : Frame Fitting Part 0 Bolt, Flanged 000 JM 0 0 Bracket, Engine Mtg. Front RH 0 JM 0 0 Bracket, Engine Mtg. Front LH 0 JM 0 Bracket, Engine Rear 000 Bolt, Allen PD 00 Bracket, Engine Top LH Hex Nut Bolt PD 0 Bracket, Engine Top RH 0 0 Bolt 0 Bolt DG Cap, Pivot DG Cap, Tool case

36 Plate : Swing Arm Part PD 0 00 Arm Comp. Swing JM 0 0 Cap chain Adjuster DG 0 Shaft Swing Arm JM 0 0 Adjuster Chain DG 0 Sleeve DG 0 Guard, Chain 0 Nut DG 0 Nut DG 0 Bearing Needle 0 DG 0 Seal Oil Nut Hex small Washer Plain small 0 0

37 Plate : Rear Shock Absorber Part DV 0 0 Rear Shock Absorber PD 0 0 Rear Shock Absorber DG 0 Collar, shock Absorber DG 0 Damper, Lower DG 0 Damper, Upper Nut cap DG 0 Washer DG 0 Bolt Flanged Spring Washer

38 Plate : Foot Rest Part A A A 0 DV 0 PD 0 00 PD 0 0 PD 0 JM 0 PD DG DG 0 0 PD 0 0 PD 0 0 DG PD 0 KA CF0 0 Holder Step Front LH Footrest Rider LH - Avenger Rubber Rider Step Guard Step LH Assly Stay RH Footrest Rider RH - Avenger Bolt Bolt socket Pin Pin Step Rubber Rear Rubber Pillion Step Washer Split Pin Guard Brake Pedal Bolt Bolt 0

39 Plate : Mudguard - Front & Rear Part DG Flap DG 0 Stay rear fender DG 0 Bolt DP Number Plate 0 DG Bolt KC GA0 0 Hex. Nut DZ Bkt. Rear Number Plate PD 0 Damper Rear Mud Guard Hex. head Bolt

40 Plate : Stand Part DV 0 Side Stand DG Spring DG Bolt DD 0 Lock Nut DV 0 Stand Centre DG 0 Shaft Stand 0 0 DG Damper DV 0 0 Spring 0 Pin Cotter Plain washer DG Damper Side Stand

41 Plate : 0 Tyre, Tube & Wheel Rim Part DG 00 Tyre Assly Front DG 0 Tyre Assly Rear PD0 0 Wheel Front.X PD0 Wheel Rear.0X DG 0 Rim Rear DG 0 Rim Front DG 0 Spoke Inner Front DG 0 Spoke Inner Rear DG 0 Spoke Outer Front 0 DG 0 Spoke Outer Rear 0 Nipple Spoke 0 0

42 Plate : Front Hub Part DG 0 0 Drum Front Brake DG 0 0 Axle, Front JC 0 0 DH 0 Nut DG 0 0 Collar 0 DG 0 0 Seal oil DG 0 0 Collar Front Axle KP BC 0 Ball Bearing Case Meter Housing W/O Sensor Ball Bearing 0 DG 0 0 Washer 0

43 Plate : Rear Hub-Spoke (Cruise) Part DG 0 Drum Rear Brake 0 0 DG 0 Panel Assly Brake Rear DG 0 Shoe Brake Rear (Pair) DG 0 Cam Brake DG 0 0 Lever Brake Cam JM 0 0 Axle Rear Indicator Brake Shoe 0 0 Damper Rear Hub Shock PD 0 Coupling Assly Rear Hub 0 PD00 Chain - Sprocket - Kit -- DV 0 0 Nut Flanged lock 0 0 Seal Oil 0 Bearing Ball DV 0 0 Coupling DG 0 Spring Brake Shoe 0 0 Spring Brake Shoe DH 0 Nut DG 0 Collar Rear Brake Drum DG 0 Collar Rear Axle 0 DG 0 0 Washer 0 Bolt Upset 0 0 Bearing Ball 0 Bearing Ball DG 0 Sleeve -- DG 0 Bolt Ref. Page 0 To be confirm

44 Plate : Rear Hub-Alloy Wheel (Street) Part 0 PD Coupling PD Assly Brake Panel -- DG 0 Shoe Brake Rear (Pair) DG 0 Cam Brake DG 0 0 Lever Brake Cam JM 0 0 Axle Rear Indicator Brake Shoe 0 0 Damper Rear Hub Shock DG 0 Bolt 0 PD00 Chain - Sprocket - Kit 0 DV 0 0 Nut Flanged lock KP BC 0 Bearing Ball -- DG 0 Spring Brake Shoe DH 0 Nut DG 0 Collar Rear Brake Drum Seal Oil Spring Brake Shoe DG 0 Collar Rear Axle -- DG 0 0 Washer 0 KP BC0 0 Bearing Ball KP BC 0 Bearing Ball DG 0 Sleeve 0 0 Screw Non Asbestos Ref. Page 0 To be confirm

45 Plate : Rear Brake Pedal Part 0,, 0 JM 0 Stay RH assly. 0 JM 0 Lever Brake 00 LE C000 0 Circlip E type JM 0 Spring JM 0 Rear brake cable Hexagon Nut-MX Washer DG 0 Pin 0 Washer 0 0 Slip Pin JM 0 Guard Brake pedal PD 0 Guard Brake pedal KB UA0 Mushroom Head screw - M-L LB U000 0 Mushroom Head screw - M-L0 JM 0 Spring Brake Switch PD 0 0 Torque Rod N.I PD 0 0 Bolt Torque Rod N.I 0 Nut N.I 0 Washer Spring N.I 0 0 Washer Plain N.I 00 0 Pin Snap Hex Nut DG 0 Bolt KA AC0 0 Hexagon head bolt MX

46 Plate : Front Master Cylinder Part PD00 Major Kit - Master Cylinder PD00 Hose Brake Front PD 0 Hose Brake Front PD00 Lever Grip RH DV 0 0 Lever Grip RH - PD00 Banjo Bolt DE 0 0 Washer Copper DE 0 Clamp Holder RH 0 DE 0 Bolt DE 0 Bolt Front Brake Lever DE 0 Nut Flanged 0 DE 0 0 Screw DE 0 Reservoir Cover DE 0 Diaphragm DE 0 Cover Seal Master Cylinder (Boot) PD00 0 Front brake switch DJ 0 00 DE 0 Oil Window Kit Front brake switch PD Master Cylinder DE 0 Master Cylinder PD00 Kit Mirror Master cylinder N.I. (Window / O ring / Clip) 0

47 Plate : Front Brake-Caliper & Disc 0 DG 0 Disc, Front PD Disc, Front DE 0 Caliper Assly. Front PD Caliper Assly. Front PD 0 Bolt, Disc Plate DE 0 Spring Pad DE 0 Bleeder Screw DE 0 Bleeder Cap Part DE 0 Disc Pad Set DE 0 Insulator DE 0 Dust cover 0 DK00 Minor Kit - Caliper DK00 Major Kit - Caliper PD00 Kit Cal Assly (øx)-pad Pin PD00 Kit Caliper Bracket

48 Plate : Handle Bar 0 PD 0 00 Handle PD 0 0 Weight, Handle DJ 0 DV 0 0 Plate DG 0 Holder Fork Upper PD 0 0 Upper Bracket PD 0 Bracket Speedo Cable DG 0 Holder Handle Upper PD 0 0 Holder Handle Upper DG 0 0 Holder Handle Lower LH PD 0 0 Holder Handle Lower LH DG 0 Holder Handle Lower RH PD 0 0 Holder Handle Lower RH PD 0 0 Grip RH 0 PD 0 0 Grip LH PD 0 0 Lever Assly. Grip Clutch LH DG 0 0 Lever Assly. Grip Clutch LH DG 0 Lever Grip JM 0 0 Lever Boot - Clutch Lever LA A000 Bolt Clutch Lever DG 0 Bolt Clutch Lever Screw cable Adjust 0 0 Nut Cable Adjust Lock 0 Weight, Handle 0 PD 0 0 Handle DG 0 Nut Lock 0 Part N.I.

49 Plate : Handle Bar Part 0 0 PD 0 Control Switch RH PD 0 0 Control Switch RH -- PD 0 0 Control Switch LH PD 0 0 Control Switch LH Allen key bolt DG 0 Nut Cap KA DA0 Bolt Flange DG 00 0 Clutch Switch DG 0 Damper 0 Bolt Flanged small 000 Bolt Flanged small 0 Washer spring PD 0 Mirror Assly LH PD 0 Mirror Assly LH PD 0 Mirror Assly RH PD 0 Mirror Assly RH 0 JM 0 0 Nut Mirror LH JM 0 0 Nut Mirror RH

50 Plate : Front Fork 0 0 PD 0 Front Fork PD 0 0 Front Fork DG 0 Clamp Rubber DG 0 Pipe - Left Fork Outer PD 0 0 Tube Outer LH DG 0 Pipe - Right Fork Outer PD 0 0 Tube Outer LH -- DG 0 0 Fork Pipe Inner 0 0 A DG 0 Spring Front Fork DG 0 Seat Fork Spring PD Bracket Fork Cover -- DV 0 Bracket Fork Cover PD 0 Under Bracket Assly PD 0 Under Bracket Assly 0 DG 0 Holder Fork Upper PD 0 0 Holder Fork Upper Part DG 0 Ring - Snap DG 0 Bushing - Front Fork, Inner Pipe DG 0 Bushing - Front Fork, Outer Tube Bolt Flanged small KA CF0 0 Bolt, Fork Cylinder A 0 0 Gasket Nut, Cap Bolt Flange DG 0 0 Washer DG 0 Spacer

51 Plate : Front Fork Part DG 0 0 Bearing Cone DG 0 Seal Oil, Fork Outer Tube DG 0 Ring 'O' Fork Top DG 0 0 Seal Oil, Steering Stem DG 0 Seal, Fork Outer Tube DG 0 Damper (Leg) Assly. RH PD 0 Leg Assly. RH DG 0 0 Damper (Leg) Assly. LH PD 0 Leg Assly. LH 0 0 A KA EA0 Bolt DG 0 0 Bolt Socket DG 0 0 Bolt 0 DP Plate Number Front DG 00 Clamp S cable clamp DG 0 0 Clamp Bolt Fork Top PD 0 0 Bellow PD 0 Clamp Bellow -- 0

52 Plate : Fuel Tank DG 0 0 Bracket Fuel Tank Cover PD00 Cover Assly. Fuel Tank PD0 Cover Assly. Fuel Tank DJ 0 DG 0 Cap Tank Fuel PD 0 Cap Tank Fuel DG 0 Trim PD 0 0 Collar DG 0 Clamp 0 0 Ring 'O' Ring 'O' Fuel Tap Packing DG 0 Plug DF Damper Fuel Tank DG 0 Damper DG 0 Bolt DG 0 Tube DG 0 Washer 0 0 Bolt Flanged 0 Bolt Flanged 0 0 Screw Pan Cross 0 0 Fuel Cock Assly. Washer 0 PD 0 0 Fuel gauge sender Part

53 Plate : Fuel Tank Part 0 0 Gasket Tank Unit Bolt for tank Unit PD 0 0 Fuel gauge (Meter) DJ Fuel Cock Tube DK 0 Clip for Tube 0 0

54 Plate : 0 Seat / Grip Frame Rear / Cover Grip Frame A 0 0 A 0 0 Part PD 0 00 PD 0 0 PD PD 0 PD 0 PD 0 PD PD 0 PD PD 00 PD 0 PD 0 PD PD 0 PD PD 0 PD 0 DG 0 KD BA DG 0 PD PD 0 PD KB UA0 KB UF0 Seat Assly. Seat Assly. Washer Nylon Bolt Flanged Bolt Flanged Small Emblem Back Rest Cover, Pad Cover Grab Rear LH Cover Grab Rear LH Side Plate Grip RH Side Plate Grip RH Grab Rear Grab Rear Side Plate Grip LH Side Plate Grip LH Cover Grip Rear RH Cover Grip Rear RH Grip frame LH Grip frame RH Pad seat Washer Plain Bolt flanged Small Bolt flanged Screw emblem Cap Grab Rail RH Cap Grab Rail LH Nail Screw Truss Screw Truss

55 Plate : Speedometer Part PD 0 0 PD 0 0 DV Meter Assly. Meter Assly. Bracket Speedo Bolt N.I. N.I.

56 Plate : Cables Part 0 0 DK 00 JM 0 PD 0 DV 0 0 DV 0 0 PD DG DG 0 Spring, Brake Rod Cable- Speedometer Cable Brake Cable Clutch Cable Clutch Cable Throttle Cable Throttle Pin Cotter Nut Brake Rod Washer Pin Brake Rod Pin 0 0

57 Plate : Side Covers / Chain Cover Part DG 0 DG 0 DG 0 0 DG 0 DG DD 0 DG Cover Side RH Rear Case Chain Screw Tapping Screw Screw Washer Grommet Damper Damper

58 Plate : Guards Part PD 0 JM 0 PD KA DU0 0 KA DU0 Guard Sari Guard- Front Bumper Guard- Front Bumper Bolt Flanged Bolt Flanged Bolt Flanged M

59 Plate : Head Light Part PD 00 PD 00 DG YP D00 0 YP D YP D00 0 DG 00 DG 00 DG 00 0 DG 0 DG 00 PD 00 DG 00 DG 00 DG YP D00 0 DG 00 0 Head lamp Without Bulb Head lamp Without Bulb Screw Pan Cross Spring Washer Head Lamp Housing - Lumax Head Lamp Housing - Lumax Washer Cap for Head lamp-lumax Screw Focus Adjust Screw Nut Nut Flanged Collar Bulb H Blue Tinge- /0W Spring Focus Adjust Clamp Harness Tube Bolt Flanged Harness Head LampLamp V - W For Head Light Mtg

60 Plate : Tail Light / Reflector Reflex 0 Part DG 00 PD 00 0 DG 00 DG 00 0 DG 00 DG AA 0 DG 00 JG 00 Gasket Tail Lamp Lens Tail Lamp Assly. Lens Tail Lamp- Red Lens Tail Lamp- Clear Screw Tapping Nut Flanged Collar Lamp V - /W Damper Reflector Reflex Nut Flanged 0

61 Plate : Indicator Light PD 00 0 PD 00 0 PD 00 0 PD 00 0 PD 00 0 PD PD 00 PD 00 0 GF 00 0 YP D00 0 DG 00 DG 00 Part Indicator Assly FR. LH Indicator Assly FR. LH Indicator Assly FR. RH Indicator Assly FR. RH Indicator Assly Rear. LH Indicator Assly Rear. LH Nut Cap Nut Flanged Collar Bolt Flanged Small Indicator Assly Rear RH Indicator Assly Rear RH Lamp V-0W Lens Signal Light Screw Signal Light Washer Signal Light Light

62 Plate : Electrical Equipment Part PD 0 0 PD JM DJ 0 PD 0 DV 00 DS 00 0 DV 0 DG 00 AK 00 AP 00 JM 00 DV 00 0 DG 00 JD 0 JM 0 Horn Horn Bolt Flanged Band Battery adapter with Drain Tube Clamp wiring harness Battery V Ah Wiring Harness Starter Relay Assly. Relay Turn Signal Band Battery Bracket Mat Battery Fuse 0A Fuse A Cable Assly. (Motor to St. Rly.) Cable Assly. (Battery to Earth) Rear Brake Switch Band (L 0) Spring Rear Brake Switch 0 0 0

63 Plate : Ignition Switch & Control Switch 0 0 Part DG 0 DG 0 PD 0 00 DJ 0 0 DG PD 0 DG 0 DG 0 0 DG 00 DG 0 DG 0 0 PD 0 0 PD 0 0 PD 0 PD 0 0 DG 00 0 Cap, Steering Lock Rotor, Lock, Tank Cap Switch Assly. Ignition Front Brake Switch Lock Assly Side Cover Lock Set ( in ) Screw Screw Plug Washer Wave Spring Steering Lock Bolt Socket Control Switch LH Control Switch LH Control Switch RH Control Switch RH Clutch Switch - N.I N.I 0 0

64 Plate : 0 Tool Kit Part JM 0 0 Tool Kit JM00 Wind Shield Kit 0 0

65 Plate : Painted Parts and Decals PD0 PD0 PD0 PD0 PD0 PD0 PD0 PD0 PD0 PD0 JM0 PD0 PD00 PD00 PD00 PD00 PD00 PD 0 PD 0 PD 0 PD 0 PD 0 PD 0 PD 0 0 PD 0 PD 0 PD 0 0/ / Part X Tank fuel with decal Tank fuel with decal F Tank With Dcl Matt Olive Green Cover side left with decal Cover side left with decal S. Cvr LH With Dcl Matt O. Green Cover side right with decal Cover side right with decal S. Cvr RH With Dcl Matt O. Green Fender assly. Front-Black Fender rear Fender rear Kit Tank Decal Kit Tank Decal Kit Tank Decal Matt O. Green Kit Side Cover Dcl Kit Side Cover Dcl Side Cover Dcl LH Matt O. Green Side Cover Dcl RH Matt O. Green D Decal Tank LH D Decal Tank LH D Decal Tank RH D Decal Tank RH Decal Rear Fender Center Decal Rim Front Decal Rim Rear Avenger Branding Holder Handle Ebony Black Matt Black Ref. Cir IB- Ebony Black Matt Black Ref. Cir IB- Ebony Black Matt Black Ref. Cir IB- Matt Black Ebony Black Matt Black Ebony Black Matt Black Ref. Cir IB- Ebony Black Matt Black Ref. Cir IB- Ref. Cir IB- N.I. 0

66 Kit List Kit Sr No Part Kit List Consisting of Following Parts Kit Part PD00 Tank DCL-BL Metallic-A0 Pd0 Pd0 Pd0 Tank Decal RH (Matte Black Metallic) Tank Decal LH (Matte Black Metallic) Decal Tank Center (Matte Black Metallic) PD00 S Cover DCL BL Metallic-A0 Pd0 Pd0 Side Cover Decal LH (Matte Black Metallic) Side Cover Decal RH (Matte Black Metallic) Dk0 Dg0 Je COVER MAGNETO MOONLIGHT-SF GAUGE DECAL MAGNETO COVER DK0 0 Kit Assly Magneto Cover Qty/Kit Consisting of Following Parts Kit Sr No Part Kit Part 0 Pd0 Cyl Head + Cover-0B Pd0 Pd0 Cylinder Head Cover Cylinder Head Dk0 Block - Piston DS00 Cyl. Head O Ring Kit Pd00 Dk00 CYL Block Assembly Piston O Ring (Cover Tappet) O ring Dk0 Valve Kit Dk00 Dk00 Valve Intake Valve Exhaust Dk0 Dk00 Dk00 Dk0 Retainer Valve Spring Spring Valve Inner Spring Valve Outer Seat Valve Spring Dk00 Dk0 Dk00 Dk00 Dk0 Valve Exhaust Retainer Valve Spring Spring Valve Inner Spring Valve Outer Seat Valve Spring Qty/Kit PD000 Assly Cl Cover-A0 Pd Dk Clutch Cover Decal Cover RH Bearing - Needle Seal Oil Plug Dk0 Valve Repair Kit PD00 Chain Sprocket-A0 Pd00 Dt00 Dv00 Sprocket ( T) Chain 0 Link Sprocket ( T) Dk0 Valve Repair Kit PD00 Assly C'case RH-A0 Pd Crankcase RH (JC) Stud Bolt (M0) Bearing Ball00-SKF Bearing NRB HK (**) Bearing Ball Needle Roller Bearing Dk00 Guide Chain Kit Dk000 Dk00 Guide Chain (Tight) Guide Chain (slack) DK000 Kit Centrifugal Oil Filter Pd0 Cb Dh00 Crankcase LH Plug Stud Bolt (M0) Ball Bearing BRG Ball 0Z HN (0**) Deep Groove Ball Bearing Seal-Oil Oil Seal Breather Pipe 00 Dh0 0 Dh00 Dh00 0 Washer Gasket Centrifugal Oil Filter Oval Screw Join Oil Deliver Spring Oil Deliver Pin Oil Deliver Joint DV000 Steering Cone Kit DG0 DG0 DG0 DG00 Bearing Cone Upper Bearing race Upper Bearing race Lower Bearing Cone Lower DK0 Ring Set Piston Pd00 Pd0 Pd0 Pd0 Tank Decal LH (Ebony Black) Tank Decal RH (Ebony Black) Tank Decal LH (Ebony Black) Tank Decal RH (Ebony Black) DK00 Dk000 DK00 Top Ring Second Piston ring Ring Piston DK00 Set Primary Drive/Driven DK0 Clutch Housing DH0 Gear Primary Drive Dk0 DK0 Spring Starter Clutch 0 PD00 PD00 PD00 Assly C'case LH-A0 Tank DCL E Black-A0 S Cover DCL E Black-A0 Pd0 Pd0 Side Cover Decal LH (Ebony Black) Side Cover Decal RH (Ebony Black) 0 DK00 KIT for Starter Clutch 0

67 Kit List Kit Sr No Part DK00 Kit List KIT Starter Clutch Assly DV000 Kit Holder Step FR. Serviceable PD000 Kit Friction Plate PD00 Kit Assly Clutch DH0 OIL PUMP ASSEMBLY Consisting of Following Parts Kit Part Dk0 DK0 DK0 0 DG DG Dg DG DG DK0 PK DK0 Pd Dk DH00 Dh00 DH0 Body Starter Clutch Spring Starter Clutch Washer - Lock :- Toothed Spring - L Spring - R Bolt Bolt - Hexagon Socket Head :- M Bolt - Hexagon Head With Flange :- M Bolt - Flanged :- Small Washer - Plain Circlip Bolt :- Pre-Coated Bolt - Pre-Coated DISK A FRICTION CLUTCH DISK C FRICTION CLUTCH DISK B FRICTION CLUTCH CLUTCH COVER DECAL COVER Rh BEARING - NEEDLE SEAL OIL PLUG PUMP ASSEMBLY - OIL MESH - FILTER :- OIL PUMP RING - O CLIP MESH OIL FILTER Qty/Kit Kit Sr No Part Consisting of Following Parts Kit Part Qty/Kit

68 Amendment Sheet Page Fig. no. no. Old part no. New part no. Amendment Sheet Updation date PD0 PD0 FRAME ASSLY.0. ALTERNATE UPDATED PD0 D DECAL TANK LH.0. ADDITION PD0 D DECAL TANK RH.0. ADDITION DK0 DH0 GUIDE GEAR SHIFT.0. REF. CIR IB PD0 F TANK WITH DCL M O GREEN.0.0 REF. CIR IB PD0 S. CVR LH M O GREEN.0.0 REF. CIR IB PD00 S. CVR RH M O GREEN.0.0 REF. CIR IB PD00 KIT TANK DECAL M O GREEN.0.0 REF. CIR IB PD0 S. CVR DCL LH M O GREEN.0.0 REF. CIR IB PD0 S. CVR DCL RH M O GREEN.0.0 REF. CIR IB- 0 DK0 PD PLATE CLUTCH PRESSURE 0.0. Page Fig. no. no. Old part no. New part no. Updation date EC NO- UPDTRA000

69 Parts Index Part Number Parts Index Figure Page 0 0 A Part Number Figure Page Part Number Figure Page Part Number Figure Page 0

70 Parts Index Part Number PD00 PD00 PD00 PD00 PD00 PD000 PD00 PD00 PD00 PD00 PD000 PD00 PD00 PD00 PD00 PD00 PD00 PD000 PD00 PD00 PD00 PD00 DH0 DH0 DK00 DV00 DV00 JM00 PD00 PD000 PD00 PD0 PD0 PD00 Parts Index Figure Page Part Number PD0 PD0 PD00 PD0 PD0 PD0 PD00 PD0 PD0 PD0 PD0 PD00 PD0 AA0 AA0 AA0 AK00 AP00 AP0 AP00 CS0 DD00 DD0 DD00 DD0 DD0 DE0 DE0 DE0 DE0 DE0 DE0 DE0 DE0 Figure Page Part Number DE00 DE0 DE0 DE0 DE00 DE0 DE0 DE0 DE0 DE0 DF DG00 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG00 DG00 DG0 DG0 DG0 DG00 DG0 DG0 DG0 DG0 DG0 DG0 DG0 Figure 0 Page Part Number DG00 DG00 Figure Page

71 Parts Index Part Number DG00 DG00 DG00 DG00 DG00 DG00 DG00 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG00 DG0 DG0 DG0 DG0 DG0 DG0 DG0 DG00 DG0 DG0 DG0 DG0 DG0 DG0 DG00 Parts Index Figure Page Part Number DG0 DG0 DG0 DG0 DG00 DG0 DG0 DG0 DG0 DG00 DG00 DG00 DG00 DG00 DG000 DG000 DG000 DG00 DG00 DG000 DG00 DG00 DG00 DG00 DG000 DG00 DG00 DG00 DG00 DG00 DG00 DG00 DG0 DG0 Figure Page Part Number DG0 DH0 DH00 DH00 DH00 DH00 DH00 DH00 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH0 DH00 DH0 DH0 DH0 DH0 Figure Page Part Number DH0 DH00 Figure Page

72 Parts Index Part Number DK0 DK00 DK0 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK0 DK00 DK0 DK0 DK0 DK0 DK0 DK00 DK00 DK0 DK0 Parts Index Figure 0 Page Part Number DK0 DK00 DP0 DP DP DS00 DS00 DS00 DS0 DS0 DS0 DS0 DS0 DS0 DS DS00 DV00 DV00 DV00 DV00 DV00 DV00 DV00 DV00 DV00 DV0 DV0 DV0 DV0 DV00 DV00 DV00 DV00 DV0 Figure Page Part Number DV00 DV00 DV00 DV000 DV000 DV00 DZ GF00 JC00 JC0 JC0 JC00 JC0 JC0 JC00 JD0 JE JG00 JK00 JM0000 JM000 JM00 JM00 JM00 JM00 JM00 JM00 JM0 JM00 JM0 JM0 JM0 JM00 JM00 Figure 0 Page Part Number JM00 JM0 Figure Page

73 Parts Index Part Number PD00 PD00 PD00 PD00 PD00 PD00 PD00 PD00 PD00 PD00 PD00 PD0 PD0 PD00 PD0 PD0 PD0 PD PD PD PD PD PD0 PD000 PD00 PD00 PD0 PD0 PD0 PD0 PD0 PD00 PD0 PD0 Parts Index Figure A Page 0 0 Part Number PD0 PD0 PD0 PD0 PD0 PD0 PD PD PD0 PD0 PD0 PD0 PD0 PD00 PD00 PD00 PD0 PD00 PD0 PD0 PD0 PD0 PD0 PD PD0 PD PD000 PD000 PD000 PD000 PD000 PD000 PD000 PD000 Figure Page Part Number PD00 PD00 PD00 PD00 PD000 PD00 PD00 PD00 PD00 PD00 PD00 PD0 PD0 PD00 PD00 PD000 PD000 PD0 PD00 PD00 PD00 PD00 PD00 PD00 PD0 PD0 PD0 PD00 PD PD0 PD PD0 PD0 PD0 Figure Page Part Number PD0 PD Figure Page

74 Parts Index Part Number Parts Index Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page

75 Parts Index Part Number Parts Index Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page

76 Parts Index Part Number Parts Index Figure Page Part Number Figure Page Part Number Figure Page Part Number Figure Page